The present disclosure relates to cooling.
This section provides background information related to the present disclosure which is not necessarily prior art.
Thermal radiative heat loss occurs continuously for any surface facing the sky. Radiation from a surface can escape to space because the atmosphere is transparent to infrared (IR) radiation with wavelengths between 8 and 13 μm (which encompasses the peak of thermal radiation at room temperature). In practice, a surface undergoes radiative heat exchange with the sky, which has a very low apparent temperature. This radiative cooling effect occurs on every sky-facing surface and can even allow sub-ambient temperatures to be reached. In fact, daily ambient temperature swings between night and day are due to (1) surface cooling via infrared (IR) radiation escaping into the cold of space and (2) surface heating from solar absorption outpacing the aforementioned IR cooling. Therefore, it is possible to achieve sub-ambient cooling during the day if pathways that heat a radiating surface can be avoided, such as avoiding the absorption of sunlight.
This kind of daytime sub-ambient cooling effect has been demonstrated by numerous materials (i.e. emitters) that are highly effective at reflecting or blocking to solar radiation (reducing solar absorption), and also highly emissive in the 8-13 μm band (i.e. they lose as much heat to space as possible). These radiating surfaces typically reach a few degrees below ambient temperature (<2-10° C.). Small temperature differences are a typical result because the radiative cooling effect is negated by parasitic heating from the surrounding warmer air (once a surface gets cold, it starts heating back up from the warmer surroundings). Therefore, if parasitic heat gains are minimized or eliminated, much lower temperatures are possible with increased cooling power. In fact, theoretical work has shown that cooling up to 60° C. below ambient is possible under optimal conditions. In short, if a cooling surface is sufficiently insulated from its surroundings while still allowing IR radiation to escape to space, much more effective radiative cooling can be realized.
One recent demonstration of this effect showed that a vacuum chamber with an IR transparent (ZnSe) window can reach 43° C. below ambient temperature when using a strong IR emitter. However, while this method was very effective at cooling, this approach is not scalable to large areas which is necessary for most practical cooling applications, such as air conditioning (many m2 are needed). To reduce costs, an inexpensive IR material is needed that can insulate large areas of cooling emitters. Polyethylene (PE) aerogels have been fabricated to this end for improved performance over un-insulated emitters, and while they are effective, PE aerogels will not survive typical outdoor conditions due to sunlight degradation and they are somewhat costly to produce. PE films only last weeks to months in direct sunlight before completely falling apart. Additionally, ultraviolet (UV) light from the sun degrades the plastic drastically reduces IR transmission within a few days, which reduces the ability to allow an underlying surface to cool.
Features and advantages of the disclosed apparatus, systems, and methods will become apparent from the following description. Applicant is providing this description, which includes drawings and examples of specific embodiments, to give a broad representation of the apparatus, systems, and methods. Various changes and modifications within the spirit and scope of the application will become apparent to those skilled in the art from this description and by practice of the apparatus, systems, and methods. The scope of the apparatus, systems, and methods is not intended to be limited to the particular forms disclosed and the application covers all modifications, equivalents, and alternatives falling within the spirit and scope of the apparatus, systems, and methods as defined by the claims.
Applicant's apparatus, systems, and methods accomplishes the requirements of: (1) losing heat to space and (2) preventing heating from sunlight and ambient surroundings by being (a) infrared transparent in the 8-13 μm wavelength range, (b) highly optically reflective to reduce heating from sunlight in the 300 nm-2500 nm range (solar spectrum), and (c) thermally insulating to avoid heating from surrounding air. The various embodiments Applicant's apparatus, systems, and methods provides a material composite that enables sub-ambient radiative cooling of virtually any sky-facing surface, when the disclosure is placed on top in close contact. Applicant's apparatus, systems, and methods work similar to a solar heater vacuum tube, but instead of providing heating, it provides cooling by maintaining a temperature difference between a surface and ambient air. In a preferred embodiment Applicant's apparatus, systems, and methods comprises of an IR transparent foam or aerogel, made from an inexpensive IR transparent material, such as common table salt (NaCl, KCl), and an optomechanical frame (multiple designs are possible) that physically protect the delicate IR transparent foam, and can serve to concentrate emitted radiation to the most transparent part sky (near vertical) to improve the net cooling power and serve as a mechanical support to the foam. NaCl and other water soluble salts have many of the desired properties for this application (high transmittance in 8-13 μm band) but are typically not considered for outdoor use. The insulating foam contains a certain size distribution and porosity to add optical reflectance and maintain strength, while continuing to provide high thermal resistance for insulating power and high IR transparency in the 8-13 μm band. In the preferred embodiment the water-soluble foam/aerogel can be coated with a hydrophobic coating and/or anti-caking agents (i.e. potassium ferrocyanide) to minimize moisture absorption and negative effects from outdoor weather. Additionally, a UV-stabilized, IR transparent plastic film with thin-film water-vapor transmission barriers can be used to encapsulate the whole device to serve as an improved moisture barrier, mitigating the issue of water-solubility and hygroscopicity.
Applicant's apparatus, systems, and methods can be used to cool virtually any surface for such uses as electricity-free air conditioning, remote refrigeration, potable water collection, etc. It could be used to cool buildings or vehicles directly, recycle evaporated process water (cooling towers) and could condense potable water from the air in arid areas and serve for disaster relief when electricity is not available. Coupling it with a heat exchanger and fluid storage, it could be used to supplement and improve the efficiency of HVAC systems, or deep-freezer units by providing a low temperature heat sink for rejecting heat.
The apparatus, systems, and methods are susceptible to modifications and alternative forms. Specific embodiments are shown by way of example. It is to be understood that the apparatus, systems, and methods are not limited to the particular forms disclosed. The apparatus, systems, and methods cover all modifications, equivalents, and alternatives falling within the spirit and scope of the application as defined by the claims.
The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate specific embodiments of the apparatus, systems, and methods and, together with the general description given above, and the detailed description of the specific embodiments, serves to explain the principles of the apparatus, systems, and methods.
Referring to the drawings, to the following detailed description, and to incorporated materials, detailed information about the apparatus, systems, and methods is provided including the description of specific embodiments. The detailed description serves to explain the principles of the apparatus, systems, and methods. The apparatus, systems, and methods are susceptible to modifications and alternative forms. The application is not limited to the particular forms disclosed. The application covers all modifications, equivalents, and alternatives falling within the spirit and scope of the apparatus, systems, and methods as defined by the claims.
The inventors have developed apparatus, systems, and methods that allow virtually any underlying surface to be able to cool to sub-ambient temperatures with improvements over the above materials in that they are inexpensive, scalable, and robust to sunlight. This required properties the current invention providing three properties, 1) they are highly reflective to solar radiation (minimizing heat gain during the day), 2) they are highly thermally insulating (minimizing heat gain, around the clock), and 3) they are transparent to the 8-13 μm band, allowing radiation to escape to space and effectively cool the surface. These three properties allow the current invention to be placed atop virtually any surface, allowing it to cool to sub-ambient temperature. Additionally, because of the method of manufacture and the materials used, the current invention is very low-cost, and scalable solution to realizing large-scale daytime radiative cooling.
Improved cooling has been shown to occur by limiting the radiative exchange with the sky to the most transparent regions (45° to the zenith). This angular selectivity effectively reduces radiative exchange with the warmer parts of the sky (angles toward the horizon) and improves the net cooling power from an emitting surface. This is usually accomplished with geometrically placed reflecting materials that surround the emitting surface, such as a conical reflector, but can be accomplished by other means such as photonic-crystal, where the surface emission does not follow the typical Lambert's cosine law.
Applicant's apparatus, systems, and methods uses solution-processed, freeze-dried foams/aerogels from common salts to produce an insulating material that is optically reflective, thermally insulating, and infrared transparent. The utility of using common salts to produce these materials is three-fold, 1) they are inexpensive materials and the methods described herein make the materials inexpensive to produce, 2) the materials are robust to UV light and long-term exposure to UV does not degrade their performance, and 3) they can be packaged into mechanical frames that can further improve cooling performance through angular selectivity of the frame (i.e. geometrical reflectors built into the frame).
Referring now to the drawings, and in particular to
The description of the steps of the Applicant's apparatus, systems, and methods embodiment 100 having been completed, the operation and additional description of the Applicant's apparatus, systems, and methods embodiment 100 will now be considered in greater detail. Applicant's apparatus, systems, and methods provide electricity-free, around-the-clock, deep sub-ambient radiative cooling.
Applicants fabricate thermally insulating material either an IR transparent foam or aerogel and package it into panels. In a one embodiment the thermally insulating material is an aerogel. Aerogels are the optimal size to scatter visible light (solar reflective), but small enough not to scatter infrared radiation (IR transparent). Aerogels are also the most thermally insulating solid currently known. Superhydrophobic coatings are commonly applied to some types of aerogels and can provide stability against moisture and rain. Additional encapsulation with a suitable IR transparent material can provide additional protection against moisture.
As illustrated in
The support or substrate 102 also supports a panel of white paint 104 and a panel of black paint 106. The material composite of black paint and panel 108, the panel of white paint 104, and the panel of black paint 106 are positioned on sky-facing surface.
Referring now to
The description of Applicant's test apparatus 200 having been completed, additional description of the Applicant's test apparatus will now be considered in greater detail. Applicant's test apparatus 200 provides cooling for virtually any surface. Applicant's test apparatus 200 includes a panel of white paint 104, a panel of black paint 106, and the composite of black paint and panel 108. Applicant's test apparatus 200 includes a support or substrate 102 with a 50 mm Styrofoam material support 124 and an Aluminum coated mylar material support 126. The composite of black paint and panel 108 includes an IR transparent foam or aerogel made from an IR transparent material. The panel of white paint 104, the panel of black paint 106, and the composite of black paint and panel 108 are positioned on a sky-facing surface.
Referring now to
Referring now to
The description of the steps of the Applicant's apparatus, systems, and methods embodiment 400 having been completed, the operation and additional description of the Applicant's apparatus, systems, and methods embodiment 400 will now be considered in greater detail.
Initially, Applicants provide an aerogel powder 402. The aerogel powder 402 is coated in a vacuum chamber 404. A mechanical frame 406 id provided. Alternatively, the coated aerogel powder is (1) transferred 408a directly into the mechanical frame 406 or (2) consolidated into monoliths and transfer the consolidated monoliths into the mechanical frame 406. An encapsulating film 410 is used to encapsulate the aerogel and mechanical frame. The aerogel and mechanical frame encapsulated in a film provides a composite material 412. The composite material 412 forms a mechanically robust, weather-stable panel that will enable deep, sub-ambient cooling from any surface in a cheap and scalable manner Applicant's apparatus, systems, and methods can be used to cool virtually any surface for such uses as electricity-free air conditioning, remote refrigeration, potable water collection, etc. It can be used to cool buildings or vehicles directly, recycle evaporated process water (cooling towers) and can condense potable water from the air in arid areas and serve for disaster relief when electricity is not available. Coupling it with a heat exchanger and fluid storage, it could be used to supplement and improve the efficiency of HVAC systems, or deep-freezer units by providing a low temperature heat sink for rejecting heat.
Referring now to
Referring now to
The description of Applicant's mechanical frame apparatus, systems, and methods embodiment 600 having been completed, the operation and additional description of the Applicant's mechanical frame apparatus, systems, and methods embodiment 600 will now be considered in greater detail. Initially, the mechanical frame 602 is provided. The mechanical frame 602 in this embodiment has a straight wall 604. The salt aerogel is contained in the mechanical frame 602.
Referring now to
The description of Applicant's mechanical frame apparatus, systems, and methods embodiment 700 having been completed, the operation and additional description of the Applicant's mechanical frame apparatus, systems, and methods embodiment 700 will now be considered in greater detail. Initially, the mechanical frame 702 is provided. The mechanical frame 702 in this embodiment has a conical wall 704. The salt aerogel is contained in the mechanical frame 702.
Referring now to
The description of Applicant's mechanical frame apparatus, systems, and methods embodiment 800 having been completed, the operation and additional description of the Applicant's mechanical frame apparatus, systems, and methods embodiment 800 will now be considered in greater detail. Initially, the mechanical frame 802 is provided. The mechanical frame 802 in this embodiment has a compound parabolic concentrator wall 804. The salt aerogel is contained in the mechanical frame 802.
Therefore, it will be appreciated that the scope of the present application fully encompasses other embodiments which may become obvious to those skilled in the art. In the claims, reference to an element in the singular is not intended to mean “one and only one” unless explicitly so stated, but rather “one or more.” All structural and functional equivalents to the elements of the above-described preferred embodiment that are known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the present claims. Moreover, it is not necessary for a device to address each and every problem sought to be solved by the present apparatus, systems, and methods, for it to be encompassed by the present claims. Furthermore, no element or component in the present disclosure is intended to be dedicated to the public regardless of whether the element or component is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. 112, sixth paragraph, unless the element is expressly recited using the phrase “means for.”
While the apparatus, systems, and methods may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the application is not intended to be limited to the particular forms disclosed. Rather, the application is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the application as defined by the following appended claims.
This application claims priority to and benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 63/261,788 filed Sep. 29, 2021 entitled “Infrared Transparent Foam Composite for Deep Subambient Cooling of Virtually Any Surface,” the content of which is hereby incorporated by reference in its entirety for all purposes.
This invention was made with Government support under Contract No. DE-AC52-07NA27344 awarded by the United States Department of Energy. The Government has certain rights in the invention.
Number | Date | Country | |
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63261788 | Sep 2021 | US |