Information
-
Patent Grant
-
6629524
-
Patent Number
6,629,524
-
Date Filed
Wednesday, July 12, 200024 years ago
-
Date Issued
Tuesday, October 7, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Marsh Fischmann & Breyfogle LLP
-
CPC
-
US Classifications
Field of Search
US
- 128 20014
- 128 20016
- 128 20021
- 128 20022
- 128 20323
- 128 20411
- 128 20413
- 128 20414
- 128 20417
- 128 20312
- 239 338
- 239 1022
-
International Classifications
-
Abstract
An inhaler is disclosed which delivers medicament or other appropriate fluids to a user, typically in droplet form and typically during inhalation. One embodiment of the inhaler includes an inhaler housing, an airflow conduit assembly which at least extends through the inhaler housing, a mouthpiece which is at least fluidly interconnectable with the airflow conduit assembly, a droplet ejection cartridge housing which is at least partially disposed within the airflow conduit assembly, and a droplet ejection cartridge which is removably disposed within the droplet ejection cartridge housing. Dosing of the medicament can be controlled by the measurement of airflow through the device. Droplets of medicament which are discharged by the droplet ejection cartridge are entrained in the flow of air which is drawn through the airflow conduit assembly by the user's inhalation and are discharged from the inhaler through the mouthpiece. The airflow conduit assembly may include a plenum into which air is initially drawn into the airflow conduit assembly, and an airflow conduit which is fluidly interconnected with the plenum for delivering inhaled air to the mouthpiece. The mouthpiece is totally removable from the inhaler and may be detachably interconnectable with the inhaler at two spaced locations. One of these locations corresponds with the mouthpiece being fluidly interconnected with the airflow conduit assembly. The other of these locations is for storage of the mouthpiece after the same is disconnected from the airflow conduit passageway and may include a mouthpiece storage bay with an appropriate cover. A cover may also be provided to seal the relevant portions of the droplet ejection cartridge after disconnection of the mouthpiece from the airflow conduit assembly.
Description
FIELD OF THE INVENTION
The present invention generally relates to the field of inhalers for delivering a plurality of droplets of medicament or other appropriate fluids to an individual, typically during inhalation.
BACKGROUND OF THE INVENTION
Many types of medicaments or other types of fluids are delivered by inhalation for treating/addressing various types of conditions. Three general types of inhalers may be used for this type of “respiratory therapy.” Metered dose inhalers (“MDIs”) are relatively small, portable units which have a medicament disposed within a container of a pressurized gas or propellant (e.g., a mixture of medicament and propellant). The patient typically pushes down on this container to direct a “burst” of a mixture of propellant and medicament into the patient's mouth during inhalation, with the propellant “burst” being provided by the pressure within the container. A fixed number of doses are available in a given MDI. What all the medicament has been dispensed from the container, typically the MDI or at least the container of medicament/propellant is discarded.
Another categorical type of inhaler is a nebulizer. These types of inhalers are not as portable as an MDI, and are more commonly used in a clinic or hospital setting. Generally, a nebulizer houses an appropriate medicament in liquid form. Gas from an external source is directed through an appropriate line under pressure and into the nebulizer to aerosolize the medicament for transport to the patient for delivery by inhalation. At the end of the treatment or upon the consumption of all of the liquid medicament in the nebulizer, and typically after a sterilization procedure, additional liquid medicament may be poured into the nebulizer for subsequent treatments.
The third general type of inhaler has a degree of portability which is similar to that of the MDI, but which uses sources other than an external supply of pressurized gas to generate droplets of the desired medicament. Some inhalers of this type use a small “on-board” source of pressurized gas to aerosolize a liquid medicament. Other inhalers use piezoelectric crystals and the like to aerosolize a liquid medicament in some manner. U.S. Pat. No. 5,894,841 to Voges, entitled “Dispenser,” discloses another inhaler of this general categorical type, but which uses a “droplet on demand” ejection device to generate droplets of medicament in the desired manner (e.g., a piezoelectric device of the kind used in ink jet printing or a thermal “bubble jet” device of the kind used in inkjet printing). The cartridge of medicament in the inhaler from U.S. Pat. No. 5,894,841 may be replaced after its medicament has been consumed or spent.
BRIEF SUMMARY OF THE INVENTION
The present invention generally relates to enhancing one or more aspects associated with the delivery of medicament or other appropriate fluids/substances in typically the form of a plurality of droplets/particles for inhalation by a user of an inhaler (hereafter “medicament”).
A first aspect of the present invention is generally directed to an inhaler which includes an inhaler housing. At least one airflow passageway is interconnected with the inhaler housing. One or more portions of the airflow passageway(s) may extend beyond the inhaler housing, while other portions thereof may extend through the inhaler housing. In any case, there is at least one air inlet port for drawing air into the airflow passageway(s) utilized by the inhaler. Medicament is directed into this airflow passageway(s) by a droplet ejection cartridge. This droplet ejection cartridge includes a medicament reservoir, a plurality of droplet ejection orifices, and at least one droplet ejection actuator. Medicament from the reservoir is made available for ejection out through one or more of the droplet ejection orifices by activation of the droplet ejection actuator(s). In one embodiment there is a separately operable droplet ejection actuator for each droplet ejection orifice such that droplets of medicament may be directed out of the desired droplet ejection orifice(s). In any case, droplets of medicament which are entrained in the airflow through the airflow passageway(s) are directed into a mouthpiece when the same is appropriately interconnected with the airflow passageway(s). Therefore, a user simply positions his/her mouth about the mouthpiece and inhales for respiratory delivery of medicament by the inhaler.
The droplet ejection cartridge of the subject first aspect is removably disposed within a droplet ejection cartridge housing. In this regard, the droplet ejection cartridge housing includes a second droplet ejection cartridge aperture into which the droplet ejection cartridge may be positioned for support by the droplet ejection cartridge housing. Desirably, the second droplet ejection cartridge aperture of the droplet ejection cartridge housing is aligned with a first droplet ejection cartridge aperture which is formed in the inhaler housing. Therefore, the droplet ejection cartridge may be both loaded into and removed from the second droplet ejection cartridge aperture of the droplet ejection cartridge housing by passage through the first droplet ejection cartridge aperture of the inhaler housing. The droplet ejection cartridge housing also includes a droplet ejection aperture through which droplets are directed by the plurality of droplet ejection orifices at the desired time.
Various refinements exist of the features noted in relation to the subject first aspect of the present invention. Further features may also be incorporated in the subject first aspect of the present invention as well. These refinements and additional features may exist individually or in any combination. For instance, an appropriately configured cover may be provided for the first droplet ejection cartridge aperture formed in the inhaler housing and through which the droplet ejection cartridge may be directed for loading/unloading of the same from the droplet ejection cartridge housing. This cover may be movably interconnected with the inhaler housing, such as by a slide interface, a hinged interconnection, or the like. This particular cover may also be totally removable from the inhaler housing and may detachably interface with the inhaler housing (e.g., via a the snaplock type interconnect).
The inhaler of the subject first aspect of the present invention may also include an airflow conduit assembly which is interconnected with the inhaler housing. Each airflow passageway utilized by the inhaler of the subject first aspect may be directed through this airflow conduit assembly. Fluid interconnection between this airflow conduit assembly and the mouthpiece may be provided by engaging an inlet end of the mouthpiece on an outlet end of the airflow conduit assembly.
The droplet ejection cartridge housing may be disposed within the above-noted airflow conduit assembly and retained therein such that the droplet ejection cartridge housing and interior of the airflow conduit assembly are maintained in spaced relation so as to define at least part of the noted airflow passageway(s). One way in which this may be affected is by providing a pair of spaced apart partitions of sorts which extend between the interior surface of the airflow conduit assembly and the droplet ejection cartridge housing such that airflow is directed therebetween. In one embodiment, the droplet ejection cartridge housing includes first and second sides which are disposed opposite of each other, and further includes third and fourth sides which are disposed opposite of each other. One pair of the above-noted partitions may extend between the interior surface of the airflow conduit assembly and the first side of the droplet ejection cartridge housing to define one airflow passageway around the droplet ejection cartridge housing. Another pair of the above-noted partitions may extend between the interior surface of the airflow conduit assembly and the second side of the droplet ejection cartridge housing to define another airflow passageway around the droplet ejection cartridge housing. In one embodiment there is no airflow passageway between the interior of the airflow conduit assembly and either the third or fourth sides of the droplet ejection cartridge housing. Therefore, this then allows for a first airflow passageway section to be directed toward the droplet ejection cartridge housing, and then to effectively “split” the same so as to flow around the droplet ejection cartridge housing on only two of the opposing sides of the droplet ejection cartridge housing.
The above-noted airflow conduit assembly may include both a plenum and an airflow conduit. One end of the airflow conduit could interface with the plenum, while its opposite end could interface with the mouthpiece. The first inlet port may be on the plenum. The size of this first inlet port may be adjustable, such as by including a cover or the like which is movably interconnected with the inhaler housing. Modification of the size of the first inlet port by moving the cover relative to the inhaler housing in turn modifies the inhalation resistance provided by the inhaler of the subject first aspect (e.g., for user preference and/or comfort). The first inlet port also may be offset in relation to the end of the airflow conduit which interfaces with the plenum. That is, the first inlet port on the plenum and the airflow conduit may be out of alignment such that air will not flow through the first inlet port on the plenum, through the plenum, and to the airflow conduit along a linear path. The plenum may be utilized to reduce the turbulence of air drawn therein prior to directing the same through the airflow conduit for injection of medicament droplets therein. Consider the case where the airflow conduit extends at least generally along a reference axis between its pair of opposing ends. In one embodiment, an area which is occupied by the plenum within a reference plane which is perpendicular to the reference axis along which the airflow conduit extends, is greater than an area occupied by the “plenum end” of the airflow conduit within a reference plane which is also perpendicular to the reference axis along which the airflow conduit extends.
Various portions of the airflow conduit assembly may be sized/contoured to facilitate the flow of air therethrough in a desired manner, as well as to provide a mechanism for the estimation of the rate of airflow through the conduit, all in relation to the subject first aspect of the present invention. Consider the case where the airflow conduit assembly includes an airflow conduit having
1
U an inlet port and an outlet port which are longitudinally spaced relative to a reference axis along which the airflow conduit at least generally extends. Consider as well that there are at least three locations along this reference axis which have different diameters (i.e., the diameter of the airflow conduit may vary along its longitudinal extent). These three locations may be characterized as first, second, and third locations progressing in a direction corresponding with the airflow through the airflow conduit during inhalation (i.e., in a direction from the inlet port of the airflow conduit to the outlet port of the airflow conduit). The first location may actually define the first inlet port. The first, second, and third, which again represent different longitudinal positions along the noted airflow conduit, have first, second, and third diameters, respectively. The first diameter at the first longitudinal location is greater than the second diameter of the second longitudinal location. This change in diameter may be utilized to provide an increase in air velocity and consequently a reduction in pressure. The third diameter at the third longitudinal location is greater than the second diameter at the second longitudinal location. The droplet ejection cartridge housing may be disposed within a portion of the airflow conduit assembly which is defined by this third diameter such that the airflow through the airflow conduit may be directed “around” the droplet ejection cartridge housing.
Further enhancements may be incorporated into the design of the inhaler of the subject first aspect in relation to the manner of ejecting medicament droplets into the airflow. In this regard, the droplet ejection cartridge housing may include a first end which projects at least generally toward the mouthpiece when the same is fluidly interconnected with the airflow passageway(s) associated with the inhaler. This first end of the droplet ejection cartridge may include a recess having the above-noted droplet ejection aperture formed therein. The droplet ejection cartridge may be oriented in the droplet ejection cartridge housing such that the plurality of droplet ejection orifices direct medicament droplets from the droplet ejection cartridge out through the droplet ejection aperture which is recessed on the first end of the droplet ejection cartridge housing. Recessing the droplet ejection discharge aperture in this manner is believed to introduce the medicament droplets into a zone having a minimal airflow therethrough. Vanes may be attached to the first end of the droplet ejection cartridge housing to further shield the ejected medicament droplets from the airflow which is passing the droplet ejection cartridge housing.
The mouthpiece of the subject first aspect of the present invention is at least fluidly interconnectable with the above-noted airflow passageway. Various features may be incorporated in the subject first aspect in relation to this mouthpiece. The length of the mouthpiece may be selected such that medicament that is ejected from the droplet ejection cartridge is traveling at least at substantially the same, and more preferably the same, velocity as the airflow prior to exiting an outlet end of the mouthpiece. In the case where the airflow passageway(s) is defined by an airflow conduit assembly, an inlet end of the mouthpiece may interface with the outlet end of the airflow conduit assembly. An outlet end of the mouthpiece, which is disposed opposite the inlet end of the mouthpiece, would then typically be inserted into the user's mouth. In one embodiment, the inlet end of the mouthpiece has a circular cross-sectional profile, while the outlet end of the mouthpiece has an elliptical cross-sectional profile of a horizontal axis making it similar to the shape of the mouth of a user (e.g., a major axis that is at least substantially co-linear with the “line” between the user's upper and lower lips when joined). Having an elliptical cross-sectional profile of the outlet end of the mouthpiece also allows the same to be orientated such that it is at least generally aligned with a perimeter of the plurality of droplet ejection orifices of the droplet ejection cartridge. to Different sizes may also be utilized for the inlet and outlet ends of the mouthpiece. An area of the opening defined by the inlet end of the mouthpiece may be larger than an area of the opening defined by the outlet for reducing the turbulence of the airflow entering the mouthpiece.
Another feature which may be utilized in relation to the mouthpiece of the subject first aspect is that it may be totally removable from the inhaler, and may interface or be interconnected with the inhaler at two different, spaced locations. When interconnected with the inhaler at a first location, the mouthpiece is fluidly interconnected with the airflow passageway(s) for purposes of delivering medicament droplets to a user of the inhaler. Disconnecting the mouthpiece from the airflow passageway(s) allows the mouthpiece to be moved to its second location on the inhaler, such as for storage purposes. In one embodiment the second location is a mouthpiece storage bay within the inhaler housing in which the mouthpiece may be positioned. The mouthpiece may be enclosed within the storage bay by including a mouthpiece storage bay cover which is at least partially detachably interconnectable with the inhaler housing for accessing the mouthpiece storage bay (e.g., using a slidable interconnection, using a hinge assembly, having the cover be totally removable from the inhaler housing). Removal of the fluid interconnection between the mouthpiece and airflow passageway(s) may expose the plurality of droplet ejection orifices to ambient conditions. It may be desirable to provide a droplet ejection orifice cover with a seal which may be disposed within the opening which remains after the mouthpiece is removed such that the seal may be disposed about the plurality of droplet ejection orifices. This droplet ejection orifice cover may be interconnected with the inhaler housing by a tether, although other ways may be utilized for storing the droplet ejection orifice cover when not in use.
A second aspect of the present invention is generally directed to an inhaler which includes an inhaler housing. At least one airflow passageway is interconnected with the inhaler housing. One or more portions of the airflow passageway(s) may extend beyond the inhaler housing, while other portions thereof may extend through the inhaler housing. In any case, there is at least one inlet port to the airflow passageway(s) utilized by the inhaler. Medicament from an appropriate container, which is interconnected with the inhaler housing, is directed into this airflow passageway(s) by a droplet ejection device. Medicament droplets are entrained within the airflow through the airflow passageway(s) and are directed into the mouth of a user of the inhaler through a mouthpiece which is at least fluidly interconnectable with the airflow passageway(s) or a first location on the inhaler. The mouthpiece may also be fluidly disconnected from the airflow passageway(s), totally removed from contact with the inhaler, and then interconnected with the inhaler at a second location which is spaced from the first location. When interconnected with the inhaler at the first location, the mouthpiece is fluidly interconnected with the airflow passageway(s) for purposes of delivering medicament droplets to a user of the inhaler. Separating the mouthpiece from the airflow passageway(s) allows the mouthpiece to be moved to its second location on the inhaler, such as for storage purposes. In one embodiment the second location is a mouthpiece storage bay within the inhaler housing in which the mouthpiece may be positioned. The mouthpiece may be enclosed within the storage bay by including a mouthpiece storage bay cover which is at least partially detachably interconnectable with the inhaler housing for accessing the mouthpiece storage bay (e.g., using a slidable interconnection, using a hinge assembly, having the cover be totally removable from the inhaler housing). Removal of the fluid interconnection between the mouthpiece and airflow passageway(s) may expose the plurality of droplet ejection orifices to ambient conditions. It may be desirable to provide a droplet ejection orifice cover with a seal which may be disposed within the opening which remains after the mouthpiece is removed such that the seal may be disposed about the plurality of droplet ejection orifices. This droplet ejection orifice cover may be interconnected with the inhaler housing by a tether, although other ways may be utilized for storing the droplet ejection orifice cover when not in use.
All of the various other features addressed above in relation to the first aspect of the present invention may be used individually and/or in any combination in relation to this second aspect of the present invention as well.
A third aspect of the present invention is an inhaler which includes a plenum with an air inlet port. An airflow conduit is fluidly interconnected with this plenum and includes a pair of longitudinally spaced ends. One of these ends interfaces with the plenum, while its opposite end interfaces with a mouthpiece. There is an offset between the air inlet port on the plenum and the end of the airflow conduit which interfaces with the plenum. A droplet ejection device is at least fluidly interconnectable with the airflow conduit. Medicament droplets which are entrained in the airflow through the airflow conduit, from the plenum, are directed into a mouth of a user of the inhaler through the mouthpiece.
All of the various other features addressed above in relation to the first aspect of the present invention may be used individually and/or in any combination in relation to this second aspect of the present invention as well.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
FIG. 1
is a perspective view of one embodiment of inhaler in a storage/transport configuration.
FIG. 2
is a perspective view of the inhaler of
FIG. 1
in a medicament delivery configuration.
FIG. 3
is an exploded, perspective view of the inhaler of FIG.
1
.
FIG. 4
is an exploded, perspective view of an airflow conduit assembly utilized by the inhaler of
FIG. 1
, including other components which interface with the airflow conduit assembly.
FIG. 5
is a cutaway, side view of the airflow conduit assembly of
FIG. 4
taken along its longitudinal extent.
FIG. 6
is a front view of the droplet ejection cartridge housing of
FIG. 4
when the same is disposed in the assembled airflow conduit assembly of FIG.
4
and with the droplet ejection cartridge of
FIG. 2
being disposed in the droplet ejection cartridge housing.
FIG. 7
is a cross-sectional view of a forward portion of the droplet ejection cartridge housing of
FIG. 4
with the droplet ejection cartridge of
FIG. 2
disposed therein.
FIG. 8
is a plan view of a droplet ejection orifice cover utilized by the inhaler of FIG.
1
.
DETAILED DESCRIPTION OF THE INVENTION
The present invention will now be described in relation to the accompanying drawings which at least assist in illustrating its various pertinent features. One embodiment of an inhaler
2
is presented in
FIGS. 1-4
for delivering medicament to a user during inhalation. The inhaler
2
generally includes an inhaler housing
6
. At least part of an airflow conduit assembly
52
is disposed within and extends at least generally along the length or longitudinal extent of the inhaler housing
6
. The primary function of the airflow conduit assembly
52
is to provide a flowpath for air inhaled by a user of the inhaler
2
. Another component of the inhaler
2
is a droplet ejection cartridge housing
104
which is at least partially disposed within the airflow conduit assembly
52
. Disposed within the droplet ejection cartridge housing
104
is a droplet ejection cartridge
152
. Medicament or other appropriate fluids are ejected or discharged from the droplet ejection cartridge
152
into the airflow conduit assembly
52
, typically during inhalation by a user of the inhaler
2
and typically in the form of a plurality of droplets, which are then entrained in the flow of air being inhaled by the user of the inhaler
2
. This airflow with entrained droplets is then directed into the user's mouth through a mouthpiece
200
which is detachably interconnected with the airflow conduit assembly
52
, and thereby in fluid communication therewith. The inhaler
2
also preferably includes an appropriate user interface
38
. The user interface
38
may include a liquid crystal display screen or the like for various purposes, such as to advise and inform the user of relevant dose information (e.g., current inhaler status, past activity, programmed dosage). The user interface
38
may also include a key pad or other data entry device to allow interrogation of the inhaler
2
by the user or prescribing physician, as well as to provide other desired functionality.
The inhaler housing
6
defines the “packaging” of sorts for the inhaler
2
. Generally, the inhaler housing
6
includes a rear end
7
and a front end
8
. The distance between the rear end
7
and the front end
8
of the inhaler housing
6
defines a length dimension or longitudinal extent for the inhaler housing
6
. Part of the airflow conduit assembly
52
extends beyond the rear end
7
the inhaler housing
6
and is where air is initially drawn into the airflow conduit assembly
52
. The mouthpiece
200
extends beyond the front end
8
of the inhaler housing
6
when the mouthpiece
200
is fluidly interconnected with the airflow conduit assembly
52
, and is where the air with the entrained medicament droplets exit the inhaler
2
for delivery into the mouth of a user of the inhaler
2
(FIG.
2
). In this regard, the front end
8
of the inhaler
2
includes an exit aperture
42
through which the mouthpiece
200
extends to appropriately interface and fluidly interconnect with the airflow conduit assembly
52
. When the mouthpiece
200
is disconnected from the airflow conduit assembly
52
(FIGS.
1
and
3
), a droplet ejection orifice cover
20
is preferably disposed over the entirety of the exit aperture
42
and seals against relevant portions of the droplet ejection cartridge
152
as will be discussed in more detail below. The droplet ejection cartridge
152
again is disposed in the droplet ejection cartridge housing
104
, which in turn is disposed on an end of the airflow conduit assembly
52
which is at least generally proximate the front end
8
of the inhaler housing
6
.
Disconnection of the mouthpiece
200
from the airflow conduit assembly
52
may provide a number of advantages. Modification of the configuration of the inhaler
2
from that presented in
FIG. 2
to that presented in
FIG. 1
may allow for more effective transport and/or storage of the inhaler
2
during periods of non-use. Removal of the mouthpiece
200
from its fluid interconnection with the airflow conduit assembly
52
may also be utilized to preclude any delivery of medicament from the inhaler
2
(e.g., the inhaler
2
may be configured such that it will not be operable without the mouthpiece
200
being attached to the airflow conduit assembly
52
). In any case, the inhaler housing
6
includes a mouthpiece storage bay
14
for receiving and storing the mouthpiece
200
when the same is not fluidly interconnected with the airflow conduit assembly
52
by initially totally disconnecting the mouthpiece
200
from the inhaler
2
. That is, even when the mouthpiece
200
is fluidly disconnected from the airflow conduit assembly
52
by a total separation from the inhaler
2
, thereafter it may be re-interconnected with the inhaler
2
, albeit at another location which is spaced from that where the mouthpiece
200
interfaces with the airflow conduit assembly
152
.
Preferably the mouthpiece
200
is at least somewhat protected from at least certain types of contamination at times when the inhaler
2
is not configured for medicament delivery. In this regard, a mouthpiece storage bay cover
10
interfaces with the inhaler housing
6
in such a manner that the mouthpiece storage bay cover
10
may be moved relative to the inhaler housing
6
to expose the mouthpiece storage bay
14
for transfer of the mouthpiece
200
into/out of the mouthpiece storage bay
14
. The mouthpiece storage bay cover
10
may also be positioned relative to the inhaler housing
6
to retain the mouthpiece
200
within the inhaler housing
6
by defining an at least partially enclosed, and more preferably a totally enclosed, storage space. Enclosure of the mouthpiece
200
within the mouthpiece storage bay
14
offers a degree of protection from exposure of the mouthpiece
200
to at least certain types of contaminants when the inhaler
2
is not in use. A snap-lock interconnection could be also utilized within the mouthpiece storage bay
14
to further secure the position of the mouthpiece
200
relative to the inhaler housing
6
(not shown). Notwithstanding the benefits of providing an enclosed space for storage of the mouthpiece
200
when not in use for medicament delivery operations, the provision of two separate and discrete positions for the mouthpiece
200
on the inhaler
2
may be provided without a requirement for an enclosed storage space. For instance, a snap-lock interconnection or the like on an exterior of the inhaler housing
6
could also be provided at a location which is displaced from that where the mouthpiece
200
fluidly interfaces with the airflow conduit assembly
52
(not shown) for storage of the mouthpiece
200
during periods of nonuse of the inhaler
2
by initially totally separating the mouthpiece
200
from the inhaler
2
.
In the illustrated embodiment, the mouthpiece storage bay cover
10
is slidably interconnected with the inhaler housing
6
such that the cover
10
may be moved relative to the inhaler housing
6
and yet remain interconnected therewith. Other ways of mounting the cover
10
on the inhaler housing
6
may be utilized to achieve the desired relative movement to access the mouthpiece storage bay
14
while still remaining interconnected with the inhaler housing
6
, such as a hinge system or the like (not shown). Moreover, the mouthpiece storage bay cover
10
could be totally removable from the inhaler housing
6
through use of an appropriate detachable interconnection mechanism. The inhaler housing
6
also includes a cartridge aperture
16
. The droplet ejection cartridge
152
of
FIG. 2
may be directed through the cartridge aperture
16
of the inhaler housing
6
to both install and remove the droplet ejection cartridge
152
from the droplet ejection cartridge housing
104
. Once again, the droplet ejection cartridge
152
is at least partially disposed within the airflow conduit assembly
52
, which is in turn at least partially enclosed within the inhaler housing
6
. The inhaler
2
further includes a cartridge access cover
18
to open/close the cartridge aperture
16
at the desired time by a relative movement between the cover
18
and the inhaler housing
6
. In the illustrated embodiment, the cartridge access cover
18
is totally removable from the inhaler housing
6
. However, the cartridge access cover
18
could also be interconnected with the inhaler housing
6
in the various ways discussed above in relation to the mouthpiece storage bay cover
10
for providing access to the cartridge aperture
16
.
The airflow conduit assembly
52
is interconnected with and at least partially enclosed within the inhaler housing
6
. Reference should now be made to
FIGS. 1-5
. There are two main components of the airflow conduit assembly
52
. A plenum
56
is disposed beyond the rear end
7
of the inhaler housing
6
. One way to construct the plenum
56
is by having an upper plenum section
56
a
and a lower plenum section
56
b which are appropriately interconnected (e.g., detachably via one or more appropriate fasteners). Integral construction techniques could also be utilized for the plenum
56
(e.g.,by forming the same from a single piece of material such that there is no joint therein). In any case, air is initially drawn into the airflow conduit assembly
52
through an air inlet
60
which extends through an end wall
57
a
of the plenum
56
. This air inlet
60
is offset from the airflow conduit
68
which extends at least generally along a reference axis
74
. Terms such as “longitudinal” or the like herein refer at least generally to a direction which is at least parallel with the reference axis
74
, while terms such as “lateral” or the like herein refer at least generally to a direction which is at least generally perpendicular to the reference axis
74
. Therefore, the air inlet
60
may also be characterized as being laterally spaced from the end of the airflow conduit
68
which interfaces with the plenum
56
.
Airflow into the plenum
56
through the air inlet
60
may be regulated by a gate
64
which is movably interconnected with the end wall
57
a
of the plenum
56
(e.g., via a slidable interconnection). A finger grip
66
or the like may be provided on the gate
64
to facilitate engagement/movement thereof by a user of the inhaler
2
. Modifying the amount of the air inlet
60
on the plenum
56
which is exposed, by movement of the gate
64
relative to the plenum
56
, modifies the airflow characteristics into the plenum
56
. In one embodiment, the plenum
56
has one or more of the following characteristics: 1) the volume of the plenum
56
is at least about 9,000 mm
2
; 2) the lateral extent of the plenum
56
, represented by the dimension “w
1
” in
FIG. 5
, is at least about 40 mm; 3) the height or depth of the plenum
56
, represented by the dimension “h
1
” in
FIG. 1
, is about 15 mm; 4) the longitudinal extent of the plenum
56
, or the distance between the end wall
57
a
and an opposing end wall
57
b
of the plenum
56
with which the airflow conduit
68
interfaces with the plenum
56
is at least about 15 mm as measured along or parallel to the axis reference
74
; and 5) the center of the air inlet
60
is offset or laterally spaced from the center of the airflow conduit
68
, represented by the dimension “o
1
” presented in
FIG. 5
, by a distance of at least about 20 mm.
The airflow conduit
68
is fluidly interconnected with the plenum
56
and extends at least generally along the reference axis
74
between the rear end
7
of the inhaler housing
6
and its front end
8
as noted. Note that the forward portion of the airflow conduit
68
is not totally enclosed by the inhaler housing
6
. The rear end
7
and the front end
8
of the inhaler housing
6
are spaced along the reference axis
74
, and thereby may be characterized as being longitudinally spaced. One way to construct the airflow conduit
68
is by having an upper airflow conduit section
68
a
and a lower airflow conduit section
68
b
which are reliably sealed along adjoining surfaces and appropriately interconnected (e.g., detachably via one or more appropriate fasteners). Integral construction techniques can also be utilized for the airflow conduit
68
as well (e.g., forming the airflow conduit
68
from a single piece of material such that there is no joint of any kind therein). Preferably, the upperplenum section
56
a
and upper airflow conduit section
68
a
are integrally formed, and the lower plenum section
56
b
and lower airflow conduit section
68
b
are integrally formed such that these upper and lower “subassemblies” of sorts may be detachably interconnected by a plurality of appropriate fasteners as evident by a review of FIG.
4
.
One end of the airflow conduit
68
is defined by an inlet port
70
which interfaces with the above-described plenum
56
of the airflow conduit assembly
52
. Another end of the airflow conduit
68
is defined by an outlet port
94
which interfaces with the mouthpiece
200
when the same is fluidly interconnected with the airflow conduit assembly
52
for medicament delivery operations. The configuration of the airflow conduit
68
facilitates the disposition of the droplet ejection cartridge
152
at least partially there within (as well as the droplet ejection cartridge housing
104
) and the realization of desired airflow characteristics. In this regard, the airflow conduit
68
includes a first section
72
which at least generally diverges away from the reference axis
74
progressing in the direction of the inlet port
70
of the airflow conduit
68
. This divergent configuration may be realized by having a wall of the airflow conduit
68
which defines the first section
72
be at least generally accurately-shaped to measure the rate of airflow through the airflow conduit
68
from the plenum
56
during inhalation by a user of the inhaler
2
. In one embodiment, the first section
72
of the airflow conduit
68
has one or more of the following characteristics: 1) the diameter of the inlet port
70
on the end of the first section
72
is within a range of about 28 mm to about 40 mm; and 2) the wall of the first section
72
is entirely defined by a radius which is within a range of about 14 mm to about 20 mm.
A second section
76
of the airflow conduit
68
extends from an end of the first section
72
toward the outlet port
94
of the airflow conduit
68
. The principal function of the second section
76
is to align the incoming flow so the flow is parallel at the longitudinal position corresponding with a pressure sensor
102
a
. The pressure sensor
102
a
interfaces with the second section
76
at one of the pressure sensor ports
5
(both ports being collectively defined by port sections
58
a on the upper airflow conduit section
68
a
, and a corresponding port section
58
b
on the lower airflow conduit section
68
b) on the airflow conduit
68
(
FIG. 4
) for purposes of generating an electrical signal which is representative of at least one inhalation characteristic for purposes of controlling the operation of the inhaler
2
. In one embodiment, the second section
76
of the airflow conduit
68
has one or more of the following characteristics: 1) the second section
76
is at least generally cylindrical and concentrically disposed about the reference axis
74
; 2) the diameter of the second section
76
is within a range of about 14 mm to about 20 mm; 3) the length of the second section
76
, measured along the reference axis
74
, is within a range of about 14 mm to about 20 mm; and 4) the pressure sensor
102
a
is positioned at least substantially midway, and more preferably midway, along the second section
76
.
A third section
80
of the airflow conduit
68
extends from an end of the second section
76
toward the outlet port
94
of the airflow conduit
68
. The principal function of the third section
80
is to provide and transition to the venturi throat which is defined by a fourth section
84
of the airflow conduit
68
. Generally, the third section
80
at least generally converges toward the reference axis
74
progressing in the direction of the outlet port
94
of the airflow conduit
68
.
A fourth section
84
of the airflow conduit
68
extends from an end of the third section
80
toward the outlet port
94
of the airflow conduit
68
. The principal function of the fourth section
84
is to induce a lower pressure than at second section
76
as so indicate the airflow through the airflow conduit
68
. Another pressure sensor
102
b
interfaces with the fourth section
84
at another of the pressure sensor ports
5
(both ports again being collectively defined by port sections
58
a
on the upper airflow conduit section
68
a
, and a corresponding port section
58
b on the lower airflow conduit section
68
b
) on the airflow conduit
68
(
FIG. 4
) for purposes of generating an electrical signal which is representative of at least one inhalation characteristic for purposes of controlling the operation of the inhaler
2
. In one embodiment, the fourth section
84
of the airflow conduit
68
has one or more of the following characteristics: 1) the fourth section
84
is at least generally cylindrical and concentrically disposed about the reference axis
74
; 2) the diameter of the fourth section
84
is within a range of about 7 mm to about 10 mm; 3) the length of the fourth section
84
, measured along the reference axis
74
, is within a range of about 7 mm to about 10 mm; and 4) the transition radius on each end of the fourth section
84
is within a range of about 20 mm to about 40 mm.
Two pressure sensors
102
are utilized by the embodiment of the inhaler
2
presented herein. However, it may be possible to use a single pressure sensor (not shown). In this case, it may not be necessary to include the above-described third section
80
and fourth section
84
for the airflow conduit
68
. That is, the second section
76
of the airflow conduit
68
may then directly interface with a fifth section
88
of the airflow conduit
68
. In this regard, the fifth section
88
of the airflow conduit
68
extends from an end of the fourth section
84
toward the outlet port
94
of the airflow conduit
68
. The principal function of the fifth section
88
is to reduce flow velocities to suit mixing with the medicament when dispensed into the airflow conduit
68
by the droplet ejection cartridge
152
. Generally, the fifth section
88
at least generally diverges away the reference axis
74
progressing in the direction of the outlet port
94
of the airflow conduit
68
. In one embodiment, the fifth section
88
of the airflow conduit
68
has one or more of the following characteristics: 1) the diameter of the smaller end of the fifth section
88
is within a range of about 7 mm to about 10 mm; 2) the diameter of the larger end of the fifth section
88
is within a range of about 15 mm to about 25 mm; and 3) the transition curve on each end of the fifth section
88
is defined by a radius which is within a range of about 20 mm to about 40 mm.
A sixth section
92
of the airflow conduit
68
extends from an end of the fifth section
88
toward the outlet port
94
of the airflow conduit
68
. The principal function of the sixth section
92
is allow for the positioning of part of the droplet ejection cartridge housing
104
within the airflow conduit
68
and to provide for a certain airflow around that portion of the droplet ejection cartridge housing
104
which is disposed within the airflow conduit
68
and which will be described in more detail below. Again, the droplet ejection cartridge
152
is removably disposed within the droplet ejection cartridge housing
104
such that at least part thereof is also disposed within the airflow conduit
68
.
A seventh section
96
of the airflow conduit
68
extends from an end of the sixth section
92
toward the outlet port
94
of the airflow conduit
68
which is defined by an end of the seventh section
96
. The principal function of the seventh section
96
is to converge the “split” airflows downstream of the location where medicament is dispensed into the airflow conduit
68
by the droplet ejection cartridge
152
. Generally, the seventh section
96
at least generally converges toward the reference axis
74
progressing in the direction of the outlet port
94
of the airflow conduit
68
.
The above-described airflow conduit
68
defines an airflow passageway
98
through which air may be directed from the plenum
56
to the mouthpiece
200
when fluidly interconnected with the outlet port
94
of the airflow conduit
68
. This airflow passageway
98
may be characterized as including a first airflow passageway section
98
a
which extends from the inlet port
70
toward the
153
droplet ejection cartridge housing
104
, part of which is again disposed within the sixth section
92
of the airflow conduit
68
. There the airflow passageway
98
splits into at least a second airflow passageway section
98
b
and a third airflow passageway section
98
c which proceed “around” that portion of the droplet ejection cartridge housing
104
which is disposed within the airflow conduit
68
and at least generally along the reference axis
74
. Both the second airflow passageway section
98
b
and third airflow passageway section
98
c
then effectively terminate at the outlet port
94
of the airflow conduit
68
where they are merged into the hollow interior of the mouthpiece
200
.
Both the second airflow passageway section
98
b
and third airflow passageway section
98
c
are defined at least in part by the spacing between a corresponding portion of the droplet ejection cartridge housing
104
and a corresponding portion of the airflow conduit
68
in its sixth section
92
. In one embodiment, the “height” of each of the second airflow passageway section
98
b
and the third airflow passageway section
98
c
is within a range of about 5 mm to about 10 mm. In the illustrated embodiment the droplet ejection cartridge housing
104
is configured to further facilitate the definition of these airflow passageway sections
98
b
and
98
c.
The droplet ejection cartridge housing
104
generally includes a top
116
, a bottom
120
which is disposed opposite of this top
116
, a first side
124
, and a second side
128
which is disposed opposite the first side
124
. Characterizing the droplet ejection cartridge
152
in this manner is not meant to limit the inhaler
2
to any particular orientation during medicament delivery operations, but is simply for purposes of providing a frame of reference. The droplet ejection cartridge housing
104
further includes a front end
132
which projects at least generally toward the outlet port
94
of the airflow conduit
68
, as well as a rear end
144
which projects at least generally toward the inlet port
70
of the airflow conduit
68
.
Additionally, it may be appropriate to have a pair of laterally spaced ribs
112
which may extend along at least the top
116
and the bottom
120
of the droplet ejection cartridge housing
104
. These ribs
112
engage corresponding portions of the airflow conduit
68
to further define the second airflow passageway section
98
b
and the third airflow passageway section
98
c
and assist in the formation of a seal between the ejection cartridge housing
104
and the airflow conduit
68
as illustrated in
FIGS. 5-6
. That is, the “vertical” extent of the second airflow passageway section
98
b
is defined by the space between the airflow conduit section
68
a
and the top
116
of the droplet ejection cartridge housing
104
, the “width” of the second airflow passageway section
98
b
is defined by the space between the ribs
112
disposed on the top
116
of the droplet ejection cartridge housing
104
, the “vertical” extent of the third airflow passageway section
98
c
is defined by the space between the airflow conduit section
68
b
and the bottom
120
of the droplet ejection cartridge housing
104
, and the “width” of the third airflow passageway section
98
c
is defined by the space between the ribs
112
disposed on the bottom
120
of the droplet ejection cartridge housing
104
. Instead of forming the ribs
112
on the droplet ejection cartridge housing
104
, it should be appreciated that similarly configured ribs could instead be formed on the interior of the airflow conduit
68
in its sixth section
92
so as extend toward and engage the droplet ejection cartridge housing
104
. In one embodiment, the width of each of the second airflow passageway section
98
b
and the third airflow passageway
98
c
is within a range of about 3 mm to about 6 mm.
FIGS. 4 and 6
illustrate that the above-noted air passageway defining ribs
112
also extend down the front end
132
of the droplet ejection cartridge housing
104
. The same ribs
112
also extend around the rear end
144
of the droplet ejection cartridge housing
104
as well. That is, the pair of spaced ribs
112
may in fact extend about the entire perimeter of the droplet ejection cartridge housing
104
. Disposing the ribs
112
down the front end
132
of the droplet ejection cartridge housing
104
and disposing the ribs
112
down along the rear end
144
of the droplet ejection cartridge housing
104
provides the function of sealing the airflow conduit
68
around the droplet ejection cartridge housing
104
.
The droplet ejection cartridge
152
is disposed within the droplet ejection cartridge housing
104
for purposes of dispensing medicament or the like into the airflow through the airflow conduit
68
which is generated by an inhalation of a user of the inhaler
2
at a location which is longitudinally spaced from where air initially enters the airflow conduit assembly
52
(i.e., the air inlet
60
of the plenum
56
which is longitudinally spaced from the droplet ejection cartridge
152
at a location which is “upstream” therefrom in relation to the flow through the airflow conduit assembly
52
during inhalation). Preferably, the droplet ejection cartridge
152
is removably disposed within the droplet ejection cartridge housing
104
as noted. In this regard, the droplet ejection cartridge housing
104
includes a cartridge aperture
108
. This cartridge aperture
108
extends through the droplet ejection cartridge housing
104
at least generally perpendicular to the reference axis
74
and is aligned with the cartridge aperture
16
formed in the inhaler housing
6
. Therefore, the cartridge access cover
18
may be removed, and the droplet ejection cartridge
152
may be both loaded into and removed from the cartridge aperture
108
within the droplet ejection cartridge housing
104
by passage through the cartridge aperture
16
formed in the inhaler housing
6
along a direction which is at least generally perpendicular to the reference axis
74
.
The droplet ejection cartridge housing
104
is not totally enclosed within the airflow conduit
68
, as illustrated in
FIG. 4
, so as to allow the droplet ejection cartridge
152
to be removable from and insertable into the droplet ejection cartridge housing
104
by a user of the inhaler
2
. The above-noted ribs
112
facilitate this removability feature of the droplet ejection cartridge
152
by their definition of the second and third airflow passageway sections
98
b
,
98
c
. It should be appreciated that the airflow conduit
68
could extend down over the side
124
of the droplet ejection cartridge housing
104
without affecting this removability feature, since the cartridge aperture
108
need only be accessible on one side of the housing
104
for insertion of the droplet ejection cartridge
152
into the housing
104
(the cartridge aperture
108
extends across the entire extent of the droplet ejection cartridge housing
104
in the illustrated embodiment, although such is not required). Another airflow passageway section could then extend past the side
124
of the droplet ejection cartridge housing
104
, although it is currently believed that it would still be desirable to have a defined channel for air to flow therethrough (e.g., by including ribs thereon similar to the ribs
112
noted above). However, this would provide for an asymmetrical flow about the droplet ejection cartridge housing
104
. In order for an airflow passageway to pass the side
128
of the droplet ejection cartridge housing
104
to maintain a symmetrical flow about the droplet ejection cartridge housing
104
in this case, the configuration of the cover
18
would likely have to be modified such that it could interface with the airflow conduit
68
to define another air passageway section for passing an airflow along the side
128
of the droplet ejection cartridge housing
104
.
Reference should now be made to
FIGS. 3
,
4
,
6
, and
7
for a more detailed discussion of the droplet ejection cartridge
152
. The droplet ejection cartridge
152
generally includes a PCB interface
156
along one of its sides for interfacing with a printed circuit board
100
which controls the operation of the inhaler
2
. The above-noted pressure sensors
102
are mounted on this printed circuit board
100
. The droplet ejection cartridge
152
further includes a face
160
. There are principally two regions on the face
160
of the droplet ejection cartridge
152
. One is a nozzle region
168
which includes a plurality of droplet ejection orifices
172
. Disposed on at least a portion of the perimeter of the nozzle region
168
is a circuit region
164
to allow appropriate signals to be directed to one or more resistors
180
of the droplet ejection cartridge
152
which function as the actuators for discharging medicament or the like from the droplet ejection cartridge
152
. Preferably, the various resistors
180
are independently operable or actuatable to direct medicament out of selected droplet ejection orifices
172
. That is, each droplet ejection orifice
172
has its own resistor
180
such that there is a one-to-one relationship between the droplet ejection orifices
172
and the resistors
180
, and such that medicament may be directed out of any combination of droplet ejection orifices
172
by activation of the appropriate resistor
180
.
The resistors
180
are disposed in spaced relation to their corresponding droplet ejection orifice
172
by a medicament cavity
176
which is at least fluidly interconnectable with a medicament reservoir
184
within the droplet ejection cartridge
152
(illustrated by the dashed line in FIG.
7
). Generally, medicament is directed from the medicament reservoir
184
into the medicament cavity
176
. Activation of a particular resistor
180
, via an electrical signal from the printed circuit board
100
which is transferred to the resistor
180
along an appropriate line or lead on the PCB interface
156
and/or circuit region
164
, increases the temperature of the subject resistor
180
. This increase in temperature of the resistor
180
causes a bubble to develop within the medicament within the medicament cavity
176
in proximity to the “activated” resistor
180
. Enlargement of this bubble by the continued application of the signal to the subject resistor
180
directs medicament out through the droplet ejection orifice
172
which is aligned with the “activated” resistor
180
.
A number of features of the inhaler
2
are directed toward the manner in which droplets of medicament are introduced into the airflow through the airflow passageway
98
by the droplet ejection cartridge
152
. Initially, the droplet ejection cartridge housing
104
includes an ejection aperture
136
on its front end
132
which projects at least generally toward the outlet port
94
of the airflow conduit
68
. This ejection aperture
136
is actually recessed on the front end
132
by a pair of vertically-spaced projections
140
on the upper and lower extreme of the droplet ejection cartridge housing
104
. Each of these projections
140
extend at least generally in the direction of the outlet port
94
of the airflow conduit
68
. One of the projections
140
defines a boundary of sorts for the second airflow passageway section
98
b
, while the other of these projections
140
defines the boundary of sorts for the third airflow passageway section
98
c.
At least part of a droplet ejection zone
54
is defined between the pair of spaced projections
140
. Stated another way, the region within the airflow conduit
68
where droplets of medicament are initially introduced by the droplet ejection cartridge
152
is effectively out of or outside any airflow through the airflow conduit
68
which is generated by a user of the inhaler
2
during an inhalation.
Therefore, the velocity within the droplet ejection zone
54
between the projections
140
is at least substantially less than the velocity of the airflow through the second airflow passageway section
98
b
and/or the third airflow section passageway
98
c
, and is believed to be at substantially a low velocity (e.g., in one embodiment such that a ratio of the velocity of the airflow through either of the airflow passageway section
98
b
or
98
c
, to the velocity in the zone droplet ejection
54
, is less than about one-tenth). In one embodiment, the distance “d
1
” from the forward portion of these projections
140
to the droplet ejection orifices, which thereby defines at least part of the length of the droplet ejection zone
54
and measured along the reference axis
74
, is less than about
10
mm, but is at least about 0.1 mm.
The low velocity droplet ejection zone
54
may be extended by a vane assembly
188
which is illustrated in
FIGS. 4-5
. The vane assembly
188
generally includes an upper vane
192
and a lower vane
196
which is disposed in spaced relation thereto. The vane assembly
188
preferably detachably interconnects with the droplet ejection cartridge housing
104
so as to dispose the upper vane
192
and lower vane
196
in the position illustrated in FIG.
5
. In this regard, the upper vane
192
and lower vane
196
are least generally spaced apart by the same distance as the projections
140
.
A small longitudinally extending space “d
2
” may exist between the vanes
192
,
194
and their corresponding projection
140
on the droplet ejection cartridge housing
104
. This space d
2
provides the function of encouraging mixing of the outer flow and the medicament “cloud”.
Air inhaled by the user of the inhaler
2
is directed from the plenum
56
, through airflow conduit
68
, and into the mouthpiece
200
when an inlet end
204
thereof is disposed in abutting engagement the outlet port
94
of the airflow conduit. This airflow is then directed into the mouth of a user of the inhaler
2
through an outlet end
208
of the mouthpiece
200
. The cross-sectional profile of the mouthpiece
200
is configured to further facilitate the delivery of medicament droplets entrained in the airflow through the inhaler
2
. In this regard and as illustrated in
FIGS. 3 and 6
, the nozzle region
168
of the droplet ejection cartridge is at least substantially rectangular in the illustrated embodiment. An elliptical profile has been selected for the mouthpiece
200
and is oriented such that it at least generally follows the perimeter of the nozzle region
168
. Moreover, the cross-sectional area of the inlet end
204
of the mouthpiece
200
, within a plane that is perpendicular to the reference axis
74
, is greater than the cross-sectional area of the outlet end
208
of the mouthpiece
200
, also within a plane that is perpendicular to the reference axis
74
. In one embodiment, the ratio of this area of the inlet end
204
of the mouthpiece
200
to this area of the outlet end
208
of the mouthpiece
200
is at least about 1.5:1. In one embodiment, the inlet end
204
of the mouthpiece
200
has a circular cross-sectional profile.
The length of the mouthpiece
200
has an effect on the delivery of medicament to the user during inhalation. In one embodiment, the length of the mouthpiece
200
is selected such that medicament that is ejected from the droplet ejection cartridge
152
is traveling at least at substantially the same, and more preferably the same, velocity as the airflow prior to exiting the outlet end
208
of the mouthpiece
200
(e.g., the airflow and medicament droplets are both traveling at preferably the same velocity when exiting the outlet end
208
). In this regard and in one embodiment, the distance between the face
160
of the droplet ejection cartridge
152
and the outlet end
208
of the mouthpiece
200
is at least about 20 mm for medicament which is ejected into the airflow conduit
168
at an initial velocity of about 10 m/second.
The mouthpiece
200
is again preferably detachably interconnected with the airflow conduit assembly
52
. Removal of the mouthpiece
200
not only provides the above-noted possible advantages, but it also allows for an encapsulation of sorts of the nozzle region
168
of the droplet ejection cartridge
152
. In this regarded and as noted above, the inhaler
2
includes a discharge ejection orifice cover
20
. Referring to
FIGS. 2
,
3
, and
8
, this cover
20
generally includes a rim
22
with a pair of snap-lock members
26
which detachably interconnect the cover
20
with the inhaler housing
106
at the exit aperture
42
. The cover
20
further includes a generally rectangularly-shaped seal
30
which is sized so as to be disposed about the entirety of the perimeter of the nozzle region
168
on the face
160
of the droplet ejection cartridge
152
and in engagement with the face
160
.
The foregoing description of the present invention has been presented for purposes of illustration and description. Furthermore, the description is not intended to limit the invention to the form disclosed herein. Consequently, variations and modifications commensurate with the above teachings, and skill and knowledge of the relevant art, are within the scope of the present invention. The embodiments described hereinabove are further intended to explain best modes known of practicing the invention and to enable others skilled in the art to utilize the invention in such, or other embodiments and with various modifications required by the particular application(s) or use(s) of the present invention. It is intended that the appended claims be construed to include alternative embodiments to the extent permitted by the prior art.
Claims
- 1. An inhaler, comprising:an inhaler housing which comprises a first droplet ejection cartridge aperture; at least one airflow passageway which comprises a first air inlet port and which is interconnected with said inhaler housing; a droplet ejection cartridge housing which is interconnected with said inhaler housing, wherein each said airflow passageway is directed around said droplet ejection cartridge housing, wherein said droplet ejection cartridge housing comprises a second droplet ejection cartridge aperture which is aligned with said first droplet ejection cartridge aperture of said inhaler housing, and wherein said droplet ejection cartridge housing further comprises a droplet ejection aperture; a droplet ejection cartridge which is removably disposed within said second droplet ejection cartridge aperture of said droplet ejection cartridge housing by passage through said first droplet ejection cartridge aperture of said inhaler housing, wherein said droplet ejection cartridge comprises a medicament reservoir, a plurality of droplet ejection orifices which are at least fluidly interconnectable with said medicament reservoir and which are oriented to direct medicament droplets through said droplet ejection aperture of said droplet ejection cartridge housing, and at least one droplet ejection actuator; and a mouthpiece which is at least fluidly interconnectable with said at least one airflow passageway and which comprises a first outlet end which may be inserted into a mouth of a user of said inhaler.
- 2. An inhaler, as claimed in claim 1, further comprising:a cover for said first droplet ejection cartridge aperture of said inhaler housing.
- 3. An inhaler, as claimed in claim 2, wherein:said cover is movably interconnected with said inhaler housing.
- 4. An inhaler, as claimed in claim 2, wherein:said cover is totally removable from said inhaler housing.
- 5. An inhaler, as claimed in claim 1, further comprising:an airflow conduit assembly which is interconnected with said inhaler housing, wherein each said airflow passageway extends through said airflow conduit assembly, and wherein an inlet end of said mouthpiece is at least fluidly interconnectable with said airflow conduit assembly.
- 6. An inhaler, as claimed in claim 5, wherein:at least part of said droplet ejection cartridge housing is disposed within said airflow conduit assembly, and wherein at least part of said droplet ejection cartridge housing is disposed in spaced relation to said airflow conduit assembly to define part of said at least one airflow passageway.
- 7. An inhaler, as claimed in claim 5, wherein:at least part of said droplet ejection cartridge housing is disposed within said airflow conduit assembly, wherein said inhaler further comprises at least one pair of sp aced partitions which extend between an interior surface of said airflow conduit assembly and part of an exterior of said droplet ejection cartridge housing which is disposed within said airflow conduit assembly to define a longitudinal segment of said at least one airflow passageway.
- 8. An inhaler, as claimed in claim 5, wherein:said airflow conduit assembly comprises a first section, wherein said first section is divergent when progressing in a direction which is at least generally toward said first air inlet port and away from said mouthpiece when interconnected with said airflow conduit assembly, and wherein said first section terminates at said first air inlet port.
- 9. An inhaler, as claimed in claim 8, wherein:a wall of said airflow conduit assembly which defines said first section is at least generally accurately-shaped relative to a reference axis which defines a longitudinal extent of said airflow conduit assembly.
- 10. An inhaler, as claimed in claim 8, wherein:said airflow conduit assembly further comprises a plenum, wherein said first air inlet port fluidly interconnects said plenum and said first section, with said first section thereby being disposed between said plenum and said mouthpiece when interconnected with said airflow conduit assembly, and wherein said plenum comprises a second air inlet port through which air may be drawn into said plenum and directed into said first section of said airflow conduit assembly for provision to said mouthpiece when interconnected with said airflow conduit assembly.
- 11. An inhaler, as claimed in claim 5, wherein:said airflow conduit assembly comprises a plenum and an airflow conduit, wherein said first air inlet port fluidly interconnects said plenum and said airflow conduit, wherein said mouthpiece is fluidly interconnectable with an end of said airflow conduit which is opposite that which defines said first air inlet port, and wherein said plenum comprises a second air inlet port through which air may be drawn into said plenum and directed into said airflow conduit through said first air inlet port for provision to said mouthpiece when interconnected with said airflow conduit assembly.
- 12. An inhaler, as claimed in claim 11, wherein:an interior volume of said plenum is at least about 9,000 mm3.
- 13. An inhaler, as claimed in claim 11, further comprising:means for changing a size of said second air inlet port.
- 14. An inhaler, as claimed in claim 11, wherein:said first and second air inlet ports are offset.
- 15. An inhaler, as claimed in claim 5, wherein:said airflow conduit assembly is defined by a first diameter at a first location, wherein said airflow conduit assembly is defined by a second diameter at a second location which is spaced from said first location at least generally in a direction of said mouthpiece when interconnected with said airflow conduit assembly, wherein said airflow conduit assembly is defined by a third diameter at a third location which is spaced from said second location at least generally in a direction of said mouthpiece when interconnected with said airflow conduit assembly, wherein said first diameter is greater than said second diameter, wherein said third diameter is greater than each of said first and second diameters, wherein said droplet ejection cartridge housing is disposed within a portion of said airflow conduit assembly which is defined by said third diameter, wherein said inlet end of said mouthpiece is disposed opposite said first outlet end of said mouthpiece, wherein said inlet end of said mouthpiece interfaces with said airflow conduit assembly when interconnected with said airflow conduit assembly, and wherein a size of said inlet end of said mouthpiece is greater than a size of said first outlet end of said mouthpiece.
- 16. An inhaler, as claimed in claim 5, wherein:said droplet ejection cartridge housing comprises first, second, third, and fourth sides, wherein said first and second sides are disposed opposite of each other, wherein said third and fourth sides are disposed opposite of each other, wherein a first space between said first side of said droplet ejection device housing and an interior surface of said airflow conduit assembly defines a first airflow passageway, and wherein a second space between said second side of said droplet ejection device housing and said airflow conduit assembly defines a second airflow passageway, and wherein said at least one air passageway comprises said first and second air passageways.
- 17. An inhaler, as claimed in claim 16, wherein:each said airflow passageway extends past said droplet ejection cartridge housing other than between said third side of said droplet ejection cartridge housing and said airflow conduit assembly and other than between said fourth side of said droplet ejection cartridge housing and said airflow conduit assembly.
- 18. An inhaler, as claimed in claim 16, further comprising:a first pair of laterally spaced partitions which extend between said first side of said droplet ejection cartridge housing and said interior surface of said airflow conduit assembly, wherein said first air passageway is defined between said first pair of laterally spaced partitions; and a second pair of laterally spaced partitions which extend between said second side of said droplet ejection cartridge housing and said interior surface of said airflow conduit assembly, wherein said second air passageway is defined between said second pair of laterally spaced partitions.
- 19. An inhaler, as claimed in claim 17, wherein:said second droplet ejection cartridge aperture extends through said droplet ejection cartridge housing at least substantially perpendicularly to a reference axis associated with a longitudinal extent of said airflow conduit assembly.
- 20. An inhaler, as claimed in claim 17, wherein:said droplet ejection cartridge housing comprises a first end which projects at least generally toward said mouthpiece when interconnected with said airflow conduit assembly, wherein said first end comprises a recess, wherein said droplet ejection aperture is disposed on said recess, and wherein a depth of said recess, measured in a direction which is parallel with a central reference axis associated with a longitudinal extent of said airflow conduit assembly, is at least about 0.1 mm.
- 21. An inhaler, as claimed in claim 1, wherein:said droplet ejection cartridge housing comprises a first end which projects at least generally toward said mouthpiece when interconnected with said at least one airflow passageway, wherein said first end comprises a recess, and wherein said droplet ejection aperture is disposed on said recess.
- 22. An inhaler, as claimed in claim 1, wherein:said droplet ejection cartridge housing comprises a first end which projects at least generally toward said mouthpiece when interconnected with said at least one airflow passageway, wherein said inhaler further comprises a pair of spaced apart vanes which are attached to said first end of said droplet ejection cartridge housing, wherein said plurality of droplet ejection orifices are directed to eject medicament droplets between said pair of spaced vanes, and wherein each said airflow passageway passes said pair of spaced vanes on a side of said vanes which is opposite that which interfaces with said medicament droplets ejected through said plurality of droplet ejection orifices.
- 23. An inhaler, as claimed in claim 1, wherein:said mouthpiece is detachably interconnectable with said inhaler at each of first and second locations which are disposed in spaced relation, wherein said mouthpiece is fluidly interconnected with said at least one airflow passageway when said mouthpiece is interconnected with said inhaler at said first location whereby having said mouthpiece interconnected with said inhaler at said first location provides for medicament delivery operations, wherein said mouthpiece is fluidly disconnected from said at least one airflow passageway when said mouthpiece is interconnected with said inhaler at said second location whereby having said mouthpiece interconnected with said inhaler at said second location provides for storage of said mouthpiece between uses of said inhaler for medicament delivery operations.
- 24. An inhaler, as claimed in claim 1, wherein:said mouthpiece is detachably interconnected with said at least one airflow passageway, wherein said mouthpiece may be disconnected from said at least one air passageway, and wherein said inhaler further comprises an airflow passageway cover for said at least one airflow passageway when said mouthpiece is disconnected from said at least one airflow passageway.
- 25. An inhaler, as claimed in claim 24, wherein:said airflow passageway cover further comprises a seal which interfaces with a face of said droplet ejection cartridge which has said plurality of droplet ejection orifices and which is disposed about an entirety of a perimeter of said plurality of droplet ejection orifices.
- 26. An inhaler, as claimed in claim 24, further comprising:a tether which interconnects said inhaler housing and said airflow passageway cover.
- 27. An inhaler, comprising:an inhaler housing; at least one airflow passageway which comprises a first air inlet port and which is interconnected with said inhaler housing; a medicament container which is interconnected with said inhaler housing; a droplet ejection device which is interconnected with said inhaler housing and which is at least fluidly interconnectable with said medicament container; a mouthpiece which is detachably interconnectable with said inhaler at each of first and second locations which are disposed in spaced relation by a total removal of said mouthpiece from said inhaler, wherein said mouthpiece is fluidly interconnected with said at least one airflow passageway when said mouthpiece is interconnected with said inhaler at said first location whereby having said mouthpiece interconnected with said inhaler at said first location provides for medicament delivery operations, wherein said mouthpiece is fluidly disconnected from said at least one airflow passageway when said mouthpiece is interconnected with said inhaler at said second location whereby having said mouthpiece interconnected with said inhaler at said second location provides for storage of said mouthpiece between adjacent-in-time said medicament delivery operations.
- 28. An inhaler, as claimed in claim 27, wherein:said inhaler housing comprises a first droplet ejection cartridge aperture; said inhaler further comprises a droplet ejection cartridge housing which is interconnected with said inhaler housing, wherein each said airflow passageway is directed around said droplet ejection cartridge housing, wherein said droplet ejection cartridge housing comprises a second droplet ejection cartridge aperture which is aligned with said first droplet ejection cartridge aperture of said inhaler housing, and wherein said droplet ejection cartridge housing further comprises a droplet ejection aperture; and said droplet ejection device comprises a droplet ejection cartridge which is removably disposed within said second droplet ejection cartridge aperture of said droplet ejection cartridge housing by passage through said first droplet ejection cartridge aperture of said inhaler housing, wherein said droplet ejection cartridge comprises a medicament reservoir, a plurality of droplet ejection orifices which are at least fluidly interconnectable with said medicament reservoir and which are oriented to direct medicament droplets through said droplet ejection aperture of said droplet ejection cartridge housing, and at least one droplet ejection actuator.
- 29. An inhaler, as claimed in claim 27, further comprising:an airflow conduit assembly which is interconnected with said inhaler housing, wherein each said airflow passageway extends through said airflow conduit assembly, and wherein an inlet end of said mouthpiece is fluidly interconnectable with said airflow conduit assembly.
- 30. An inhaler, as claimed in claim 29, wherein:said airflow conduit assembly comprises a first section, wherein said first section is divergent when progressing in a direction which is at least generally toward said first air inlet port and away from said mouthpiece when interconnected with said airflow conduit assembly, and wherein said first section terminates at said first air inlet port.
- 31. An inhaler, as claimed in claim 30, wherein:a wall of said airflow conduit assembly which defines said first section is at least generally accurately-shaped relative to a reference axis which defines a longitudinal extent of said airflow conduit assembly.
- 32. An inhaler, as claimed in claim 30, wherein:said airflow conduit assembly further comprises a plenum, wherein said first air inlet port fluidly interconnects said plenum and said first section, with said first section thereby being disposed between said plenum and said mouthpiece when interconnected with said airflow conduit assembly, and wherein said plenum comprises a second air inlet port through which air may be drawn into said plenum and directed into said first section of said conduit assembly for provision to said mouthpiece when interconnected with said airflow conduit assembly.
- 33. An inhaler, as claimed in claim 29, wherein:said airflow conduit assembly comprises a plenum and an airflow conduit, wherein said first air inlet port fluidly interconnects said plenum and said airflow conduit, wherein said mouthpiece is fluidly interconnectable with an end of said airflow conduit which is opposite that which defines said first air inlet port, and wherein said plenum comprises a second air inlet port through which air may be drawn into said plenum and directed into said airflow conduit through said first air inlet port for provision to said mouthpiece when interconnected with said airflow conduit assembly.
- 34. An inhaler, as claimed in claim 33, wherein:an interior volume of said plenum is at least about 9,000 mm3.
- 35. An inhaler, as claimed in claim 33, further comprising:means for changing a size of said second air inlet port.
- 36. An inhaler, as claimed in claim 33, wherein:said first and second air inlet ports are offset.
- 37. An inhaler, as claimed in claim 29, wherein:said airflow conduit assembly is defined by a first diameter at a first location, wherein said airflow conduit assembly is defined by a second diameter at a second location which is spaced from said first location at least generally in a direction of said mouthpiece when interconnected with said airflow conduit assembly, wherein said airflow conduit assembly is defined by a third diameter at a third location which is spaced from said second location at least generally in a direction of said mouthpiece when interconnected with said airflow conduit assembly, wherein said first diameter is greater than said second diameter, and wherein said third diameter is greater than each of said first and second diameters.
- 38. An inhaler, as claimed in claim 37, wherein:said inlet end of said mouthpiece is disposed opposite an outlet end of said mouthpiece, and wherein a size of said inlet end of said mouthpiece is greater than a size of said outlet end of said mouthpiece.
- 39. An inhaler, as claimed in claim 27, further comprising:an airflow passageway cover for said at least one airflow passageway when said mouthpiece is disconnected from said at least one airflow passageway.
- 40. An inhaler, as claimed in claim 39, further comprising:a tether which interconnects said inhaler housing and said airflow passageway cover.
- 41. An inhaler, comprising:a plenum which comprises a first air inlet port, wherein an interior volume of said plenum is at least about 9,000 mm3; an airflow conduit which is fluidly interconnected with said plenum and which comprises first and second longitudinally spaced ends, wherein said first end interfaces with said plenum, and wherein said first end of said airflow conduit is offset from said first air inlet port; a droplet ejection device which is at least fluidly interconnectable with said airflow conduit, wherein said droplet ejection device comprises a medicament reservoir, a plurality of droplet ejection orifices which are at least fluidly interconnectable with said medicament reservoir, and at least one droplet ejection actuator; and mouthpiece which is at least interconnectable with said second end of said airflow conduit.
- 42. An inhaler, as claimed in claim 41, further comprising:an inhaler housing which comprises a first droplet ejection cartridge aperture; and a droplet ejection cartridge housing which is interconnected with said inhaler housing, wherein said airflow conduit comprises at least one airflow passageway, wherein each said airflow passageway is directed around said droplet ejection cartridge housing, wherein said droplet election cartridge housing comprises a second droplet ejection cartridge aperture which is aligned with said first droplet election cartridge aperture of said inhaler housing, wherein said droplet ejection cartridge housing further comprises a droplet ejection aperture, and wherein said droplet ejection device comprises a droplet ejection cartridge which is removably disposed within said second droplet ejection cartridge aperture of said droplet ejection cartridge housing by passage through said first droplet ejection cartridge aperture of said inhaler housing.
- 43. An inhaler, as claimed in claim 41, wherein:said airflow conduit comprises a first section, wherein said first section is divergent when progressing in a direction which is at least generally toward said first air inlet port and away from said mouthpiece when interconnected with said airflow conduit, and wherein said first section terminates at said first end.
- 44. An inhaler, as claimed in claim 43, wherein:a wall of said airflow conduit which defines said first section is at least generally accurately-shaped relative to a reference axis which defines a longitudinal extent of said airflow conduit.
- 45. An inhaler, as claimed in claim 41, wherein:first air inlet port is located on a surface of said plenum that projects toward said airflow conduit.
- 46. An inhaler, as claimed in claim 41, further comprising:means for changing a size of said first air inlet port.
- 47. An inhaler, as claimed in claim 41, wherein:said airflow conduit is defined by a first diameter at a first location, wherein said airflow conduit is defined by a second diameter at a second location which is spaced from said first location at least generally in a direction of said mouthpiece when interconnected with said airflow conduit, wherein said airflow conduit is defined by a third diameter at a third location which is spaced from said second location at least generally in a direction of said mouthpiece when interconnected with said airflow conduit, wherein said first diameter is greater than said second diameter, and wherein said third diameter is greater than each of said first and second diameters.
- 48. An inhaler, as claimed in claim 41, wherein:said mouthpiece comprises an inlet end and an outlet end which may be inserted into a mouth of a user of said inhaler, wherein said inlet end of said mouthpiece interfaces with said airflow conduit when said mouthpiece is interconnected with said airflow conduit, and wherein a size of said inlet end of said mouthpiece is greater than a size of said outlet end of said mouthpiece.
- 49. An inhaler, as claimed in claim 41, wherein:said mouthpiece is detachably interconnectable with said inhaler at each of first and second locations which are disposed in spaced relation, wherein said mouthpiece is fluidly interconnected with said airflow conduit when said mouthpiece is interconnected with said inhaler at said first location whereby having said mouthpiece interconnected with said inhaler at said first location provides for medicament delivery operations, and wherein said mouthpiece is fluidly disconnected from said airflow conduit when said mouthpiece is interconnected with said inhaler at said second location whereby having said mouthpiece interconnected with said inhaler at said second location provides for storage of said mouthpiece between uses of said inhaler for medicament delivery operations.
- 50. An inhaler, as claimed in claim 49, further comprising:an airflow passageway cover for said at least one airflow passageway when said mouthpiece is disconnected from said airflow conduit.
- 51. An inhaler, as claimed in claim 50, further comprising:a tether which interconnects said inhaler housing and said airflow passageway cover.
- 52. An inhaler, comprising:an airflow conduit assembly which comprises a first air inlet and a first air outlet and at least one airflow passageway which extends between said first air inlet and said first air outlet; a droplet ejection cartridge housing which comprises first, second, third, and fourth sides, wherein said first and second sides are disposed opposite of each other, wherein said third and fourth sides are disposed opposite of each other, wherein at least part of said droplet ejection cartridge housing is disposed within said airflow conduit assembly, wherein a first space between said first side of said droplet ejection device housing and an interior surface of said airflow conduit assembly defines a first airflow passageway, wherein a second space between said second side of said droplet ejection device housing and said interior surface of said airflow conduit assembly defines a second airflow passageway, wherein said at least one airflow passageway comprises said first and second airflow passageways, and wherein each said airflow passageway extends past said droplet ejection cartridge housing other than between said third side of said droplet ejection cartridge housing and said interior surface of said airflow conduit assembly and other than between said fourth side of said droplet ejection cartridge housing and said interior surface of said airflow conduit assembly; a droplet ejection cartridge disposed within said droplet ejection cartridge housing, wherein said droplet ejection cartridge comprises a medicament reservoir, a plurality of droplet ejection orifices which are at least fluidly interconnectable with said medicament reservoir, and at least one droplet ejection actuator; and a mouthpiece which is at least fluidly interconnectable with said first outlet port of said airflow conduit assembly.
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