1. Field of the Invention
The present invention relates to an information display apparatus with a matrix of light-emitting diode picture elements (LED pixels).
2. Description of the Related Art
Vast numbers of information display devices with LED pixels are now in use, displaying public transportation destinations, for example. These devices comprise a large number of LED chips arranged in a matrix on an insulating substrate. The LED chips are switched on and off by a driving circuit disposed on the opposite side of the substrate to display text and graphics. The numerous LEDs in the matrix are individually die-bonded to the insulating substrate, then bonded by metal wires to electrodes on the surface of the insulating substrate, and finally covered with transparent plastic to provide a flat display surface.
A display device of this type is described in Japanese Patent Application Publication No. 2000-089694.
In these conventional information display devices, because the LED chips must be individually die-bonded and wire-bonded, a dense matrix of LEDs cannot be formed. The display therefore appears grainy, with strikingly poor image quality. A further drawback of these conventional LED matrices is that they are impractical for small information display devices, because they do not provide enough pixels to display useful text or graphics.
An object of the present invention is to create a high-density LED pixel matrix, thereby improving the image quality of LED information display devices, and enabling LED pixel matrices to be used in small as well as large information display devices.
The invented information display apparatus comprises a plurality of thin-film LEDs formed in a matrix on a transparent substrate, a matrix of anode thin-film electrical paths and cathode thin-film electrical paths connected to the anodes and cathodes of the thin-film LEDs, an anode driving circuit for controllably supplying current to the thin-film LEDs through the anode thin-film electrical paths, and a cathode driving circuit for controllably sinking current from the thin-film LEDs through the cathode thin-film electrical paths.
The thin-film LEDs are small in size, and a high-density matrix can be formed by anchoring thin-film strips to the transparent substrate and then etching the strips to form the individual LEDs. The anode and cathode thin-film electrical paths are formed in separate layers by fine-patterning techniques that can create a high-density matrix of interconnections. The invented information display apparatus can therefore provide a dense pixel matrix that delivers vastly improved image quality, and can provide enough pixels for the display of useful text and graphics on even small information display devices.
In the attached drawings:
Embodiments of the invention will now be described with reference to the attached drawings, in which like elements are indicated by like reference characters.
First, the structure of a novel display panel used in the invented information display apparatus will be described, and its fabrication will be outlined. A detailed description will then be given of the structure and functions of an information display apparatus including this display panel.
Referring to
The glass substrate 11 is glass or quartz panel with one major surface covered by an insulating film (not shown) on which the thin-film LEDs 12 are disposed. The insulating film may comprise an organic material such as polyimide or an inorganic material such as silicon oxide. To provide a smooth and flat surface, the insulating film is planarized, preferably to a flatness tolerance of at most a few tens of nanometers.
For a red light-emitting matrix, the thin-film LEDs 12 are multilayer thin films formed of inorganic semiconductor materials that combine to emit light with a wavelength of 620 to 710 nanometers. Examples of such semiconductor materials include aluminum gallium arsenide and indium aluminum gallium arsenide, although other materials may be used instead. The thin-film LEDs 12 may have, for example, a heterostructure or double heterostructure.
The anode wiring 13 and the cathode wiring 14 are thin-film patterns of electrical paths formed on the glass substrate 11, making electrical contact with the anode and cathode, respectively, of each thin-film LED 12. The anode wiring 13 and cathode wiring 14 may be formed from thin films of gold or aluminum, and may also include layers of another metal such as nickel or titanium.
The anode wiring sheet 21 and cathode wiring sheet 22 are copper thin-film wiring patterns formed on an insulating film made of a material such as polyimide or polyester, bonded at one end to the anode wiring 13 or cathode wiring 14 on the glass substrate 11, and at the other end to wiring patterns (not shown) on a wiring board (shown and described later). The wiring may be bonded by solder bonding, pressure bonding, or any other suitable bonding technique.
Detailed descriptions of the anode driving circuit 24 and cathode driving circuit 25 will be given later.
Matrices of green and blue thin-film LEDs 12 may also be formed on the glass substrate 11. The matrix structure is the same as described above, but for a green light-emitting matrix the thin-film LEDs 12 are formed from an inorganic semiconductor material such as aluminum gallium indium phosphide or gallium phosphide that emits green light, and for a blue light-emitting matrix, the thin-film LEDs 12 are formed from an inorganic semiconductor material such as gallium nitride or indium gallium nitride that emits blue light. Other light-emitting materials may also be used, but the green thin-film LEDs 12 should emit light at a wavelength of 500 to 580 nanometers and the blue thin-film LEDs 12 should emit light at a wavelength of 450 to 500 nanometers.
For a full-color display, red, green, and blue thin-film LEDs 12 may be disposed on a single glass substrate 11. For a monochrome or two-color display, thin-film LEDs 12 of only one or two colors may be used.
Regardless of the color of light emitted, the thin-film LEDs 12 are formed by epitaxial growth on a semiconductor substrate, then separated from the semiconductor substrate and anchored to the glass substrate 11 by intermolecular forces such as hydrogen bonds. The LEDs 12 are preferably attached to the glass substrate 11 in strips, which are then etched to form the individual LEDs. It is convenient if each column of N LEDs in the matrix can be formed from a single strip. The process of forming and attaching the LEDs will be described under this assumption with reference to
Referring to
The semiconductor substrate 100 is made of, for example, gallium arsenide. The LED thin film 101 and sacrificial layer 102 are epitaxially grown on this substrate 100 by a vapor-phase method such as metal organic chemical vapor deposition (MOCVD). The LED thin film 101 and sacrificial layer 102 are originally grown on a generally round gallium arsenide wafer, but before the LED thin film 101 is separated from the substrate 100, the substrate 100, including the LED thin film 101 and sacrificial layer 102, is divided into strips wider than the width of the thin-film LEDs 12 that will be formed. If the thin-film LEDs 12 have a 0.1-mm square shape, for example, the strip shown in
Strips of this shape are formed by photolithography and etching techniques widely used in semiconductor fabrication processes. A suitable etchant is a solution of phosphoric acid and hydrogen peroxide. After strip formation, the strips are dipped into a different etchant such as a hydrogen fluoride solution or hydrochloric acid solution to etch the sacrificial layer 102 and thereby separate the LED thin film 101 from the substrate 100.
The detached LED thin-film strips 101 are pressed onto the planarized glass substrate 11 and anchored by intermolecular forces such as hydrogen bonds in a side-by-side pattern as shown schematically in
The LED thin film strips 101 anchored to the glass substrate 11 are now patterned by photolithography and etching using, for example, phosphoric acid and hydrogen peroxide as an etchant, to form an M×N matrix of discrete thin-film LEDs 12 as shown schematically in
A description will now be given of the structure and operation of an information display apparatus 50 including the above display panel 10.
Referring to
Referring to
Though not shown in
Referring to
The input terminal 26 is, for example, a universal serial bus (USB) connector for receiving signals and power from an external USB-compatible device such as a personal computer. The image control circuit 27 controls the anode driving circuit 24, cathode driving circuit 25, and memory circuit 28 according to data received from the input terminal 26. The memory circuit 28 is a readable and writable memory circuit such as a random access memory (RAM).
The anode driving circuit 24 has the function of supplying driving current through the anode wiring 13 to the thin-film LEDs 12 according to image signal data received from the image control circuit 27. The anode driving circuit 24 includes a shift register and latch circuits for storing the image signal data, amplifier circuitry, and switchable constant current circuitry (all not shown). The switchable constant current circuitry is connected through the anode wiring sheet 21 to the anode wiring 13 formed on the glass substrate 11 and thus to the anodes of the thin-film LEDs 12.
The cathode driving circuit 25 has the function of scanning the matrix of thin-film LEDs 12 by selecting one cathode line at a time in the cathode wiring 14 formed on the glass substrate 11, according to control signals received from the image control circuit 27. The cathode driving circuit 25 is connected to the cathode wiring 14 through the cathode wiring sheet 22.
The power supply 29 includes a battery such as a lithium battery, for example, that supplies power to the anode driving circuit 24, cathode driving circuit 25, image control circuit 27, and memory circuit 28. The power interconnections have been omitted from
The operation of the information display apparatus 50 will be described with reference to
(1) Image data are stored in the memory circuit 28 as follows.
First, the power supply 29 is switched on to supply power to the anode driving circuit 24, cathode driving circuit 25, image control circuit 27, and memory circuit 28. The input terminal 26 then receives an electrical signal including image data and control information from the personal computer or other external device (not shown), and supplies the input signal to the image control circuit 27.
The control information in the input signal indicates whether or not to store new image data in the memory circuit 28. For example, the input signal may include a control bit that is high when new image data are to be stored. When this control bit is high, the image control circuit 27 proceeds to receive the new image data from the input terminal 26 and writes the new image data in the memory circuit 28.
(2) After being stored in the memory circuit 28, the image data are read and displayed as follows.
When no input signal is received at the input terminal 26, or when a signal is received but the above-mentioned control bit is low, indicating that new image data are not to be stored in the memory circuit 28, the image control circuit 27 reads out the image data already stored in the memory circuit 28 and feeds the image data into the shift register in the anode driving circuit 24. The image data are shifted into the shift register until the image data for one scan line are stored in the shift register. A scan line comprises the thin-film LEDs 12 connected to one cathode line in the cathode wiring 14, aligned in a single horizontal row in
The image control circuit 27 now sends the anode driving circuit 24 a control signal that loads the image data from the shift register into the latch circuits of the anode driving circuit 24, and sends the cathode driving circuit 25 a control signal causing it to select (i.e., sink current from) the appropriate cathode line in the cathode wiring 14 (
After a predetermined interval, during which the image data for the next scan line are shifted into the shift register in the anode driving circuit 24, the new image data are latched, the cathode driving circuit 25 selects the next cathode line, and the latched data are displayed by the LEDs 12 attached to this cathode line. This operation continues until all scan lines have been selected, completing the display of one full-screen image; then the entire reading and display process starts again. Display of the same image continues until new image data are received at the input terminal 26, or until a control signal turning the display off is received or the power supply 29 is switched off.
The charging operation is carried out as follows.
Besides receiving the electrical signal that includes image data and control information, the input terminal 26 receives electrical power such as the five-volt power provided by a universal serial bus. The received power is supplied to the power supply 29 and charges the power supply 29 regardless of whether its switch (not shown) is on or off.
In the information display apparatus described above, since the LEDs and their wiring interconnections are formed by semiconductor fabrication processes, the LEDs can be integrated at an extremely high density. The information display apparatus can therefore provide a dense pixel matrix that delivers vastly improved image quality, and provides enough pixels for the display of intricate text and graphics on even small information display devices. In addition, since only a single cathode line is driven at a time, the display has comparatively low current consumption.
Referring to
The cathode wiring 35 is a thin-film metal wiring pattern comprising cathode lines electrically connected to the cathodes of the thin-film LEDs 12 as in the first embodiment, and an additional cathode line electrically connected to the cathode of the communication thin-film LED 36.
The cathode wiring sheet 32 comprises copper thin-film wiring formed on an insulating film made of a material such as polyimide or polyester. One copper wire in the cathode wiring sheet 32 connects a modulator 31 (described later) to the cathode line 35 leading to the communication thin-film LED 36. The other copper wires in the cathode wiring sheet 32 connect a cathode driving circuit 25 to the cathode lines leading to the thin-film LEDs 12, as in the first embodiment.
The communication thin-film LED 36 is disposed at one of the four corners of LED matrix in the display panel 20, replacing one of the thin-film LEDs 12 in the matrix. The communication thin-film LED 36 emits light with the same wavelength as the other thin-film LEDs 12, but the light emitted by the communication thin-film LED 36 is frequency-modulated to transmit information to an external communication device (not shown).
Referring to
The interconnections among the thin-film LEDs 12, anode driving circuit 24, cathode driving circuit 25, input terminal 26, image control circuit 27, memory circuit 28, power supply 29, modulator 31, and communication thin-film LED 36 are illustrated by the block diagram in
The modulator 31 receives communication data from the image control circuit 27 and sinks current from the communication thin-film LED 36 in a corresponding frequency-modulated pattern, thereby converting the communication data to a frequency-modulated light signal that can be received by the external communication device mentioned above.
The operation of the information display apparatus 60 will be described with reference to
(1) Image and communication data are stored in the memory circuit 28 as follows.
First, the power supply 29 is switched on to supply power to the anode driving circuit 24, cathode driving circuit 25, image control circuit 27, memory circuit 28, and modulator 31. The input terminal 26 then receives an electrical signal including image data, communication data, and control information from a personal computer or other external device (not shown), and supplies the input signal to the image control circuit 27. The input electrical signal is preferably a USB signal, and is received together with a 5-V power supply.
The input signal includes control information indicating whether or not to store data in the memory circuit 28. Separate control information may be provided for storing image data and communication data. When data of either type are to be stored, the image control circuit 27 receives the data from the input terminal 26 and writes the received data in the memory circuit 28.
(2) After being stored in the memory circuit 28, image data are read and displayed substantially as in the first embodiment. When no input signal is received at the input terminal 26, or when a signal is received but the above-mentioned control information indicates that no new image data are to be stored in the memory circuit 28, the image control circuit 27 loads the image data already stored in the memory circuit 28 into the anode driving circuit 24, one scan line at a time, and the anode driving circuit 24 and cathode driving circuit 25 cooperate to drive the thin-film LEDs 12 in each scan line to display the loaded image data. If the image data include data to be displayed at the position of the communication thin-film LED 36, these data are also loaded into the anode driving circuit 24.
(4) After being stored in the memory circuit 28, communication data are read and transmitted as follows.
The image control circuit 27 reads the communication data from the image control circuit 27 and sends the communication data to the modulator 31 while the cathode driving circuit 25 is scanning the thin-film LEDs 12 in the same horizontal scan line as the communication thin-film LED 36. During this interval, the anode driving circuit 24 supplies current to the communication thin-film LED 36 according to the latched image data, and the modulator 31 generates a frequency-modulated signal by switching the cathode of the communication thin-film LED 36 between two voltage levels at a frequency modulated according to the communication data. The communication thin-film LED 36 emits different amounts of light depending on its cathode voltage. The communication thin-film LED 36 thereby emits light that represents a pixel in the displayed image but is frequency-modulated and also carries communication information.
The frequency-modulated light is received by an external device (not shown), converted to an electrical signal, and demodulated to obtain the transmitted communication information.
The information display apparatus 60 of the second embodiment provides the same benefits as the information display apparatus of the first embodiment in terms of improved image quality, and can further enhance the value of the displayed image by transmitting related information. For example, if the information display apparatus 60 is used as a shelf display and the displayed image indicates the price of a product, the communication data might indicate the place of origin of the product.
Referring to
The light blocking filter 43 is mounted on the surface of the glass substrate 11 opposite to the surface on which the thin-film LEDs 12 are formed, to attenuate sunlight and other ambient visible light. The photosensor 44 is an infrared light-receiving element such as a PIN diode formed on the same surface of the glass substrate 11 as the thin-film LEDs 12, facing the light blocking filter 43. The photosensor 44 may be formed in substantially the same way as the thin-film LEDs 12. The sensor wiring sheet 42 comprises a pair of copper thin-film interconnecting lines formed on an insulating film made of a material such as polyimide or polyester, and connects the sensor wiring 45 to an amplifier circuit 41, described later. The sensor wiring 45 comprises a pair of thin-film electrical paths formed on the glass substrate 11, connecting the photosensor 44 to the sensor wiring sheet 42.
Referring to
The photosensor 44 receives an infrared light signal and outputs a corresponding electrical signal to the amplifier circuit 41. The amplifier circuit 41 amplifies and digitizes the electrical signal and sends the resulting digital signal to the image control circuit 27.
The operation of the information display apparatus 70 will be described with reference to
First, the power supply 29 is switched on to supply power to the image control circuit 27, memory circuit 28, anode driving circuit 24, cathode driving circuit 25, modulator 31, and amplifier circuit 41. Modulated infrared light is received from an external device (not shown). The infrared light is coded and includes the same type of information as received at the input terminal 26: image data, communication data, and control information indicating whether or not to store the received data. The infrared light passes through the light blocking filter 43 to the photosensor 44. While passing infrared light, the light blocking filter 43 attenuates visible light, so that the photosensor does not respond to changes in normal ambient light.
The photosensor 44 generates a voltage signal responsive to the intensity of the received infrared light. The voltage signal is amplified by the amplifier circuit 41 and converted from analog to digital form. The amplifier circuit 41 is adjusted for zero output when the photosensor 44 receives only attenuated ambient visible light.
The amplified and digitized signal output from the amplifier circuit 41 is input to the image control circuit 27. The control information in the input signal indicates various actions to be taken. For example, the control information ‘1010’ (high-low-high-low) may indicate that the control information is followed by image data and communication data which are to be stored. When this control information is received, the image control circuit 27 writes the following image data and communication data in the memory circuit 28.
Other operations are performed as in the second embodiment. The thin-film LEDs 12 on the display panel 30 display image data read from the memory circuit 28. The communication thin-film LED 36 on the display panel 30 emits light that is frequency-modulated by the modulator 31 according to communication data read from the memory circuit 28. Both the image data and the communication data may have been received via the input terminal 26 as in the second embodiment, or either or both types of data may have been received via the photosensor 44 and amplifier circuit 41. The third embodiment accordingly permits wireless updating of the content of the image display and the content of the data transmitted by the communication thin-film LED 36. For example, the data can be updated with a hand-held remote control unit.
The information display apparatus 70 of the third embodiment is therefore particular suited for the display of information that cannot be completely managed by central control, but sometimes needs to be checked and updated on the spot. Product information in a store and inventory information in a warehouse are just two of many possible applications.
In a variation of the third embodiment, the input terminal 26 is used for both input and output, enabling the image control circuit 27 to transmit information received by the photosensor 44 to a central control apparatus.
Although the embodiments have a matrix of inorganic LED pixels disposed on a glass substrate, the invention can also be practiced with a matrix of organic LED (O-LED) pixels, also referred to as electroluminescence (EL) pixels, disposed on an organic substrate.
Those skilled in the art will recognize that further variations are possible within the scope of the invention, which is defined in the appended claims.
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20080211413 A1 | Sep 2008 | US |