This application is a national stage entry from International Application No. PCT/IB2013/052507, filed on Mar. 28, 2013, in the Receiving Office of the International Bureau of the World Intellectual Property Organization (“WIPO”) and published as International Publication No. WO 2014/096981 A1, which claims priority from Italian Patent Application No. MI2012A002231, filed on Dec. 21, 2012, in the Italian Patent and Trademark Office, the entire contents of both of which are incorporated herein by reference.
The present invention relates to an industrial tunnel oven and, in particular, to a tunnel oven preferably for baking and/or drying paints on parts such as motor-vehicle bodies.
In industrial painting plants it is known to use tunnel ovens through which lines for conveying parts to undergo heat treatment pass.
These tunnel ovens usually have an internal chamber which is generally tubular and is heated by hot air passing through special blowing openings arranged on the inner walls of the tunnel. The tubular chamber is in turn contained inside a heat-insulating, parallelepiped shaped, external structure. All the components for conveying the hot air to the blowing openings and for subsequent recovery of the hot air from the tunnel for evacuation from the oven are situated between the tubular chamber and the external structure. Usually the space between the wall of the tubular chamber and the external insulating structure is therefore provided with various ducts and/or deflection baffles, unions, etc., for conveying the air. All these components must be firmly mounted on the structure and this involves the use of ribs, brackets and partitions arranged between the tunnel wall and the external structure. Circulation of the air is often disturbed by the irregular configuration of the circulation interspaces which are thus obtained and often further deflectors are required to prevent areas where stagnation or overheating occurs.
The known tunnel ovens therefore have a somewhat complex and costly structure. Moreover, the use of a plurality of metallic elements connected between the external structure and the wall of the tunnel creates heat bridges which must be thermally isolated from the outside of the oven in order to prevent excessive heat loss. This increases even further the complexity and the cost of the oven and in any case results in heat dispersion and an increase in the operating cost of the oven. The external parallelepiped-shaped form, with broad radiating surfaces, does not facilitate moreover heat insulation of the oven in relation to the exterior.
The general object of the present invention is to provide a tunnel oven which is less complex and more efficient.
In view of this object the idea which has occurred according to the invention is to provide an industrial tunnel oven for the heat treatment of parts, such as motor-vehicle bodies and the like, comprising an outer wall inside which there is defined a tunnel allowing the passage of the parts from an inlet end to an opposite outlet end of the tunnel by means of a conveying line present along the tunnel, hot air being introduced inside the tunnel by means of hot-air inlet openings, characterized in that the outer wall has a substantially cylindrical form, except, where required, in a base zone, with an axis parallel to the direction of movement of the parts and that there is at least one inner wall which defines between itself and the outer wall at least one interspace for circulation of the hot air entering and/or leaving the tunnel.
In order to illustrate more clearly the innovative principles of the present invention and its advantages compared to the prior art, an example of embodiment applying these principles will be described below, with the aid of the accompanying drawings.
In the drawings:
With reference to the Figures,
Advantageously, as will become clear below, the tunnel oven is composed of modular elements 19 which form tunnel segments and which are assembled by aligning them with each other in order to form a tunnel of the desired length depending on the specific heat-treatment requirements.
As shown by way of example also in
The oven according to the embodiment of
The outer wall 11 and, preferably, also the inner wall 17, have a substantially cylindrical form (except, where required, in certain zones such as, advantageously, a base zone), with axes of the cylinders parallel to each other. In the embodiment according to
Advantageously, the cylindrical form of the inner wall 17 is interrupted at least in its bottom part (or floor zone) where a channel 33 containing conveying line 13 is present. Moreover, preferably the interspace 22 has a cross-section substantially in the form of a C with its arms directed downwards.
Again advantageously, as can be clearly seen in
In the advantageous embodiment shown, the cylinder defined by the inner wall 17 is positioned offset downwards with respect to the cylinder defined by the outer wall 11. This therefore produces an interspace with a cross-section which is wider at the top of the oven and tapers downwards. Better guiding of the air towards the outlet openings is thus obtained.
Owing moreover to the preferred C-shaped form of the interspace, a supply of hot air in the two arms of the C (namely inside the interspace(s) 22 connected to the openings for emitting hot air inside the tunnel) is suitably conveyed towards the outlet openings without the need for further guiding elements or deflectors.
As can be clearly seen again in
This interspace 25 is advantageously defined between tunnel arch and outer wall simply by means of two parallel and vertical baffles or partitions 26 arranged between inner wall 17 and outer wall 11 of the tunnel so as to separate an interspace zone 25 from the air inlet interspace 22.
The interspace 25 may extend along the whole length of the tunnel oven and be connected to external ducts (not shown) for evacuation of the hot air, arranged at the ends and/or in an intermediate position and/in several intermediate positions at intervals along the axial length of the oven.
Various baffles for dividing the interspace 22 into zones may be present between inner wall 17 and outer wall 11. If necessary, these baffles may comprise parts in the form of grilles and/or provided with filters for allowing the air to pass between the zones.
In particular, according to the embodiment of the oven shown in
The passages or filters 28 may be arranged at intervals along the baffle 27, as can be clearly seen in
The two zones 29 may also be connected together, for example forming the interspace 25 with a limited length along the length of the tunnel. For example, this may also be achieved by forming several interspaces 25 at intervals along the tunnel, as may be easily imagined by the person skilled in the art.
In order to obtain an improved structural rigidity and also for the purposes which will be clarified below, it may be advantageous to provide a baffle or partition 31 arranged horizontal in the bottom part of the interspace 22. In particular, the bottom baffles 31 are two in number, each arranged inside a corresponding arm of the C-shaped interspace 22 so as to separate off from the interspace a bottom zone 32 which corresponds to the end part of the arm of the C.
The baffle 31 may be open (advantageously in the form of a grille), as shown on the left-hand side in
Alternatively, the partition 31 may be closed (as shown on the right-hand side in
In this way, if desired, separate flows of hot air may be supplied at a different temperature to the openings present in the side part of the tunnel and to the openings present in the bottom of the tunnel.
In this tunnel oven, denoted generally by 110, there is an outer wall 111 which is generally cylindrical and insulated with a heat-insulating layer and inside which the conveying line 13 (similar to the conveying line 13 of the preceding embodiments) passes for conveying the parts 15 along the tunnel 12. Such a conveying line 13 is sometimes referred to as a travel way.
The oven comprises a cylindrical inner wall 117 extending along a cylinder arc and arranged close to the top arch of the tunnel so as to define between the walls a zone 129 for introducing hot air and an underlying zone 130 for conveying said air towards openings or slits 118 extending along the tunnel for the introduction of hot air into the tunnel. The air supplied via the inlet interspaces 129 passes through baffles 127 provided with openings on which filters 128 are preferably arranged, in a similar manner to the embodiment shown in
The openings 118 are advantageously formed as slits defined by the end side edge of the wall 117 in the vicinity of the wall 111.
Owing to the curved wall 111, the air is directed towards the bottom of the tunnel so as to rise back up centrally, as schematically shown in
Sections, such as those shown in
In this tunnel oven, denoted generally by 210, there is an outer wall 211 which is generally cylindrical and insulated with a heat-insulating layer and inside which the conveying line 13 (similar to the conveying line 13 of the preceding embodiments) passes for conveying the parts 15 along the tunnel 12. Such a conveying line 13 is sometimes referred to as a travel way.
The oven also comprises a cylindrical inner wall 217 extending along a cylinder arc and arranged close to the top arch of the tunnel so as to define between the walls a zone 229 for introducing hot air and an underlying zone 230 for conveying said air towards side openings or slits 218 extending along the tunnel for the introduction of hot air into the tunnel. Unlike the preceding embodiment, the filters have been omitted and the wall 217 is closer to and parallel to the outer wall.
The openings 218 are advantageously formed as simple slits defined by the end side edge of the wall 217.
Again owing to the curved wall 211, the air is directed towards the bottom of the tunnel so as to rise back up centrally, as schematically shown in
Sections, such as those shown in
Both in this embodiment and in the preceding embodiment, if conveying to the outlet via the interspaces 130b and 230b is not required, the evacuation interspace 125 and 225 may be connected to the tunnel arch by means of a central screen part, in a similar manner to the panel 23 in
An inner wall 317, which is advantageously cylindrical and extends along a cylinder arc, is also present in the vicinity of the tunnel arch, said wall defining interspaces 330 between the outer wall 311 and the inner wall 317 for evacuation of the hot air through the side slits 324 and a central interspace 325.
According to this variant 410, the inner wall 417 comprises or is formed by a plurality of radiating elements or panels 450 (known per se and consisting of one type from among various types well known to the person skilled in the art, for example, electrical, gas, catalytic, or other type) for heating the inside of the tunnel. The openings 418 for emitting hot air are advantageously arranged between the heaters. An alternative arrangement could, however, also be envisaged, such that the heaters are passed through by the air, if considered desirable. In this case, the air could also reach a temperature lower than the oven heating temperature.
Basically, with the variant 410 both irradiation and convection heating of the parts 15 conveyed along the tunnel by the conveying line 413 is achieved.
The incoming air circulation is shown in
As already described for the other embodiments, further bottom openings 418 may be supplied via bottom interspace zones 432, which are turn supplied by the same top air flow (as shown on the left-hand side in
Circulation of the hot air is facilitated without the need for complex ducts or internal conveying deflectors, the heat insulation is facilitated and, if required, there exist various possibilities for circulating the air depending on the specific requirements of the plant, with rapid or simple modifications. The radiating surface is also optimized with respect to the internal volume.
As may be now easily appreciated by the person skilled in the art, with an oven structure according to the invention it is easy to provide modular segments or modules 19 which, being arranged next to each other and connected by means of fastening systems (for example bolts and flanges), allow the rapid construction of ovens of varying lengths, it being required to merely join together the inner walls, outer walls and transverse baffles of adjacent modules.
Each module may also have an end provided with a wall for closing the edges of the cylindrical walls, provided with through-holes for connecting the corresponding interspaces to the next module in the row. Moreover, a module with an end wall closed between the edges of the cylindrical walls (as shown in
Obviously, the above description of an embodiment applying the innovative principles of the present invention is provided by way of example of these innovative principles and must therefore not be regarded as limiting the scope of the rights claimed herein. For example, the conveying system may be different from that described and shown. Moreover, the dimensions and proportions of the various parts may vary depending on the specific requirements. For example,
It is understood that, although for the sake of simplicity reference has been made to cylindrical walls, “cylindrical walls” are understood here as also meaning walls formed by segments which are more or less rectilinear so as to approximate a cylindrical surface.
As shown by way of example in
Number | Date | Country | Kind |
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MI2012A2231 | Dec 2012 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2013/052507 | 3/28/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2014/096981 | 6/26/2014 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4493641 | Hubbert | Jan 1985 | A |
4546553 | Best | Oct 1985 | A |
4635381 | Hubbert | Jan 1987 | A |
4733481 | Hubbert | Mar 1988 | A |
5144754 | Persson | Sep 1992 | A |
5588830 | Josefsson | Dec 1996 | A |
7063528 | Klobucar | Jun 2006 | B2 |
Number | Date | Country |
---|---|---|
3538122 | Nov 1986 | DE |
0911086 | Apr 1999 | EP |
Entry |
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Italian Patent and Trademark Office Search Report for MI2012A002231 dated Aug. 5, 2013. |
International Search Report PCT/ISA/210 for International Application No. PCT/IB2013/052507 dated Aug. 14, 2013. |
Written Opinion of the International Searching Authority PCT/ISA/237 for International Application No. PCT/IB2013/052507 dated Aug. 14, 2013. |
Number | Date | Country | |
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20150345867 A1 | Dec 2015 | US |