1. Field of the Invention
The present invention is generally directed toward acoustic energy dampening nozzles, and hazard-suppression systems employing those nozzles, which reduce the intensity of sound waves generated during passage of a gas therethrough. Particularly, nozzles according to the present invention comprise a series of internal partitions that define a flow path for the gas as it passes through the nozzle. The flow path is configured so as to expand the gas thereby reducing its velocity as it traverses between the nozzle inlet and outlet.
2. Description of the Prior Art
Hazard-suppression systems, especially fire-suppression systems, are widely employed to protect enclosed spaces housing valuable equipment, such as computer servers, from damage due to a fire. Certain hazard-suppression systems useful in this regard involve the introduction of an inert gas, such as nitrogen, argon, or a mixture thereof, into the area being protected. The introduction of an inert gas into the enclosed space reduces the oxygen concentration in the space to a level that is too low to support combustion. However, enough breathable oxygen remains within the enclosed space to allow for the safety of persons within the space at the time the suppression system is activated.
However, preventing damage from fire and heat is not the only concern for hazard-suppression systems designed to protect computer server rooms. The article “Fire Suppression Suppresses WestHost for Days,” Availability Digest, May 2010, describes the damage that can be done to computer hard disk drives during activation of an inert gas hazard-suppression system. While performing a test of the hazard-suppression system, an actuator fired which accidentally triggered the release of a large blast of inert gas into an area housing hundreds of servers and disk storage systems. During this accidental release, many of these servers and storage systems were severely damaged.
It was later discovered that the primary cause of damage to the hard disks was not the exposure to the fire-suppressing gas agent, but rather noise that accompanied the accidental triggering of the fire-suppression system. See, “Fire Suppressant's Impact on Hard Disks,” Availability Digest, February 2011. Subsequent testing also showed that loud noises, such as those generated by the activation of the fire-suppression system, can reduce the performance of hard disk drives by up to 50%, resulting in temporary disk malfunction and damage to disk sectors. Thus, the foregoing incident shed light on the problem of noise levels during activation of inert gas fire-suppression systems, and the need for controlling noise in order to adequately protect sensitive computer equipment.
In one embodiment according to the present invention, there is provided a nozzle for introducing a gas into an area to be protected by an inert gas hazard-suppression system. The nozzle generally comprises a nozzle housing having a gas inlet and a gas outlet and at least a first innermost partition and a second outer partition located within the housing. The first partition defines an inner gas-receiving chamber into which a gas flowing through the gas inlet is received. The first and second partitions cooperate to define a first annular region therebetween. The first annular region being fluidly connected with the inner gas-receiving chamber by a first passage located at the distal end of the first partition. The partitions are configured such that the gas flows in the first annular region in an opposite direction to the gas flowing in the inner gas-receiving chamber. The second partition partially defines a second annular region outboard of the second partition. The second annular region is fluidly connected with the first annular region by a second passage located opposite from the first passage. The second annular region is configured such that the gas flows in the second annular region toward the gas outlet in an opposite direction to the gas flowing in the first annular region.
In another embodiment according to the present invention, there is provided a nozzle for introducing a gas into an area to be protected by an inert gas hazard-suppression system. The nozzle generally comprises a nozzle housing having a gas inlet and a gas outlet, a plurality of generally cylindrical partitions located within the housing, and a nozzle stem operable to conduct a gas into the interior of the nozzle. The plurality of partitions cooperate to define a flow path for the gas as it flows between the gas inlet and the gas outlet and includes an innermost partition defining an inner gas-receiving chamber. The nozzle stem comprises an axial bore formed therein and operable to conduct gas through the gas inlet into the inner gas-receiving chamber. The flow path is configured such that gas flowing therein is forced to alternate between flowing a direction toward and a direction away from the gas outlet.
In yet another embodiment according to the present invention, there is provided an inert gas hazard-suppression system comprising a pressurized source of an inert gas, conduit for directing a flow of the inert gas from the source to an area protected by the system, and a nozzle according to any embodiment described herein coupled with the conduit for introducing the flow of the inert gas into the area protected the system.
In still another embodiment according to the present invention, there is provided a method of reducing the sound waves generated by the discharge of a gas from a hazard-suppression system. The method generally comprises detecting a hazardous condition within an area to be protected by the suppression system, initiating a flow of the gas from a pressurized gas source toward the area to be protected, directing the flow of gas through a nozzle having a gas inlet fluidly connected with a gas outlet by a gas flow path, and discharging the gas from the gas outlet into the area to be protected. The flow path within the nozzle causes the gaseous material to alternate between flowing a direction toward and a direction away from the gas outlet.
Gas cylinders 14 are conventionally heavy-walled upright metallic cylinders containing therein an inert gas (typically nitrogen, argon, carbon dioxide, and/or mixtures thereof) at relatively high-pressure on the order of 150-300 bar, and particularly on the order of 300 bar. The valve unit 16 may be designed to provide delivery of inert gas from cylinder 14 to manifold assembly 20 at a much reduced pressure than is present within the cylinder over a substantial part of the time that gas flows from the cylinder.
Partitions 42, 44, 46, 48 are configured so as to be substantially concentric and nest within each other. However, as explained below with reference to
Nozzle 22 further comprises an inlet end plate 56 having a central orifice 58 and a plurality of radially-spaced apertures 60. Nozzle 22 also comprises an internal end plate 62 that is configured very similarly to end plate 56, except that end plate 62 is of smaller diameter than end plate 56. End plate 62 includes a central orifice 64 and a plurality of radially-spaced apertures 66. Apertures 60, 66 are sized to receive protuberances 52, 54 of the respective partitions thereby assisting with assembly of the partitions within the nozzle and ensuring proper alignment thereof. It will be appreciated that for the alternate embodiment discussed above, if the partitions are equipped with orifices instead of aperture-defining legs, inlet end plate 56 and internal end plate 62 may comprise slots or grooves instead of apertures 60, 66 for receiving and properly aligning the partitions within housing 36. As can be seen in
A nozzle stem 68 is inserted through central orifice 58 so as to direct the flow of gas from system 10 into the interior of nozzle 22. Stem 68 comprises a threaded, pipe-receiving fitting 70 at one end thereof that is operable to attach nozzle 22 to distribution piping 21. As can best be seen in
Nozzle 22 includes an outlet chamber 82 located between end plate 62 and outlet 40. Chamber 82 may contain a packing material 84, which comprises a permeable sound absorbent material, such as stainless steel wool, which operates to further dampen the sound generated by the flow of gas through nozzle 22. The packing material 84 is maintained within nozzle 22 by a screen 86 and end ring 87 which is secured to the outlet end of housing 36. As illustrated in
Partitions 42, 44, 46, 48 cooperate to define a flow path through nozzle 22 for gas supplied thereto by distribution piping 21. The flow path is represented in
The gas is then directed through a plurality of second passages 92 formed in partition 44, opposite from passages 88, and enters a second annular region 94 defined by partitions 44 and 46. Upon entry into annular region 94, the gas is caused to change its direction of flow once again so as to flow in a direction opposite to the gas flowing in first annular region 90. The gas once again flows in a direction toward internal end plate 62 (i.e., in the direction of nozzle outlet 40). Upon entering into second annular region 94, the gas undergoes another expansion thereby further decreasing its velocity.
The gas continues its serpentine-like flow through nozzle 22 by passing through one of a plurality of third passages 96 formed in partition 46 and enters a third annular region 98 defined by partitions 46 and 48. Upon entry into annular region 98, the gas expands yet again and changes its direction of flow so as to flow toward upper end plate 56.
The gas flows upward in third annular region 98 until it reaches a plurality of fourth passages 100 formed in partition 48. The gas is then directed through passages 100 into a fourth annular region 102 defined by partition 48 and housing 36. Upon entry into annular region 102, the gas expands again and changes its direction of flow so as to flow in a direction toward nozzle outlet 40. The gas continues to flow out of annular region 102 into outlet chamber 82, then through nozzle outlet 40.
The plurality of expansions and 180° directional changes reduce the velocity of the gas flowing through nozzle 22 so that the velocity of the gas exiting through outlet 40 is less than the velocity of the gas had it not been directed through the flow path defined by the various partitions. This results in an effective dampening of acoustical energy generated by the gas stream exiting nozzle 22.
As can be seen in
Each cup-shaped element closed end comprises a central orifice therethrough. The central orifice 132 for cup-shaped elements 106, 110 is substantially the same diameter as orifice 132 formed in housing closed end 130 and is thus capable of receiving nozzle stem 68a therethrough. Cup-shaped elements 106, 110 are secured to nozzle stem 68a by a threaded connector such as nut 136. Cup-shaped elements 108, 112 also comprise a central orifice 138 formed in their respective closed ends 124, 128. Orifice 138 is generally smaller in diameter than orifice 134 and is sized to receive a bolt 80a that is threadably received within bore 78a of nozzle stem 68a.
As shown in
The flow path of gas through nozzle 22a is represented in
Upon reaching the end of annular region 90 proximate closed end 126 of cup-shaped element 110, the gas is then directed through a second passage 142 and enters a second annular region 94a defined by cup-shaped elements 108, 110. Upon entry into annular region 94a, the gas is caused to change its direction of flow once again so as to flow in a direction opposite to the gas flowing in first annular region 90a. Particularly, the gas once again flows in a direction toward nozzle outlet 40a, and more particularly, toward closed end 128 of cup-shaped element 112. Upon entering into second annular region 94a, the gas undergoes another expansion thereby further decreasing its velocity.
The gas continues flowing through nozzle 22a by passing through a third passage 144 and enters a third annular region 98a defined by the cylindrical portions of cup-shaped elements 110, 112. Upon entry into annular region 98a, the gas expands yet again and changes its direction of flow so as to flow toward housing closed end 130.
The gas flows upwardly in third annular region 98a until it reaches a fourth passage 146. The gas is then directed through passage 146 into a fourth annular region 102a defined by cup-shaped element 112 and housing 36a. Upon entry into annular region 102a, the gas expands again and changes its direction of flow so as to flow in a direction toward nozzle outlet 40a. The gas continues to flow out of annular region 102a into outlet chamber 82a, then through nozzle outlet 40a.