This patent generally pertains to pass-through barriers and, more specifically, pass-through barriers for helping isolate one area from another while preserving the breathable air quality of one of the areas.
To protect miners in the event of a mining incident involving the release of toxic gas, smoke or dust, or an incident that reduces the oxygen content of the air; some mines have an underground shelter that provides the miners with a temporary place of refuge isolated from the contaminated air, or air having a low oxygen content. Such shelters often have a sealed door, emergency provisions, and means for providing at least a limited supply of breathable air. The miners can stay in the shelter until they are rescued or until it is safe to leave.
Certain examples are shown in the above-identified figures and described in detail below. In describing these examples, like or identical reference numbers are used to identify the same or similar elements. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic for clarity and/or conciseness. Additionally, several examples have been described throughout this specification. Any features from any example may be included with, a replacement for, or otherwise combined with other features from other examples.
In examples where refuge chamber 12 already has a sealed door 14, inflatable barrier 10 can be used for creating an airlock between barrier 10 and the chamber's door 14. With barrier 10, the airlock inhibits toxins from flowing freely into chamber 12 as miners pass through door 14. Although some contaminants might still enter chamber 12 through door 14 (when open), barrier 10 helps separate a designated more contaminated area 16 of the mine from a designated less contaminated area 18. The less contaminated area 18 thus provides an airlock or buffer that helps isolate chamber 12 from the more contaminated area 16.
In the example illustrated in
Tube 22, in some examples, comprises a sidewall 26 made of a pliable fabric or sheet of material. Examples of such sidewall materials include, but are not limited to, polyester sheeting and polyester fabric. Some example materials are perforated, porous, impervious to gas, or are combinations thereof (e.g., some porous areas and some areas impervious to gas). Some example materials are impregnated or coated with a sealant such as acrylic or polyurethane. Some example materials are uncoated. Some example materials are fire or heat resistant. Some example sidewalls and/or one or more sidewall portions 28 (
In the illustrated example, end caps 30 and 32 are attached to opposite ends of tube 22. End cap 32 is closed while end cap 30 has an air inlet 34 for delivering relatively clean pressurized air 36 into tube 22 when needed. In some examples, a releasable fastener 38 (e.g., a zipper) connects end caps 30 and/or 32 to sidewall 26 so that end caps 30 and/or 32 are removable, interchangeable and reattachable for various installations (e.g., supplying pressurized air 36 from the left or right end, as viewed in
The shape of end caps 30 and 32 and tube 22 may vary. Some example shapes include, but are not limited to, round, half-round, D-shaped, triangular, elliptical, and/or rectangular. A D-shaped tube that is partially round with a flat mounting side has been found to be particularly stable with minimal shifting. In the illustrated examples, tube 22 is a truncated cylindrical shape (cylindrical but with a flat side), wherein the truncated cylindrical tube has an inflated volume that is at least 50% of a fully cylindrical tube of the same diameter.
Although the actual apparatus for mounting barrier 10 within passageway 20 may vary, in some examples, elastic straps 44 fastened to lateral surfaces 20c and 20d and threaded through loops 46 on end caps 30 and 32 help hold the ends of barrier 10 to lateral surfaces 20c and 20d and/or to couple the tubes 22 together. In some examples, the straps 44 may be threaded through or otherwise coupled to one or more brackets to couple the tubes 22 together and/or couple one or more of the tubes 22 to the passageway 22. The brackets may be coupled to the passageway 22. Straps 44 being elastic provide some flexibility as barrier 10 distorts under the pressure of individual 24 crawling through barrier 10. An elastic strap is just one example of a resiliently flexible elongate member. An elastic cord is another example of a resiliently flexible elongate member. In some examples, elastic straps 48 sewn or otherwise attached (e.g., through loops) to tubes 22a and 22b help stabilize the position of tubes 22a and 22b relative to each other and/or couple the tubes 22 together. In some examples, the ends of straps 48 are further attached to the passageway's upper surface 20a and lower surface 20b.
When individual 24 crawls through barrier 10 while tubes 22 are inflated, as shown in
To further minimize contaminated gas from leaking into the less contaminated area 18, some examples of tube 22 include an air permeable sidewall section 54 facing the more contaminated area 16. Clean pressurized air 36 within tube 22 bleeds through a plurality of small holes 56 in section 54. Holes 56 are broadly distributed in two dimensions (e.g., vertically and horizontally) to create a gentle movement of air 58 that pushes contaminated air away from the entrance of barrier 10.
It has been discovered that holes 56 should be sufficiently small, uniform, and densely distributed because larger and fewer holes create discrete streams of higher velocity air that tend to draw in lower velocity surrounding air. In some examples, the lower velocity surrounding air comes from the more contaminated area 16. It is believed that due to the Bernoulli principle, higher velocity streams of air generate local regions of subatmospheric pressure that draws in contaminated gas at atmospheric pressure.
To create a blanket of slow moving clean air 58 adjacent barrier 10, some examples of sidewall section 54 have holes 56 with an average hole size that is less than ten times the average material wall thickness 60 of the tube's sidewall (see
When barrier 10 is not in active use, tubes 22 are left in an unpressurized deflated state, as shown in
In the example of
When tubes 22 are deflated, foam body 68 holds tube 22a up against tube 22b to establish a mechanical seal 70 between tubes 22a and 22b. The term, “mechanical seal” refers to a seal that can be held substantially closed without having to rely on pneumatic pressure. In some examples, pneumatic seal 50 and mechanical seal 70 close at the same interface between tubes 22a and 22b. In such examples, pneumatic seal 50 and mechanical seal 70 open and close as one sealing unit. When tubes 22 are in their inflated state and/or normal shape, as shown in
When individual 24 crawls through barrier 66 while tubes 22 are inflated, as shown in
In some examples, foam body 68 has a strap anchor 72 and cavities 74 and 76. Strap anchor 72 helps hold foam body 68 in the proper position within tube 22a. Cavities 74 and 76 are holes and/or notches that reduce the force need to compress foam body 68 and allow for inflation of tube 22 without additional resistance to airflow.
In some examples, to enhance sealing between tubes 22a and 22b, an example inflatable barrier 78 includes a magnet 80 (e.g., a magnetic strip) and/or an elastic strap 82 extending lengthwise along the sealing interface between tubes 22a and 22b. Magnet 80 is schematically illustrated to represent any two strips or pieces that are magnetically attracted to each other, wherein one piece 80a is sewn or otherwise attached to tube 22a, and another piece 80b is sewn or otherwise attached to tube 22b.
Except for the addition of magnet 80 and strap 82, barriers 78 and 10 are identical in structure and function with
Elastic strap 82 is an example of a resilient member engaging the interior or exterior of tube 22a and being manually movable to a manually deflected state (
Although various examples of inflatable air barriers are illustrated as comprising two generally horizontal inflatable tubes, other example barriers have any number of tubes in other orientations. For instance,
As set forth herein, an example inflatable air barrier for a passageway extending between a first area and a second area, the passageway being defined by an upper surface, a lower surface, a first lateral surface and a second lateral surface. The inflatable air barrier includes a first tube having an inflated state and a deflated state. The first tube is manually deformable in the inflated state from a normal shape to a manually deformed shape. The first tube is to provide a pneumatic seal within the passageway when the first tube is in the inflated state while in the normal shape. The pneumatic seal is to provide an access opening through the passageway when the first tube is in the inflated state while in the manually deformed shape. The first tube in the deflated state is substantially unpressurized. The first tube includes a first sidewall section to face the first area. The first sidewall section includes an air permeable material having a plurality of holes distributed in two dimensions across a surface of the first sidewall section.
In some examples, the first tube includes a second sidewall section to face the second area. In some examples, the second sidewall section is substantially impermeable to air. In some examples, the first sidewall section includes at least twenty percent of the first tube. In some examples, the inflatable air barrier also includes a second tube substantially similar to the first tube. The pneumatic seal is to be defined between the first tube and the second tube, and the access opening, when present, is between the first tube and the second tube. In some examples, the permeable material has a material wall thickness and the plurality of holes are spaced apart with an average spaced apart distance of less than fifty times the material wall thickness. In some examples, the inflatable air barrier also includes a magnet to form the pneumatic seal. In some examples, the first tube includes a curved surface facing upward and a substantially flat surface facing downward. In some examples, the air permeable material has a material wall thickness, and an average hole size of the plurality of holes divided by the material wall thickness is less than ten to broadly disperse air out from within the first tube into the designated more contaminated area.
Another example inflatable air barrier for a passageway extending between a first area and a second area, the passageway being defined by an upper surface, a lower surface, a first lateral surface and a second lateral surface. The inflatable air barrier includes a pneumatic seal within the passageway. The pneumatic seal is selectively opened and closed. A mechanical seal is within the passageway. The mechanical seal is selectively opened and closed. A first tube has an inflated state and a deflated state. The first tube in the inflated state is manually deformable from a rest shape to a manually deformed shape. The first tube provides and closes the pneumatic seal within the passageway when the first tube is in the inflated state while in the rest shape. The first tube opens the pneumatic seal and provides an access opening through the passageway when the first tube is in the inflated state while in the manually deformed shape. The first tube is substantially unpressurized in the deflated state. A resilient member engages the first tube. The resilient member is manually movable between a restored state and a deflected state. The resilient member in the restored state supports the first tube to provide and close the mechanical seal within the passageway. The resilient member in the deflected state yields with the first tube to open the mechanical seal within the passageway.
In some examples, the pneumatic seal and the mechanical seal are to open and close as one sealing unit. In some examples, the resilient member includes a resiliently compressible foam body disposed within the first tube. In some examples, the inflatable air barrier also includes an anchor fastening the resiliently compressible foam body to the first tube. In some examples, the resiliently compressible foam body defines a cavity. In some examples, the resiliently compressible foam body is elongate in a longitudinal direction and has a generally triangular cross-section perpendicular to the longitudinal direction. In some examples, the resilient member includes a resiliently flexible elongate member connected to the first tube. In some examples, the inflatable air barrier also includes a second tube substantially similar to the first tube. The pneumatic seal is between the first tube and the second tube, and the access opening, when present, is between the first tube and the second tube. A resiliently flexible elongate member connects the first tube to the second tube. In some examples, the resiliently flexible elongate member lies between the first tube and at least one of the first area and the second area. In some examples, the resiliently flexible elongate member lies between an axial end of the first tube and at least one of the surfaces of the passageway. In some examples, the inflatable air barrier also includes a second tube substantially similar to the first tube. The pneumatic seal is between the first tube and the second tube, and the access opening, when present, is between the first tube and the second tube. A resiliently flexible elongate member is connected to the first tube and lying proximate and substantially parallel to the pneumatic seal. In some examples, at least one of the mechanical seal or the pneumatic seal includes a magnet. In some examples, the first tube includes a curved surface and a substantially flat surface. The flat surface is to be adjacent one of the surfaces of the passageway.
Another example inflatable air barrier for a passageway extending between a designated more contaminated area and a designated less contaminated area, the passageway being defined by an upper surface, a lower surface, a first lateral surface and a second lateral surface. The inflatable air barrier includes a first body and a second body defining a pneumatic seal within the passageway. The pneumatic seal is selectively opened and closed. Each of the first body and the second body have an inflated state and a deflated state. The first body is manually deformable when in the inflated state from a first shape to a manually deformed shape. The first body cooperates with the second body to close the pneumatic seal within the passageway when the first body is in the inflated state while in the first shape. The first body opening the pneumatic seal between the first body and the second body when the first body is in the inflated state while in the manually deformed shape. The first body is substantially unpressurized in the deflated state. A resiliently flexible elongate member is attached to the first body.
In some examples, the second body is substantially similar to the first body. The resiliently flexible elongate member is attached to both the first body and the second body. In some examples, the resiliently flexible elongate member lies between the first body and at least one of the first area or the second area. In some examples, the resiliently flexible elongate member lies between an axial end of the first body and at least one of the surfaces of the passageway. In some examples, the resiliently flexible elongate member lies proximate and substantially parallel to the pneumatic seal. In some examples, inflatable air barrier also includes a magnet to urge the pneumatic seal to a closed position.
Another example inflatable air barrier for a passageway extending between first area and a second area. The inflatable air barrier includes a pneumatic seal within the passageway. The pneumatic seal is selectively opened and closed. A body includes a tubular sidewall interposed between a first end cap and a second end cap. The body has an inflated state and a deflated state. The body in the inflated state is manually deformable from a normal shape to a manually deformed shape. The body defines the pneumatic seal within the passageway between the first area and the second area. The body is to enable opening the pneumatic seal to provide an access opening when the body is in the inflated state while in the manually deformed. The tube is substantially unpressurized in the deflated state. At least one of the first end cap or the second end cap being removable and reattachable to the tubular sidewall.
In some examples, at least one of the first end cap or the second end cap defines an air inlet, and the first end cap and the second end cap are interchangeable. In some examples, the inflatable air barrier also includes a releasable fastener connecting at least one of the first end cap or the second end cap to the tubular sidewall. In some examples, the releasable fastener includes a zipper. In some examples, at least one of the first end cap or the second end cap are to seal under pneumatic pressure against at least one of the surfaces of the passageway. In some examples, the inflatable air barrier also includes a resiliently flexible elongate member connecting at least one of the first end cap or the second end cap to at least one of the upper surface, the lower surface, the first lateral surface or the second lateral surface. In some examples, the pneumatic seal includes a magnet.
Another example inflatable air barrier for a passageway extending between a designated more contaminated area and a designated less contaminated area, the passageway being defined by an upper surface, a lower surface, a first lateral surface and a second lateral surface. The inflatable air barrier includes a pneumatic seal within the passageway. The pneumatic seal is selectively opened and closed. A tube has an inflated state and a deflated state. The tube in the inflated state is manually deformable from a normal shape to a manually deformed shape. The tube provides and closes the pneumatic seal within the passageway when the tube is in the inflated state while in the normal shape. The tube opens the pneumatic seal to provide an access opening when the tube is in the inflated state while in the manually deformed shape. The tube is substantially unpressurized in the deflated state. A transparent section is on the tube.
Another example inflatable air barrier for a passageway extending between a designated more contaminated area and a designated less contaminated area, the passageway being defined by an upper surface, a lower surface, a first lateral surface and a second lateral surface. The inflatable air barrier includes a pneumatic seal within the passageway. The pneumatic seal is selectively opened and closed. A tube has an inflated state and a deflated state. The tube in the inflated state is manually deformable from a normal shape to a manually deformed shape. The tube provides and closes the pneumatic seal within the passageway when the tube is in the inflated state while in the normal shape. The tube opens the pneumatic seal and provides an access opening when the tube is in the inflated state while in the manually deformed shape. The tube substantially is unpressurized in the deflated state and a magnet at the pneumatic seal.
Although certain example methods, apparatus and articles of manufacture have been described herein, the scope of the coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents.