The present disclosure relates to an infusion cartridge and an infusion pump.
Conventionally, an infusion pump that imparts peristaltic movement to an infusion tube to feed an infusion solution such as a medicinal solution has been known. Japanese Patent Publication No. 2014-523313 A (“JP '313”) describes an example of this type of infusion pump. JP'313 discloses a portable injection pump to which a cassette for storing a fluid storage bag is attached and which can feed an infusion solution in the fluid storage bag. A tube extends from the fluid storage bag described in JP'313, and an infusion solution is filled into the fluid storage bag from a syringe through the tube.
When an infusion solution is filled into the fluid storage bag described in JP'313, air bubbles may accumulate in the fluid storage bag. Such air bubbles are likely to accumulate in a deformed part such as wrinkles generated in the fluid storage bag. The air bubbles that have accumulated are moved, for example, by striking the fluid storage bag to impart vibration, and collected in one place, or the posture of the liquid storage bag is changed to move large air bubbles and small air bubbles are collected, and then the air bubbles are discharged using a syringe. However, this work takes time and effort for a medical worker.
An object of the present disclosure is to provide an infusion cartridge that defines an infusion storage space in which air bubbles are less likely to accumulate and from which gas can be easily discharged, and an infusion pump.
An infusion cartridge as a first aspect of the present disclosure is an infusion cartridge that defines a storage space capable of storing an infusion solution, the infusion cartridge including: a case portion having a recess; and a film portion that has flexibility, covers an open side of the recess, and defines the storage space with the recess, in which on an inner wall that defines the storage space, a filling port capable of filling the infusion solution into the storage space from the outside, and a ventilation port capable of discharging gas in the storage space to the outside are formed.
As one embodiment of the present disclosure, the ventilation port is formed by a ventilation filter.
An infusion cartridge as one embodiment of the present disclosure includes a cover portion attached to the case portion and openable and closable with respect to the case portion between a state in which the cover portion does not cover the film portion and a state in which the cover portion covers the film portion.
As one embodiment of the present disclosure, the ventilation port is formed in the recess of the case portion.
As one embodiment of the present disclosure, the filling port is formed in the recess of the case portion.
As one embodiment of the present disclosure, a cylindrical portion protruding toward the storage space is formed on an inner surface of the recess, and the filling port is formed by a distal end opening of the cylindrical portion.
An infusion cartridge as one embodiment of the present disclosure includes a tube portion connected to the case portion so as to be able to fill the infusion solution through the filling port.
As one embodiment of the present disclosure, an outer surface of the case portion includes at least one planar portion, and the ventilation port is formed at a position farther from the planar portion than the filling port in an orthogonal direction orthogonal to the planar portion.
As one embodiment of the present disclosure, the ventilation port is formed on one end side of an inner wall that defines the storage space, the one end side being away from the planar portion in the orthogonal direction.
As one embodiment of the present disclosure, the film portion enters a bottom surface side from the open side of the recess in a state in which the infusion solution is not stored in the storage space.
An infusion pump as a second aspect of the present disclosure includes the infusion cartridge and a pump body to which the infusion cartridge is attachable.
The present disclosure can provide an infusion cartridge that defines an infusion storage space in which air bubbles are less likely to accumulate and from which gas can be easily discharged, and an infusion pump.
Hereinafter, an embodiment of an infusion cartridge and an infusion pump according to the present disclosure will be described by way of example with reference to the drawings. In the drawings, the same members and units are denoted by the same reference numeral.
<Pump Body 1>
As illustrated in
In addition, the pump body 1 includes a liquid feeding unit 140 that sandwiches a tube portion 14 of the infusion cartridge 2 between the pump body 1 and a tube receiving portion 30 of the infusion cartridge 2 to be attached and feeds an infusion in the tube portion 14 from a flow path upstream side to a flow path downstream side. The liquid feeding unit 140 of the present embodiment includes a plurality of fingers and a drive portion that drives the fingers. The plurality of fingers is disposed on a side surface of the pump body 1 facing the tube receiving portion 30 located on a side surface of the infusion cartridge 2. The plurality of fingers is arranged along an extending direction of the tube portion 14. Each of the fingers is driven by the drive portion so as to reciprocate in a direction facing the tube receiving portion 30 of the infusion cartridge 2. Each of the fingers moves so as to approach the infusion cartridge 2, and the tube portion 14 is thereby sandwiched between each of the fingers and the tube receiving portion 30. As a result, the tube portion 14 is occluded. The drive portion sequentially drives the fingers from a flow path upstream side toward a flow path downstream side in the extending direction of the tube portion 14. As a result, the tube portion 14 is sequentially occluded from the flow path upstream side toward the flow path downstream side, and peristaltically moves. Therefore, an infusion solution in the tube portion 14 can be fed from the flow path upstream side toward the flow path downstream side.
The pump body 1 is not limited to the configuration of the present embodiment. The pump body 1 may include a unit different from the above-described units, such as an air bubble detection sensor unit or a blockage sensor unit. In addition, as described above, in the liquid feeding unit 140 of the pump body 1 of the present embodiment, the tube portion 14 is pressed by the plurality of fingers, but a pressing portion different from the fingers may be used as long as the pressing portion can feed an infusion solution in the tube portion 14.
<Infusion Cartridge 2>
As illustrated in
As illustrated in
The film portion 12 has flexibility. As illustrated in
The case portion 11 has a formality that is not deformed even by an internal pressure of the infusion solution X stored in the storage space 2a. Examples of a material of the case portion 11 include various resin materials such as a polyolefin such as polyethylene, polypropylene, or an ethylene-propylene copolymer; an ethylene-vinyl acetate copolymer (EVA); polyvinyl chloride; polyvinylidene chloride; polystyrene; polyamide; polyimide; polyamideimide; polycarbonate; poly-(4-methylpentene-1); ionomer; an acrylic resin; polymethyl methacrylate; an acrylonitrile-butadiene-styrene copolymer (ABS resin); an acrylonitrile-styrene copolymer (AS resin); a butadiene-styrene copolymer; a polyester such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), or polycyclohexane terephthalate (PCT); polyether; polyetherketone (PEK); polyetheretherketone (PEEK); polyetherimide; polyacetal (POM); polyphenylene oxide; modified polyphenylene oxide; polysulfone; polyether sulfone; polyphenylene sulfide; polyarylate; aromatic polyester (liquid crystal polymer); polytetrafluoroethylene, polyvinylidene fluoride, and a fluorine-based resin. The case portion 11 is molded using, for example, any one of the above-described resin materials.
The film portion 12 is deformed by an internal pressure of the infusion solution X stored in the storage space 2a. The thickness of the film portion 12 is smaller than the thickness of the above-described case portion 11. The volume of the storage space 2a is changed by deformation of the film portion 12. Examples of a material of the film portion 12 include, in addition to the materials forming the case portion 11, various rubber materials such as a natural rubber, an isoprene rubber, a butadiene rubber, a styrene-butadiene rubber, a nitrile rubber, a chloroprene rubber, a butyl rubber, an acrylic rubber, an ethylene-propylene rubber, a hydrin rubber, a urethane rubber, a silicone rubber, and a fluororubber, and various thermoplastic elastomers such as a styrene-based elastomer, a polyolefin-based elastomer, a polyvinyl chloride-based elastomer, a polyurethane-based elastomer, a polyester-based elastomer, a polyamide-based elastomer, a polybutadiene-based elastomer, a transpolyisoprene-based elastomer, a fluororubber-based elastomer, and a chlorinated polyethylene-based elastomer, and a polyolefin such as polyethylene, polypropylene, or an ethylene-propylene copolymer is preferable. The film thickness of the film portion 12 can be, for example, 0.2 mm to 0.5 mm.
A filling port 3 and a ventilation port 4 are formed on an inner wall that defines the storage space 2a. The infusion solution X can be filled into the storage space 2a from the outside through the filling port 3. Gas in the storage space 2a can be discharged to the outside through the ventilation port 4.
As described above, the storage space 2a of the infusion cartridge 2 is defined by the recess 21 of the case portion 11 and the film portion 12 covering the recess 21. The filling port 3 and the ventilation port 4 are formed on an inner wall that defines the storage space 2a. With such a configuration, the inner wall of the recess 21 that defines the storage space 2a is not deformed by an internal pressure of the infusion solution X in the storage space 2a. As a result, deformation of the inner wall that defines the storage space 2a can be suppressed, and as a result, formation of wrinkles and the like in which air bubbles easily accumulate can be suppressed. Therefore, air bubbles are less likely to accumulate in the storage space 2a. In addition, by forming the ventilation port 4 separately from the filling port 3, gas in the storage space 2a can be discharged through the ventilation port 4 while the infusion solution X is filled from the filling port 3 into the storage space 2a. Therefore, gas can be easily discharged from the storage space 2a to the outside as compared with a configuration in which the ventilation port 4 is not formed in addition to the filling port 3.
In particular, the ventilation port 4 is preferably formed by a ventilation filter 5. Furthermore, as the ventilation filter 5, it is preferable to use a configuration in which a surface is hydrophobized or a hydrophobic film. Examples of a constituent material of the hydrophobic film include polytetrafluoroethylene (PTFE), a copolymer of tetrafluoroethylene and hexafluoropropylene (FEP), a copolymer of tetrafluoroethylene and perfluoroalkyl vinyl ether (PFA), and polyvinylidene fluoride (PVDF). The ventilation filter 5 preferably has a porous structure. The ventilation filter 5 having a porous structure can be obtained, for example, by making the above constituent material of the hydrophobic film porous by a method such as a stretching method, a micro phase separation method, an electron beam etching method, a sintering method, or argon plasma particles. A hydrophobizing method is not particularly limited, and for example, a method for coating a surface of the ventilation filter 5 with a hydrophobic constituent material may be used. Furthermore, the ventilation filter 5 is not limited to the above configuration as long as it has a hydrophobic configuration having a function of transmitting gas and not transmitting liquid, and may have a configuration including another material such as a hydrophilic material. With such a hydrophobic ventilation filter 5, gas in the storage space 2a can be discharged to the outside, and leaking of the infusion solution X in the storage space 2a to the outside can be suppressed.
Hereinafter, further details of the infusion cartridge 2 of the present embodiment will be described.
As illustrated in
The case portion 11 of the present embodiment includes a flat plate-shaped bottom plate portion 11a and a side plate portion 11b rising from an outer edge of the bottom plate portion 11a in a thickness direction of the bottom plate portion 11a. The bottom plate portion 11a has a substantially quadrangular outer shape in plan view as viewed in the thickness direction. The side plate portion 11b rises from four outer edges of the bottom plate portion 11a extending substantially linearly. The recess 21 of the case portion 11 of the present embodiment is defined by the bottom plate portion 11a and the side plate portion 11b described above. More specifically, the bottom surface 21a of the recess 21 of the present embodiment is formed by an inner surface of the bottom plate portion 11a. The side surface 21b of the recess 21 of the present embodiment is formed by an inner surface of the side plate portion 11b.
In the present embodiment, the filling port 3 is formed in the recess 21 of the case portion 11. Therefore, the position of the filling port 3 is not changed depending on presence or absence of the infusion solution X in the storage space 2a and the amount of the infusion solution X. Therefore, it is possible to enhance positional stability of the tube portion 14 described below, which is in fluid communication with the filling port 3.
In the present embodiment, the ventilation port 4 is formed in the recess 21 of the case portion 11. If the ventilation port 4 is formed in the film portion 12, the ventilation port 4 may be blocked by deformation of the film portion 12. On the other hand, by forming the ventilation port 4 in the recess 21 of the case portion 11, the ventilation port 4 is less likely to be blocked, and discharge of gas can be promoted.
Here, the side plate portion 11b of the case portion 11 of the present embodiment includes a first plate portion 11b1 having the ventilation port 4, a second plate portion 11b2 disposed so as to face the first plate portion 11b1, a third plate portion 11b3 continuous with one end of the first plate portion 11b1 and one end of the second plate portion 11b2, and a fourth plate portion 11b4 continuous with the other end of the first plate portion 11b1 and the other end of the second plate portion 11b2 and facing the third plate portion 11b3. The filling port 3 is formed in the third plate portion 11b 3 of the side plate portion 11b.
The first plate portion 11b1 and the second plate portion 11b2 of the present embodiment each have a fastening portion 42 to be caught by a locking claw portion 41 of the cover portion 13 when the cover portion 13 described below is closed.
A part on an inner surface side of the third plate portion 11b3 of the present embodiment rises to the same height as top end surfaces of the first plate portion 11b1, the second plate portion 11b 2, and the fourth plate portion 11b4. On the other hand, the remaining part on an outer surface side of the third plate portion 11b3 of the present embodiment further extends from the top end surfaces of the first plate portion 11b1, the second plate portion 11b2, and the fourth plate portion 11b4. Hereinafter, this extending part is referred to as an “extending portion 20”. Therefore, the open side of the recess 21 of the present embodiment is formed by the top end surfaces of the first plate portion 11b1, the second plate portion 11b2, and the fourth plate portion 11b4, and the top end surface of a part on the inner surface side of the third plate portion 11b3.
The tube receiving portion 30 that receives the tube portion 14 and sandwiches the tube portion 14 with the pump body 1 is formed on an outer surface of the third plate portion 11b3. The tube receiving portion 30 of the present embodiment includes a groove into which the tube portion 14 is fitted.
The cover portion 13 described below is rotatably attached to the fourth plate portion 11b4 by a hinge portion 15.
A cylindrical portion 22 protruding toward the storage space 2a is formed on an inner surface of the recess 21. The filling port 3 of the present embodiment is formed by a distal end opening of the cylindrical portion 22. More specifically, in the present embodiment, the cylindrical portion 22 is formed on an inner surface of the third plate portion 11b3. By forming the filling port 3 by the distal end opening of the cylindrical portion 22 in this manner, air bubbles adhering to an inner wall that defines the storage space 2a are less likely to enter the filling port 3 as compared with a configuration without such a cylindrical portion 22. That is, even if there are air bubbles in the storage space 2a, it is difficult for the air bubbles to reach the distal end opening of the cylindrical portion 22, and discharge of the air bubbles from the filling port 3 can be suppressed.
As illustrated in
An outer surface of the case portion 11 of the present embodiment includes five planar portions. Specifically, the case portion 11 of the present embodiment has one planar portion on each of an outer surface of the bottom plate portion 11a, an outer surface of the first plate portion 11b1, an outer surface of the second plate portion 11b2, an outer surface of the third plate portion 11b3, and an outer surface of the fourth plate portion 11b4. Here, for convenience of description, the planar portion of the outer surface of the second plate portion 11b2 is referred to as a “placement planar portion 17”. In an orthogonal direction A orthogonal to the placement planar portion 17, the ventilation port 4 is formed at a position farther from the placement planar portion 17 than the filling port 3. Therefore, by placing the placement planar portion 17 on a horizontal plane, the ventilation port 4 can be located on an upper side in the vertical direction than the filling port 3. As a result, when the infusion solution X is filled into the storage space 2a from the filling port 3, gas in the storage space 2a is pushed upward in the vertical direction by the infusion solution X and discharged from the ventilation port 4. In addition, by filling the infusion solution X from the filling port 3 into the storage space 2a, gas in the storage space 2a can be discharged through the ventilation port 4. In other words, it is only required to form at least one planar portion such as the above-described placement planar portion 17 on the outer surface of the case portion 11. As a result, gas in the storage space 2a can be easily discharged.
In the present embodiment, by also placing a planar portion on an outer surface of the third plate portion 11b3 on a horizontal plane similarly to the planar portion on the outer surface of the above-described second plate portion 11b2, the ventilation port 4 can be located on an upper side in the vertical direction than the filling port 3. However, the tube receiving portion 30 that receives the tube portion 14 and sandwiches the tube portion 14 with the pump body 1 is formed on the outer surface of the third plate portion 11b3 as described above. Therefore, in the present embodiment, the above-described placement planar portion 17 is preferably disposed on the outer surface of the second plate portion 11b2 different from the third plate portion 11b3.
Furthermore, the ventilation port 4 of the present embodiment is formed on one end side (upper side in
The ventilation port 4 may be formed on one end side (upper side in
The filling port 3 of the present embodiment is formed on the other end side (lower side in
Furthermore, as described above, the ventilation port 4 of the present embodiment is formed by the ventilation filter 5. More specifically, a cylindrical portion 18 protruding outward is formed on an outer surface of the first plate portion 11b1 of the side plate portion 11b of the case portion 11. The cylindrical portion 18 defines a communication hole that allows the outside and the storage space 2a to communicate with each other. The ventilation filter 5 is disposed in the communication hole. As illustrated in
The film portion 12 of the present embodiment can be deformed. As illustrated in
The film portion 12 enters the bottom surface 21a side from the open side of the recess 21 in a state in which the infusion solution X is not stored in the storage space 2a, but is not in contact with the bottom surface 21a. This can suppress adhering and sticking of the film portion 12 and the bottom surface 21a to each other. Therefore, an increase in filling resistance can be suppressed.
As illustrated in
The cover portion 13 is in an opened state when the infusion solution X is filled into the storage space 2a. Therefore, when the infusion solution X is filled into the storage space 2a, even if air bubbles enter the storage space 2a, the storage space 2a can be easily deformed by pushing the film portion 12 from the outside. Therefore, as compared with a configuration in which the storage space 2a is completely surrounded by a hard member such as the case portion 11, air bubbles in the storage space 2a can be easily moved when the infusion solution X is filled into the storage space 2a.
Furthermore, the storage space 2a of the present embodiment is formed by covering an open side of the recess 21 of the case portion 11 with the film portion 12. Therefore, deformation of an inner wall of the storage space 2a can be limited only to a part formed by the film portion 12 as compared with a case where an inner wall that defines the storage space 2a is formed only by a flexible bag body. That is, a deformation aspect of the inner wall of the storage space 2a can be controlled to a desired aspect. As a result, it is possible to suppress local large deformation at an unintended position of the storage space 2a due to a pushing force applied in order to move air bubbles, and accumulation of the air bubbles. That is, air bubbles in the storage space 2a can be moved more easily.
After the infusion solution X is filled into the storage space 2a, by setting the cover portion 13 to the closed state, it is possible to suppress a patient using the infusion pump 100 from taking out the infusion solution X such as a medicinal solution in the storage space 2a.
The cover portion 13 of the present embodiment is rotatably attached to the case portion 11 by the hinge portion 15. Therefore, the state of the cover portion 13 can be changed between the opened state and the closed state described above by being rotated with respect to the case portion 11 by the hinge portion 15.
More specifically, the cover portion 13 of the present embodiment includes a top plate portion 13a that covers the film portion 12 in the closed state, and a side plate portion 13b that rises in a thickness direction of the top plate portion 13a from an outer edge of the top plate portion 13a. The top plate portion 13a faces the bottom plate portion 11a of the case portion 11 in the closed state of the cover portion 13. Therefore, the film portion 12 is interposed between the bottom plate portion 11a of the case portion 11 and the top plate portion 13a of the cover portion 13 in the closed state of the cover portion 13. In the closed state of the cover portion 13, the side plate portion 13b of the cover portion 13 covers a periphery of the storage space 2a in a direction orthogonal to the thickness direction of the bottom plate portion 11a and the top plate portion 13a together with the side plate portion 11b of the case portion 11. That is, by setting the cover portion 13 to the closed state, the storage space 2a is surrounded by the case portion 11 and the cover portion 13.
More specifically, the side plate portion 13b of the cover portion 13 of the present embodiment includes a first plate portion 13b1 in contact with the first plate portion 11b1 of the case portion 11, a second plate portion 13b2 in contact with the second plate portion 11b2 of the case portion 11, and a third plate portion 13b3 in contact with the fourth plate portion 11b4 of the case portion 11. The first plate portion 13b1 and the second plate portion 13b2 of the cover portion 13 have locking claw portions 41 to be caught by the fastening portions 42 of the first plate portion 11b1 and the second plate portion 11b2 of the case portion 11 in the closed state of the cover portion 13, respectively. The third plate portion 13b3 of the cover portion 13 is attached to the fourth plate portion 11b4 of the case portion 11 by the hinge portion 15.
The second plate portion 13b2 of the side plate portion 13b of the cover portion 13 does not protrude outward in the orthogonal direction A from the second plate portion 11b2 of the side plate portion 11b of the case portion 11 regardless of the opened/closed state of the cover portion 13. Therefore, the infusion cartridge 2 is self-standing on a horizontal plane by the placement planar portion 17 on an outer surface of the second plate portion 11b2 of the case portion 11 regardless of the opened/closed state of the cover portion 13. As a result, in the infusion cartridge 2 of the present embodiment, the infusion solution X can be easily filled into the storage space 2a in a state in which the placement planar portion 17 is placed on a horizontal plane. More specifically, in the closed state, an outer surface of the second plate portion 13b 2 of the side plate portion 13b of the cover portion 13 of the present embodiment is substantially flush with the placement planar portion 17 of an outer surface of the second plate portion 11b2 of the side plate portion 11b of the case portion 11. The above-described fastening portion 42 of the case portion 11 is formed in a recess recessed inward from the placement planar portion 17 of the second plate portion 11b2. The locking claw portion 41 of the second plate portion 13b2 of the cover portion 13 is caught by the fastening portion 42 in a state of entering the above-described recess of the second plate portion 11b2 of the case portion 11 in the closed state of the cover portion 13. Therefore, in the present embodiment, the fastening portion 42 of the second plate portion 11b2 of the case portion 11 and the locking claw portion 41 of the second plate portion 13b2 of the cover portion 13 do not protrude to the outside of the placement planar portion 17 regardless of the opened/closed state of the cover portion 13.
The cover portion 13 of the present embodiment can be formed of a similar material to that of the above-described case portion 11. The thickness of the cover portion 13 is also larger than the thickness of the film portion 12.
The tube portion 14 is connected to the case portion 11 such that the infusion solution X can be filled through the filling port 3. As described above, one end side of the tube portion 14 of the present embodiment is connected to a proximal end side of the cylindrical portion 22 via the L-shaped connection tube portion 23. By connecting, for example, a syringe to the other end side of the tube portion 14, the infusion solution X can be filled into the storage space 2a through the tube portion 14.
When the infusion pump 100 is used, the tube portion 14 is used as a part of an infusion tube that administers the infusion solution X that has been filled into the storage space 2a into a living body. That is, the infusion pump 100 illustrated in
The infusion cartridge and the infusion pump according to the present disclosure are not limited to the specific configurations illustrated in the above-described embodiment, and various modifications and changes can be made without departing from the scope of claims. Therefore, for example, the shape of the infusion cartridge 2 is not limited to the shape illustrated in the above-described embodiment, and can be appropriately designed according to the shape of the pump body 1 or the like. Specifically, in the above-described embodiment, the bottom plate portion 11a and the side plate portion 11b of the case portion 11 are connected to each other by a curved surface, but may be connected to each other by a corner portion. In the cover portion 13, the top plate portion 13a and the side plate portion 13b are connected to each other by a curved surface, but may be connected to each other by a corner portion.
Number | Date | Country | Kind |
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2019-215766 | Nov 2019 | JP | national |
This is a bypass continuation of PCT Application No. PCT/JP2020/039253, filed on Oct. 19, 2020, which claims priority to Japanese Application No. 2019-215766, filed on Nov. 28, 2019, the contents of which are incorporated by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/JP2020/039253 | Oct 2020 | US |
Child | 17752493 | US |