This application claims priority from U.S. application Ser. No. 18/369,595 filed on 18 Sep. 2023, the teachings of which are incorporated by reference herein in their entirety.
Inflatable mattresses have been used in houses, tents, campers, RVs, truck beds, vans, and other vehicles. Some such inflatable mattresses are sized to accommodate two adults, and such mattresses can unnecessarily occupy excessive space in some vehicles with a single traveler. Certain inflatable mattresses that have more than one separate internal chamber may be inconvenient or excessively time consuming to inflate. Certain vehicles may have not have flat cargo spaces that can evenly support an air mattress, leading to sleep discomfort. Some inflatable mattress products may be unprofitable because of unnecessary complexity that adversely affects manufacturability and cost. Thus, there is a need in the art for an improved mattress design for use in vehicles.
Disclosed herein is an inflatable mattress for use in a vehicle. The inflatable mattress includes a first longitudinal chamber having a first chamber aft section, a first chamber forward section, and at least a first inlet. The first chamber aft section having a plurality of first collapsible columns with each first collapsible column of the plurality of first collapsible columns being located between and connected to a first aft section lower wall and a first aft section upper wall. The first chamber forward section is connected to the first chamber aft section by a first flexible longitudinal seam and includes a plurality of second collapsible columns with each second collapsible column of the plurality of second collapsible columns being located between and connected to a first forward section lower wall and a first forward section upper wall. The at least a first inlet being disposed in a first aft section wall.
In some embodiments, the first flexible longitudinal seam includes a fluid connection between the first chamber aft section and the first chamber forward section.
In certain embodiments, the inflatable mattress may further include a second inlet disposed in a first forward section wall.
In some embodiments, the first chamber aft section may include a pump cavity. When present, the pump cavity may be configured to receive and store a removable air pump with he first inlet located within the pump cavity.
In certain embodiments, the first aft section lower wall and the first aft section upper wall may each independently include a first layer of material, a second layer of material, and a coating. The first layer of material may be a polymer material selected from the group consisting of polyvinyl chloride (PVC) and urethane film. The second layer of material may be a fabric material selected from the group consisting of polyester, wool, and cotton. The coating may be selected from the group consisting of a waterproofing, an ultraviolet protection coating, and combinations thereof.
In some embodiments, the first chamber aft section may include a first aft sidewall extending between the first aft section lower wall and the first aft section upper wall.
In certain embodiments, the first forward section lower wall and the first forward section upper wall may each independently include a first layer of material, a second layer of material, and a coating. The first layer of material may be a polymer material selected from the group consisting of polyvinyl chloride (PVC) and urethane film. The second layer of material may be a fabric material selected from the group consisting of polyester, wool, and cotton. The coating may be selected from the group consisting of a waterproofing, an ultraviolet protection coating, and combinations thereof.
In some embodiments, the first chamber forward section may include a first forward sidewall extending between the first forward section lower wall and the first forward section upper wall.
In certain embodiments, the inflatable mattress may also include a second longitudinal chamber. When present, the second longitudinal chamber may include a second chamber aft section, a second chamber forward section, and at least a third inlet. The second chamber aft section may include a plurality of third collapsible columns with each third collapsible column of the plurality of third collapsible columns being located between and connected to a second aft section lower wall and a second aft section upper wall. When present, the second chamber forward section may be connected to the second chamber aft section by a second flexible longitudinal seam. The second chamber forward section may have a plurality of fourth collapsible columns with each fourth collapsible column of the plurality of fourth collapsible columns being located between and connected to a second forward section lower wall and a second forward section upper wall. The at least a third inlet may disposed in a second aft section wall. When the second longitudinal chamber is present, the first chamber aft section may be connected to the second chamber aft section by a third flexible seam, and the first chamber forward section may be connected to the second chamber forward section by a fourth flexible seam.
In some embodiments, the second flexible longitudinal seam may include a fluid connection between the second chamber aft section and the second chamber forward section.
In certain embodiments, the inflatable mattress may include a fourth inlet disposed in a second forward section wall.
In some embodiments, the second aft section lower wall and the second aft section upper wall may each independently include a first layer of material, a second layer of material, and a coating. The first layer of material may be a polymer material selected from the group consisting of polyvinyl chloride (PVC) and urethane film. The second layer of material may be a fabric material selected from the group consisting of polyester, wool, and cotton. The coating may be selected from the group consisting of a waterproofing, an ultraviolet protection coating, and combinations thereof.
In certain embodiments, the second chamber aft section may include a second aft section sidewall extending between the second aft section lower wall and the second aft section upper wall.
In some embodiments, the second forward section lower wall and the second forward section upper wall may each independently include a first layer of material, a second layer of material, and a coating. The first layer of material may be a polymer material selected from the group consisting of polyvinyl chloride (PVC) and urethane film. The second layer of material may be a fabric material selected from the group consisting of polyester, wool, and cotton. The coating may be selected from the group consisting of a waterproofing, an ultraviolet protection coating, and combinations thereof.
In certain embodiments, the second chamber forward section may include a second forward section sidewall extending between the second forward section lower wall and the second forward section upper wall.
In some embodiments, the inflatable mattress may include a first understep and a second understep. When present, the first understep may laterally traverse a first underside of the first longitudinal chamber between the first chamber aft section and the first chamber forward section. A first thickness of the first chamber aft section may be greater than a second thickness of the first chamber forward thickness. When present, the second understep may laterally traverse a second underside of the second longitudinal chamber between the second chamber aft section and the second chamber forward section. A third thickness of the second chamber aft section may be greater than a fourth thickness of the second chamber forward section.
Disclosed herein are various embodiments of an inflatable mattress. The inflatable mattress is described below with reference to the Figures. As described herein, the following numbers refer to the following structures as noted in the Figures.
Now referring to
As shown in
The first chamber aft section (111) may include a plurality of first collapsible columns (112) as shown in
When present, the first collapsible columns (112) may be in the form of covered springs, air cylinders, inflatable cylinders, plastic coils, or other suitable deformable supports. Horizontally-oriented surface rings may be formed where the first collapsible columns are sealed to the first aft section upper wall (114) and/or the first aft section lower wall (113) respectively.
In some embodiments, the first collapsible columns (112) may be in the form of vertically-oriented collapsible interior loops. Each interior loop may be constructed of the same or similar material as the first aft section lower wall (113) and/or the first aft section upper wall (114). As with other embodiments of the first collapsible columns, horizontally-oriented surface rings may be formed where the first collapsible columns are sealed to the first aft section lower wall and/or the first aft section upper wall respectively.
The first chamber forward section (115) may include a plurality of second collapsible columns (117) as shown in
When present, the second collapsible columns (117) may be in the form of covered springs, air cylinders, inflatable cylinders, plastic coils, or other suitable deformable supports. Horizontally-oriented surface rings may be formed where the second collapsible columns are sealed to the first forward section upper wall (119) and/or the first forward section lower wall (118) respectively.
In some embodiments, the second collapsible columns (117) may be in the form of vertically-oriented collapsible interior loops. Each interior loop may be constructed of the same or similar material as the first forward section lower wall (118) and/or the first forward section upper wall (119). As with other embodiments of the second collapsible columns, horizontally-oriented surface rings may be formed where the second collapsible columns are sealed to the first forward section lower wall and/or the first forward section upper wall respectively.
The inflatable mattress (100) may include a second longitudinal chamber (120) that is independently inflatable or deflatable via a third inlet (203) in the aft end of the inflatable mattress. While the Figures illustrate the third inlet in the aft end of the second longitudinal chamber, other embodiments may exist where the third inlet is in the forward end of the second longitudinal chamber, along a sidewall of the second longitudinal chamber, or within a top or bottom wall of the second longitudinal chamber. The third inlet is disposed outside of the pump cavity (150), and is configured to mate with the removable air pump outside of the pump cavity for optional inflation (if the user chooses to optionally utilize the second longitudinal chamber).
As further shown in
The second chamber aft section (121) may include a plurality of third collapsible columns (122) as shown in
When present, the third collapsible columns (122) may be in the form of covered springs, air cylinders, inflatable cylinders, plastic coils, or other suitable deformable supports. Horizontally-oriented surface rings may be formed where the third collapsible columns are sealed to the second aft section upper wall (124) and/or the second aft section lower wall (123) respectively.
In some embodiments, the third collapsible columns (122) may be in the form of vertically-oriented collapsible interior loops. Each interior loop may be constructed of the same or similar material as the second aft section lower wall (123) and/or the second aft section upper wall (124). As with other embodiments of the third collapsible columns, horizontally-oriented surface rings may be formed where the third collapsible columns are sealed to the second aft section lower wall and/or the second aft section upper wall respectively.
The second chamber forward section (125) may include a plurality of fourth collapsible columns (127) as shown in
When present, the fourth collapsible columns (127) may be in the form of covered springs, air cylinders, inflatable cylinders, plastic coils, or other suitable deformable supports. Horizontally-oriented surface rings may be formed where the fourth collapsible columns are sealed to the second forward section upper wall (129) and/or the second forward section lower wall (128) respectively.
In some embodiments, the fourth collapsible columns (127) may be in the form of vertically-oriented collapsible interior loops. Each interior loop may be constructed of the same or similar material as the second forward section lower wall (128) and/or the second forward section upper wall (129). As with other embodiments of the fourth collapsible columns, horizontally-oriented surface rings may be formed where the fourth collapsible columns are sealed to the second forward section lower wall and/or the second forward section upper wall respectively.
In the embodiment of
In the exemplary embodiment of
The inflatable mattress (100) may further include a second longitudinal chamber (120) that is independently inflatable or deflatable via a third inlet (203) disposed outside of the pump cavity (150), and that is configured to mate with the removable air pump outside of the pump cavity for optional inflation (if the user chooses to optionally utilize the second longitudinal chamber (120)). In the embodiment of
In certain embodiments, the inflatable mattress (100) may be sized to fit within a rear interior space of a sport utility vehicle. In such embodiments, each of the first longitudinal chamber (110) and the second longitudinal chamber (120) may preferably have a length in the range 65 to 80 inches, and a width in the range 40 to 60 inches. In certain embodiments, the width of the first longitudinal chamber optionally may be equal to the width of the second longitudinal chamber (e.g., 24 to 28 inches), as shown in
In the exemplary embodiment of
Now referring to
In certain embodiments, the first longitudinal chamber (110) and the second longitudinal chamber (120) may be sized to fit within a rear interior space of a sport utility vehicle. For example, the rear interior space of certain sport utility vehicles may be partially defined by a bottom having unequal first and second heights, the first height being lower than and aft of the second height, and by a floor having a third height that is lower than and forward of both the first and second heights.
For such applications, the inflatable mattress (100) may have an understep—with the first longitudinal chamber (110) having a first understep (130) and the second longitudinal chamber (120) having a second understep (140) as shown in
In certain embodiments, the inflatable mattress (100) may further include a first inflatable forward support (410) and/or a second inflatable forward support (420) that may be selectively inflatable independently from the first longitudinal chamber (110) and the second longitudinal chambers (120), for example via additional inlets disposed outside of the pump cavity (150). In certain embodiments, the first inflatable forward support and/or the second inflatable forward support are each preferably but not necessarily sized to extend vertically from the vehicle floor to abut the underside of the first longitudinal chamber and/or the second longitudinal chamber. In such embodiments the vertical thickness of the first inflatable forward support and/or the second inflatable forward support may be in the range 15 to 20 inches. The total vertical extent of the first inflatable forward support and/or the second inflatable forward support may be further adjusted by adjusting its amount of inflation during use.
In certain embodiments, each of the first inflatable forward support (410) and the second inflatable forward support (420) may be selectively attachable to a corresponding one of the first longitudinal chamber (110) and the second longitudinal chamber (120), for example by a conventional hook and loop interface. Alternatively, the first inflatable forward support and/or the second inflatable forward support may be permanently attached and inflated together with a corresponding one of the first longitudinal chamber and the second longitudinal chamber, e.g., via conventional internal ducts. In embodiments where the first inflatable forward support and/or the second inflatable forward support are not attached to or are detachable from the first longitudinal chamber and the second longitudinal chamber, the dimensions of each of the first inflatable forward support and/or the second inflatable forward support may be advantageously chosen so that their height in the vertical direction is appropriate for different vehicle applications depending upon orientation (e.g., height changes to a different desired height if rotated 90 degrees).
In certain alternative embodiments that may or may not include the first inflatable forward support (410) and/or the second inflatable forward support (420), the inflatable mattress (100) may include one or more underside-stiffened regions (430) (e.g., a forward region of the inflatable mattress (100)) to enable a cantilevered end portion of the inflatable mattress to support a user even where the environmental underlying support (e.g., from a supporting surface of the vehicle interior) is not directly beneath. For example, as shown in
In certain embodiments, the underside-stiffened region (430) may not underly an entire width of the leading region of the inflatable mattress (100), but rather may be included only in the portion(s) of the leading region of the inflatable mattress that may expected to be cantilevered in particular vehicle interior applications. Limiting the length of the underside-stiffened region to less than ⅓rd of the total length of the inflatable mattress, or providing removability by securing the stiffening inserts (432) to the inflatable mattress with tight but open-ended corresponding sewn fabric pockets (434) (e.g., sized to allow the stiffening inserts to be removable by sliding), may improve the subsequent foldability of the inflatable mattress when not in use according to certain embodiments.
The aft end of the inflatable mattress (100) may also optionally include an air pump ejection mechanism, for example including an air pump ejection button (310), that mechanically releases the removable air pump (300) from a conventional internal latch that otherwise prevents removal of the removable air pump. In the embodiment of
Now referring to
In certain embodiments, the inflatable mattress (100) may include a conventional door switch that is actuated when the cavity door (155) is opened or closed. For example, such a door switch may be disposed within a hinge or latch of the cavity door, or may be actuated by a conventional plunger attached to the cavity door. In certain preferred embodiments, the door switch may be wired so that when the pumping control switch (303) is on, the removable air pump (300) will operate when the cavity door is open, but will turn off when the cavity door is closed and blocking air flow. In such embodiments, the pump cavity door switch may advantageously protect the removable air pump from futilely attempting to pump air through the cavity door when it is closed.
Any individual wall or combination of walls for the first longitudinal chamber (110) and or the second longitudinal chamber (120)-including, but not limited to, the first aft section lower wall (113), the first aft section upper wall (114), a first aft section sidewall, the first forward section lower wall (118), the first forward section upper wall (119), a first forward section sidewall, the second aft section lower wall (123), the second aft section upper wall (124), a second aft section sidewall, the second forward section lower wall (128), the second forward section upper wall (129), and/or a second forward section sidewall-may include multiple layers and/or multiple materials as shown in
In the foregoing specification, the invention is described with reference to specific exemplary embodiments thereof, but those skilled in the art will recognize that the invention is not limited thereto. It is contemplated that various features and aspects of the above-described invention may be used individually or jointly and possibly in an environment or application beyond those described herein. The specification and drawings are, accordingly, to be regarded as illustrative and exemplary rather than restrictive. The terms “comprising,” “including,” and “having,” as used herein are intended to be read as open-ended terms.
Number | Date | Country | |
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Parent | 18369595 | Sep 2023 | US |
Child | 18919761 | US |