The present disclosure claims priority to the Chinese patent application No. 2018210767545, which is filed with the Chinese Patent Office on Jul. 6, 2018 and entitled “Infrared Heating Mechanism and Device”, and priority to the Chinese patent application No. 2018213038547, filed with the Chinese Patent Office on Aug. 14, 2018 and entitled “Infrared Heating Mechanism and Device”, which are incorporated herein by reference in their entirety.
The present disclosure relates to the technical field of infrared heating devices, and particularly to an infrared heating mechanism and device.
Electric warmers are a kind of household appliance for warming in winter which converts electric energy into heat energy and has the characteristics such as convenient use, no pollution and no noise. At present, various types of electric warmers on the market are unique in shape and convenient to use, and have become fashionable electric appliances for household consumption. At present, the warmers on the market are mainly classified into liquid-filled warmers, fan warmers, radiant warmers, etc.
With regard to the radiant electric warmers, the heat energy emission thereof is characterized by emitting heat to the ambient in a radiating manner. The radiant electric warmer warms the human body in such a way, i.e., after being energized by electricity, quartz electric tubes radiate heat within the distance radiated by far infrared rays and radiate far infrared rays to the outside, and the far infrared rays are absorbed by the human body and converted into heat energy. The radiant electric warmers look compact, are easy to be moved and are suitable for heating in a small space, and generally have an electrical power within the range of 800 w-3000 w.
The existing infrared heaters are all composed of an infrared heating tube and a reflection cover, wherein the reflection cover is disposed on one side of the heating tube and the reflection cover is capable of reflecting the infrared light emitted from the heating tube towards the direction opposite to the reflection cover. The infrared heating tube radiates infrared rays towards the reflection cover, and energy accumulates on the side of the reflection cover. As a result, the temperature on this side is remarkably higher than the temperature on the side of the infrared heating tube, resulting in excessively high temperature in the vicinity of the infrared heating tube. This will lead to aging and damages to the connector and lead wire of the infrared heating tube. Moreover, due to accumulation of heat, the infrared heating tube will have a very high temperature. In the heating process, heat is spread in a single direction, which is unfavorable for temperature rise of the whole room and also brings forth burning sensation, causing discomfort to the human body.
An infrared heating mechanism provided in an embodiment of the present disclosure comprises infrared heating tubes, a plurality of reflection plates being disposed at intervals in a length direction of the infrared heating tubes, and the plurality of reflection plates are each provided with mounting holes corresponding to the infrared heating tubes, so that the reflection plates are sleeved on side walls of the infrared heating tubes.
An infrared heating mechanism provided in an embodiment of the present disclosure comprises a socket assembly and an electric heating tube independent of each other, wherein an electric connector is provided on the electric heating tube, a first electrically conductive structure and a second electrically conductive structure are provided on the socket assembly and the electric connector, respectively, so that after the electric connector is inserted into the socket assembly, the first electrically conductive structure and the second electrically conductive structure come into contact with each other and the socket assembly and the electric heating tube are powered on.
An infrared heating device provided in an embodiment of the present disclosure comprises the infrared heating mechanism described above.
In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, brief description is made below on the drawings required to be used in the embodiments. It should be understood that the following drawings only illustrate some of the embodiments of the present disclosure and shall not be regarded as a limitation to the scope, and for a person of ordinary skills in the art, other related drawings may be obtained from these drawings without inventive effort.
Reference signs: 100—infrared heating tube; 110—electric connector; 111—second electrically conductive structure; 200—reflection plate; 201—mounting hole; 202—connection portion; 210—insertion slot; 220—insertion plate; 230—stop wing; 240—reflection bump; 250—reflection groove; 300—second socket; 310—first electrically conductive structure; 320—insulating base; 330—spring; 340—jacket; 341—stop structure; 350—electrically conductive core; 400—baffle; 401—engagement hole; 410—notch; 500—first socket; 600—heat dissipation fan; 700—outer frame; 800—wire; and 900—shell.
In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be described clearly and completely below with reference to the drawings of the embodiments of the present disclosure. Apparently, the embodiments described are some of the embodiments of the present disclosure, rather than all of the embodiments. The components of the embodiments of the present disclosure described and illustrated in the drawings herein can generally be arranged and designed in a variety of different configurations.
Thus, the following detailed descriptions of the embodiments of the present disclosure provided in the drawings are not intended to limit the scope of protection of the present disclosure, but is merely representative of the selected embodiments of the present disclosure. All the other embodiments that are obtained by a person of ordinary skills in the art without inventive effort on the basis of the embodiments of the present disclosure shall be covered by the scope of protection of the present disclosure.
It should be noted that like reference signs and letters denote like items in the drawings, and therefore, once a certain item is defined in one figure, it does not need to be further defined and explained in the following figures.
In the description of the present disclosure, it is to be noted that the orientation or position relation denoted by the terms such as “center”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner” and “outer” is based on the orientation or position relation indicated by the figures, or refers to the orientation or position where the product of the present disclosure is normally placed when in use, which only serves to facilitate describing the present disclosure and simplify the description, rather than indicating or suggesting that the device or element referred to must have a particular orientation, and is constructed and operated in a particular orientation, and therefore cannot be construed as a limitation on the present disclosure.
In addition, the terms such as “first”, “second” and “third” are only used for differentiated description and cannot be construed as an indication or implication of relative importance.
In addition, the terms such as “horizontal”, “vertical” and “pendulous” do not necessarily require that the components must be absolutely horizontal or pendulous, rather, they can be slightly inclined. For example, the term “horizontal” merely refers to a more horizontal direction relative to the direction indicated by the term “vertical”, and does not necessarily require that the structure must be absolutely horizontal, rather, it can be slightly inclined.
In the description of the present disclosure, it should be further noted that unless otherwise explicitly specified and defined, the terms “arrange”, “install”, “link” and “connect” shall be understood in broad sense, which may, for example, refer to fixed connection, detachable connection or integral connection; may refer to mechanical connection or electrical connection; may refer to direct connection or indirect connection by means of an intermediate medium; and may refer to communication between two elements. A person of ordinary skills in the art could understand the specific meaning of the terms in the present disclosure according to specific situations.
It is to be noted that the features of the embodiments of the present disclosure can be combined with each other if there is no conflict.
Referring to
The plane where the reflection plates 200 lie is perpendicular to the length direction of each of the infrared heating tubes 100, and the plurality of reflection plates 200 are uniformly arranged. The reflection plates 200 that are disposed at intervals reflect the infrared radiation uniformly to the ambient. Moreover, a corresponding connection structure is provided on an edge of each of the reflection plates 200.
For example, referring to
Referring to
Specifically, referring to
Optionally, each of the reflection protrusions 240 is a semicircular protrusion, wherein the arc surface of the semicircular protrusion has a relatively large area for light receiving, which effectively improves the efficiency of light diffusion. When the infrared light is irradiated on the semicircular protrusion, a relatively large reflection angle can be formed, which enables the infrared light to emit farther. Evidently, the surface of each of the reflection protrusions 240 may also be a cylindrical surface, a tapered surface, an elliptical surface or a surface of other shapes.
Optionally, the infrared heating mechanism further comprises a heat dissipation fan 600 (shown in
Referring to
Optionally, each of the reflection grooves 250 is a semicircular groove and the arc surface of the semicircular groove has a relatively large area for light receiving, which effectively improves the efficiency of light diffusion. When the infrared light is irradiated on the semicircular grooves, a relatively large reflection angle can be generated, which enables the infrared light to emit farther. Evidently, the depressed surface of each of the reflection grooves 250 may also be a cylindrical surface, a tapered surface, an elliptical surface, an elliptical surface or a surface of other shapes.
Referring to
In
In order to facilitate the processing of the reflection plate 200, the reflection grooves 250 on the front surface of the reflection plate 200 are recessed towards the back surface of the reflection plate 200 from the front surface of the reflection plate 200 to form the reflection protrusions 240 on the back surface of the reflection plate 200; and the reflection grooves 250 on the back surface of the reflection plate 200 are recessed towards the front surface of the reflection plate 200 from the back surface of the reflection plate 200 to form the reflection protrusions 240 on the front surface of the reflection plate 200. The corresponding protrusions and grooves on the front and back surfaces can be processed in a matched manner by means of die casting, which can reduce the mass of the reflection plate 200.
In summary, the first kind of infrared heating mechanism provided in an embodiment of the present disclosure comprises infrared heating tubes 100, a plurality of reflection plates 200 being disposed at intervals in a length direction of the infrared heating tubes 100, and mounting holes 201 corresponding to the infrared heating tubes 100 being provided on the reflection plates 200 so that the reflection plates 200 are sleeved on side walls of the infrared heating tubes 100. A plurality of concave-convex matrixes are arranged on each of the reflection plates 200, the concave-convex matrixes serve to increase the reflection area, and the infrared rays irradiated on the reflection plates 200 for energy concentration and on the surfaces of the concave-convex matrixes can be refracted in all directions, which has the advantage of bringing about a better equilibrium of the heat. When energized by electricity, the infrared heating tubes 100 will emit infrared light to the outside, and the infrared light is radiated on the reflection plates 200. The infrared light will experience multiple times of reflections between any two adjacent reflection plates 200 among the plurality of reflection plates 200 that are disposed at intervals, and then the infrared light is diffused to the outside. After the multiple times of reflections by the reflection plates 200, it is possible to uniformly transmit the energy emitted from the infrared heating tubes 100 to the outside, which avoids the accumulation of heat around the infrared heating tubes 100, thereby reducing the temperature around the infrared heating tubes 100 and increasing the service life of the infrared heating tubes 100. Moreover, the radiation of the infrared heating mechanism is no longer unidirectional, instead, the radiation is omnidirectional, which is favorable for the overall temperature rise of the house and avoids bringing forth the burning sensation due to longtime local radiation. By providing a heat dissipation fan 600, it is possible to exchange the cold air outside the infrared heating mechanism with the hot air inside the infrared heating mechanism, thereby heating the room more effectively. The first kind of infrared heating mechanism provided by an embodiment of the present disclosure brings about the advantages of fast heating, rapid heat transfer, capability of effectively reducing heat loss, improving heat energy utilization rate and avoiding fire risk caused by local high temperature, and has no local burning sensation.
Referring to
Referring to
It is to be noted that in this embodiment, each of the electric heating tubes may be construed as the infrared heating tube 100, this mechanism changes the conventional structure that the electric heating tubes are integrated with the electrically conductive structures, wherein the electric heating tubes and the socket assemblies are designed to be a split-type structure, and electrical connections therebetween are realized by means of plugging-in. When one of the electric heating tubes is in malfunction, the electric heating tube can be directly disassembled and replaced, which not only reduces the maintenance cost, but also improves the maintenance efficiency.
Each of the socket assemblies comprises a wire 800 connected with an external power source, and by means of the socket assemblies, it is possible to supply power to the electric heating tubes so that the electric heating tubes converts electric energy into heat energy.
Specifically, each of the electric heating tubes comprises two electric connectors 110 located at the two ends thereof, respectively, and the second electrically conductive structure 111 is located on each of the electric connectors 110; each of the socket assemblies comprises a first socket 500 and a second socket 300, wherein the first socket 500 and the second socket 300 are connected at the two ends of each of the electric heating tube, respectively, by means of plugging-in.
The infrared heating mechanism further comprises shells 900, wherein each of the first sockets 500 is fixed on the respective shell 900, and each of the second sockets 300 is movably connected with the respective shell 900. It is feasible to implement electrical connection of one of the electric heating tubes by removing the second socket 300 first, then inserting one end of the electric heating tube into the first socket 500, and finally inserting the second socket 300 into the other end of the electric heating tube.
Each of the shells 900 comprises a baffle 400, wherein a gap is formed between the baffle 400 and the electric connector 110 adjacent thereto. Each of the second sockets 300 comprises an electrically conductive core 350 and a jacket 340, wherein the jacket 340 is slidably sleeved on the outer side of the electrically conductive core 350. a limiting groove and a limiting protrusion are provided between the jacket 340 and the electrically conductive core 350, wherein the limiting protrusion is located in the limiting groove, so that the limiting protrusion can slide in the length direction of the limiting groove, and the limiting protrusion is configured to prevent the jacket 340 from being separated from the electrically conductive core 350. The outer wall of each of the jackets 340 is provided with a stop structure 341, each of the baffles 400 is provided thereon with an engagement hole 401 corresponding to the respective jacket 340, the engagement hole 401 is aligned with the respective electric connector 110 so that the stop structure 341 is rotationally engaged in the gap after passing through the engagement hole 401. When in use, one end of each of the electric heating tubes is inserted into the respective first socket 500, then the respective second socket 300 is inserted into the engagement hole 401, after each of the stop structures 341 passes through the respective engagement hole 401, each of the second sockets 300 is rotated to engage the respective stop structure 341 on the surface of each of the baffles 400 facing the respective electric connector 110, thereby completing the fixing of the second sockets 300.
The size of each of the engagement holes 401 needs to be larger than the size of the electric heating tubes, facilitating withdrawing of the electric heating tube from the engagement hole 401.
With reference to
Similarly, it is also feasible to arrange the first sockets 500 to have the same structure as the second sockets 300, so that each of the first sockets 500 is also movably connected with the respective shell 900.
Each of the electrically conductive cores 350 comprises an insulating base 320, and each of the first electrically conductive structures 310 is fixed at the bottom of the respective insulating base 320 such that the first electrically conductive structure 310 comes into contact with the second electrically conductive structure 111 after the electric connector 110 is inserted into the insulating base 320. The first electrically conductive structures 310 and the second electrically conductive structures 111 come into contact with each other in the respective insulating bases 320, which reduces the probability of electric leakage and improves the safety performance.
The insulating bases 320 may be made of insulating ceramic.
A spring 330 is disposed between each of the electrically conductive cores 350 and each of the jackets 340. Each of the spring 330 is a compression spring, when each of the second sockets 300 is inserted into the respective engagement hole 401, the spring 330 is compressed, after the respective stop structure 341 passes through the engagement hole 401, the second socket 300 is rotated to cause the stop structure 341 to abut against the bottom surface of the respective baffle 400, and the spring 330 drives the respective electrically conductive core 350 to move towards the respective electric connector 110, so that the first electrically conductive structures 310 come into better contact with the second electrically conductive structures 111.
Referring to
The plane where the reflection plates 200 lie is perpendicular to the length direction of the electric heating tubes and the plurality of reflection plates 200 are uniformly arranged. The reflection plates 200 that are disposed at intervals reflect the infrared radiation uniformly to the ambient. Moreover, a corresponding connection structure is provided on an edge of each of the reflection plates 200.
Specifically, in combination with
Optionally, each of the reflection protrusions 240 is a semicircular protrusion and the arc surface of each of the semicircular protrusions has a relatively large area for light receiving, which effectively improves the efficiency of light diffusion. When the infrared light is irradiated on the semicircular protrusions, a relatively large reflection angle can be generated, which enables the infrared light to emit farther. Evidently, the surface of each of the reflection protrusions 240 may also be a cylindrical surface, a tapered surface, an elliptical surface or a surface of other shapes.
Optionally, the infrared heating mechanism further comprises a heat dissipation fan 600 (shown in
Referring to
Optionally, each of the reflection grooves 250 is a semicircular groove and the arc surface of the semicircular groove has a relatively large area for light receiving, which effectively improves the efficiency of light diffusion. When the infrared light is irradiated on the semicircular grooves, a relatively large reflection angle can be generated, which enables the infrared light to emit farther. Evidently, the depressed surface of each of the reflection grooves 250 may also be a cylindrical surface, a tapered surface, an elliptical surface or a surface of other shapes.
Referring to
In
In order to facilitate the processing of the reflection plate 200, the reflection grooves 250 on the front surface of the reflection plate 200 are recessed towards the back surface of the reflection plate 200 from the front surface of the reflection plate 200 to form the reflection protrusions 240 on the back surface of the reflection plate 200; and the reflection grooves 250 on the back surface of the reflection plate 200 are recessed towards the front surface of the reflection plate 200 from the back surface of the reflection plate 200 to form the reflection protrusions 240 on the front surface of the reflection plate 200. The corresponding protrusions and grooves on the front and back surfaces can be processed in a matched manner by means of die casting, which can reduce the mass of the reflection plate 200.
Referring to
In some embodiments:
Referring to
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Finally, it should be noted that the above embodiments are only specific implementation modes of the present disclosure and are used to illustrate the technical solutions of the present disclosure, rather than limit the same, and the scope of protection of the present disclosure is not limited thereto; although the present disclosure has been described in detail with reference to the foregoing embodiments, it should be understood by a person of ordinary skills in the art that within the technical scope in the present discourse, a person skilled in the art could still modify the technical solutions described in the embodiments, readily conceive variations thereof, or make equivalent substitution to some of the technical features therein; and the modifications, variations or substitutions would not cause the substance of the corresponding technical solutions to depart from the spirit and scope of the technical solutions of the embodiments of the present disclosure, thus shall all be covered by the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure shall be determined by the scope of protection of the appended claims.
In summary, the present disclosure provides an infrared heating mechanism and device, having a simple structure and capable of improving heat utilization rate while effectively improving the service life of the infrared heating tubes.
Number | Date | Country | Kind |
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201821076754.5 | Jul 2018 | CN | national |
201821303854.7 | Aug 2018 | CN | national |
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Number | Date | Country | |
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20200015322 A1 | Jan 2020 | US |