Patent Application
20240010374
The present invention relates to an infeed conveyor for a folding apparatus for folding semi-finalized packs of a pourable product, in particular a pourable food product.
Advantageously, the present invention also relates to a folding apparatus for folding semi-finalized packs of a pourable product, in particular a pourable food product, into finalized packages of the pourable product, in particular the pourable food product, and having an infeed conveyor.
Furthermore, the present invention also relates to a packaging machine for packaging a pourable product, in particular a pourable food product, into finalized packages and having a folding apparatus being provided with an infeed conveyor.
As is known, many liquid or pourable food products, such as fruit juice, UHT (ultra-high-temperature treated) milk, wine, tomato sauce, etc., are sold in packages made of sterilized packaging material.
A typical example is the parallelepiped-shaped package for pourable food products known as Tetra Brik Aseptic (registered trademark), which is made by sealing and folding a laminated strip packaging material. The packaging material has a multilayer structure comprising a carton and/or paper base layer, covered on both sides with layers of heat-seal plastic material, e.g. polyethylene. In the case of aseptic packages for long-storage products, the packaging material also comprises a layer of oxygen-barrier material, e.g. an aluminum foil, which is superimposed on a layer of heat-seal plastic material, and is in turn covered with another layer of heat-seal plastic material forming the inner face of the package eventually contacting the food product.
Packages of this sort are normally produced on fully automatic packaging machines.
There are known packaging machines, which advance a web of packaging material through a sterilization apparatus for sterilizing the web of packaging material and into an isolation chamber in which the sterilized web of packaging material is maintained and advanced. During advancement of the web of packaging material within the isolation chamber, the web of packaging material is folded and sealed longitudinally to form a tube, the tube being further fed along an (vertical) advancing direction. In order to complete the forming operations, the tube is filled with a pourable product, in particular a pourable food product, and is transversally sealed and subsequently cut along equally spaced transversal cross sections within a pack forming unit of the packaging machine during advancement along the advancing direction. Pillow packages are so obtained. These pillow packages define sealed semi-finalized packs having each a central main body and a plurality of flaps protruding from the central main body. In order to obtain the finalized packages, the pillow packages are further formed, and the flaps are folded and sealed onto the respective central main bodies.
A typical packaging machine of this type comprises:
A typical folding apparatus comprises an infeed conveyor, which is configured to receive the semi-finalized packs from the forming apparatus and to feed the semi-finalized packs to a folding unit of the folding apparatus.
The infeed conveyor comprises a carrier for supporting the semi-finalized packs and a belt conveyor carrying a plurality of pushing elements. The belt conveyor is configured to advance the pushing elements along an advancement path such that the pushing elements direct the semi-finalized packs on the carrier along a feeding path when advancing along an operative portion of the advancement path.
The operation of the infeed conveyor must thereby guarantee a correct feeding of the semi-finalized packs to the folding unit. In particular, an operator must set-up the infeed conveyor such that the pushing elements advance in a correct manner with respect to the semi-finalized packs. This shall ensure to avoid that the pushing elements are in advance with respect to the semi-finalized packs as such a case may result in the pushing elements getting below the semi-finalized packs possibly provoking a jamming or to avoid that the pushing elements arrive too late, which again may lead to a non-correct folding of the semi-finalized packs.
All this, however, requires the need of well-trained operators and significant time efforts.
Therefore, a need is felt in the sector to further improve the known infeed conveyors.
It is therefore an object of the present invention to provide in a straightforward and low-cost manner an improved infeed conveyor, which allows to resolve at least one of the above-mentioned inconveniences.
It is a further object of the present invention to provide in a straightforward and low-cost manner an improved folding apparatus, which allows to resolve at least one of the above-mentioned inconveniences.
It is an even further object of the present invention to provide in a straightforward and low-cost manner an improved packaging machine, which allows to resolve at least one of the above-mentioned inconveniences.
According to the present invention, there is provided an infeed conveyor according to the independent claim.
Preferred embodiments are claimed in the dependent claims.
According to the present invention, there is also provided a folding apparatus according to claim 13.
According to the present invention, there is also provided a packaging machine according to claim 14 or 15.
A non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:
Number 1 indicates as a whole a packaging machine for producing (sealed) finalized packages 2 of a pourable product, in particular a pourable food product such as pasteurized milk, fruit juice, wine, tomato sauce, etc.
Web 4 of packaging material has a multilayer structure (not shown), and comprises at least a layer of fibrous material, such as e.g. a paper or cardboard layer, and at least two layers of heat-seal plastic material, e.g. polyethylene, interposing the layer of fibrous material in between one another. One of these two layers of heat-seal plastic material defines the inner face of finalized package 2 eventually contacting the pourable product.
According to some possible non-limiting embodiments, web 4 may also comprise a layer of gas-and light-barrier material, e.g. aluminum foil or ethylene vinyl alcohol (EVOH) film, in particular being arranged between one of the layers of the heat-seal plastic material and the layer of fibrous material. Preferentially, web 4 may also comprise a further layer of heat-seal plastic material being interposed between the layer of gas- and light-barrier material and the layer of fibrous material.
In more detail, each finalized package 2 may extend along a longitudinal axis and has a longitudinal seam portion (extending along the respective longitudinal axis) and a pair of transversal sealing bands, in particular a transversal top sealing band and a transversal bottom sealing band. In particular, each finalized package 2 may have a substantially parallelepiped structure.
Furthermore, each finalized package 2 may comprise at least two transversal walls (being transversal to the respective longitudinal axis) and being disposed at opposite sides of finalized package 2 and a plurality of lateral walls extending between the transversal walls.
More specifically, one respective transversal wall of each finalized package 2 defines a bottom wall and the other respective transversal wall defines a top wall. In particular, the bottom wall has a support surface adapted to be placed on a (horizontal) plane, such as e.g. a shelf within a distribution point, and the top wall is opposed to the bottom wall.
With particular reference to
More specifically, each semi-finalized pack 5 may comprise at least a central main body 6 and a plurality of flaps 7 protruding from central main body 6.
Additionally, each pack 5 may extend along a respective longitudinal axis A and may comprise a longitudinal sealing band 8 (extending along longitudinal axis A) and two transversal sealing bands 9 disposed at opposite end portions 10 of the respective semi-finalized pack 5.
In particular, each longitudinal sealing band 8 and the respective transversal sealing bands 9 define respectively corresponding longitudinal seam portions and corresponding transversal sealing bands of the respective finalized package 2 (obtained from the respective semi-finalized pack 5).
More specifically, the end portions of each semi-finalized pack 5 may taper from the respective central main body 6 to the respective transversal sealing band 9.
Even more specifically, each end portion 10 has at least two respective flaps 7, in particular at opposite lateral edges.
With particular reference to
In more detail, forming apparatus 15 may comprise:
In particular, the pack forming unit is arranged downstream of isolation chamber 17 and tube forming and sealing device 19 along tube advancement path Q.
Moreover, tube 3 may extend along a longitudinal axis, in particular having a vertical orientation.
Furthermore, packaging machine 1 may further comprise a sterilization apparatus for sterilizing at least a portion of web 4 at a sterilization station arranged upstream of the tube forming station along web advancement path P.
In more detail, filling device 20 may comprise at least a filling pipe 22 being in fluid connection or being controllable to be in fluid connection with a pourable product storage tank (not shown and known as such) and being, in use, partially placed within tube 3 for feeding the pourable product into the, in use, advancing tube 3.
More specifically, tube forming and sealing device 19 may comprise at least a tube forming assembly 23 configured to form tube 3 from web 4, in particular by overlapping the respective opposite lateral edges of web 4, and at least a sealing head 24 configured to longitudinally seal tube 3, in particular along the portion of tube 3 obtained by the overlapping of the opposite lateral edges of web 4.
Even more specifically, tube forming assembly 23 and sealing head 24 are arranged within isolation chamber 17.
According to some preferred non-limiting embodiments, the pack forming unit comprises a plurality of pairs of at least one operative assembly (not shown and known as such) and at least one respective counter-operative assembly (not shown and known as such); and
More specifically, each operative assembly may be configured to cooperate, in use, with the respective counter-operative assembly of the respective pair for forming, transversally sealing, and in particular also transversally cutting, tube 3 for obtaining one respective semi-finalized pack 5, in particular when, in use, advancing along a respective operative portion of the respective conveying path.
With particular reference to
With particular reference to
In particular, each pushing element 34 is configured to abut against one respective semi-finalized pack 5 when advancing, in use, along operative portion R1, even more particular for feeding the respective semi-finalized pack 5 to transfer station 31.
Additionally, infeed conveyor 30 also comprises a distance detection device 36 for measuring a distance d (see
In more detail, conveying device 35 may also be configured to advance pushing elements 34 also along a return portion R2 for directing pushing elements 34 back to operative portion R1.
More specifically, conveying device 35 is configured to repeatedly advance pushing elements 34 along advancement path R, in particular operation portion R1 and return portion R2. Furthermore, each pushing element 34 is configured to engage with one respective semi-finalized pack 5 when advancing along operative portion R1.
Preferentially, distance detection device 36 may be configured to determine distance d of each pushing element 34 from one respective semi-finalized pack 5 prior to engaging, in use, with the respective semi-finalized pack 5. In other words, distance detection device 36 is configured to determine distance d between pushing elements 34 and the respective semi-finalized packs 5 prior to engagement of pushing elements 34 with the respective semi-finalized packs 5.
It should be noted that distance d may be expressed as a distance between a respective engagement portion (which abuts, in use, against semi-finalized packs 5) of pushing elements 5 and a respective trailing portion (against which the respective engagement portion abuts) of the respective semi-finalized packs 5.
According to some possible embodiments, distance detection device 36 is configured to determine distance d between pushing elements 34 and the respective semi-finalized packs 5 when, in use, the respective pushing elements 34 are at and/or pass a reference position 37. In particular, distance detection device 36 is configured to determine a first time when pushing elements 34 are at and/or pass reference position 37.
Distance detection device 36 may also be configured to determine a passage, in particular a second time associated to the passage, of semi-finalized packs 5 at a reference position 38.
Furthermore, distance detection device 36 is configured to determine distance d of pushing elements 34 from the respective semi-finalized packs 5 in dependence of the first time and the second time.
Preferentially, by determining distance d it is possible to also determine the time of impact when pushing elements 34 engage the respective semi-finalized packs 5.
According to the embodiment disclosed, reference position 38 is distinct from reference position 37. Alternatively, reference position 38 and reference position 37 could coincide.
In more detail, distance detection device 36 may comprise a sensor group 39 (only partially shown) configured to detect pushing elements 34 being at and/or passing reference position 37 and a sensor group 40 configured to detect semi-finalized packs 5 being at and/or passing reference position 38. In particular, the respective positions of sensor group 39 and sensor group 40 define, respectively, reference position 37 and reference position 38.
More specifically, each one of sensor group 39 and sensor group 40 may comprise a respective photocell arrangement.
Even more specifically, each photocell arrangement may comprise a light-emitting element 42 and a light-receiving element 43 spaced apart from one another, in particular defining in combination a photo-electric barrier.
With particular reference to
Moreover, conveying device 35 also comprises at least a pair of pulleys 48 and at least one actuator operatively coupled to at least one of pulleys 48 for controlling advancement of conveyor belt 47.
Furthermore, the respective light-emitting element 42 and the respective light-receiving element 43 of sensor group are arranged adjacent to conveyor belt 47 and interpose a portion of conveyor belt 47 between one another.
In more detail, carrier 33 may comprise a first rail 49 and a second rail 50 spaced apparat from one another and defining an interspace 51 between one another. Each one of first rail 49 and second rail 50 is configured to carry a respective portion of semi-finalized packs 5. In particular, pushing elements 34 are configured to advance within interspace 51 when advancing, in use, along operative portion R1.
More specifically, the respective light-emitting element 42 and the respective light-receiving element 43 of sensor group 40 interpose a portion of carrier 33 between one another.
Furthermore, one of light-emitting element 42 and light-receiving element 43 of sensor group 40 is arranged adjacent to second rail 50, in the specific case shown light-emitting element 42, and the other one of light-emitting element 42 and light-receiving element 43 of sensor group 40 is arranged adjacent to first rail 49, in the specific case shown light-emitting element 43.
In further detail, carrier 33 may comprise a (curved) receiving portion 52 for receiving semi-finalized packs 5 from forming apparatus 15, in particular the pack forming unit, and a guiding portion 53 downstream of receiving portion 52. In particular, semi-finalized packs 5 advance, in use, along (at least a portion of) guiding portion 53 when advancing along feeding path S.
In particular, infeed conveyor 30 is designed such that at first semi-finalized packs 5 arriving from forming apparatus 15, in particular the pack forming unit, passively advance (i.e. without any actuator or conveyor, but only relying on the kinetic energy resulting from operation of forming apparatus 15, in particular pack forming unit), and then actively advance due to the pushing action of pushing elements 34.
Preferentially, first rail 49 and second rail 50 comprise respective sections of receiving portion 52 and guiding portion 53. In particular, in use, semi-finalized packs 5 passively advance along receiving portion 52.
Furthermore, infeed conveyor 30 may also comprise a breaking unit 54 configured to decelerate, in particular to gradually decelerate, the semi-finalized packs 5 on guiding portion 53. In particular, breaking unit 54 is configured to (gradually) decelerate the passively advancing semi-finalized packs 5.
With particular reference to
Preferentially but not necessarily, folding unit 32 is configured to seal each flap 7 onto the respective central main body 6.
In more detail, folding unit 32 may comprise at least:
More specifically, conveying assembly 55 comprises a plurality of retaining pockets 57 configured to retain at least one respective semi-finalized pack 5 during advancement of the respective semi-finalized pack 5 along the final advancement path.
According to some possible non-limiting embodiments, packaging machine 1 may comprise a control unit configured to control operation of folding apparatus 18, infeed conveyor 30 and/or folding unit 32 in dependence of distance d.
According to some possible non-limiting embodiments, infeed conveyor 30 is controlled and/or controllable, in particular by means of the control unit, such that distance d corresponds to a (predetermined) distance and/or lies within a (predetermined) distance range.
In use, packaging machine 1 forms finalized packages 2 filled with the pourable product.
In particular, the method of forming packages 2 comprises the main steps of:
In more detail, the main step of forming packs 5, comprises at least the steps of:
Moreover, the step of forming may also comprise the step of sterilizing web 4 at the sterilization station.
In more detail, the step of folding semi-finalized packs 5 comprises the sub-steps of:
More specifically, during the sub-step of feeding conveying device 35 advances pushing elements 34 along advancement path R such that pushing elements 34 engage the respective semi-finalized packs 5 when advancing along operative portion R1 and so as to push the respective semi-finalized packs 5 to transfer station 31 and/or folding unit 32.
Furthermore, during the step of feeding, also the distance d between each pushing element 34 and the respective semi-finalized pack 5 is determined by distance detection device 36. In particular, the respective second time of the passage of the respective semi-finalized pack 5 at reference position 38 and the respective first time of the passage of the respective pushing element 34 at reference position 37 are determined, in particular by the respective photocell arrangement, and the distance d is determined in dependence of the respective first time and the respective second time.
Additionally, during the step of feeding, the semi-finalized packs 5 are received from forming apparatus 15, in particular the pack forming unit. In particular, at first semi-finalized packs 5 passively advance along at least receiving portion 52 and then semi-finalized packs 5 are actively fed to transfer station 31 and/or folding unit 32 due to the interaction with pushing elements 34 and their advancement along operative portion R1.
Preferentially, during the step of feeding, breaking unit 54 decelerates, in particular gradually decelerates, the passively advancing semi-finalized packs 5 prior to being engaged by the respective pushing elements 34.
In more detail, during the step of final folding, the respective central main bodies 6 are formed and/or the respective flaps 7 are folded and sealed onto the respective central main bodies 6 so as to form the finalized packages 2 from semi-finalized packs 5.
More specifically, during the step of final folding, semi-finalized packs 5 advance along the final advancement path (by means of operation of conveying assembly 55) and are treated during advancement along the final advancement path (by operation of treatment unit 56) for obtaining finalized packages 2. In particular, treatment unit 56 forms and/or shapes the respective central main bodies 6 and/or folds and seals the respective flaps 7 onto the respective central main bodies 6.
Furthermore, during the step of final folding, semi-finalized packs 5 are inserted into retaining pockets 57 at transfer station 31.
According to some possible non-limiting embodiments, the operation of forming apparatus 15 and/or infeed conveyor 30 and/or folding unit 32 is controlled in function of the distance d.
According to some possible non-limiting embodiments, infeed conveyor 30 is controlled, in particular by means of the control unit, such that distance d corresponds to a predetermined distance and/or lies within a predetermined distance range.
The advantages of infeed conveyor 30 according to the present invention will be clear from the foregoing description.
In particular, by providing for distance detection device 36 it is possible to control and/or monitor the distance d between pushing elements 34 and the respective semi-finalized packs 5. In this way, it is possible to monitor whether distance d resides in a desired range. In this way, it is possible to ensure that pushing elements 34 correctly engage with semi-finalized packs 5 so as to guarantee a correct feeding of semi-finalized packs 5 to folding unit 32. Furthermore, in this way, it is possible to avoid that semi-finalized packs 5 are fed to folding unit 32 in the wrong moment. As well, any jamming of semi-finalized packs 5 is avoided.
Additionally, by providing for distance detection device 36 the setting-up of infeed conveyor 30 is facilitated.
Clearly, changes may be made to packaging machine 1 as described herein without, however, departing from the scope of protection as defined in the accompanying claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 21153014.2 | Jan 2021 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2022/050741 | 1/14/2022 | WO |
