This disclosure generally relates to audio devices. More particularly, the disclosure relates to a portable speaker that is resistant to ingress of solid particles and liquids.
There is a growing demand for audio devices, such as portable audio devices, with increased capabilities and durability. However, it can be challenging to accommodate high performance acoustic components in a portable audio device that is both rugged and compact. Additionally, it is difficult to design environmental protection for many portable devices without sacrificing one or more performance capabilities.
All examples and features mentioned below can be combined in any technically possible way.
Various implementations include portable loudspeakers. Certain implementations include a portable loudspeaker that is resistant to ingress of moisture, particulates, and other contaminates. In particular implementations, the portable loudspeaker includes a housing with an enclosure having a co-molded construction for ingress resistance.
In particular aspects, a portable loudspeaker includes: a housing having: a front grille; and a rear enclosure coupled with the front grille, the rear enclosure comprising a co-molded construction having a rigid core and a compliant cover over the rigid core, the rear enclosure defining a rear grille opposing the front grille; and an electro-acoustic transducer contained in the housing for providing an acoustic output.
In further aspects, a portable loudspeaker includes: a housing having: a front grille; and a rear enclosure coupled with the front grille, the rear enclosure having a co-molded construction having a rigid core and a compliant cover over the rigid core, the rear enclosure defining a rear grille opposing the front grille, wherein the rear enclosure further comprises a set of feet for stabilizing the portable loudspeaker on a surface; and an electro-acoustic transducer contained in the housing for providing an acoustic output, where the electro-acoustic transducer is positioned off-center relative to a lateral centerline of the housing, wherein the set of feet mitigate rocking of the portable loudspeaker while the electro-acoustic transducer provides the audio output.
In additional aspects, a portable loudspeaker includes: a housing having: a front grille; a rear enclosure coupled with the front grille, the rear enclosure including a co-molded construction having a rigid core and a compliant cover over the rigid core, the rear enclosure defining a rear grille opposing the front grille; and a single printed circuit board (PCB) within the rear enclosure; and an electro-acoustic transducer contained in the housing for providing an acoustic output, wherein the single PCB controls operation of the electro-acoustic transducer and interface buttons located on the housing.
In certain additional aspects, a portable loudspeaker includes: a housing including: a front grille; and a rear enclosure coupled with the front grille, the rear enclosure comprising a co-molded construction having a rigid core and a compliant cover over the rigid core, the rear enclosure defining a rear grille opposing the front grille, where the compliant cover fits over the core in a compliant manner to seal against all contact surfaces of the core; and an electro-acoustic transducer contained in the housing for providing an acoustic output.
Implementations may include one of the following features, or any combination thereof.
In certain examples, the rigid core has a first hardness and the compliant cover has a second hardness that is less than the first hardness.
In some cases, the rear enclosure further includes a set of feet for stabilizing the portable loudspeaker on a surface.
In particular aspects, the rear enclosure is contoured such that when placed upright on a surface, the contour defines a contact region that rests on the surface, and where the contact region and the set of feet provide at least four points of contact with the surface for stabilizing the portable loudspeaker while providing the acoustic output.
In certain implementations, the set of feet includes at least four feet arranged in a trapezoidal shape.
In particular aspects, the electro-acoustic transducer is positioned off-center relative to a lateral centerline of the housing, where the set of feet mitigate rocking of the portable loudspeaker while the electro-acoustic transducer provides the audio output.
In some cases, the rigid core includes a plastic or a polycarbonate resin, and the compliant cover includes silicone.
In certain implementations, at least one of the rigid core or the compliant cover is formed of multiple sub-layers of material.
In particular aspects, the rear grille is defined by the rigid core.
In certain cases, the rear grille is a portion of the rigid core not covered by the compliant cover.
In some implementations, the loudspeaker further includes a baffle positioned between the rear enclosure and the front grille.
In certain aspects, the baffle includes an opening for the electro-acoustic transducer, and the electro-acoustic transducer is mounted to the baffle. In particular cases, a gasket is positioned to seal the transducer to the baffle.
In particular cases, the loudspeaker further includes at least one passive radiator positioned between the baffle and the rear enclosure, where the baffle includes an opening aligned with a first side of the passive radiator, and the rear grille is aligned with a second side of the passive radiator.
In particular cases, the at least one passive radiator includes a set of two passive radiators that are centered relative to one another.
In some implementations, at least one of the passive radiators is mounted to the baffle proximate the opening.
In particular aspects, the rear enclosure includes a housing for the passive radiator. In certain cases, the passive radiator has an integrated seal.
In certain cases, the loudspeaker further includes a battery and a wrapping directly covering the battery that enhances a fire rating of the portable loudspeaker.
In some aspects, the co-molded construction of the rear enclosure provides the portable loudspeaker with an ingress protection (IP) rating of at least IP67.
In particular cases, a maximum excursion of the electro-acoustic transducer occupies approximately 90 percent or more of a depth of the housing.
In certain implementations, the maximum excursion of the electro-acoustic transducer occupies approximately 95 percent or more of the depth of the housing.
In some aspects, the loudspeaker further includes a USB-C connector accessible through the housing, where the co-molded construction of the housing environmentally seals the USB-C connector.
In particular cases, the loudspeaker further includes a single printed circuit board (PCB) within the rear enclosure, where the single PCB controls operation of the electro-acoustic transducer and interface buttons located on the housing.
In some aspects, the single PCB includes an opening for accommodating the electro-acoustic transducer.
In certain implementations, the PCB has a longitudinal dimension spanning at least approximately 75 percent of a longest dimension of the housing.
In particular cases, the rear enclosure defines a rear of the portable loudspeaker and approximately an entirety of sidewalls of the portable loudspeaker.
In some aspects, the loudspeaker further includes a mounting strap extending through the rear enclosure, where the compliant cover provides an environmental seal around the mounting strap.
In particular implementations, rear enclosure includes an internal well that is potted with a cap and an adhesive to aid in environmentally sealing the mounting strap.
Two or more features described in this disclosure, including those described in this summary section, may be combined to form implementations not specifically described herein.
The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features, objects and benefits will be apparent from the description and drawings, and from the claims.
It is noted that the drawings of the various implementations are not necessarily to scale. The drawings are intended to depict only typical aspects of the disclosure, and therefore should not be considered as limiting the scope of the implementations. In the drawings, like numbering represents like elements between the drawings.
This disclosure provides, at least in part, a portable loudspeaker that beneficially incorporates a rear enclosure with a co-molded construction to enhance manufacturability, improve durability (or, ruggedness) and enhance resistance to ingress. This disclosure is also based, at least in part, on the realization that the co-molded construction can include a rigid core and a compliant cover over the rigid core, providing a durable, effective seal over internal components in the portable loudspeaker. The rigid core has a first hardness, and the compliant cover has a second hardness, where the first hardness is greater than the second hardness. In certain cases, the portable loudspeaker is compact in addition to being durable and ingress resistant. For example, the electro-acoustic transducer in the portable loudspeaker can have a maximum excursion that occupies approximately 90 percent or more of the depth of the speaker housing. The portable loudspeaker can also operate both the electro-acoustic transducer and interface buttons with a single printed circuit board (PCB).
Commonly labeled components in the FIGURES are considered to be substantially equivalent components for the purposes of illustration, and redundant discussion of those components is omitted for clarity.
As users demand increasing functionality from their portable electronic devices, it becomes more difficult to design and manufacture such devices to satisfy acoustic output standards while maintaining portability, durability, battery life, and protection from the elements (e.g., ingress protection). Additionally, as noted herein, it is difficult to design environmental and impact protection for many portable devices without sacrificing one or more performance capabilities. In contrast to conventional audio devices, various implementations include a portable loudspeaker with a housing that includes a co-molded rear enclosure with a rigid core and a compliant cover. The rear enclosure seats a majority of the internal electronics and the co-molded construction provides both durability and ingress protection. Additionally, in contrast to conventional audio devices, various implementations include a portable loudspeaker with an electro-acoustic transducer having a maximum excursion that occupies approximately 90 percent or more of a depth of the housing, enabling high-quality audio output in a compact form factor.
Turning to the FIGURES, with particular attention to
In particular examples, the core 50 includes a plastic or a polycarbonate resin. In certain examples, the cover 60 includes silicone. In particular examples where the cover 60 includes silicone, the silicone can include liquid silicone rubber (LSR). In certain implementations, the core 50 and/or the cover 60 is formed of multiple sub-layers of material. For example, the cover 60 is formed of two or more sub-layers of material in particular implementations, e.g., a finish can be applied to the primary layer of silicone of the cover 60 after the molding process. The finish can aid in laser etching and/or enhance the cosmetic appearance of the cover 60.
As noted herein, the co-molded construction of the rear enclosure 40 can provide the audio device 10 with an ingress protection (IP) rating of at least IP67 (as defined by International Protection Marking standards set forth by the International Electrotechnical Commission (IEC)). In certain cases, this co-molded construction of the rear enclosure 40 can provide an IP rating of at least IP68.
With continuing reference to
In certain implementations, as illustrated in
In various implementations, the rear enclosure 40 defines a rear grille 100 (
In certain cases, the rear enclosure 40 includes a set of feet 110 along one of the sidewalls 90a for stabilizing the audio device 10 on a surface (e.g.,
Turning to
In some cases, as can be seen, e.g., in
With continuing reference to
Returning to
Turning to
As noted herein, the audio devices 10 disclosed according to various implementations provide numerous benefits relative to conventional audio devices. For example, relative to conventional audio devices, the co-molded construction of the rear enclosure 40 is more consistently manufacturable. Additionally, the co-molded construction of the rear enclosure 40 and the integral nature of the rear and the sidewalls improves durability (or, ruggedness) and enhance resistance to ingress (e.g., of moisture, particulates, etc.). In various implementations, as noted herein, the audio device 10 is compact in addition to being durable and ingress resistant. For example, the audio device 10 is configured such that the transducer 70 has a maximum excursion that occupies a significant majority of the depth of the housing 20, e.g., approximately 90 percent or more of the depth of the speaker housing in certain cases. At least some of the compact nature of the audio device 10 is enabled by a single PCB that can operate both the electro-acoustic transducer and interface buttons.
It is understood that the relative proportions, sizes and shapes of the audio device 10 and components and features thereof as shown in the FIGURES included herein can be merely illustrative of such physical attributes of these components. That is, these proportions, shapes and sizes can be modified according to various implementations to fit a variety of products. For example, while a substantially block (or rectangular cross-sectional) shaped loudspeaker may be shown according to particular implementations, it is understood that the loudspeaker could also take on other three-dimensional shapes in order to provide acoustic functions described herein.
In various implementations, components described as being “coupled” to one another can be joined along one or more interfaces. In some implementations, these interfaces can include junctions between distinct components, and in other cases, these interfaces can include a solidly and/or integrally formed interconnection. That is, in some cases, components that are “coupled” to one another can be simultaneously formed to define a single continuous member. However, in other implementations, these coupled components can be formed as separate members and be subsequently joined through known processes (e.g., soldering, fastening, ultrasonic welding, bonding). In various implementations, electronic components described as being “coupled” can be linked via conventional hard-wired and/or wireless means such that these electronic components can communicate data with one another. Additionally, sub-components within a given component can be considered to be linked via conventional pathways, which may not necessarily be illustrated.
A number of implementations have been described. Nevertheless, it will be understood that additional modifications may be made without departing from the scope of the inventive concepts described herein, and, accordingly, other implementations are within the scope of the following claims.
This application is a continuation of, and claims priority to, U.S. patent application Ser. No. 17/481,820 (filed Sep. 22, 2021), the entire contents of which are incorporated by reference herein.
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Number | Date | Country | |
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20230254613 A1 | Aug 2023 | US |
Number | Date | Country | |
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Parent | 17481820 | Sep 2021 | US |
Child | 18135312 | US |