The present invention relates to an inflatable apparatus for helping to protect a vehicle occupant in the event of a side impact to the vehicle and/or a vehicle rollover.
It is known to inflate an inflatable vehicle occupant protection device to help protect a vehicle occupant in the event of a vehicle collision. One particular type of inflatable vehicle occupant protection device is an inflatable curtain that inflates away from the roof of the vehicle downward inside the passenger compartment between a vehicle occupant and the side structure of the vehicle in the event of a side impact or rollover. A known inflatable curtain is inflated from a deflated condition by inflation fluid directed from an inflator to the inflatable curtain.
The present invention relates to an apparatus for helping to protect an occupant of a vehicle. The apparatus includes an inflatable curtain that is inflatable away from a vehicle roof of the vehicle to a position between a side structure of the vehicle and a vehicle occupant. The inflatable curtain has a length and includes opposite ends spaced apart along its length. The inflatable curtain includes a portion that overlies a B pillar of the vehicle. The inflatable curtain has a first portion that has a first vertical height and extends from adjacent the B pillar to one of the end portions. The inflatable curtain has a second portion that has a second vertical height and extends from adjacent the B pillar to the other of the end portions. The first and second vertical heights are different from each other.
The present invention also relates to an apparatus for helping to protect an occupant of a vehicle that has a side structure and a roof. The apparatus includes an inflatable curtain that is inflatable away from the vehicle roof to a position between the side structure of the vehicle and a vehicle occupant. The inflatable curtain has a front portion that extends forward in the vehicle from adjacent a B pillar of the vehicle. The inflatable curtain also includes a rear portion that extends rearward in the vehicle from adjacent the B pillar. The front portion has a first vertical height and the rear portion has a second vertical height. The first vertical height is greater than the second vertical height.
The present invention further relates to an apparatus for helping to protect an occupant of a vehicle that has a side structure and a roof. The apparatus includes an inflatable curtain that is inflatable away from the vehicle roof to a position between the side structure of the vehicle and a vehicle occupant. The inflatable curtain has a front portion extending forward in the vehicle from adjacent a B pillar of the vehicle and a rear portion extending rearward in the vehicle from adjacent the B pillar. The front portion has a first vertical height and the rear portion has a second vertical height that is greater than the first vertical height.
The foregoing and other features of the present invention will become apparent to one skilled in the art to which the present invention relates upon consideration of the following description of the invention with reference to the accompanying drawings, in which:
Representative of the present invention, an apparatus 10 helps to protect an occupant of a vehicle 12. As shown in
The fill tube 22 has a first end portion 36 for receiving fluid from the inflator 24. The fill tube 22 may be connected directly to the inflator 24 or a manifold (not shown) may connect the fill tube to the inflator. The fill tube 22 has a second end portion 38 disposed in the inflatable curtain 14.
The inflator 24 contains a stored quantity of pressurized inflation fluid (not shown) in the form of a gas to inflate the inflatable curtain 14. The inflator 24 alternatively could contain a combination of pressurized inflation fluid and ignitable material for heating the inflation fluid, or could be a pyrotechnic inflator that uses the combustion of gas-generating material to generate inflation fluid. As a further alternative, the inflator 24 could be of any suitable type or construction for supplying a medium for inflating the inflatable curtain 14.
The apparatus 10 may include a housing 26 (
Referring to
The inflatable curtain 14 may also include interior connections 50 in which the overlying panels 40 are interconnected within the perimeter 44 of the curtain. The interior connections 50 form non-inflatable portions of the inflatable curtain 14 within the perimeter 44 of the curtain. The interior connections 50 also help define inflatable chambers 52 of the inflatable curtain 14. In the configuration of the inflatable curtain 14 illustrated in
The panels 40 are woven from a material, such as nylon yarn, and may be coated with a gas impermeable material, such as urethane, or laminated with a gas impermeable film. The inflatable curtain 14 thus may have a substantially gas-tight construction. Those skilled in the art will appreciate that alternative materials, such as polyester yarn, and alternatives coatings, such as silicone, may also be used to construct the inflatable curtain 14.
The inflatable curtain 14 includes an upper edge 60, an opposite lower edge 62, and front and rear portions 64 and 66, respectively, that extend between the upper and lower edges. The front portion 64 includes a front edge 70 of the inflatable curtain 14. The rear portion 66 includes a rear edge 72 of the inflatable curtain 14. The perimeter 44 of the inflatable curtain 14 is defined at least partially by the upper edge 60, lower edge 62, front edge 70, and rear edge 72. A front portion 100 of the lower edge 60 extends along the front portion 64 of the inflatable curtain 14. A rear portion 102 of the lower edge 60 extends along the rear portion 66 of the inflatable curtain 14.
In the embodiment illustrated in
The vehicle 12 includes a sensor mechanism 80 (shown schematically in
The inflatable curtain 14 inflates under the pressure of the inflation fluid from the inflator 24. The inflatable curtain 14 inflates away from the roof 18 in a downward direction as shown in the drawings and in a downward direction with respect to the direction of forward travel of the vehicle 12 into the position illustrated in
The inflatable curtain 14, when inflated, extends along the side structure 16 of the vehicle 12 and is positioned between the side structure and any occupant of the vehicle. The inflatable curtain 14 extends between the A pillar 30 and the C pillar 34 of the vehicle 12 and may overlie portions of the A pillar, C pillar, and the B pillar 32 of the vehicle. The front and rear portions 64 and 66 meet each other at a location adjacent or near the B pillar 32 of the vehicle 12. The front portion 64 of the inflatable curtain 14 extends from adjacent or near the B pillar 32 to the front edge 70, adjacent or near the A pillar 30. The rear portion 66 of the inflatable curtain 14 extends from adjacent or near the B pillar 32 to the rear edge 72, adjacent or near the C pillar 34. The extents of the front and rear portions 64 and 66 could vary, depending on factors such as the architecture of the vehicle 12 and the desired vehicle coverage.
The inflatable curtain 14, when inflated, helps to protect a vehicle occupant in the event of a vehicle rollover and/or a side impact to the vehicle 12. The inflatable curtain 14, when inflated, helps to absorb the energy of impacts with the curtain and helps to distribute the impact energy over a large area of the curtain.
According to the present invention, the inflatable curtain 14 has a stepped configuration in which the front and rear portions 64 and 66 of the curtain have different vertical heights. More specifically, in the embodiment of
By “vertical height,” it is meant to describe the height of the front and rear portions 64 and 66 as measured vertically in
When the inflatable curtain 14 is in the non-inflated and flattened condition of
In the configuration of
Referring to
The front and rear portions 64 and 66 of the inflatable curtain 14, when inflated, may thus extend from adjacent or near the vehicle roof 18 down to a desired position along the side structure 16. In the embodiment of
The front portion 64 may thus cover a portion of the side structure 16 adjacent or below the belt line 110 that extends from adjacent or near the A pillar 30 to adjacent or near the B pillar 32. The rear portion 66 may thus cover a portion of the side structure 16 adjacent or below the belt line 110 that extends from adjacent or near the B pillar 32 to adjacent or near the C pillar 34. The stepped configuration of the lower edge 62 of the inflatable curtain 14 thus utilizes the architecture of the vehicle 12, i.e., the curved roof 18, to provide a desired amount of vehicle coverage.
According to one embodiment of the present invention, the inflatable curtain 14 of
As shown in
For example, for the configuration of the inflatable curtain 14 of
To produce the curtains 14 in rows 122 of four without nesting the curtains as shown in
The difference in vertical height between the front and rear portions 64 and 66 is about 100 millimeters. Thus, producing the curtains 14 in rows 122 of four while nesting the curtains as shown in
The reduction in width of the sheet 120 facilitated by the stepped configuration of the inflatable curtain 14 may thus provide a reduction in material (i.e., yarn) of about 8.2% over weaving in rows 122 of four without nesting. This may also reduce the amounts of other materials, such as coatings and laminates, that are required to manufacture the curtains 14. Producing the curtains 14 in nested rows 122 thus may provide a cost savings over producing the curtains in non-nested rows.
Those skilled in the art will appreciate that manufacturing equipment, such as looms, scouring machines, cutting machines, and lamination and coating machines may limit the width of the sheet 120 to a width that the respective machines are capable of processing. For some of this equipment, this limit in sheet width may fall at about 2500 millimeters. For the example dimensions given above, the non-nested curtains would exceed this limit. In this instance, the curtains 14 cannot be produced in rows of four, which would dictate that the curtains be produced in rows of three. If produced in the nested configuration of
It will thus be appreciated that, through the stepped curtain configuration of the present invention, the inflatable curtain 14 may be produced in rows of four instead of rows of three, which would amount to a 33% increase in the number of curtains produced per unit length of the sheet. The processing costs, i.e., the non-material costs associated with warping, sizing, weaving, scouring, and applying lamination or sealant remain about the same regardless of whether the curtains are produced in rows of three or four. The incremental costs associated with producing the curtains in rows of four as opposed to rows of three may be limited to material costs and cutting costs. As a result, the stepped configuration of the inflatable curtain 14 thus may help reduce manufacturing costs of the curtain on a cost per curtain basis.
A second embodiment of the present invention is illustrated in
As shown in
By “vertical height,” it is meant to describe the height of the front and rear portions 64a and 66a as measured vertically in
When the inflatable curtain 14a is in the non-inflated and flattened condition of
Referring to
When the inflatable curtain 14a is in the inflated condition of
The front portion 64a of the inflatable curtain 14a, when inflated, extends from adjacent or near the vehicle roof 18a down to below the belt line 110a of the vehicle 12a. The front portion 64a may thus cover a portion of the side structure 16a below the belt line 110a that extends from adjacent or near the A pillar 30a to adjacent or near the B pillar 32a.
The rear portion 66a of the inflatable curtain 14a, when inflated, extends from adjacent or near the vehicle roof 18a down to below the belt line 110a of the vehicle 12a. Because the upper edge 60a is arranged along a curved portion of the vehicle roof 18a, the rear portion 66a may extend further downward when the inflatable curtain 14a is in the inflated condition. The rear portion 66a, particularly the lower chamber 152, may thus cover a portion of the side structure 16a below the belt line 110a that extends from adjacent or near the B pillar 32a to adjacent or near the C pillar 34a. The lower chamber 152, extending below the belt line 110a, may have an inflated position adjacent the head and/or torso of a small occupant, such as a child (not shown) occupying a rear vehicle seat.
It will thus be appreciated that the stepped configuration of the inflatable curtain 14a of the second embodiment helps provide extended coverage below the belt line 110a in the rear portion 66a of the curtain. It will also be appreciated that, through the stepped curtain configuration, the inflatable curtain 14a may be manufactured in sheets with multiple curtains nested together in rows, as described above in regard to the first embodiment (
From the above description of the invention, those skilled in the art will perceive improvements, changes and modifications. Such improvements, changes and modifications within the skill of the art are intended to be covered by the appended claims.