Information
-
Patent Grant
-
6826380
-
Patent Number
6,826,380
-
Date Filed
Friday, June 14, 200222 years ago
-
Date Issued
Tuesday, November 30, 200419 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Fitzpatrick, Cella, Harper & Scinto
-
CPC
-
US Classifications
Field of Search
US
- 399 111
- 399 77
- 399 90
- 399 12
- 399 119
- 399 222
- 399 227
- 399 25
- 439 862
- 439 289
- 439 341
- 439 376
-
International Classifications
-
Abstract
The information storing medium has a substrate, a storing element, provided on the substrate, for storing information, a protecting portion, covering the storing element, for protecting the storing element, an electrical contact point that is provided beside the protecting portion on a side of the substrate, on which the storing element is provided, and is electrically connected to the storing element, and a sliding region that is provided on the electrical contact point. In the information storing medium, when the storing medium is mounted on the apparatus main body, the electrical contact point contacts a main body electrical contact point provided on the apparatus main body. Also, when the electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point slides on the electrical contact point in the sliding region.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an information storing medium mounted to a main body of an electrophotographic image forming apparatus, a unit that is detachably mountable to the electrophotographic image forming apparatus, a developing cartridge, a process cartridge, and the electrophotographic image forming apparatus.
Here, the electrophotographic image forming apparatus is an apparatus that forms an image on a recording medium using an electrophotographic image forming process. Examples of the electrophotographic image forming apparatus are an electrophotographic copying machine, an electrophotographic printer (for instance, a laser beam printer, an LED printer, and the like), a facsimile apparatus, a word processor, and the like.
Also, the process cartridge integrally combines a charging means, a developing means, and a cleaning means which each function as a process means, with an electrophotographic photosensitive body into a cartridge that is detachably mountable to a main body of the electrophotographic image forming apparatus. The process cartridge also integrally combines the electrophotographic photosensitive body with at least one of the charging means, the developing means, and the cleaning means that each function as a process means into a cartridge that is detachably mountable to the main body of the electrophotographic image forming apparatus. Further, the process cartridge integrally combines at least the developing means functioning as a process means with an electrophotographic photosensitive body into a cartridge that is detachably mountable to the main body of the apparatus main body.
The developing cartridge integrally combines a developing means for developing an electrostatic latent image formed on an electrophotographic photosensitive body with a developer container (hereinafter referred to as a “toner containing portion”) for containing a developer (hereinafter referred to as “toner”) into a cartridge that is detachably mountable to the main body of the electrophotographic image forming apparatus.
Also, the unit includes an electrophotographic photosensitive body solely. Alternatively, the unit includes at least one process means like a developing means and a cleaning means. In some cases, the unit includes a fixing means and the like. This unit is detachably mountable to the main body of the electrophotographic image forming apparatus.
It is possible for a user to attach and detach the unit, the process cartridge, and the developing cartridge to and from the apparatus main body by himself/herself, which allows the user to perform maintenance on the apparatus main body without difficulty.
2. Related Art
Conventionally, in an electrophotographic image forming apparatus that uses an electrophotographic image forming process, there has been adopted a process cartridge system integrally combining an electrophotographic photosensitive body with a process means acting on this electrophotographic photosensitive body into a cartridge that is detachably mountable to the main body of the image forming apparatus. With this process cartridge system, a user can perform maintenance on the apparatus without depending on a serviceman, whereby a substantial improvement can be achieved in terms of operability. Thus, the process cartridge system is widely used for electrophotographic image forming apparatuses.
Also, in recent years, there has been developed a product in which a memory (storing element) for storing various kinds of service information and process information is mounted in a cartridge. As to the electrophotographic image forming apparatus, the image quality and the ease of maintenance of a cartridge are further improved by utilizing memory information of this cartridge. Also, in some cases, there are performed telecommunications with the memory of the cartridge through electrical connection with a connector provided on the main body of the electrophotographic image forming apparatus.
However, in the case where there is used a conventional contact connector, to realize reliable electrical connection, the communication mechanism of the main body of the electrophotographic image forming apparatus and the contact point of the memory on the cartridge side become complicated, and it becomes difficult to reduce the size and cost of an apparatus like a printer.
The present invention has been made in view of the unsolved problems of the background art.
SUMMARY OF THE INVENTION
An object of the present invention is to provide an information storing medium, a unit, a process cartridge, a developing cartridge, and an electrophotographic image forming apparatus in which when the information storing medium is mounted to the main body of the electrophotographic image forming apparatus, a main body electrical contact point provided on the apparatus main body contacts an electrical contact point of the information storing medium with stability and reliability.
Also, another object of the present invention is to provide an information storing medium, a unit, a process cartridge, a developing cartridge, and an electrophotographic image forming apparatus that save space and are of a reduced size.
Also, still another object of the present invention is to provide an information storing medium, a unit, a process cartridge, a developing cartridge, and an electrophotographic image forming apparatus that are capable of maintaining a contact condition with stability when an electrical contact point of the information storing medium contacts a main body electrical contact point provided on the apparatus main body.
Also, yet another object of the present invention is to provide an information storing medium, a unit, a process cartridge, a developing cartridge, and an electrophotographic image forming apparatus that are capable of ensuring a reliable electrical connection, even if scattered developer or the like adheres to the main body electrical contact point or the electrical contact point, by removing this adhering matter.
Also, yet another object of the present invention is to provide an information storing medium to be mounted to a main body of an electrophotographic image forming apparatus, comprising:
a substrate;
a storing element, provided on the substrate, for storing information;
a protecting portion, covering the storing element, for protecting the storing element;
an electrical contact point that is provided beside the protecting portion on a side of the substrate, on which the storing element is provided, and is electrically connected to the storing element, wherein when the storing medium is mounted on the apparatus main body, the electrical contact point contacts a main body electrical contact point provided on the apparatus main body; and
a sliding region that is provided on the electrical contact point, wherein when the electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point slides on the electrical contact point in the sliding region.
Also, yet another object of the present invention is to provide a unit detachably mountable to a main body of an electrophotographic image forming apparatus, comprising:
an information storing medium including: a substrate; a storing element, provided on the substrate and, for storing information; a protecting portion, covering the storing element, for protecting the storing element; an electrical contact point that is provided beside the protecting portion on a side of the substrate, on which the storing element is provided, and is electrically connected to the storing element, wherein when the unit is mounted on the apparatus main body, the electrical contact point contacts a main body electrical contact point provided on the apparatus main body; and a sliding region that is provided on the electrical contact point, wherein when the electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point slides on the electrical contact point in the sliding region; and
an information storing medium mounting portion in which the information storing medium is mounted.
Also, yet another object of the present invention is to provide a process cartridge that is detachably mountable to a main body of an electrophotographic image forming apparatus, composing:
an electrophotographic photosensitive body;
process means for acting on the electrophotographic photosensitive body;
an information storing medium including: a substrate; a storing element provided on the substrate, for storing information; a protecting portion, covering the storing element for protecting the storing element; an electrical contact point that is provided beside the protecting portion on a side of the substrate, on which the storing element is provided, and is electrically connected to the storing element, wherein when the process cartridge is mounted on the apparatus main body, the electrical contact point contacts a main body electrical contact point provided on the apparatus main body; and a sliding region that is provided on the electrical contact point, wherein when the electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point slides on the electrical contact point in the sliding region; and
an information storing medium mounting portion in which the information storing medium is mounted.
Also, yet another object of the present invention is to provide a developing cartridge detachably mountable to a main body of an electrophotographic image forming apparatus, comprising:
developing means for developing an electrostatic latent image formed on an electrophotographic photosensitive body with a developer; an information storing medium including: a substrate; a storing element provided on the substrate, for storing information; a protecting portion, covering the storing element, for protecting the storing element; an electrical contact point that is provided beside the protecting portion on a side of the substrate, on which the storing element is provided, and is electrically connected to the storing element, wherein when the developing cartridge is mounted on the apparatus main body, the electrical contact point contacts a main body electrical contact point provided on the apparatus main body; and a sliding region that is provided on the electrical contact point, wherein when the electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point slides on the electrical contact point in the sliding region; and
an information storing medium mounting portion in which the information storing medium is mounted.
Also, yet another object of the present invention is to provide an electrophotographic image forming apparatus, to which a process cartridge is detachably mountable and which forms an image on a recording medium, comprising:
(i) a main body electrical contact point;
(ii) mounting means for dismountably mounting the process cartridge, including:
an electrophotographic photosensitive body;
process means for acting on the electrophotographic photosensitive body;
an information storing medium, the information storing medium having: a substrate; a storing element provided on the substrate, for storing information; a protecting portion, covering the storing element, for protecting the storing element; an electrical contact point that is provided beside the protecting portion on a side of the substrate, on which the storing element is provided, and is electrically connected to the storing element, wherein when the process cartridge is mounted on an apparatus main body, the electrical contact point contacts the main body electrical contact point; and a sliding region that is provided on the electrical contact point, wherein when the electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point slides on the electrical contact point in the sliding region; and
an information storing medium mounting portion in which the information storing medium is mounted; and
(iii) convey means for conveying the recording medium.
Also, yet another object of the present invention is to provide an electrophotographic image forming apparatus, to which a developing cartridge is detachably mountable and which forms an image on a recording medium, comprising:
(i) a main body electrical contact point;
(ii) mounting means for dismountably mounting the developing cartridge, including:
an electrophotographic photosensitive body;
process means for acting on the electrophotographic photosensitive body,
an information storing medium, the information storing medium having: a substrate; a storing element provided on the substrate, for storing information; a protecting portion, covering the storing element, for protecting the storing element; an electrical contact point that is provided beside the protecting portion on a side of the substrate, on which the storing element is provided, and is electrically connected to the storing element, wherein when the developing cartridge is mounted on an apparatus main body, the electrical contact point contacts the main body electrical contact point; and a sliding region that is provided on the electrical contact point, wherein when the electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point slides on the electrical contact point in the sliding region; and
an information storing medium mounting portion in which the information storing medium is mounted; and
(iii) convey means for conveying the recording medium.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a vertical cross-sectional view showing an electrophotographic image forming apparatus according to a first embodiment of the present invention;
FIG. 2
is a cross-sectional view showing a process cartridge in
FIG. 1
;
FIG. 3
is a disassembled perspective view showing the process cartridge in
FIG. 2
under a disassembled condition;
FIG. 4
is a perspective view of the process cartridge in
FIG. 2
as viewed from the left side;
FIG. 5
is a perspective view of the process cartridge in
FIG. 2
as viewed from the right side;
FIG. 6
is a perspective view showing a memory tag;
FIG. 7
is a perspective view showing a state where the memory tag is attached to the process cartridge;
FIG. 8
is a side view showing the arrangement of the memory tag and a connector;
FIG. 9
is a magnified perspective view showing the arrangement of the memory tag and the connector;
FIG. 10
is a perspective view showing the connector;
FIG. 11
is a side view showing the connector;
FIGS. 12A and 12B
are partial views showing abutting portions of the memory tag and the connector;
FIGS. 13A and 13B
illustrate the deformation of a contact pin according to the first embodiment of the present invention;
FIG. 14
is a perspective view showing a guide portion of the electrophotographic image forming apparatus main body on the right side;
FIG. 15
is a perspective view showing a guide portion of the electrophotographic image forming apparatus main body on the left side;
FIG. 16
illustrates a laser shutter;
FIG. 17
illustrates a drive portion of the laser shutter;
FIG. 18
illustrates the arrangement of the laser shutter;
FIG. 19
is a vertical cross-sectional view showing an electrophotographic image forming apparatus according to a second embodiment of the present invention;
FIGS. 20A and 20B
show a developing cartridge of the apparatus in
FIG. 19
, with
FIG. 20A
being a perspective view thereof and
FIG. 20B
being a cross-sectional view showing its internal construction;
FIGS. 21A and 21B
show a memory tag of the developing cartridge, with
FIG. 21A
being a perspective view showing a state where the memory tag is attached to the developing cartridge and
FIG. 21B
being a plan view showing only the memory tag;
FIG. 22
is a disassembled perspective view showing the memory tag and attaching portions therefor;
FIG. 23
is a side view showing a connector,
FIGS. 24A and 24B
show abutting portions of the memory tag and the connector, with
FIG. 24A
being a partial view showing a state where the connector is not yet completely abutted against the memory tag and
FIG. 24B
being a partial view showing a state where the connector is completely abutted against the memory tag;
FIGS. 25A and 25B
illustrate the deformation of a contact pin;
FIG. 26
is a perspective view showing the connector and a connector holder;
FIG. 27
is a perspective view showing the arrangement of the connector, the connector holder, and the memory tag;
FIG. 28
illustrates a drive portion of the connector,
FIG. 29
is a cross-sectional view showing a state where the connector is abutted against the memory tag;
FIG. 30
is a cross-sectional view showing a state where the connector is spaced from the memory tag;
FIG. 31
is a perspective view showing the developing cartridge and a rotary device;
FIG. 32
is a perspective view showing a portion for driving the rotary device and the connector;
FIG. 33
illustrates a construction for attaching the developing cartridge to the rotary device;
FIG. 34
illustrates the rocking mechanism of the rotary device;
FIG. 35
illustrates a process cartridge of the electrophotographic image forming apparatus in
FIG. 19
;
FIG. 36
is a perspective view of the process cartridge in
FIG. 35
as viewed from the left side;
FIG. 37
is a perspective view of the process cartridge in
FIG. 35
as viewed from the right side;
FIG. 38
illustrates a guide portion for the process cartridge in
FIG. 35
;
FIG. 39
shows a memory tag according to a third embodiment of the present invention;
FIG. 40
is a perspective view showing a state where the memory tag in
FIG. 39
is attached to a drum frame; and
FIG. 41
shows a memory tag according to a fourth embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the present invention will be described with reference to the drawings.
First Embodiment
FIG. 1
shows an electrophotographic image forming apparatus according to the first embodiment. This apparatus includes an optical means
1
having a laser diode, a-polygon mirror, a lens, and a reflection mirror, and irradiates a photosensitive body drum
11
with laser light in accordance with image information obtained from the optical means
1
. As a result of this irradiation, an electrostatic latent image is formed on the photosensitive body drum
11
, which is an electrophotographic photosensitive body having a drum shape, in accordance with the image information. This latent image is developed by a developing means.
(Overall Construction of Electrophotographic Image Forming Apparatus)
A developing means that is one of process means for forming an image includes a developing roller
21
for supplying toner to the photosensitive body drum
11
and a developing blade
22
for regulating the amount of a developer adhering to the surface of the developing roller
21
. Also, a developing unit
20
that is a developing device is constructed by coupling the developing roller
21
, the developing blade
22
, a developing frame
23
that holds these components
21
and
22
, and a toner container
24
having a toner containing portion
24
a
containing the developer.
The developing frame
23
includes a developing chamber
23
a
. Toner in the toner containing portion
24
a
adjacent to the developing chamber
23
a
is fed to the developing roller
21
of the developing chamber
23
a
by the rotation of a toner feeding member
25
. The developing frame
23
includes a rotatable toner agitating member
26
in the vicinity of the developing roller
21
. This developing frame
23
also circulates the toner in the developing chamber
23
a
fed from the toner containing portion
24
a
. Also, the toner has magnetism and a stationary magnet is embedded in the developing roller
21
. With this construction, the toner adheres onto the developing roller
21
.
Also, by rotating the developing roller
21
, the toner is carried and is given triboelectrification charges by the developing blade
22
. Then, a toner layer having a predetermined thickness is formed on the developing roller
21
and is carried to a developing region of the photosensitive body drum
11
. The toner supplied to this developing region is transferred onto the latent image on the photosensitive body drum
11
, thereby forming a toner image on the photosensitive body drum
11
. Note that the developing roller
21
is connected to a developing bias circuit provided on the apparatus main body. Then, in usual cases, there is applied a developing bias voltage in which a DC voltage is superimposed on an AC voltage.
On the other hand, a sheet feeding system
3
conveys a recording medium P set in a sheet feeding cassette
3
a
to a transferring position using a pickup roller
3
b
and conveying roller pairs
3
c
,
3
d
, and
3
e
in synchronization with the formation of the toner image. A transferring roller
4
functioning as a transferring means is arranged at the transferring position and the toner image on the photosensitive body drum
11
is transferred onto the recording medium P by the application of a voltage.
The recording medium P, on which the toner image has been transferred, is conveyed to a fixing means
5
by a conveying guide
3
f
. The fixing means
5
includes a driving roller
5
c
and a fixing roller
5
b
in which there is embedded a heater
5
a
, and fixes the transferred toner image on the recording medium P by applying heat and pressure onto the recording medium P passing between these rollers.
The recording medium P is conveyed by discharging roller pairs
3
g
and
3
h
, and is discharged to a discharging tray
6
through a reversing path
3
j
. This discharging tray
6
is provided on the upper surface of the apparatus main body. Note that when a rockable flapper
3
k
is operated, it is also possible to discharge the recording medium P by bypassing the reversing path
3
j
. As described above, the sheet conveying system
3
is constructed from the pickup roller
3
b
, the conveying roller pairs
3
c
,
3
d
, and
3
e
, the conveying guide
3
f
, and the discharging roller pairs
3
g
and
3
h.
After the toner image is transferred onto the recording medium P by the transferring roller
4
, toner residing on the photosensitive body drum
11
is removed by a cleaning means
12
. Following this, the photosensitive body drum
11
is used for the next image forming process. The cleaning means
12
scrapes off the residual toner on the photosensitive body drum
11
using a cleaning blade
12
a
that is provided so as to be abutted against the photosensitive body drum
11
. The scraped-off toner is collected in a waste toner reservoir
12
b.
(Construction of Process Cartridge)
As to the process cartridge
2
, as shown in
FIG. 2
, the toner container
24
is welded to the developing frame
23
supporting the developing roller
21
and integrally forms the developing unit
20
(developing device). The toner container
24
forms the toner containing portion
24
a
containing the toner and a toner supplying opening
24
b
for supplying the toner in the toner containing portion
24
a
to the developing chamber
23
a
, and rotatably supports the toner feeding member
25
in the toner containing portion
24
a
. Note that the toner supplying opening
24
b
is sealed with a developer seal (not shown) until the process cartridge
2
is used. The first time the processing cartridge
2
is used, a user pulls out the developer seal, thereby making it possible to supply the toner. The developing frame
23
supports the developing roller
21
and the developing blade
22
.
Also, the cleaning blade
12
a
, the photosensitive body drum
11
, and a charging roller
7
are supported by a drum frame
13
, thereby forming a cleaning unit
10
.
Also, the process cartridge
2
integrally combines the developing unit
20
with the cleaning unit
10
into a cartridge.
As shown in
FIG. 3
, a gear flange is attached to each end of the photosensitive body drum
11
, with one of the gear flanges being rotatably supported by a drum bearing
14
and the other of the gear flanges being rotatably supported by a drum axis
15
shown in FIG.
4
. Then, the drum bearing
14
and the drum axis
15
are attached to the drum frame
13
, thereby constructing the cleaning unit
10
.
(Coupling of Cleaning Unit and Developing Unit)
Next, there will be described a construction for coupling the cleaning unit
10
to the developing unit
20
. As shown in
FIG. 3
, the cleaning unit
10
and the developing unit
20
are coupled to each other by side covers
30
and
40
on both sides. In the
FIG. 3
, the side cover
30
on the right side is positioned against the cleaning unit
10
by fitting a cylindrical portion
14
a
of the drum bearing
14
into a reference hole
31
and is fixed with screws
51
. Then, by fitting a reference boss of the side cover
30
into a reference hole of the developing unit
20
, the developing unit
20
is positioned and is fixed with a screw
52
in the same manner as above.
On the other hand, the side cover
40
on the left side is positioned against the cleaning unit
10
by fitting a cylindrical portion
15
a
of the drum axis
15
of the photosensitive body drum
11
into a reference hole
41
, and is fixed with screws
53
. Also, the developing unit
20
is fixed with a screw
54
in the same manner as the opposite side.
(Construction of Guide Means for Process Cartridge)
Next, a guide means used to attach and detach the process cartridge
2
to and from the apparatus main body
100
will be described with reference to
FIGS. 14 and 15
.
FIG. 14
is a perspective view showing a part of the apparatus main body
100
positioned on the right side of the developing unit
20
when viewed in a direction (direction of arrow X) in which the process cartridge
2
is mounted to the apparatus main body
100
.
FIG. 15
is a perspective view similarly showing a part of a main body frame
100
positioned on the left side of the developing unit
20
.
On both of outer side surfaces of the cleaning unit
10
, the outside diameter of the cylindrical portion
14
a
of the drum bearing
14
and the outside diameter of the cylindrical portion
15
a
of the drum axis
15
shown in
FIGS. 3 and 4
constitute a guide means (guide member) on the process cartridge side used to attach and detach the process cartridge
2
to and from the apparatus main body
100
.
As shown in
FIGS. 3 and 4
, on the upper surface of the drum frame
13
constituting the cleaning unit
10
, that is, on the surface positioned upward when the process cartridge
2
is mounted to the apparatus main body
100
, regulating abutting portions
16
and
17
are respectively provided at end portions in a longitudinal direction perpendicular to the direction in which the process cartridge is mounted. Both of these abutting portions
16
and
17
regulate the position of the process cartridge
2
when the process cartridge
2
is mounted to the apparatus main body
100
.
That is, when the process cartridge
2
is mounted to the apparatus main body
100
, the abutting portions
16
and
17
are respectively abutted against fixed members
101
and
102
provided on the apparatus main body
100
, as shown in
FIGS. 14 and 15
. As a result, there is regulated the rotation position of the process cartridge
2
whose center is the cylindrical portion
14
a
of the drum bearing
14
and the cylindrical portion
15
a
of the drum axis
15
.
Next, there will be described a guide means for guiding the process cartridge
2
(guide wall) provided on the apparatus main body
100
side. When an opening/closing member
100
a
of the apparatus main body
100
shown in
FIG. 1
is rotated in a counterclockwise direction about its fulcrum, the upper portion of the apparatus main body
100
is opened.
FIGS. 14 and 15
are partial perspective views showing mounting guide portions on both of the left and right ends of the process cartridge
2
under this condition, with the mounting guide portions guiding the process cartridge
2
to the apparatus main body
100
.
FIGS. 14 and 15
respectively show the right side and the left side of the internal wall of the apparatus main body
100
viewed through the opening portion obtained by opening the opening/closing member
100
a
in the direction (X direction) in which the process cartridge
2
is attached or detached in the manner described above.
A guide member
121
is arranged on the right side of the internal wall of the apparatus main body
100
as shown in
FIG. 14
, while a guide member
122
is formed on the left side of the internal wall as shown in FIG.
15
.
The guide members
121
and
122
respectively include guide portions
121
a
and
122
a
that are provided so as to be inclined downward from the front when viewed from the direction of arrow X that is the direction in which the process cartridge
2
is inserted. The guide members
121
and
122
also respectively include half-round positioning grooves
121
b
and
122
b
that are respectively connected to these guide portions
121
a
and
122
a
, with the cylindrical portion
14
a
of the drum bearing
14
and the cylindrical portion
15
a
of the drum axis
15
of the process cartridge
2
being just fitted into the positioning grooves
121
b
and
122
b
. The peripheral walls of these positioning grooves
121
b
and
122
b
have a cylindrical shape and the centers of these positioning grooves
121
b
and
122
b
respectively coincide with the centers of the cylindrical portion
14
a
of the drum bearing
14
and the cylindrical portion
15
a
of the drum axis
15
of the process cartridge
2
when the process cartridge
2
is mounted to the apparatus main body
100
, and also coincide with the center line of the photosensitive body drum
11
.
The width of the guide members
121
and
122
is set so that the cylindrical portion
14
a
of the drum bearing
14
and the cylindrical portion
15
a
of the drum axis
15
are loosely fitted when viewed from the direction in which the process cartridge
2
is attached and detached. Also, under a condition where the process cartridge
2
is mounted to the apparatus main body
100
, the cylindrical portion
14
a
of the drum bearing
14
and the cylindrical portion
15
a
of the drum axis
15
of the process cartridge
2
are respectively fitted into the positioning grooves
121
b
and
122
b
of the guide members
121
and
122
of the apparatus main body. Also, the abutting portions
16
and
17
on the both sides of the drum frame
13
of the process cartridge
2
are abutted against the fixed members
101
and
102
of the apparatus main body.
(Construction of Laser Shutter)
As shown in
FIG. 16
, to prevent the leakage of laser light from the optical means
1
under a condition where the process cartridge
2
is not mounted to the apparatus main body
100
, there is provided a laser shutter
130
for blocking a laser light path.
The laser shutter
130
is rotatably provided about a shutter fulcrum
131
of the apparatus main body
100
by a spindle or the like (not shown). A shutter link
132
for rotating the laser shutter
130
is rotatably provided on the main body frame
100
by a bearing or the like (not shown). Further, as shown in
FIG. 18
, this shutter link
132
is arranged between the fixed member
101
, against which the abutting portion
16
of the drum frame
13
is abutted when the process cartridge
2
is mounted, and the right side wall of the apparatus main body
100
in a direction of Y perpendicular to the direction of arrow X (direction from the front to the back in the drawing) in which the process cartridge
2
is mounted. Further, in the direction in which the process cartridge
2
is mounted, this shutter link
132
is arranged on a back side of the fixed member
101
.
Next, there will be described how the laser shutter
130
and the shutter link
132
operate.
When the process cartridge
2
is not mounted to the apparatus main body
100
, the laser shutter
130
is urged by a spring or the like (not shown) in a clockwise direction in FIG.
16
about the shutter fulcrum
131
. At a position at which a shutter portion
130
a
is abutted against the optical means
1
, the laser shutter
130
blocks a laser light path. Also, in a step for mounting the process cartridge
2
to the apparatus main body
100
, a rib
18
, that is a wall member provided beside the abutting portion
16
of the drum frame
13
of the process cartridge
2
, is abutted against an abutting portion
132
a
of the shutter link
132
(see FIGS.
4
and
17
). As described above, when the rib
18
of the drum frame
13
of the process cartridge
2
is abutted against the abutting portion
132
a
of the shutter link
132
, the shutter link
132
rotates in the clockwise direction in
FIG. 16
about a spindle
132
b.
Under this condition, a boss
132
c
of the shutter link
132
is abutted against and is pressed by the abutting portion
130
a
of the laser shutter
130
. As a result, the laser shutter
130
is rotated in a counterclockwise direction about the shutter fulcrum
131
and a shutter portion
130
b
is retracted from the laser light path as indicated by a broken line.
As a result, when the process cartridge
2
is mounted to a predetermined position of the apparatus main body, the laser light path is not blocked by the shutter portion
130
b
of the laser shutter
130
, which makes it possible to reliably irradiate the photosensitive body drum
11
with laser light.
(Construction of Memory Tag)
As shown in
FIGS. 4 and 5
, a memory tag
60
that is an information storing medium is attached to the surface of the drum frame
13
of the cartridge
2
. As shown in
FIGS. 6 and 7
, the memory tag
60
is a tag-shaped member obtained by arranging a storing element
61
, contact points
62
, and abutting portions
63
, against which a main body bumping member or portion
141
of a connector
140
to be described later is abutted, on a substrate (printed board)
64
that is a base body.
The storing element
61
is arranged at the center and is protected with a coating layer
65
(protecting portion) made of a resin. Also, the contact points
62
are arranged in parallel on the same plane as the storing element
61
and on both sides of the coating layer
65
protecting the storing element
61
. Further, in the vicinity of each contact point
62
, there is arranged in parallel an abutting portion
63
against which the bumping portions
141
of the connector
140
shown in
FIG. 10
are abutted.
As shown in
FIGS. 10 and 11
, the connector
140
is provided with electrical contact points
142
(main body electrical contact points) made of a metal, which generate contact pressure by utilizing their elastic deformation. Also, as shown in
FIG. 12A
, when the cartridge
2
is mounted to the apparatus main body, a leading end
142
a
of each electrical contact point
142
is first abutted against a corresponding contact point
62
(electrical contact point) of the memory tag
60
. Next, as shown in
FIG. 12B
, each bumping portion
141
is abutted against a corresponding abutting portion
63
of the memory tag
60
. As a result, the amount of deflection of each electrical contact point
142
becomes constant, thereby setting the contact pressure exerted on each contact point
62
of the memory tag
60
at a desired contact pressure and stabilizing the electrical connection.
Further, the abutting portions
63
of the memory tag
60
are provided on the same surface side of the substrate
64
as the contact points
62
, so that the size accuracy in a height direction of the abutting portions
63
and the contact points
62
in the memory tag
60
is enhanced. As a result, it becomes possible to further enhance the stability of the contact pressure of the electrical contact points
142
of the connector
140
. Also, as to the contact points
62
of the memory tag
60
of this embodiment, a copper foil surface is given Ni plating and is further given gold plating. By giving multi-layered plating in this manner, there is prevented corrosion and abrasion of the contact points
62
.
Also, the contact points
62
are provided on both sides of the coating layer
65
(protecting portion) protecting the storing element
61
of the memory tag
60
, and the abutting portions
63
are arranged in a plane manner on an extension line of both of the contact points
62
, as well being arranged as adjacent to the contact points
62
.
By providing the abutting portions
63
like this, it becomes possible to obtain a distance L
1
from a rotation axis
151
of a connector holder
150
shown in
FIGS. 10 and 11
to the bumping portion
141
of the connector
140
that is virtually equal to a distance L
2
therefrom to the electrical contact point
142
. This reduces the influences of variations in height size between the bumping portions
141
and makes it possible to stabilize the contact pressure of the electrical contact points
142
.
Also, the abutting portions
63
of the memory tag
60
are provided parallel to the contact points
62
and the distances from the abutting portions
63
to the bumping portions of the connector
140
are virtually equal to the distances therefrom to the electrical contact points
142
. As a result, a uniform pressure balance is obtained and it becomes possible to prevent poor conduction due to insufficient contact pressure on the contact points
62
or the like.
It should be noted here that in this embodiment, as shown in
FIG. 6
, the abutting portions
63
are provided parallel to the contact points
62
with the coating layer
65
being sandwiched therebetween. However, the present invention is not limited to this, and the abutment may be performed against the outer peripheral parts of the contact points
63
or the contact points
62
.
Next, there will be described a construction for attaching the memory tag
60
.
As shown in
FIGS. 6 and 7
, the memory tag
60
is attached to a mounting portion
13
a
(information recording medium mounting portion) of the drum frame
13
that is a frame of the cartridge
2
. On one end side of the memory tag
60
in a widthwise direction, there is provided a groove portion
60
a
that is a concave shaped notched portion between the contact points
62
in the longitudinal direction. Also, a rib
71
(process cartridge positioning member) that is a contact point positioning portion perpendicular to the longitudinal direction of the memory tag
60
is formed for the cartridge
2
. By fitting the rib
71
into the concave shaped groove portion
60
a
of the memory tag
60
, the positioning in the longitudinal direction is performed. Also, the positioning in the widthwise direction is performed by abutting bumping portions
60
b
of the memory tag
60
against positioning portions
72
provided on the mounting portion
13
a
(information recording medium mounting portion).
As described above, the positioning is performed using the concave shaped notched portion, so that even if the direction, in which the mold used to form the attaching portion of the cartridge
2
for the memory tag
60
is pulled out, is not parallel to the surface including the contact points
62
of the memory tag
60
, it becomes possible to perform the positioning in the longitudinal direction. As a result, the construction of the mold does not influence the positioning of the memory tag
60
in the longitudinal direction and is able to be used for a plurality of products, which contributes to the reduction of costs due to the advantages generated by mass production.
Also, if the positioning is performed using a hole (round hole, square hole), the size of the memory tag is increased. However, because the concave shaped notched portion described above is used, it becomes possible to prevent the increase of the size of the memory tag.
Further, if the positioning is performed using a hole (round hole, square hole), there is the possibility that there occurs prying when a positioning boss is fitted into a positioning hole, which risks degrading the ability to assemble the apparatus. In particular, in this embodiment, there is used a thin substrate having a thickness of around 0.6 mm, which increases the possibility that there occurs the prying and risks degrading the ability to assemble the apparatus. However, the concave shape described above precludes the possibility of the prying and therefore precludes the degradation of the assembly of the apparatus.
Also, if an attempt is made to attach the memory tag
60
to the process cartridge
2
in an irregular direction, the rib
71
(process cartridge positioning member) is abutted against the substrate
64
of the memory tag
60
, which hinders the mounting. This means that the rib
71
also carries out a function of preventing the inverted attachment of the memory tag
60
.
Next, there will be described a construction of the connector provided on the apparatus main body
100
.
As shown in
FIG. 10
, one or two electrical contact points
142
made of a metal that generates contact pressure by utilizing its elastic deformation are arranged on the connector
140
for each connection point
62
of the memory tag
60
. In the case where there are used two electrical contact points
142
, the interval between these electrical contact points
142
is set to around 2 mm. Also, beside the electrical contact points
142
, the bumping portions
141
that are each abutted against the abutting portions
63
of the memory tag
60
are provided in the vicinity of both ends in the longitudinal direction. On a side of each electrical contact point
142
opposite to a contact portion with the memory tag
60
, there is connected a lead wire, thereby establishing connection with a control portion (not shown) of the apparatus main body
100
.
The connector holder
150
includes a rotation axis
151
, a connector attaching portion
152
, a longitudinal positioning lever
153
, and an abutting rotary lever
154
.
The connector
140
is fixed to the connector holder
150
with a snap fit connection, a screw, or the like (not shown). Also, as has been described above, the connector holder
150
rotates about the rotation axis
151
. Further, as shown in
FIG. 9
, the rotation axis
151
is held by the apparatus main body
100
through the bearings
151
a
so as to be slidable in the longitudinal direction (direction of arrow C).
Next, the connection between the connector
140
and the memory tag
60
will be described by following the procedure for mounting the cartridge
2
to the apparatus main body
100
.
The abutting portion
16
on the right side of the cartridge
2
is provided within a groove
16
a
that is a mounting guide portion whose one end is the rib
18
that opens/closes the laser shutter
130
that is a laser light blocking member (exposure light blocking member) of the apparatus main body
100
. Also, the abutting portion
17
on the left side is provided within the groove
17
a
that is a mounting guide portion whose outer side is opened. As shown in
FIG. 9
, if the cartridge
2
is inserted into the apparatus main body
100
in a direction of arrow X, the fixed members
101
and
102
of the apparatus main body
100
are respectively nipped by the grooves
16
a
and
17
a
that are the mounting guide portions during the insertion, thereby performing the guiding in the direction in which the cartridge
2
is mounted. When the cartridge is further inserted, the longitudinal positioning lever
153
of the connector holder
150
that is arranged so as to be movable in the longitudinal direction also enters into the end portion of the groove
16
a
, so that the connector
140
and the cartridge
2
are positioned in the longitudinal direction.
That is, the end portion of the groove
16
a
that is the mounting guide portion constitutes the longitudinal positioning portion of the cartridge
2
that performs the positioning of the memory tag
60
and the connector
140
attached to the cartridge
2
in the longitudinal direction. When the cartridge
2
is still further inserted, the leading end portion of the cartridge
2
in the insertion direction is abutted against the abutting rotary lever
154
of the connector holder
150
, and the connector
140
rotates to the memory tag
60
side about the rotation axis
151
of the connector holder
150
(in the clockwise direction in FIG.
8
).
Following this, the cylindrical portion
14
a
of the drum bearing
14
of the cartridge
2
and the cylindrical portion
15
a
of the drum axis
15
reach the positioning grooves
121
b
and
122
b
of the apparatus main body (see FIGS.
14
and
15
).
If the cartridge
2
is divided into the cleaning unit
10
side and the developing unit
20
side with reference to a center line connecting the centers of the cylindrical portion
14
a
of the drum bearing
14
and the cylindrical portion
15
a
of the drum axis
15
, the weight of the cartridge
2
is distributed so that the developing unit
20
side generates a larger primary moment than the cleaning unit
10
side when this center line is horizontally maintained. As a result, the cartridge
2
rotates in a clockwise direction on a line connecting the cylindrical portion
14
a
of the drum bearing
14
and the cylindrical portion
15
a
of the drum axis
15
, and the abutting portions
16
and
17
of the cartridge
2
are abutted against the fixed members
101
and
102
, thereby finishing the operation for inserting the cartridge
2
. Also, at the same time, the connector
140
is abutted against the memory tag
60
.
FIG. 13A
shows a state before the connector
140
is completely abutted against the memory tag
60
, while
FIG. 13B
shows a state where the connector
140
is completely abutted against the memory tag
60
.
As shown in
FIG. 13A
, when the leading end portion
142
a
of the electrical contact point
142
(main body electrical contact point) is abutted against the contact point
62
, this leading end portion is elastically deformed only by an amount As. Then, the leading end portion
142
a
slidably moves on the surface of the contact point
62
by a predetermined amount. As a result, there is obtained a state shown in FIG.
13
B. That is, as shown in
FIG. 6
, each contact point
62
has a sliding region
62
a
in which the leading end portion
142
a
slidably moves. Also, in this embodiment, each contact point
62
is provided with two sliding regions
62
a
in each of which the electrical contact point
142
slides while contacting the region. With the construction described above, the reliability of electrical connection between each contact point
62
and the electrical contact point
142
is improved. Also, the length of each sliding region
62
a
in a sliding direction in which the leading end portion
142
a
slides is in a range of from 0.2 mm to 5 mm.
Further, the electrical contact point
142
has a construction where the leading end portion
142
a
elastically deforms and performs wiping on the surface of the contact point
62
of the memory tag
60
.
That is, the electrical contact point
142
is an elastic member and its base portion
142
b
is fixed to the connector
140
. Also, the leading end portion
142
a
is bent. Accordingly, when the leading end portion
142
a
is abutted against the contact point
62
, the electrical contact point
142
is shifted from a state shown in
FIG. 13A
to a state shown in
FIG. 13B
(the electrical contact point
142
is elastically deformed in a digging direction). Also, the leading end portion
142
a
slides on the sliding region
62
a
. Note that the electrical contact point
142
is constructed using a metallic spring material (phosphor bronze) that is an elastic member, although it is possible to construct this electrical contact point using a conductive resin material or the like having elasticity.
Consequently, even if scattered toner or the like adheres to the contact point
62
of the memory tag or the leading end portion
142
a
, also called pin
142
a
, it is possible to clean these components by scraping off the adherents thereto. This makes it possible to ensure a stable electrical connection at all times.
The deformation amount As of the leading end portion
142
a
is precisely managed by the height of the bumping portion
141
formed at each end of the connector
140
. The displacement amount of the leading end portion
142
a
of the electrical contact point
142
is adjusted by the bumping of this bumping portion
141
against the abutting portion
63
of the memory tag
60
.
The connector
140
has been designed so that when the electrical contact point
142
is displaced by a predetermined amount, the top of the leading end portion
142
a
is positioned on the same virtually straight line as the top of the bumping portion
141
formed on each end of the connector
140
. Note that the present invention includes any other construction so long as the electrical contact point includes the sliding region on which the main body electrical contact point slides. For instance, the present invention includes a case where a mark is formed in the sliding region as well as a case where no mark is formed.
Also, as shown in
FIG. 12A
, at positions far from the outside of the electrical contact point
142
, that is, at each end of the connector
140
, there is arranged the bumping portion
141
, so that even if the height size of the protruding portion varies within tolerance, there is prevented a situation where the connector
140
is greatly inclined. Accordingly, the influence of a situation where the electrical connection becomes unstable because the contact pressure of four electrical contact points
142
becomes uneven between the right side and the left side is supposed.
It should be noted here that in this embodiment, the leading end portion
142
a
is displaced by 0.5 to 2 mm in a bumping direction and performs wiping by 0.5 to 2 mm in the widthwise direction of the electrical contact point. The contact pressure in this case becomes 40 to 80 g/pin.
In order to completely clean adherents only with the wiping of the leading end portion
142
a
, it is required to take any measure, such as an increase of the abutting pressure of the electrical contact point
142
or an increase of the moving amount during the wiping. However, if such a measure is taken, the peeling off of the plating of the contact points of the memory tag is prompted. As a result, it is conceived that there exists the possibility that there occurs poor conduction before the lifetime of the developing cartridge expires.
In this embodiment, the bumping portion
141
is bumped against the abutting portion
63
that is provided separately from the electrical contact point
142
on the same plane. This makes it possible to establish contact with precision without increasing the width of the electrical contact point
142
. Also, the powder generated by abrasion of the bumping portion
141
does not adhere to the electrical contact point
142
, so that it becomes possible to prevent an increase in contact resistance.
Also, as described above, the groove
16
a
is arranged in the vicinity of the memory tag
60
of the cartridge
2
, and the connector holder
150
, to which the connector
140
of the apparatus main body
100
is attached, is positioned by the groove
16
a
. Therefore, it becomes possible to abut the memory tag
60
against the connector
140
with a high degree of precision. This makes it possible to prevent the displacements of the contact points of the memory tag
60
and to reduce the size of the connector unit.
Further, the groove
16
a
doubles as the mounting guide portion used to mount the cartridge
2
to the apparatus main body
100
, so that the movable width of the connector unit in the longitudinal direction is reduced, which makes it possible to reduce the space occupied by the apparatus main body
100
including the movable width of the connector unit.
Also, the wall of the groove
16
a
on one side is the rib
18
that opens/closes the laser shutter
130
of the apparatus main body
100
. As a result, space is effectively used. Further, the groove
16
a
doubles as the guide during the mounting of the cartridge
2
, which improves the positional accuracy of the apparatus main body
100
with reference to the opening/closing mechanism of the shutter
130
and reduces the size of the portion that opens/closes the shutter
130
of the apparatus main body
100
.
With the technique of this embodiment, the coating layer
65
protecting the storing element
61
of the memory tag and the contact points
62
are arranged on a virtually straight line, which makes it possible to reduce the size of the memory tag
60
and increases the flexibility concerning the attaching position to the cartridge.
There is used a construction where the contact point
62
is provided on each side of the coating layer
65
protecting the storing element
61
and the abutting portion
63
is provided parallel to the contact point on an extension line of both contact points. As a result, the distance from the connector to the bumping portion becomes equal to the distance therefrom to the contact point and the pressure balance becomes even, so that there is prevented with more reliability the poor conduction due to insufficient contact pressure or the like.
Further, as to shapes, by performing positioning using the concave shaped notched portion provided at a side edge of the memory tag, even if the direction, in which the mold for forming the attaching portion of the memory tag of the cartridge is pulled out, is not parallel to the surface including the contact point of the memory tag, it becomes possible to perform the positioning in the longitudinal direction. As a result, the construction of the mold does not influence the positioning of the memory tag in the longitudinal direction and is able to be used for a plurality of products, which contributes to the reduction of costs due to the advantages generated by mass production.
Also, if the positioning is performed using a hole (round hole, square hole), the size of the memory tag is increased. However, with the use of a concave shape, it becomes possible to prevent the increase of the size of the memory tag.
Further, if the positioning is performed using a hole (round hole, square hole), there is the danger that there occurs prying when a positioning boss is fitted into a positioning hole, which risks degrading the ability of the apparatus to be assembled. In particular, in the case where there is used a thin substrate, there is a high possibility of prying and there is the risk of degrading the ability of the apparatus to be assembled. However, with the concave shape, there is no possibility of the prying and therefore the degradation of assembly of the apparatus is avoided.
Second Embodiment
FIG. 19
shows an electrophotographic image forming apparatus according to the second embodiment. In the following description, the front side of the apparatus is the upstream side (right side in
FIG. 19
) with reference to the conveying of a recording medium (transferring material) from a transferring process to a fixing process. Also, the left and right concerning the apparatus main body, the developing cartridge, and the cartridge are respectively the left and right when viewed from the apparatus front side. Also, the longitudinal direction is a direction that is parallel to the surface of a recording medium and intersects (approximately perpendicular to) the direction in which the recording medium is conveyed.
{Outline of Image Forming Operation of Electrophotographic Image Forming Apparatus}
FIG. 19
is a vertical cross-sectional view showing the outline of the construction of a full-color laser beam printer using four colors that is a color electrophotographic image forming apparatus using an electrophotographic system. This apparatus includes an optical means
201
for generating light that is based on image information, a cartridge
202
in which a photosensitive body drum
221
, which is an electrophotographic photosensitive body, an intermediate transferring unit
222
also called an intermediate transferring body unit
222
, and the like are combined into a unit, and a developing device
203
having developing cartridges
230
for four colors (230Y, 230M, 230C, and 230K).
There is obtained a construction where an image (toner image) is formed on the photosensitive body drum
221
that is an image bearing member by irradiating light based on image information from the optical means
201
. Then, a transferring material (recording medium) is conveyed by a convey means
204
in synchronization with the formation of the toner image. The toner image formed on the photosensitive body drum
221
is transferred onto an intermediate transferring belt
222
a
of the intermediate transferring unit
222
. Further, the toner image on the intermediate transferring belt
222
a
is transferred onto the transferring material by a secondary transferring roller
241
. This transferring material is conveyed to a fixing means
205
having a pressuring roller
251
a
and a heating roller
251
b
, the transferred toner image is fixed, and the transferring material is discharged to a discharging portion
252
.
The image forming step described above will be described in more detail.
In synchronization with the rotation of the intermediate transferring belt
222
a
, the photosensitive body drum
221
is rotated in a counterclockwise direction in FIG.
19
and the surface of the photosensitive body drum
221
is evenly charged by the charging device
223
. Then, for instance, the irradiation of light for a yellow image is performed by the optical means
201
. In this manner, there is formed a yellow electrostatic latent image on the photosensitive body drum
221
.
The optical means
201
irradiates the photosensitive body drum
221
with a light image on the basis of image information read from an external apparatus or the like. To do so, the optical means
201
contains a laser diode, a polygon mirror, a scanner motor, an imaging lens, and a reflection mirror.
Also, when an image signal is given from the external apparatus or the like, the laser diode emits light in accordance with the image signal and irradiates the polygon mirror with the emitted light as image light. This polygon mirror is rotated at a high speed by the scanner motor. The image light reflected by this polygon mirror irradiates the photosensitive body drum
221
via the imaging lens and the reflection mirror and selectively exposes the surface of the photosensitive body drum
221
, thereby forming an electrostatic latent image.
Concurrently with the formation of this electrostatic latent image, the developing device
203
is driven to rotationally move the developing cartridge 230Y for developing a yellow image to a developing position and a predetermined bias is applied to have yellow toner adhere to the electrostatic latent image, thereby developing the latent image. After that, a voltage having a polarity opposite to that of the toner is applied to a primary transferring roller
222
b
that is a pressing roller of the intermediate transferring belt
222
a
, thereby primarily transferring the yellow toner image on the photosensitive body drum
221
onto the intermediate transferring belt
222
a.
After the primary transferring of the yellow toner image is finished in this manner, the next developing cartridge 230M is rotated and moved to be positioned at a position opposing the photosensitive body drum
221
. The same step as in the case of the yellow image is repeated for respective colors of magenta, cyan, and black, thereby superimposing toner images in four colors on the intermediate transferring belt
222
a.
During this operation, the secondary transferring roller
241
is placed in a state where this roller
241
does not contact the intermediate transferring belt
222
a
. At this point in time, a cleaning charging roller
222
c
functioning as the cleaning unit is also placed in a state where this roller does not contact the intermediate transferring belt
222
a.
Then, after the formation of the toner images in four colors on the intermediate transferring belt
222
a
is finished, the secondary transferring roller
241
is brought into pressure contact with the intermediate transferring belt
222
a
, as shown in FIG.
19
. Further, in synchronization with the pressure contact of the secondary transferring roller
241
, the transferring material waiting at a predetermined position in the vicinity of a registration roller pair
242
of the convey means
204
is sent to a nip portion between the intermediate transferring belt
222
a
and the secondary transferring roller
241
.
Here, immediately before the registration roller pair
242
, there is provided a sensor
243
that detects the leading edge of the transferring material, blocks the driving force for rotating the registration roller pair
242
, and has the transferring material wait at the predetermined position.
A bias voltage having a polarity opposite to that of toner is applied to the secondary transferring roller
241
and the toner images on the intermediate transferring belt
222
a
are secondary transferred onto the surface of the conveyed transferring material by one operation.
The transferring material, onto which the toner images have been secondary transferred in this manner, is conveyed to the fixing means
205
via a conveying belt unit
244
. After fixation is performed, the transferring material is conveyed along a sheet discharging guide
254
by a sheet discharging roller pair
253
, is discharged to the discharging portion (tray)
252
existing in the upper portion of the apparatus by a discharging roller pair
255
. In this manner, the image formation operation is finished.
On the other hand, after the secondary transferring, the cleaning charging roller
222
c
is brought into pressure contact with the intermediate transferring belt
222
a
. As to the residual toner that resides on the surface of the intermediate transferring belt
222
a
even after the secondary transferring, residual electric charges are diselectrified by the application of a predetermined bias voltage.
The diselectrified residual toner is electrostatically re-transferred onto the photosensitive body drum
221
from the intermediate transferring belt
222
a
via a primary transferring nip and the surface of the intermediate transferring belt
222
a
is cleaned. Note that the residual toner residing even after the secondary transferring that has been retransferred onto the photosensitive body drum
221
is removed and collected by a cleaning blade
221
a for the photosensitive body drum
221
.
The collected residual toner takes a carrying path to be described below that carries this toner as waste toner, and is collected and accumulated in a waste toner box
225
.
{Outline of Construction of Developing Cartridge}
As shown in
FIG. 31
, the developing cartridges
230
(230Y, 230M, 230C, and 230K) containing toner in the respective colors of yellow, magenta, cyan, and black are fixed at predetermined positions within a rotary device
203
a
of the developing device
203
. As shown in
FIG. 32
, the rotary device
203
a
includes a pair of rotary flanges
321
having a circular plate shape that rotate about an axis
320
supported by an apparatus main body
300
(see FIG.
19
). Each developing cartridge
230
is fixed to and supported by these rotary flanges
321
and is constructed so as to prevent a situation where the developing cartridge
230
is separated from the rotary device
203
a
during the rotation of the rotary device
203
a.
To extract the developing cartridge
230
from the apparatus main body
300
to the outside of the apparatus main body
300
, a user grabs a grip
233
on the upper surface and pulls out the developing cartridge
230
upward from the rotary device
203
a
. Each developing cartridge
230
is locked to the rotary flanges
321
by, for instance, a helical coil spring or a stopper and it is possible to mount and demount the developing cartridge
230
by a user's operation.
As shown in
FIGS. 20A and 20B
, each developing cartridge
230
includes a developing roller
231
that is a developing means and a toner container
232
comprising toner container
232
a
. Toner of a predetermined color is charged in each toner container
232
a
and a required amount of the toner is carried to the developing portion by the rotation of an agitating means
232
b
. The carried toner is supplied to the surface of the developing roller
231
by the rotation of a sponge-like toner supplying roller
232
c
in the developing portion. Further, the supplied toner is given electrical charges and is converted into a thin layer by friction between a thin plate-like developing blade
232
d
and the developing roller
231
. The toner on the developing roller
231
that has been converted into a thin layer is carried to the developing portion by rotation and is given a predetermined developing bias, thereby visualizing the electrostatic latent image on the photosensitive body drum
221
as a toner image.
Residual toner, out of the toner on the surface of the developing roller
231
, that did not contribute to the visualization of the latent image on the photosensitive body drum
221
is scraped off by the toner supplying roller
232
c
again. Concurrently with this operation, new toner is supplied onto the developing roller
231
, so that a new developing operation is performed in succession.
{Construction of Process Cartridge}
As shown in
FIG. 35
, in this embodiment, there is mounted a process cartridge
202
in which the photosensitive body drum
221
, the intermediate transferring belt
222
a
, a waste toner box
225
, and the like are combined with each other.
FIG. 35
is a vertical cross-sectional view taken from the left side of the cartridge
202
,
FIG. 36
is a perspective view taken from the left side of the cartridge
202
, and
FIG. 37
is a perspective view taken from the right side.
The cartridge
202
is constructed of two units that are a photosensitive body drum unit
220
including the photosensitive body drum
221
and an intermediate transferring body unit
222
including the intermediate transferring belt
222
a
and the waste toner box
225
. There is realized a construction where the photosensitive body drum unit
220
is arranged on an upper side in a projection direction of the intermediate transferring body unit
222
, plates on the left and right sides or side cover
226
and
227
of the intermediate transferring body unit
222
extend to both sides of the photosensitive body drum unit
220
and holds the photosensitive body drum unit
220
from the sides.
{Construction of Photosensitive Body Drum Unit}
As shown in
FIGS. 36 and 37
, in the photosensitive body drum unit
220
, both ends of the photosensitive body drum
221
are freely rotatably held by a bearing
220
a
on the right side and a rotation axis
220
b
on the left side. Also, a predetermined rotation driving force is transmitted from the apparatus main body
300
via a coupling
220
c
in the end portion on the right side.
As shown in
FIG. 35
, the charging roller
223
a
is brought into pressure contact with the photosensitive body drum
221
with a predetermined force given by compression springs
223
c
via bearings
223
b
on both sides. With this construction, the charging roller
223
a
is driven and rotated.
At least one of the bearings
223
b
is constructed using a conductive material and, by the application of a predetermined charging bias voltage to the charging roller
223
a
, the surface of the photosensitive body drum
221
is uniformly charged. Note that the charging device adopting a contact electric charging system like this is disclosed in JP 63-149669 A.
The photosensitive body drum unit
220
is also provided with a drum shutter
228
that is opened and closed in synchronization with operations for attaching the cartridge
202
to and detaching the cartridge
202
from the apparatus main body
300
.
The photosensitive body drum
221
is provided with the cleaning blade
221
a
at a predetermined position. With this construction, residual toner on the intermediate transferring belt
222
a
given the opposite electrical charges described above is collected onto the photosensitive body drum
221
and is scraped off along with residual toner on the photosensitive body drum
221
.
The dropping of the scraped-off waste toner onto the intermediate transferring belt
222
a
is prevented by a scoop sheet
221
b
. Also, residual toner accumulated between the cleaning blade
221
a
and the scoop sheet
221
b
is swept out to the back of a photosensitive body drum container
221
d
, that is, in a direction, in which a distance from the photosensitive body drum
221
is increased, by the rotation of a feeding blade
221
c.
Also, a first screw
221
e
is provided further backward with reference to the feeding blade
221
c
and, by the rotation of this first screw
221
e
, waste toner is carried to the left side when viewed from the front side of the apparatus (in the frontward direction in FIG.
35
).
In the photosensitive body drum container
221
d
, there is provided an opening
221
f
in a left end lower portion of a groove portion in which the first screw
221
e is arranged. The waste toner is carried to the left end by the first screw
221
e
, drops from the opening
221
f
, and is sent to a receiving opening
222
d
of the intermediate transferring unit
222
. On the lower surface of the opening
221
f
, there is provided a seal member
221
g
, thereby preventing the leakage of toner at a connection portion with the receiving opening
222
d.
{Construction of Intermediate Transferring Unit}
The intermediate transferring unit
222
transfers an image transferred from the photosensitive body drum
221
by the intermediate transferring belt
222
a
onto a transferring material, and waste toner is collected and accumulated in the waste toner box
225
.
The intermediate transferring belt
222
a
is wound and stretched around an intermediate transferring body frame
222
e
by two rollers that are a driving roller
222
f
and a driven roller
222
g
. Both ends of the driving roller
222
f
are freely rotatably held by the right side bearing
222
h
and the left side bearing
222
i
, and a predetermined rotation driving force is transmitted thereto from the apparatus main body via a coupling
222
j
in the right side end portion (see FIGS.
36
and
37
).
Bearings
222
k
at both ends of the driven roller
222
g
are provided with compression springs. With this construction, a predetermined tension is given to the intermediate transferring belt
222
a.
At a position opposing the photosensitive body drum
221
with the intermediate transferring belt
222
a
being sandwiched therebetween, there is provided the primary transferring roller
222
b
that is brought into pressure contact with a predetermined force by compression springs via the bearings at both end. With this construction, the primary transferring roller
222
b
is driven and rotated.
At least one of the bearings of the primary transferring roller
222
b
is constructed using a conductive material and, by the application of a predetermined transferring bias voltage to the primary transferring roller
222
b
, toner on the surface of the photosensitive body drum
221
is primarily transferred onto the intermediate transferring belt
222
a.
At a position opposing the driving roller
222
f
of the intermediate transferring belt
222
a
, there is provided a cleaning charging roller portion
222
m
that applies a predetermined bias voltage to residual toner on the intermediate transferring belt
222
a
and diselectrifies residual electrical charges. The cleaning charging roller
222
c
is brought into pressure contact with a predetermined force by compression springs via the bearings
222
n
at both ends. With this construction, the cleaning charging roller
222
c
is driven and rotated.
At least one of the bearings
222
n
is constructed using a conductive material and the cleaning charging roller
222
c
applies a predetermined bias voltage to diselectrify residual electrical charges. Then, residual toner is electrostatically re-transferred onto the photosensitive body drum
221
, is removed and collected by the cleaning blade
221
a
, and is accumulated in the waste toner box
225
as described above.
The waste toner box
225
is formed to have a box shape by connecting a partition plate to a part of the intermediate transferring body frame
222
e
and residual toner on the photosensitive body drum
221
is ultimately contained in this waste toner box
225
.
An impeller cover
222
p
is bonded to the left side surface of the intermediate transferring body frame
222
e
, with a seat member
221
g
being sandwiched therebetween. This impeller cover
222
p
includes an opening on its upper side, and this opening is bonded to the opening
221
f
provided in the left end lower portion of the photosensitive body drum container
221
d
so that the seal member
221
g
is sandwiched therebetween. With this construction, waste toner dropped from the opening
221
f
drops to the inside of the impeller cover
222
p.
In the impeller cover
222
p
, an impeller
222
q
rotates in a counterclockwise direction when viewed from the left side, thereby carrying waste toner in this cover to the waste toner box
225
. The impeller cover
222
p
overlaps the left side surface of the waste toner box
225
, and a hole communicating with the inside of the impeller cover
222
p
is provided in the overlapping portion.
Further, a second screw
222
r
is provided at a position on a line extending from the hole in the longitudinal direction, and waste toner carried by the impeller
222
q
is carried from the left side to the back and right side of the waste toner box
225
by the rotation of the second screw
222
r.
The waste toner box
225
is divided into several small spaces by a plurality of partition walls vertical to the second screw
222
r
and the waste toner is filled first into the small space at the left end and then into its adjacent small space on the right side in succession. Also, the small space on the rightmost side is provided with detecting portions
225
a
and
225
b
that detect a situation where the waste toner box
225
is filled with the waste toner.
{Method of Positioning Process Cartridge against Apparatus Main Body}
Next, there will be described the attachment/mount of the process cartridge
202
to/from the apparatus main body
300
and a method of fixing the process cartridge
202
to a predetermined position.
As shown in
FIG. 38
, when an upper lid
300
a
of the apparatus main body
300
is opened, a coupling, which is provided in a supporting portion
310
supporting the right side bearing
220
a
of the photosensitive body drum
221
and transmits a rotation driving force to the photosensitive body drum
221
, and a coupling, which is provided in a supporting portion
311
supporting the right side bearing
222
h
of the driving roller
222
f
of the intermediate transferring belt
222
a
and transmits a rotation driving force to the driving roller
222
f
of the intermediate transferring belt
222
a
, slide in an axial direction and are retracted (coupling released state).
The retracting method and coupling mechanism of the couplings are disclosed, for instance, in JP 11-109836 A and therefore are not described here.
Within the apparatus main body, a photosensitive body drum guide rail
312
and an intermediate transferring unit or body guide rail
313
are provided on both sides so that a step-forming section is obtained.
The right side bearing
220
a
and the left rotation axis
220
b
supporting the photosensitive body drum
221
of the cartridge
202
are inserted while sliding on the photosensitive body drum guide rail
312
. Also, both of the bearings
222
h
and
222
i
of the driving roller
222
f
of the intermediate transferring belt
222
a
and protruding portions
226
a
and
227
a
provided on both of the side covers
226
and
227
are inserted while sliding on the intermediate transferring body guide rail
313
.
Ultimately, the bearing
220
a
and the rotation axis
220
b
of the photosensitive body drum
221
drop into the supporting portion
310
of the apparatus main body
300
, and the bearings
222
h
and
222
i
of the intermediate transferring belt
222
a
and the driving roller
222
f
drop into the supporting portion
311
. The protruding portions
226
a
and
227
a
provided on both of the side covers
226
and
227
drop into positioning grooves
314
and are pressed against and fixed to positioning portions of the main body frame
300
by helical coil springs
315
.
{Attachment and Detachment of Developing Cartridge}
The developing cartridges
230
(230Y, 230M, 230C, and 230K) containing toner in the respective colors of yellow, magenta, cyan, and black are fixed at predetermined positions in the rotary device
203
a
. A method of positioning each developing cartridge
230
to the rotary device
203
a
will be described in detail with reference to
FIGS. 31
to
34
.
As described above, the rotary device
203
a
revolves about the axis
320
and disk-shaped rotary flanges
321
are fixed on both sides of the axis
320
(see FIG.
32
).
For each rotary flange
321
, as shown in
FIG. 33
, there are formed a guide groove
321
a
that guides the attachment and detachment of the developing cartridge
230
, a first receiving portion
321
b
that is the center of the positioning of the developing cartridge
230
, and a second receiving portion
321
c
that performs detent of the developing cartridge
230
. Also, on a side of the first receiving portion
321
b
in the longitudinal direction, a hole
321
d
is provided on a central axis for positioning. This hole
321
d
functions as a hooking hole that prevents the dropping of the developing cartridge
230
from the rotary device
203
a.
On the other hand, on the surfaces on the left and right sides of the developing cartridge
230
, there are formed a guide rib
230
a
that guides the attachment and detachment of the developing cartridge
230
, an arc-shaped first protruding portion
230
b
that is the center of the positioning of the developing cartridge
230
, and an arc-shaped second protruding portion
230
c
that performs detent of the developing cartridge
230
.
In the guide groove
321
a
of the rotary flange
321
, there is arranged an energizing spring
321
e
that rotatably energizes the developing cartridge
230
in a counterclockwise direction on the plane of the drawing. The second protruding portion
230
c
of the developing cartridge
230
is brought into intimate contact with the second receiving portion
321
c
of the rotary flange
321
by this energizing spring
321
e.
Also, a movable protruding portion
230
d
that is extensible in the longitudinal direction protrudes from an end surface of the first protruding portion
230
b
of the developing cartridge
230
(see FIG.
20
). This movable protruding portion
230
d
is formed in an end portion of a rodlike slider whose length is about half of the length of the developing cartridge
230
. By the sliding of this rodlike member, the movable protruding portion
230
d
protrudes from the end surface of the first protruding portion
230
b
and is retracted thereinto as described above.
As shown in
FIGS. 20A and 20B
, a grip
233
provided in the vicinity of the center of the developing cartridge
230
in the longitudinal direction has two hinges
233
a
on the left and right sides that are urged by helical coil springs in an opening direction. Each hinge
233
a
is coupled with the aforementioned slider and the slider moves back and forth in synchronization with the opening/closing operation of the hinges
233
a
of the grip
233
.
Under a usual state, the hinges
233
a
are urged by the helical coil springs and are placed in an opened state. The movable protruding portion
230
d
of the slider protrudes from the end surface of the first protruding portion
230
b
. Also, there is obtained a construction where when a user grasps the grip
233
, the hinges
233
a
are closed and the movable protruding portion
230
d
of the slider is retracted inward with reference to the end surfaces of the first protruding portion
230
b.
Also, a gear tooth is formed for each hinge
233
a
on a side opposite to a grasped portion with a rotating portion being set as the center. These gears are engaged with each other. With this construction, even if only the hinge
233
a
on one side is closed, the hinge
233
a
on the other side is also closed. As a result, there is obtained a construction where the sliders on both sides simultaneously move back and forth at all times.
To insert the developing cartridge
230
, the user grasps the hinges
233
a
of the grip
233
and inserts the cartridge by having the guide ribs
230
a
on both sides of the developing cartridge
230
slide along the guide grooves
321
a
of the rotary flanges
321
. Next, at a point in time when the arc-shaped first protruding portion
230
b
formed on a side surface of the developing cartridge
230
is bumped against the first receiving portion
321
b
of the rotary flange
321
, the user releases the grasped grip
233
. As a result, the movable protruding portion
230
d
at each end protrudes from the end surface of the first protruding portion
230
b
and is hooked in the aforementioned hooking hole
321
d
provided on the side surface of the first receiving portion
321
of the rotary flange
321
in the longitudinal direction.
The first protruding portion
230
b
and the movable protruding portion
230
d
are coaxially provided, so that the developing cartridge
230
is swingable about the first protruding portion
230
b
. However, the energizing spring
321
e
for rotating and biasing the developing cartridge
230
in a counterclockwise direction on the plane of the drawing is arranged at the guide groove
321
a
of the rotary flange
321
. The second protruding portion
230
c
of the developing cartridge
230
is brought into intimate contact with the second receiving portion
321
c
of the rotary flange
321
by this energizing spring
321
e
. In this manner, the position of the developing cartridge
230
is fixed.
On the other hand, to detach the developing cartridge
230
, the user grasps the grip
233
. As a result, the movable protruding portion
230
d
retracts and is disengaged from the hooking hole
321
d
, thereby making it possible to detach the developing cartridge
230
in an upward direction.
As described above, it is possible to detach and attach the developing cartridge by a user's operation. With the fixation method described above, it is also possible to perform the rotation of the rotary device without causing a situation where the developing cartridge is dropped from the rotary device.
{Construction for Driving Developing Cartridge}
Next, a construction for driving the developing cartridge
230
will be described in detail. As shown in
FIGS. 31 and 32
, on a side surface of each rotary flange
321
, there is arranged a rotary side plate
322
and the axis
320
is locked so as to pass through both of the rotary flange
321
and the rotary side plate
322
. In other words, the rotary flange
321
and the axis
320
are supported and revolvably held by the rotary side plate
322
.
A plurality of gears are fixed to one of the rotary side plates
322
so that these gears are able to be engaged with each other. As shown in
FIG. 34
, an input gear
234
of the developing cartridge
230
is engaged with an end gear
323
on the most downstream side among the gears arranged in a row on this rotary side plate
322
, thereby rotatably driving rotational members such as the developing roller
231
.
The developing cartridge
230
revolves by a predetermined angle along with the rotary flange
321
and therefore is connected to the end gear
323
of the rotary side plate
322
. Here, when the developing cartridge
230
is rotated and moved along with the revolving of the rotary device
203
a
, there is the possibility that the tooth tip of the end gear
323
of the rotary side plate
322
collides with the tooth tip of the input gear
234
of the developing cartridge
230
and therefore these teeth are not correctly engaged with each other. In such a case, the developing cartridge
230
slides about the first receiving portion
321
b
of the rotary flange
321
and is temporarily retracted. In this manner, there is realized a construction where the engagement between these teeth is established with reliability.
To elaborate, in the case where the tooth tip of the end gear
323
of the rotary side plate
322
collides with the tooth tip of the input gear
234
of the developing cartridge
230
, the developing cartridge
230
slides to some extent due to the impact in a radius direction of the rotary device
203
a
about the first receiving portion
321
b
of the rotary flange
321
. As a result of this sliding of the developing cartridge
230
, there is solved the problem in that the tooth tips collide with each other. In this manner, the developing cartridge
230
is positioned at a predetermined position by the energizing spring
321
e
of the rotary flange
231
described above.
Also, in the case where the driving of the developing cartridge
230
is finished and the developing cartridge
230
is revolved to the next position, even if the end gear
323
of the rotary side plate
322
is not opened to a through state, the rocking mechanism of the developing cartridge
230
allows the developing cartridge
230
and the rotary flange
321
to be detached from the engagement portion of the end gear
323
.
When receiving a driving force from the end gear
323
of the rotary side plate
322
, the input gear
234
of the developing cartridge
230
receives an engagement force F, as shown in FIG.
34
. As a result of this engagement force F, the developing cartridge
230
receives an angular moment in the counterclockwise direction on the plane of the drawing about the first receiving portion
321
b
of the rotary flange
321
, as indicated by the arrow.
As a result of this angular moment, the second protruding portion
230
c
of the developing cartridge
230
is pressed against the second receiving portion
321
c
of the rotary flange
321
(see FIG.
33
), which prevents a situation where the developing cartridge
230
is displaced from the positioning portion of the rotary flange
321
during driving. Note that this engagement force is a closed force system within the rotary device
203
a
, so that there is reduced the influence on a pressurizing force to be described below that is exerted by the developing cartridge
230
onto the photosensitive body drum
221
.
{Construction of Memory Tag}
As shown in
FIGS. 20A
,
20
B,
21
A and
21
B, a memory tag (information recording medium)
260
that is an information storing medium attached to the developing cartridge
230
is a tag-shaped member obtained by arranging a storing element
261
, contact points
262
, and abutting portions
263
on a substrate (printed board)
264
that is a base body.
In the memory tag
260
, there are stored information concerning the usage of the developing cartridge
230
and various kinds of setting information and history information for controlling an image formation process. An engine controller of the apparatus main body performs reading/writing (hereinafter referred to as the “R/W”) of data from and into the memory tag
260
at the appropriate times, thereby detecting the information concerning the usage of the developing cartridge
230
. The R/W from and into the memory tag
260
is performed by the engine controller via electrical contact points (main body electrical contact points)
342
of the connector
340
to be described below (see FIG.
26
).
The storing element
261
used for the memory tag
260
is arranged at the center of the substrate and is protected with a coating layer (protective member)
265
made of a resin. One contact point
262
is arranged on each side of the storing element
261
, which means that two contact points
262
are arranged in total. Further, the abutting portion
263
, against which a bumping portion (main body side bumping member)
341
of the connector
340
is bumped, is provided on a side of each contact point
262
. Also, the two contact points
262
and the two abutting portions
263
are arranged in a row in the longitudinal direction of the memory tag
260
.
As the base material of the printed board used for the memory tag
260
, it is possible to use, for instance, glass fabric epoxy, glass base epoxy, glass paper epoxy, paper epoxy, paper polyester, paper phenol, or the like. Also, it is possible to manufacture both of a single-sided substrate and a double-sided substrate.
The area of each contact point
262
of the memory tag
260
has a rectangular shape and ensures the minimum width with which it is possible to cope with the displacements of the abutting position of the connector
340
of the apparatus main body
300
. As to the contact point
262
of the memory tag
260
of this embodiment, a copper foil surface is given Ni plating and is further given gold plating. By providing a multi-layered plating in this manner, there is prevented the corrosion and the abrasion of the contact point
262
.
Also, by ensuring that the gold plating that is a surface layer has a thickness that is at least equal to 0.05 μm (preferably at least equal to 0.3 μm), it becomes possible to maintain a low and stable contact resistance during a test by which the connector
340
of the apparatus main body is subjected to at least one thousand mating/disengaging operations.
The abutting portion
263
of the memory tag
260
exists on a resist surface of the substrate
264
, that is, on the same plane as the contact point
262
. That is, the resist surface of the end portion of the substrate is used as the abutting portion. Also, manufacturing has been performed so that the height of the contact point becomes the same as that of the abutting portion.
Next, there will be described a construction for attaching the memory tag
260
.
As shown in
FIG. 22
, a dented flange (concaved flange)
270
(information recording medium mounting portion), to which the memory tag
260
is attached, is formed on an external surface of the developing cartridge
230
, with the flange
270
being a concave flange that is formed vertical to a segment in a radius direction, whose center is the axis
320
of the rotary device
203
a
, and is depressed inward in a diameter direction. That is, the memory tag
260
is fixed so as to be parallel to a tangent plane in the rotation direction of the rotary device
203
a
.
As a result, at a stop position for the R/W to be described later, the connector
340
of the apparatus main body is capable of being vertically bumped against the memory tag
260
, which makes it possible to perform a stable wiping operation and to establish a stable electrical connection.
The flange
270
, to which the memory tag
260
is attached, is a concave portion formed for the toner container
232
. At the center of the flange
270
, there is arranged a rib
271
to be engaged with a groove portion
260
a
of the memory tag
260
. Also, on each of the left and right sides of the rib
271
at the center, there is formed a positioning portion
272
for determining the position of a corresponding bumping portion
260
b
of the memory tag
260
in the widthwise direction by bumping the bumping portion
260
b.
As a result of the engagement of the groove portion
260
a
with the rib
271
, the positioning of the memory tag
260
in the longitudinal direction is performed. Also, the positioning in the widthwise direction is performed by bumping the bumping portion
260
b
on a long side of the memory tag
260
against the positioning portion
272
.
Also, the rib
271
is provided at a position where even if the memory tag
260
is erroneously rotated by
180
and an attempt is made to attach the memory tag by mixing-up the left and right sides, the rib
271
is abutted against the substrate
261
and it becomes impossible to attach the memory tag
260
.
In the case where the positioning portion in the longitudinal direction has a hole shape, the positioning portion on the cartridge side is a boss and the hole and the boss are engaged with each other. In this case, if the attachment is not performed straight with respect to the attachment surface of the cartridge, there is the possibility that there occurs prying between the hole of the memory tag and the boss of the cartridge and the assembly performance is degraded.
However, the positioning groove portion of the memory tag of this embodiment has a rectangular concave groove shape, so that even if bumping is not performed straight with respect to the attachment surface of the cartridge, it is possible to establish engagement between the positioning portions and to suppress the degradation of the assembly performance.
Also, in the case where the positioning portion in the longitudinal direction formed for the memory tag has a hole shape, the width of the memory tag is increased. However, in this embodiment, the positioning portion has a rectangular concave groove shape, so that it becomes possible to suppress the increase of the width of the memory tag.
Further, the groove portion for positioning the memory tag in the longitudinal direction has a concave groove shape, so that the positioning portion on the toner container side, to which the memory tag is attached, is not required to be parallel to the direction in which a mold is pulled out, which makes it possible to easily cope with the positioning of other models of cartridges having different container designs.
By the way, the memory tag
260
of this embodiment is detachably fixed to the developing cartridge
230
with an adhesive agent such as a double-faced tape. Also, for the flange
270
to which the memory tag
260
is attached, as shown in
FIG. 22
, there is formed a concave portion
270
a
through which commercially available tools like a minus screwdriver are inserted to assist in detachment of the memory tag
260
.
As a result of this construction, in the case where a breakdown or flaw of the memory tag
260
is found during shipment inspection at a factory, it is possible to insert a tool into the concave portion
270
a
and to detach and replace the memory tag
260
without difficulty.
Also, in the same manner as above, it is possible to easily detach a memory tag from each cartridge collected at a recycling plant by a well-known collecting system or from each cartridge returned to a manufacturer due to a breakdown or the like. As a result, it is not required to prepare devices for performing memory tag R/W operations for respective kinds of cartridges, which makes it possible to check history information in all kinds of cartridges with a single tool.
Also, by checking the history information of a memory tag, it becomes possible to precisely grasp problems concerning the product quality occurring in the market. Also, by analyzing the history information, it becomes possible to develop a cartridge that gives more satisfaction to a customer.
As described above, the memory tag of this embodiment has a small size, excels in assembly and disassembly thereof, and is capable of being attached to a plurality of products having different application purposes, which increases the commonality of memory tags. Also, the advantage generated by mass production of memory tags is increased, which makes it possible to reduce the costs of the memory tags.
{Construction of Connector}
Next, there will be described the construction of the connector
340
that is arranged in the apparatus main body
300
for performing the R/W from and into the memory tag
260
.
The connector
340
is fixed to the developing cartridge
230
within the apparatus main body
300
by a mechanism to be described later, with the connector
340
being fixed so as to be freely retracted. As shown in
FIGS. 23
,
24
A and
25
B, the bumping portion
341
is formed at each end of the connector
340
and four electrical contact points
342
(main body electrical contact points) made of a metal are arranged within these bumping portions
341
. Also, the leading end portion
342
a
of each electrical contact point
342
and the bumping portion
341
are arranged in a row along the longitudinal direction of the connector
340
.
Two leading end portions
342
a
contact each contact point
262
a
arranged at two positions of the memory tag
260
, thereby establishing the electrical connection of the connector
340
.
As described above, redundant designing has been done by having a plurality of electrical contact points contact each connection point of the memory tag. As a result, even in the case where there occurs poor conduction for one of the two electrical contact points for any reason, it is possible to ensure electrical connection using the remaining electrical contact points.
Each electrical contact point
342
is manufactured by cutting a thin plate made of a copper alloy or the like and subjecting the cut thin plate to bending. Like the contact point
262
of the memory tag, the leading end portion
342
a
of each electrical contact point
342
is given Ni plating and is further given gold plating, thereby improving its durability and reliability.
Also, the leading end portion
342
a
is bent by 90° with reference to a cut direction and a cutting edge portion contacts the contact point
262
of the memory tag.
FIGS. 24A and 25A
show a state where the connector
340
is not yet completely abutted against the memory tag
260
, while
FIGS. 24B and 25B
show a state where the connector
340
is completely abutted against the memory tag
260
. There is performed the same operation as in
FIGS. 12A
,
12
B,
13
A, and
13
B described in the first embodiment.
{Mechanism for Controlling Abutment and Spacing of Connector}
Next, a mechanism for controlling the abutment and spacing of the connector
340
will be described with reference to
FIGS. 26
to
31
.
The connector
340
is detachably fixed to the connector holder
350
. It is possible to detach only the connector
340
from the connector holder
350
to replace it in the event of an abnormality occurring to the contact point of the connector
340
.
The connector holder
350
includes a rotation axis
351
parallel to the longitudinal direction of the connector
340
, a connector attaching portion
352
, and a longitudinal positioning lever
353
. The rotation axis
351
is supported by bearings
354
, and the connector
340
and the connector holder
350
are integrally rotated and moved about the rotation axis
351
. The rotation axis
351
of the connector holder
350
is held by a fixing arm extending from a rotary stay
322
a
and is rotatably supported by the bearings
354
.
On the undersurface of the connector holder
350
, as shown in
FIG. 28
, there is formed a retracting arm
355
extending outward vertical to the rotation axis
351
. The spacing and pressurizing operations of the connector
340
and the connector holder
350
are controlled by the abutment and retracting of an end rib of the retracting arm
355
with respect to an abutting/spacing cam
356
.
The connector bolder
350
is rotatably urged by an unillustrated connector pressurizing spring. Under a condition where the retracting arm
355
does not contact the abutting/spacing cam
356
, the connector
340
is pressurized in a direction in which the connector
340
is abutted against the memory tag
260
. In the case where the retracting arm
355
contacts the abutting/spacing cam
356
, the connector
340
is retracted with respect to the memory tag
260
. The spacing and pressurizing operations of the connector holder
350
and the connector
340
are performed by rotating the abutting/spacing cam
356
for a predetermined time period.
A rotation flag
358
is attached to an end of a rotation axis
357
of the abutting/spacing cam
356
. Detection of a direction in which the abutting/spacing cam
356
rotates is performed by sensing the timing at which the rotation flag
358
blocks a spacing detection sensor
359
.
The abutting/spacing cam
356
is rotated and driven by an unillustrated abutting/spacing motor, and this abutting/spacing motor also controls the abutting/spacing of the rotary device
203
a
to be described later. In more detail, by switching the direction in which the abutting/spacing motor rotates, the connector
340
is moved to one of two positions, that is, a pressuring position at which the connector
340
contacts the memory tag
260
, and a spaced position at which the connector
340
is retracted.
The pressurizing for having the connector
340
contact the memory tag
260
is performed by rotating the abutting/spacing motor backward for a predetermined time period. Also, by rotating the abutting/spacing cam
356
by a predetermined angle, the retracting arm
355
of the connector holder
350
is separated from the abutting/spacing cam
356
, and the connector
340
is thrust out and is abutted against the memory tag
260
, as described above (see FIG.
29
).
The spacing for retracting the connector
340
from the memory tag
260
is performed by rotating the abutting/spacing motor frontward for a predetermined time period. Opposite to the pressuring, the retracting arm
355
of the connector holder
350
is retracted by the abutting/spacing cam
356
and the connector
340
is spaced apart from the memory tag
260
(see FIG.
30
).
It should be noted here that by monitoring the spacing detection sensor
359
, positional detection is performed concerning the pressurizing/retracting of the connector
340
. This control is also applied to the abutting/spacing operations of the rotary device to be described later.
At the center of the connector holder
350
, as described above, the longitudinal positioning lever
353
is arranged so as to enter into a guide groove
274
that is a longitudinal positioning means of the developing cartridge
230
. By having the longitudinal positioning lever
353
engaged with the guide groove
274
in this manner, there is obtained a construction where there are suppressed positional deviations of the connector
340
with respect to the memory tag
260
in a thrust direction.
{R/W from and into Memory Tag}
Each developing cartridge
230
performs the R/W from and into the memory tag
260
on a 90° downstream side from the dismounting position, at which it is possible to mount the developing cartridge
230
to the rotary unit
203
a
, as shown in FIG.
31
.
In contrast to a general cartridge fixed to the apparatus main body, the developing cartridge
230
repeatedly revolves and moves using the rotary device. Accordingly, the contact between the memory tag
260
of the developing cartridge
230
and the connector
340
of the apparatus main body is repeated an extremely large number of times.
Supposing that the lifetime of a cartridge for each color expires when 5,000 copies have been made. In this case, if the R/W from and into the memory tag is performed each time a job is finished, 5,000 R/W operations are performed for the memory tag for each color at the maximum.
On the other hand, the connector of the apparatus main body contacts the memory tags for four colors of yellow, magenta, cyan, and black, which means that there is repeated contact twenty thousand times at the maximum for each set of cartridges. In the case where the lifetime of the apparatus main body expires when one hundred thousand copies have been made, it can be calculated that the connector performs the contact four hundred thousand times at the maximum.
Also, in the case where the printing ratio of a cartridge is set as low, this cartridge may be used to make copies whose number is more than twice as many as the prescribed lifetime. In this case, it may be conceived that the number of contact operations with the memory tags of the cartridges is linearly increased.
The ensuring of such an extremely large number of contacts becomes a technically high hurdle concerning both the memory tags and the connector. The memory tag and connector of this embodiment are designed to ensure reliability at a low cost and the following control is performed to reduce the number of contact operations during the R/W.
Reading is performed (1) when power is turned on, (2) when a cartridge door is closed, and (3) when an instruction is issued from a video controller.
On the other hand, writing is performed (1) when the number of copies specified by a job has been made or (2) when an instruction is issued from the video controller.
In this embodiment, the writing into the memory tag is performed each time 50 copies have been made, thereby updating usage information. Note that in the case where 50 or more copies are outputted in succession, after a number of copies specified by the job are made, the writing into the memory tag is performed. In the case where a cartridge is replaced midway through its lifetime or is replaced with a new cartridge, an unillustrated panel button is pushed, thereby performing writing to update the usage information of the cartridge to be replaced and this cartridge is rotated and moved to a dismounting position.
A mirror memory for storing the memory contents of the cartridge is embedded into a DC controller and the confirmation of the usage information of the cartridge is performed by reading the information in the mirror memory of the apparatus main body. That is, the operation for reading information from the memory tag of the cartridge is not performed each time the confirmation is performed.
When power is turned off or in the case where the cartridge door is opened, there is the possibility that a cartridge is replaced with another one, so that it is required to confirm the memory contents of the cartridge each time such a situation happens.
Also, in this embodiment, when power is turned on and when the cartridge door is closed, the operation for reading a memory tag is performed only for a cartridge existing at the dismounting position.
After a predetermined job is finished, the cartridge is moved to the dismounting position. In this embodiment, the cartridges for four colors are moved to the dismounting position in succession in a rotatable manner.
For instance, in the case where the cartridge for yellow was positioned at the dismounting position when a previous job was finished, a cartridge for magenta that is the second color in a chromatic order is moved to the dismounting position after the next job is finished. Then, after the still next job is finished, a cartridge for cyan that is the third color in the chromatic order is moved to the dismounting position. After the next job is finished, a cartridge for black that is the fourth color in the chromatic order is moved to the dismounting position.
That is, each time a job is finished, the cartridge positioned at the dismounting position is changed in a rotatable manner in the chromatic order of yellow, magenta, cyan, and then black.
Aside from the replacement of the developing cartridge, the cartridge door is also opened and closed in the case where jam clearance or the replacement of a process cartridge is performed.
As described above, there is prevented a situation where a cartridge for a specific color is positioned at the dismounting position, so that in the case where the cartridge door is opened for a purpose other than the replacement of the developing cartridge described above, there is reduced the possibility that access is almost exclusively performed to the memory tag of a cartridge for a specific color each time the access is performed.
Also, there is enough chance that the power of the apparatus main body is turned off every day. However, even in the case where the power is turned on every day, there is prevented a situation where a cartridge of a specific color exists at the cartridge dismounting position, which makes it possible to reduce the possibility that access is almost exclusively performed to the memory tag of a specific cartridge each time the power is turned on.
As has been described above, by setting conditions concerning the R/W access to the memory tag of each cartridge and changing the color of the cartridge existing at the dismounting position in a rotatable manner, it becomes possible to significantly reduce the number of R/W operations between the memory tag and connector.
It should be noted here that needless to say, as to the developing cartridge of this embodiment, there is obtained a construction where it is impossible to dismount the developing cartridge from the rotary device at a position other than the dismounting position.
Also, in the case where a prenotification that the lifetime of toner of a cartridge will expire is detected, a cartridge whose remaining lifetime is the shortest among cartridges for four colors, is given a high priority and is moved to the dismounting position.
{Construction for Pressurizing Developing Cartridge}
In this embodiment, the developing cartridges for four colors are contained in the rotary device. The pressurizing of these developing cartridges against the photosensitive body drum is performed as follows.
As shown in
FIG. 32
, in the above description, the rotary flange
321
is revolvably held with respect to the rotary side plate
322
. Here, the rotary side plate
322
on each side is positioned and fixed to a side plate of the apparatus main body by a rocking axis
324
that is rotatably arranged in an upper portion thereof In other words, there is obtained a construction where the developing cartridge
230
, the rotary flange
321
, and the rotary side plate
322
are integrally rocked. That is, there is obtained a construction where, by the rocking motion in which the developing cartridge
230
and the rotary device
203
a
are integrally rocked, the developing cartridge
230
is pressurized against and is spaced from the photosensitive body drum
221
.
The abutting/spacing operation of the rotary device
203
a
is performed by rotating a pressurizing cam. This pressurizing cam is arranged coaxially with the abutting/spacing cam
356
of the connector
340
described above. By switching the rotation direction of the abutting/spacing motor, the rotary device
203
a
is moved to two position, that is, a pressurizing position and a spaced position.
The pressurizing of the rotary device is performed by rotating the abutting/spacing motor frontward for a predetermined time period. By this frontward rotation, the pressurizing cam is rotated by a predetermined amount and the rotary device is thrusted against the photosensitive body drum.
The spacing of the rotary device is performed by an operation opposite to the operation performed during the pressurizing. To do so, the abutting/spacing motor is rotated backward.
It should be noted here that in this embodiment, it is possible to select one of a half spacing and a full spacing as a spacing position of the rotary device. In more detail, there is maintained a distance of around 2 mm between the photosensitive body drum and the developing cartridge at the half spacing position, while there is maintained a distance of around 4 mm therebetween at the full spacing position.
As a result, the rotary device can be moved to three positions of the pressurizing position, the half spacing position, and the full spacing position. The setting of the rotary device at these three stopping positions is performed by rotating the pressurizing cam in three steps of 0, 90°, and 180° using the abutting/spacing motor.
During image formation, the rotary device is revolved and the abutting/spacing operation is performed at the half spacing position. The full spacing of the rotary device is performed when the developing cartridge is placed at the dismounting position and when the R/W is performed for the memory tag of the developing cartridge.
In comparison with a case where the developing cartridge is abutted against the photosensitive body drum from the full spacing position, in the case where the developing cartridge is abutted from the half spacing position, it becomes possible to pressurize the rotary device with a short moving distance, which makes it possible to approximately halve the shock to the photosensitive body drum and the operation noise.
{Control of Rotation of Rotary}
As shown in
FIGS. 31 and 32
, a gear is integrally formed on the outer peripheral surface of the rotary flange
321
on each side and a one-pair driven gear
325
engaging with this gear is arranged on each side. The driven gear
325
on each side is coupled to each other through a rotation axis, which realizes a construction where when the rotary flange
321
on one side is rotated, the rotary flange
321
on the other side is rotated in the same phase via this driven gear
325
.
With this driving construction, there is prevented a situation where one of the rotary flanges
321
is twisted during the revolving of the rotary flanges
321
or the driving of the developing roller
230
.
At the center of the rocking of the rotary side plates
322
, that is on the rocking axis
324
, there is arranged a rotary driving gear for rotating the rotary flanges
321
, with this rotary driving gear being connected to a rotary driving motor
326
.
A well-known encoder
327
is attached to an end of the rotation axis of the rotary driving motor
326
, and controls the number of rotations by detecting the amount of rotations of the rotary driving motor
326
. On the other hand, a protruding flag
328
is formed on a side of the outer periphery of the rotary flange
321
and rotates so as to pass through a photo-interrupter
329
fixed to the rotary side plate
322
.
In this embodiment, using the timing when the flag
328
blocks the photo interpreter
329
as a reference, control is performed so that the rotary device
203
a
revolves by a predetermined angle. The control of this revolving angle is performed by detecting the amount of rotations using the encoder
327
.
Also, the number of rotations of the rotary device has conventionally been controlled using a pulse motor or the like and thus a grating higher harmonic wave is generated by excitation. In this embodiment, however, the drive control is performed using a DC motor, so that it becomes possible to perform the driving of the rotary device more quietly.
There is the danger that the rotary device is rotated and displaced during the driving of the developing cartridges, so that it is required to lock the rotation of the rotary device. It is possible to lock the rotation of the rotary device by applying electrical braking to the DC motor that is a driving motor for the rotary device, although there is a high possibility that the temperature of the DC motor is increased and this motor is burned up if the braking is applied for a long time period.
In this embodiment, a brake groove is arranged on the rotation axis of the driven gear that rotates along with the rotary device, and a stopper claw is inserted into the brake groove at each position at which the developing cartridges will stop. The ascending/descending of this stopper claw is performed by turning on/off a solenoid at predetermined timings.
As described above, with a mechanical brake, there are prevented the displacements of the position at which the rotary device stops.
With the technique of this embodiment, the memory tag that is an information storing medium is provided with abutting portions against which the connector of the apparatus main body is abutted. Therefore, the amount of elastic deformation and contact pressure of the contact pins arranged for the connector, with respect to the contact points of the memory tag, become constant and there is obtained a stable electrical connection, which makes it possible to perform favorable communications at all times.
Further, the contact points of the memory tag and the abutting portions exist on a plane having the same height. This construction improves the dimensional precision of the abutting portions and the contact points of the memory tag in a height direction, which stabilizes the amount of elastic deformation and contact pressure of the contact pins.
Also, the contact points and abutting portions of the memory tag are provided separately from each other and only the electrical contact points of the contact pins contact the surface of the contact points. This precludes the possibility that powder generated by the abrasion of the connector pollutes the contact points when abutting is performed. As a result, it becomes possible to perform communication operations with stability.
The notched portion for positioning the memory tag has a rectangular concave groove shape, so that even if it does not bump straight against the attaching surface of the cartridge, it is possible to establish engagement with the positioning portions and to diminish the degradation of the ability to assemble the apparatus.
Also, each positioning portion in the longitudinal direction which is formed for the memory tag has a rectangular concave groove shape, so that it becomes possible to suppress the increase of the width of the memory tag. It also becomes possible to reduce the sizes of the cartridge and the apparatus main body.
Further, the positioning portion of the memory tag on the cartridge side is not required to be parallel to the direction in which a mold is pulled out, which makes it possible to easily cope with the positioning of other models of cartridges having different container designs. As a result, it becomes possible to commonly use the memory tag for many models and to reduce costs due to the advantages generated by mass production.
The connector is abutted against the memory tag under a condition where the bumping portions and the electrical contact points in the leading end portions of the contact pins are arranged on a straight line, which makes it possible to ensure stabilized contact pressure and to reduce variations of contact resistance.
It is also possible to commonly use the connector of the apparatus main body for many models, so that it is possible to reduce the cost of the connector due to the advantages generated by mass production.
It is further possible to precisely position the thrust direction of the connector with reference to the memory tag, so that it is possible to reduce the size of each contact point of the memory tag and to contribute to the reduction of the size of the apparatus by reducing the width of the memory tag.
Third Embodiment
FIG. 39
shows the third embodiment. In this embodiment, only items differing from the first embodiment described above will be described and the description of the same construction as in the first embodiment will be omitted.
(Construction of Memory Tag)
As shown in
FIGS. 39 and 40
, a memory tag
460
(an information storing medium) that is an information storing medium is attached to the surface of a drum frame
413
of a process cartridge
402
. The memory tag
460
is a tag-shaped member obtained by arranging a storing element
461
and contact points
462
on a substrate (printed board)
464
that is a base body.
The storing element
461
is arranged at the center and is coated with a resin. Also, the contact points
462
are arranged on the same plane as the storing element
461
and on both sides of the coating layer (protective member)
465
protecting the storing element
461
.
In this embodiment, an abutting portion
413
b
, against which the bumping portion (main body electrical contact point)
141
of the connector
140
shown in
FIG. 10
is abutted, is provided outside of the memory tag contact point
462
of the drum frame
413
of the cartridge
402
. The bumping portion
141
of the connector
140
described above is abutted against this abutting portion
413
b.
As described above, with the technique of this embodiment, the storing element
461
and the electrical contact point
462
of the memory tag are arranged on a virtually straight line, so that it becomes possible to reduce the size of the memory tag and increase the flexibility concerning its attaching position with respect to the process cartridge.
Also, by providing the abutting portion
413
b
, against which the bumping portion
141
of the connector
140
is abutted, for the drum frame
413
, the deflection amount of the electrical contact point made of a metal that generates contact pressure by the elastic deformation on the connector side becomes constant and it becomes possible to stabilize the contact pressure between the connector and the memory tag. It also becomes possible to further reduce the size of the memory tag
460
.
There is obtained a construction where the abutting portion
413
b
provided parallel to the electrical contact point
462
is arranged on an extension line of each electrical contact point
462
. With this construction, each of the distances between the electrical contact points
462
and the bumping portions
141
of the connector become equal to each other, and the pressure balance of the electrical contact points
142
becomes even. As a result, it becomes possible to prevent poor conduction due to insufficient contact pressure or the like with more reliability.
Also, like in the first embodiment, each contact point
462
is provided with two sliding regions
462
a
on each of which two electrical contact points
142
contact and slide. With this construction, there is improved the reliability of electrical connection between the contact points
462
and the electrical contact points
142
.
Fourth Embodiment
FIG. 41
shows the fourth embodiment. In this embodiment, only items differing from the first embodiment described above will be described and the description of the same construction as in the first embodiment will be omitted.
(Construction of Memory Tag)
As shown in
FIG. 41
, a memory tag
560
(an information storing medium) is a tag-shaped member obtained by arranging a storing element
561
and contact points
562
on a substrate (printed board)
564
that is a base body.
The storing element
561
is arranged on one end and is protected with a coating layer
565
made of a resin. Also, the electrical contact points
562
are arranged on the same plane as the storing element
561
and substantially in alignment with the storing element
561
on one side thereof, and there is arranged an abutting portion
563
against which the bumping portion
141
of the connector
140
is abutted.
As described above, with the technique of this embodiment, the electrical contact point
562
and the coating layer
565
of the storing element of the memory tag is arranged on a virtually straight line, which makes it possible to reduce the size of the memory tag
560
and to increase the flexibility concerning the attaching position thereof with respect to the process cartridge.
Also, by providing the abutting portion
563
, against which the bumping portion
141
of the connector
140
is bumped, on a side of each electrical contact point
562
, the deflection amount of the electrical contact point
142
of the connector
140
becomes constant and it becomes possible to stabilize the contact pressure of the electrical contact point
142
of the connector
140
. It also becomes possible to further reduce the size of the memory tag.
There is obtained a construction where the abutting portion provided parallel to the contact point is arranged on an extension line of the each contact points. With this construction, each of the distances between the bumping portions and the contact points of the connector becomes equal to each other and the pressure balance becomes even. As a result, it becomes possible to prevent poor conduction due to insufficient contact pressure or the like with more reliability.
Also, like in the first embodiment, each contact point
562
is provided with two sliding regions
562
a
on each of which two electrical contact points
142
contact and slide. With this construction, there is improved the reliability of electrical connection between the contact points
562
and the electrical contact points
142
.
As has been described above in the first to fourth embodiments, in the contact energizing mechanism where transmission and reception of information is performed by having electrical contact points of the main body of the image forming apparatus contact contact points provided on the surface of the information storing medium that stores service information or the like of a unit such as a process cartridge, a developing cartridge, or the like, there is provided on the contact point of the information storing medium a portion in which the electrical contact point of the image forming apparatus main body slides. The electrical contact point of the communication means slides on the contact point of the information storing medium when the electrical contact point contacts the contact point (this sliding is referred to as the “wiping”). As a result of this wiping, adherents and an oxide film are scraped off, which makes it possible to establish electrical connection with reliability. Also, the storing element and its protective member are arranged in a row, so that it becomes possible to minimize the length of a short side of the substrate provided with the storing means, which makes it possible to arrange this substrate in a compact process cartridge. For information, the size of the process cartridge in its longitudinal direction is slightly larger than the maximum width of paper that passes through the image forming apparatus main body to which the process cartridge is mounted. Accordingly, if an attempt is made to arrange the information storing medium on the upper surface or the underside of the process cartridge, no limitation is imposed in the longitudinal direction. However, limitations are imposed in the widthwise direction because the width is reduced in accordance with the reduction of the size. As a result, as described above, the information storing means having the minimized length of a short side becomes mountable regardless of the kinds of process cartridges.
Also, an abutting portion, against which the bumping portion of the connector is abutted, is provided adjacent to the contact point of the information storing medium. The amount of displacement of the electrical contact point of a connector when the electrical contact point is pressed against the contact point of the information storing medium is determined by the protruding amount of the bumping portion of the connector or the like, so that it becomes possible to set the contact pressure of the electrical contact point of the connector, which is exerted on the contact point of the information storing medium, at a predetermined value. Contact pressure is determined by the abutting portion in this manner and is kept constant at all time, so that it becomes possible to stabilize electrical connection and to perform extremely favorable communications.
With the two-dimensional and simple construction where the contact point and abutting portion are arranged in parallel on one surface of the substrate including the storing element, it becomes easy to reduce the size and there is obtained the advantage brought by mass production because it is possible to commonly use the substrate for many models, which significantly contributes to the reduction of costs of components.
Also, at an edge of the substrate on one side, there is provided the notched portion that engages with the positioning portion of a unit such as the developing cartridge or the process cartridge. As a result, it becomes possible to simplify the attaching construction of the information storing medium. It also becomes possible to use this notched portion to prevent inverted attachment from occurring when the information storing medium is mounted to the developing cartridge, the process cartridge, or the like.
The present invention is constructed in the manner described above, so that there are obtained the following effects.
The main body electrical contact point provided on the main body of an electrophotographic image forming apparatus contacts the electrical contact point of an information storing medium with stability and reliability, thereby ensuring reliable electrical connection.
Also, when the electrical contact point of the information storing medium contacts the main body electrical contact point provided on the apparatus main body, it is possible to maintain the contact in a stable manner.
Also, even if scattered toner or the like adheres to the main body electrical contact point or the electrical contact point, it is possible to ensure reliable electrical connection by removing these adherents.
Also, it becomes possible to realize the reduction of the size of the information storing medium and to save space.
Claims
- 1. An information storing medium to be mounted to a main body of an electrophotographic image forming apparatus, comprising:a substrate; a storing element, provided on said substrate, configured to store information; an electrical contact point provided on said substrate and electrically connected to said storing element, wherein when said information storing medium is mounted on the main body of the apparatus, said electrical contact point contacts a main body electrical contact point provided on the electrophotographic image forming apparatus; and a sliding region that is provided on said electrical contact point, wherein in the case that said electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point contacts said electrical contact point with sliding in said sliding region, wherein, in the case that said electrical contact point contacts the main body electrical contact point, a contact pressure caused by contact of said electrical contact point and the main body electrical contact point is regulated by a main body abutting member provided in the main body of the electrophotographic image forming apparatus.
- 2. An information storing medium according to claim 1, wherein said substrate is provided with an abutting portion that is abutted against the main body abutting member, andwherein the regulation of the contact pressure is effected by abutting of the main body abutting member and said abutting portion.
- 3. An information storing medium according to claim 2,wherein said abutting portion includes a first abutting portion and a second abutting portion, wherein said electrical contact point includes a first electrical contact point and a second electrical contact point, and wherein said first abutting portion, said first electrical contact point, said second electrical contact point, and said second abutting portion are arranged in a row in this order from one end side to the other end side of said substrate in a longitudinal direction of said substrate.
- 4. An information storing medium according to any one of claims 1 to 3, wherein in a sliding direction in which the main body electrical contact point slides, said sliding region is provided at two locations in parallel, with a length thereof being in a range of from 0.2 mm to 5 mm.
- 5. An information storing medium according to claim 2, wherein said abutting portion includes a first abutting portion provided at an end of said substrate in a longitudinal direction of said substrate and a second abutting portion provided at another end of said substrate in the longitudinal direction of said substrate, wherein said electrical contact point includes a first electrical contact point and a second electrical contact point, andwherein said electrical contact point is provided between said first abutting portion and said second abutting portion.
- 6. A unit detachably mountable to a main body of an electrophotographic image forming apparatus, comprising:an information storing medium including: a substrate; a storing element, provided on said substrate and configured to store information; an electrical contact point that is provided on said substrate, and is electrically connected to said storing element, wherein when said unit is mounted on the main body of the electrophotographic image forming apparatus, said electrical contact point contacts a main body electrical contact point provided on the main body of the electrophotographic image forming apparatus; and a sliding region that is provided on said electrical contact point, wherein in the case that said electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point contacts said electrical contact point with sliding in said sliding region; and an information storing medium mounting portion in which said information storing medium is mounted, wherein, in the case that said electrical contact point contacts the main body electrical contact point, a contact pressure caused by contact of said electrical contact point and the main body electrical contact point is regulated by a main body abutting member provided in the main body of the electrophotographic image forming apparatus.
- 7. A unit according to claim 6,wherein said substrate is provided with an abutting portion that is abutted against the main body abutting member, and wherein the regulation of the contact pressure is effected by abutting of said main body abutting member and said abutting portion.
- 8. A unit according to claim 6, further comprising a frame of said unit, wherein said frame includes an abutting portion on which the main body abutting member abuts, and wherein the regulation of the contact pressure is effected by abutting of the main body abutting member and said abutting portion of said frame.
- 9. A unit according to claim 7,wherein said abutting portion includes a first abutting portion and a second abutting portion, wherein said electrical contact point includes a first electrical contact point and a second electrical contact point, and wherein said first abutting portion abutting against the main body abutting member provided on the apparatus main body, said first electrical contact point, said second electrical contact point, and said second abutting portion, are arranged in a row in this order from one end side to the other end side in a longitudinal direction of said substrate.
- 10. A unit according to any one of claims 6 to 9, wherein in a sliding direction in which the main body electrical contact point slides, said sliding region is provided at two locations in parallel, with a length thereof being in a range of from 0.2 mm to 5 mm.
- 11. A unit according to claim 7, wherein said abutting portion includes a first abutting portion provided at an end of said substrate in a longitudinal direction of said substrate and a second abutting portion provided at another end of said substrate in the longitudinal direction of said substrate, wherein said electrical contact point includes a first electrical contact point and a second electrical contact point, andwherein said electrical contact point is provided between said first abutting portion and said second abutting portion.
- 12. A process cartridge that is detachably mountable to a main body of an electrophotographic image forming apparatus, comprising:an electrophotographic photosensitive body; a process device configured and positioned to act on said electrophotographic photosensitive body; an information storing medium including: a substrate; a storing element provided on said substrate, configured to store information; an electrical contact point provided on said substrate, and electrically connected to said storing element, wherein when said process cartridge is mounted on the electrophotographic image forming apparatus, said electrical contact point contacts a main body electrical contact point provided on the electrographic image forming apparatus; and a sliding region that is provided on said electrical contact point, wherein when said electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point slides on said electrical contact point in said sliding region; and an information storing medium mounting portion in which said information storing medium is mounted, wherein, in the case that said electrical contact point contacts the main body electrical contact point, a contact pressure caused by contact of said electrical contact point and the main body electrical contact point is regulated by a main body abutting member provided in the main body of the electrophotographic image forming apparatus.
- 13. A process cartridge according to claim 12,wherein said substrate is provided with an abutting portion that is abutted against the main body abutting member, and wherein the regulation of the contact pressure is effected by abutting of the main body abutting member and said abutting portion.
- 14. A process cartridge according to claim 13,wherein said abutting portion includes a first abutting portion and a second abutting portion, wherein said electrical contact point includes a first electrical contact point and a second electrical contact point, and wherein said first abutting portion, said first electrical contact point, said second electrical contact point, and said second abutting portion are arranged in a row in this order from one end side to the other end side of said substrate in a longitudinal direction of said substrate.
- 15. A process cartridge according to claim 12,further comprising a frame, wherein said frame includes an abutting portion on which the main body abutting member abuts, and wherein the regulation of the contact pressure is effected by abutting of the main body abutting member and said abutting portion of said frame.
- 16. A process cartridge according to any one of claims 12 to 14, wherein in a sliding direction in which the main body electrical contact point slides, said sliding region is provided at two locations in parallel, with a length thereof being in a range of from 0.2 mm to 5 mm.
- 17. A process cartridge according to claim 13,wherein said abutting portion includes a first abutting portion provided at an end of said substrate in a longitudinal direction of said substrate and a second abutting portion provided at another end of said substrate in the longitudinal direction of said substrate, wherein said electrical contact point includes a first electrical contact point and a second electrical contact point, and wherein said electrical contact point is provided between said first abutting portion and said second abutting portion.
- 18. A developing cartridge detachably mountable to a main body of an electrophotographic image forming apparatus, comprising:a developing device configured and positioned to develop an electrostatic latent image formed on an electrophotographic photosensitive body with a developer; an information storing medium including: a substrate; a storing element provided on said substrate, configured to store information; an electrical contact point that is provided on said substrate, and is electrically connected to said storing element, wherein in the case that said developing cartridge is mounted on the main body of the electrophotographic image forming apparatus, said electrical contact point contacts a main body electrical contact point provided on the main body of the electrophotographic image forming apparatus; and a sliding region that is provided on said electrical contact point, wherein when said electrical contact point and the main body electrical contact point contact each other, the main body electrical contact point contacts said electrical contact point with sliding in said sliding region; and an information storing medium mounting portion in which said information storing medium is mounted, wherein in the case that said electrical contact point contacts the main body electrical contact point, a contact pressure caused by contact of said electrical contact point and the main body electrical contact point is regulated by a main body abutting member provided in the main body of the electrophotographic image forming apparatus.
- 19. A developing cartridge according to claim 18,wherein said substrate is provided with an abutting portion that is abutted against the main body abutting member, and wherein the regulation of the contact pressure is effected by abutting of the main body abutting member and said abutting portion.
- 20. A developing cartridge according to claim 19,wherein said abutting portion includes a first abutting portion and a second abutting portion, wherein said electrical contact point includes a first electrical contact point and a second electrical contact point, and wherein said first abutting portion, said first electrical contact point, said second electrical contact point, and said second abutting portion are arranged in a row in this order from one end side to the other end side of said substrate in a longitudinal direction of said substrate.
- 21. A developing cartridge according to claim 18,further comprising a frame, wherein said frame includes an abutting portion on which the main body abutting member abuts, and wherein the regulation of the contact pressure is effected by abutting of the main body abutting member and said abutting portion of said frame.
- 22. A developing cartridge according to any one of claims 18 to 20, wherein in a sliding direction in which the main body electrical contact point slides, said sliding region is provided at two locations in parallel, with a length thereof being in a range of from 0.2 mm to 5 mm.
- 23. A developing cartridge according to claim 19,wherein said abutting portion includes a first abutting portion provided at an end of said substrate in a longitudinal direction of said substrate and a second abutting portion provided at another end of said substrate in the longitudinal direction of said substrate, wherein said electrical contact point includes a first electrical contact point and a second electrical contact point, and wherein said electrical contact point is provided between said first abutting portion and said second abutting portion.
- 24. An electrophotographic image forming apparatus, to which a process cartridge is detachably mountable and which forms an image on a recording medium, comprising:(i) a main body electrical contact point; (ii) a main body abutting member; (iii) a mounting device configured and positioned to dismountably mount the process cartridge, the process cartridge including an electrophotographic photosensitive body, a process device configured and positioned to act on the electrophotographic photosensitive body, an information storing medium having a substrate, a storing element provided on the substrate and configured to store information, an electrical contact point that is provided on the substrate and is electrically connected to the storing the substrate, and is electrically connected to the storing element, wherein when the process cartridge is mounted on a main body of said electrophotographic image forming apparatus, the electrical contact point contacts said main body electrical contact point, and a sliding region that is provided on the electrical contact point, wherein in the case that the electrical contact point and said main body electrical contact point contact each other, said main body electrical contact point contacts the electrical contact point with sliding in the sliding region, and an information storing medium mounting portion in which the information storing medium is mounted; and (iv) a convey device configured and positioned to convey the recording medium, wherein, in the case that the electrical contact point contacts said main body electrical contact point, a contact pressure caused by contact of the electrical contact point and said main body electrical contact point is regulated by said main body abutting member provided in the main body of said electrophotographic image forming apparatus.
- 25. An electrophotographic image forming apparatus, to which a developing cartridge is detachably mountable and which forms an image on a recording medium, comprising:(i) a main body electrical contact point; (ii) a main body abutting member; (iii) a mounting device configured and positioned to dismountably mount the developing cartridge, the developing cartridge including a developing device configured and positioned to develop an electrostatic latent image formed on an electrophotographic photosensitive body with a developer, an information storing medium having a substrate, a storing element provided on the substrate, configured to store information, an electrical contact point that is provided on the substrate, and is electrically connected to the storing element, wherein when the developing cartridge is mounted on a main body of said electrophotgraphic image forming apparatus, the electrical contact point contacts said main body electrical contact point, and a sliding region that is provided on the electrical contact point, wherein when the electrical contact point and said main body electrical contact point contact each other, said main body electrical contact point slides on the electrical contact point in the sliding region, and an information storing medium mounting portion in which the information storing medium is mounted; and (iv) a convey device configured and positioned to convey the recording medium, wherein, in the case that the elctrical contact point contacts said main body electrical contact point, a contact pressure caused by contact of the electrical contact point and said main body electrical contact point is regulated by said main body abutting member provided in the main body of said electrophotographic image forming apparatus.
- 26. An information storing medium to be mounted to a main body of an electrophotographic image forming apparatus, comprising:a substrate; a storing element, provided on said substrate, configured to store information; an electrical contact point electrically connected to said storing element, wherein said electrical contact point contacts a main body electrical contact point provided in the main body of the electrophotographic image forming apparatus in the case that said information storing medium is attached onto the main body of the electrophotographic image forming apparatus; a first sliding area provided within said electrical contact point, wherein, in the case that said electrical contact point contacts the main body electrical contact point, the main body electrical contact point slides on said electrical contact point in said first sliding area; and a second sliding area provided within said electrical contact point substantially parallel to said first sliding area, wherein, in the case that said electrical contact point contacts the main body electrical contact point, the main body electrical contact point slides on said electrical contact point in said second sliding area.
- 27. A unit to be mounted to a main body of an electrophotographic image forming apparatus, comprising:a developing device configured and positioned to develop an electrostatic latent image formed on an electrophotographic photosensitive body with developer; an information storing medium including: a substrate; a storing element, provided on said substrate, configured to store information; an electrical contact point electrically connected to said storing element, wherein said electrical contact point contacts a main body electrical contact point provided in the main body of the electrophotographic image forming apparatus in the case that said unit is attached onto the main body of the electrophotographic image forming apparatus; a first sliding area provided within said electrical contact point, wherein, in the case that said electrical contact point contacts the main body electrical contact point, the main body electrical contact point slides on said electrical contact point in said first sliding area; and a second sliding area provided within said electrical contact point substantially parallel to said first sliding area, wherein, in the case that said electrical contact point contacts the main body electrical contact point, the main body electrical contact point slides on said electrical contact point in said second sliding area; and an information storing medium attachment part into which said information storing medium is attached.
- 28. A process cartridge to be mounted to a main body of an electrophotographic image forming apparatus, comprising:an electrophotographic photosensitive member; a process device configured and positioned to act on said electrophotographic photosensitive member; an information storing medium including: a substrate; a storing element, provided on said substrate, configured to store information; an electrical contact point electrically connected to said storing element, wherein said electrical contact point contacts a main body electrical contact point provided in the main body of the electrophotographic image forming apparatus in the case that said process cartridge is attached onto the main body of the electrophotographic image forming apparatus; a first sliding area provided within said electrical contact point, wherein, in the case that said electrical contact point contacts the main body electrical contact point, the main body electrical contact point slides on said electrical contact point in said first sliding area; and a second sliding area provided within said electrical contact point substantially parallel to said first sliding area, wherein, in the case that said electrical contact point contacts the main body electrical contact point, the main body electrical contact point slides on said electrical contact point in said second sliding area; and an information storing medium attachment part into which said information storing medium is attached.
- 29. A developing cartridge to be mounted to a main body of an electrophotographic image forming apparatus, comprising:a developing device configured and positioned to develop an electrophotographic latent image formed on an electrophotographic photosensitive body with developer; an information storing medium including: a substrate; a storing element, provided on said substrate, configured to store information; an electrical contact point electrically connected to said storing element, wherein said electrical contact point contacts a main body electrical contact point provided in the main body of the electrophotographic image forming apparatus in the case that said developing cartridge is attached onto the main body of the electrophotographic image forming apparatus; a first sliding area provided within said electrical contact point, wherein, in the case that said contact point contacts the main body electrical contact point, the main electrical contact point slides on said electrical contact point in said first sliding area; and a second sidling area provided within said electrical contact point substantially parallel to said first sliding area, wherein, in the case that said electrical contact point contacts the main body electrical contact point, the main body electrical contact point slides on said electrical contact point in said second sliding area; and an information storing medium attachment part into which said information storage medium is attached.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2002/142301 |
May 2002 |
JP |
|
US Referenced Citations (13)
Foreign Referenced Citations (12)
Number |
Date |
Country |
0478019 |
Apr 1992 |
EP |
63-149669 |
Jun 1988 |
JP |
02144571 |
Jun 1990 |
JP |
9-179476 |
Jan 1997 |
JP |
10-123918 |
May 1998 |
JP |
11-109836 |
Apr 1999 |
JP |
2002-72782 |
Mar 2002 |
JP |
2002-72783 |
Mar 2002 |
JP |
2002-72784 |
Mar 2002 |
JP |
2002-72823 |
Mar 2002 |
JP |
2002-72824 |
Mar 2002 |
JP |
2002-72825 |
Mar 2002 |
JP |