The present disclosure relates to an injection nozzle and a combustion device.
A gas turbine system that combusts fuel in a combustor to obtain power has been used. As the gas turbine system, for example, there exists a gas turbine system that uses a fuel injection nozzle configured to premix fuel with air and inject it into a combustor, as disclosed in Patent Literature 1. Through premixing of the fuel with sufficient air to perform lean combustion, emission of NOx is suppressed.
In a fuel injection nozzle described in Patent Literature 1, a fuel passage for allowing fuel to flow therethrough and an air passage for allowing air to flow therethrough are formed by assembling a plurality of members. However, for example, when the plurality of members are assembled to form the fuel passage, due to machining inaccuracy, assembly errors, or the like, the fuel sometimes flows through the fuel passage unevenly, resulting in deteriorated combustibility in a combustor.
An object of the present disclosure is to provide an injection nozzle and a combustion device capable of improving combustibility.
In order to achieve the above-mentioned object, according to the present disclosure, there is provided an injection nozzle, including: an inner wall having a cylindrical shape; an outer wall having a cylindrical shape and being formed integrally with the inner wall through intermediation of a connection portion; a fuel passage having an annular shape and being formed between the inner wall and the outer wall; and an inner air passage formed on an inner side of the inner wall.
The injection nozzle may include a swirling portion that is formed integrally with at least one of the inner wall and the outer wall and arranged in the fuel passage obliquely to a circumferential direction of the inner wall and the outer wall.
The injection nozzle may include a swirling blade that is formed integrally with the inner wall and arranged in the inner air passage obliquely to the circumferential direction of the inner wall.
The injection nozzle may include: a shaft portion arranged on a center axis of the inner air passage and formed integrally with the swirling blade; a distribution portion formed inside the shaft portion; and a fuel communication passage formed inside the swirling blade and allowing communication between the distribution portion and the fuel passage.
The injection nozzle may include: an air supply passage connected to the inner air passage and extending tangentially to the inner air passage; and a fuel communication passage that is formed so as to separate from the air supply passage in the circumferential direction, and communicates with the fuel passage.
In order to achieve the above-mentioned object, according to the present disclosure, the combustion device includes the above-mentioned injection nozzle.
According to the present disclosure, combustibility can be improved.
Now, with reference to the attached drawings, an embodiment of the present disclosure is described. The dimensions, materials, and other specific numerical values represented in the embodiment are merely examples used for facilitating the understanding of the disclosure, and do not limit the present disclosure unless otherwise particularly noted. Elements having substantially the same functions and configurations herein and in the drawings are denoted by the same reference symbols to omit redundant descriptions thereof. Further, illustration of elements with no direct relationship to the present disclosure is omitted.
Of the gas turbine system 1, the combustor 13, the injection nozzle mechanism 14, the fuel tank 15, and the flow rate control valve 16 are included in a combustion device 10.
The turbocharger 11 includes a compressor 11a and a turbine 11b. The compressor 11a and the turbine 11b rotate integrally. The compressor 11a and the turbine 11b are coupled by a shaft.
The compressor 11a is provided in an intake flow passage 21 connected to the combustor 13. Air to be supplied to the combustor 13 flows through the intake flow passage 21. An intake port (not shown) is formed at an upstream-side end portion of the intake flow passage 21. The intake port allows air to be introduced from an outside. The air introduced through the intake port passes through the compressor 11a and is sent to the combustor 13. The compressor 11a compresses the air and discharges the compressed air to a downstream side.
The turbine 11b is provided in an exhaust flow passage 22 connected to the combustor 13. An exhaust gas discharged from the combustor 13 flows through the exhaust flow passage 22. An exhaust port (not shown) is formed at a downstream-side end portion of the exhaust flow passage 22. The exhaust port allows the exhaust gas to be discharged to the outside. The exhaust gas discharged from the combustor 13 passes through the turbine 11b and is sent to the exhaust port. The turbine 11b is rotated by the exhaust gas to generate rotational power.
The power generator 12 is connected to the turbocharger 11. The power generator 12 generates electric power with use of the rotational power generated by the turbocharger 11.
The combustor 13 includes a casing 13a, a liner 13b, and a combustion chamber 13c. The casing 13a has a substantially cylindrical shape. The liner 13b is provided inside the casing 13a. The liner 13b has a substantially cylindrical shape. The liner 13b is arranged coaxially with the casing 13a. The combustion chamber 13c is formed inside the liner 13b. That is, an interior space of the liner 13b corresponds to the combustion chamber 13c. The combustion chamber 13c is a space having a substantially cylindrical shape. The exhaust flow passage 22 is connected to the combustion chamber 13c.
As described later, fuel and air are supplied into the combustion chamber 13c. In the combustion chamber 13c, a gas mixture of fuel and air is subjected to combustion. An exhaust gas generated as a result of combustion in the combustion chamber 13c is discharged to the exhaust flow passage 22. A space S is defined between an inner surface of the casing 13a and an outer surface of the liner 13b. The intake flow passage 21 is connected to the space S. Air is fed into the space S from the compressor 11a via the intake flow passage 21. An opening is formed in an end portion (left end portion in
The injection nozzle mechanism 14 is provided on the plate P. The plate P retains the injection nozzle mechanism 14. An opening is formed in a center of the plate P. A gas mixture of fuel and air to be injected from the injection nozzle mechanism 14 is introduced into the combustion chamber 13c through the opening of the plate P. The injection nozzle mechanism 14 includes an injection nozzle 100 and a fuel supply pipe 150.
The inner wall 101, the first outer wall 102, and the second outer wall 103 are each formed into a cylindrical shape. However, the present disclosure is not limited thereto, and the inner wall 101, the first outer wall 102, and the second outer wall 103 may be formed into, for example, a truncated cone shape. Further, the inner wall 101, the first outer wall 102, and the second outer wall 103 may have an inclined shape inclined in a direction in which a part of the cylinder comes close to or separates away from a center axis. Thus, the inner wall 101, the first outer wall 102, and the second outer wall 103 may have such an inclined shape that at least a part of the cylinder is inclined along a center axis direction. The inner wall 101, the first outer wall 102, and the second outer wall 103 separate from each other in a radial direction. The inner wall 101 is arranged radially inward of the first outer wall 102 and the second outer wall 103. The first outer wall 102 is arranged between the inner wall 101 and the second outer wall 103, and is arranged radially outward of the inner wall 101 and radially inward of the second outer wall 103. The second outer wall 103 is arranged radially outward of the inner wall 101 and the first outer wall 102. The second outer wall 103 is connected to the plate P (see
The inner air passage 104 is formed by an inner peripheral surface of the inner wall 101. An air inlet 104a is formed at one end of the inner air passage 104, and an air outlet 104b is formed at another end thereof. The air inlet 104a communicates with the space S (see
The shaft portion 105 is formed into a substantially cylindrical shape. The shaft portion 105 is arranged on the center axis of the inner air passage 104. The plurality of inner swirling blades 106 are provided on an outer peripheral surface of the shaft portion 105 so as to separate from each other in a circumferential direction. The plurality of inner swirling blades 106 are arranged at equal intervals in the circumferential direction of the shaft portion 105. The inner swirling blades 106 are connected to the outer peripheral surface of the shaft portion 105 and the inner peripheral surface of the inner wall 101. The inner swirling blades 106 are arranged in the inner air passage 104 obliquely to the circumferential direction of the inner wall 101 and the shaft portion 105. The inner swirling blades 106 swirl the air in a clockwise or counterclockwise direction about the center axis of the inner air passage 104.
The connection portion 107 connects the inner wall 101 and the first outer wall 102 to each other. The connection portion 107 is provided on a side of the inner wall 101 including the air inlet 104a, and connects the inner wall 101 and the first outer wall 102 to each other.
The fuel passage 108 is formed between the inner wall 101 and the first outer wall 102. The fuel passage 108 is formed into an annular shape. At one end of the fuel passage 108, a fuel communication passage 108a is connected to a part of the fuel passage 108 in the circumferential direction, and at another end thereof, a fuel discharge port 108b is formed. The fuel flows through the fuel passage 108 from the fuel communication passage 108a toward the fuel discharge port 108b. The resistance portion 109 and the swirling portion 110 are provided in the fuel passage 108.
The resistance portion 109 is provided upstream of the swirling portion 110. However, the present disclosure is not limited thereto, and the resistance portion 109 may be provided downstream of the swirling portion 110. The resistance portion 109 is, for example, a protrusion formed over an entire circumference of an outer peripheral surface of the inner wall 101 and protruding radially from the outer peripheral surface of the inner wall 101 toward an inner peripheral surface of the first outer wall 102. A gap is defined between the resistance portion 109 and the inner peripheral surface of the first outer wall 102 so as to allow the fuel to flow therethrough. Owing to the resistance portion 109, a flow rate of the fuel flowing in the fuel passage 108 can be made uniform in the circumferential direction.
However, the present disclosure is not limited thereto, and the resistance portion 109 may be a protrusion formed over the entire circumference of the inner peripheral surface of the first outer wall 102 and protruding radially from the inner peripheral surface of the first outer wall 102 toward the outer peripheral surface of the inner wall 101. Further, a pair of resistance portions 109 may be formed over the entire circumference of the outer peripheral surface of the inner wall 101 and the entire circumference of the inner peripheral surface of the first outer wall 102. The pair of resistance portions 109 are, for example, protrusions that are arranged to be opposed to each other in the radial direction and protrude in directions of approaching each other. Thus, the resistance portion 109 is a protrusion that is formed on at least one of the inner wall 101 and the first outer wall 102 and reduces a cross-sectional area of the flow passage of the fuel passage 108. The resistance portion 109 is not limited to a protrusion, and may be, for example, a slit formed in at least one of the outer peripheral surface of the inner wall 101 and the inner peripheral surface of the first outer wall 102. A plurality of slits may be formed so as to separate from each other in the circumferential direction. Further, the resistance portion 109 may be a hole, such as an orifice, formed between the inner wall 101 and the first outer wall 102. A plurality of holes may be formed so as to separate from each other in the circumferential direction.
The swirling portion 110 is formed on, for example, the inner wall 101, and at least a part of the swirling portion 110 is arranged obliquely to the circumferential direction of the inner wall 101. Owing to oblique arrangement of the swirling portion 110, the fuel can be swirled in a clockwise or counterclockwise direction about the center axis of the inner air passage 104. However, the present disclosure is not limited thereto, and the swirling portion 110 may be formed on the first outer wall 102 or on both the inner wall 101 and the first outer wall 102. That is, the swirling portion 110 may be formed on at least one of the inner wall 101 and the first outer wall 102, and may be arranged in the fuel passage 108 obliquely to the circumferential direction of the inner wall 101 and the first outer wall 102.
The outer air passage 111 is formed between an inner peripheral surface of the second outer wall 103 and an outer peripheral surface of the first outer wall 102. The outer air passage 111 has an annular shape. An air inlet 111a is formed at one end of the outer air passage 111, and an injection port 111b is formed at another end thereof. The air inlet 111a communicates with the space S into which the air is fed from the compressor 11a. The air flows through the outer air passage 111 from the air inlet 111a toward the injection port 111b. In the outer air passage 111, the outer swirling blades 112 are provided.
The plurality of outer swirling blades 112 are provided on the outer peripheral surface of the first outer wall 102 so as to separate from each other in the circumferential direction. The plurality of outer swirling blades 112 are arranged at equal intervals in the circumferential direction of the first outer wall 102. The outer swirling blades 112 are connected to the outer peripheral surface of the first outer wall 102 and the inner peripheral surface of the second outer wall 103. The outer swirling blades 112 swirl the air in a clockwise or counterclockwise direction about the center axis of the outer air passage 111.
The fuel supply pipe 150 is connected at one end to the connection portion 107 and the outer peripheral surface of the first outer wall 102, and connected at another end to a flow passage 24 (see
Returning to
Returning to
Here, the air flowing through the inner air passage 104 is swirled by the inner swirling blades 106, and the fuel flowing through the fuel passage 108 is swirled by the swirling portion 110. When the swirling air and fuel merge with each other, a shear force atomizes the fuel and accelerates mixing of the air and the fuel. In the present embodiment, a swirling direction of the air caused by the inner swirling blades 106 and a swirling direction of the fuel caused by the swirling portion 110 are the same direction. However, the present disclosure is not limited thereto, and the swirling direction of the air caused by the inner swirling blades 106 and the swirling direction of the fuel caused by the swirling portion 110 may be directions opposite to each other.
The gas mixture of air and fuel is discharged from a gas mixture injection port 102a of the first outer wall 102 and flows into the outer air passage 111 of the second outer wall 103. The gas mixture discharged from the gas mixture injection port 102a merges with the air having flowed through the outer air passage 111, and is mixed therewith.
Here, the air flowing through the outer air passage 111 is swirled by the outer swirling blades 112. When the swirling air and the gas mixture merge with each other, a shear force atomizes the fuel and accelerates mixing of the air and the gas mixture. In the present embodiment, the swirling direction of the air caused by the outer swirling blades 112, the swirling direction of the air caused by the inner swirling blades 106, and the swirling direction of the fuel caused by the swirling portion 110 are the same direction. However, the present disclosure is not limited thereto, and the swirling direction of the air caused by the outer swirling blades 112 and the swirling direction of the air caused by the inner swirling blades 106 or the swirling direction of the fuel caused by the swirling portion 110 may be directions opposite to each other. The gas mixture mixed in the second outer wall 103 is injected from the injection port 111b into the combustion chamber 13c.
When the inner wall, the outer walls, the connection portion, and the like, which form the injection nozzle, are formed of separate members and each member is assembled to form the injection nozzle, the fuel may flow through the fuel passage unevenly or the fuel may leak from gaps between the plurality of members due to machining inaccuracy, assembly errors, or the like. When the fuel flows through the fuel passage unevenly, combustibility in the combustor may deteriorate.
Accordingly, in the present embodiment, parts forming the injection nozzle 100 are integrally formed. Specifically, the inner wall 101, the first outer wall 102, the second outer wall 103, the shaft portion 105, the inner swirling blades 106, the connection portion 107, the resistance portion 109, the swirling portion 110, and the outer swirling blades 112 are integrally formed by additive manufacturing technology.
Through integral forming of parts forming the injection nozzle 100 by the additive manufacturing technology, it is possible to prevent the fuel from flowing through the fuel passage unevenly and the fuel from leaking from gaps between the plurality of members due to machining inaccuracy, assembly errors, or the like.
Specifically, the inner wall 101 and the first outer wall 102 are integrally formed. Thus, a gap between the inner wall 101 and the first outer wall 102 can be eliminated, thereby being capable of preventing fuel leakage. Further, no machining or assembly is required. Thus, a radial width of the fuel passage 108 can be made uniform over the entire circumference. That is, it is possible to reduce eccentricity between the center axis of the inner wall 101 having a cylindrical shape and the center axis of the first outer wall 102 having a cylindrical shape, which is caused by assembly. As a result, the flow rate of the fuel can be made uniform in the circumferential direction of the fuel passage 108, thereby being capable of improving the combustibility in the combustion chamber 13c.
Further, the resistance portion 109 is formed integrally with the inner wall 101 or the first outer wall 102. Thus, influences of machining inaccuracy and assembly errors are eliminated, thereby being capable of making the flow rate of the fuel flowing through the fuel passage 108 uniform in the circumferential direction. In addition, the swirling portion 110 is formed integrally with the inner wall 101 or the first outer wall 102. Thus, influences of machining inaccuracy and assembly errors are eliminated, thereby being capable of making the swirling flow of the fuel uniform in the circumferential direction. Similarly, the inner swirling blades 106 are formed integrally with the inner wall 101, and the outer swirling blades 112 are formed integrally with the first outer wall 102. Thus, influences of machining inaccuracy and assembly errors are eliminated, thereby being capable of making the swirling flow of the air uniform in the circumferential direction.
In the first modification example, the inner wall 101, the first outer wall 102, the second outer wall 103, the shaft portion 105, the inner swirling blades 106, the connection portion 107, the resistance portion 109, the swirling portion 110, and the outer swirling blades 112 are integrally formed by the additive manufacturing technology. At this time, the fuel communication passages 208a and the distribution portion 210 are formed in the inner swirling blades 106 and the shaft portion 105, respectively.
The distribution portion 210 is formed inside the shaft portion 105, and is an internal space into which the fuel is supplied. The fuel supply pipe 150 is connected to the shaft portion 105. The fuel supply passage 160 of the fuel supply pipe 150 is connected to the distribution portion 210. The distribution portion 210 communicates with the fuel supply passage 160. The plurality of fuel communication passages 208a are connected to the distribution portion 210. The fuel communication passages 208a each have the same shape and size. One fuel communication passage 208a is formed inside one inner swirling blade 106. Each fuel communication passage 208a is connected at one end to the distribution portion 210, and connected at another end to the fuel passage 108.
The fuel having passed through the fuel supply passage 160 of the fuel supply pipe 150 is supplied to the distribution portion 210. The distribution portion 210 evenly distributes the fuel that is supplied from the fuel supply passage 160 to each of the fuel communication passages 208a. The fuel communication passages 208a supply the fuel that is distributed by the distribution portion 210 to the fuel passage 108. The plurality of inner swirling blades 106 are arranged at equal intervals in the circumferential direction of the shaft portion 105, and thus the plurality of fuel communication passages 208a can supply the fuel evenly over the entire circumference of the fuel passage 108.
According to the first modification example, the fuel communication passages 208a are formed in the inner swirling blades 106. Thus, the injection nozzle 200 can be downsized as compared to that according to the above-mentioned embodiment. Further, the fuel supply pipe 150 is connected to the shaft portion 105 but is not connected to the outer peripheral surface of the first outer wall 102. Thus, for example, inhibition of air flow into the outer air passage 111 by the fuel supply pipe 150 can be reduced.
In the second modification example, the inner wall 101, the first outer wall 102, the second outer wall 103, the shaft portion 105, the connection portion 107, the resistance portion 109, the swirling portion 110, and the outer swirling blades 112 are integrally formed by the additive manufacturing technology. At this time, the plurality of air supply passages 310, the plurality of fuel communication passages 308a, and the distribution portion 320 are formed in the connection portion 107.
Each air supply passage 310 is connected at one end to an outer edge portion of the inner air passage 104, and is open at another end in an outer peripheral surface of the connection portion 107 or the first outer wall 102. The air supply passages 310 communicate with the space S (see
The distribution portion 320 is formed inside the connection portion 107, and is an internal space into which the fuel is supplied. The fuel supply pipe 150 is connected to the connection portion 107. The fuel supply passage 160 of the fuel supply pipe 150 is connected to the distribution portion 320. The distribution portion 320 communicates with the fuel supply passage 160. The plurality of fuel communication passages 308a are connected to the distribution portion 320. The plurality of fuel communication passages 308a are formed in the connection portion 107, and are formed so as to separate from each other in the circumferential direction of the inner air passage 104 as illustrated in
Each fuel communication passage 308a is connected at one end to the distribution portion 320, and connected at another end to the fuel passage 108. Each fuel communication passage 308a extends along the center axis direction of the inner wall 101 and the first outer wall 102 from the distribution portion 320 toward the fuel passage 108. As illustrated in
The fuel having passed through the fuel supply passage 160 of the fuel supply pipe 150 is supplied to the distribution portion 320. The distribution portion 320 evenly distributes the fuel that is supplied from the fuel supply passage 160 to each of the fuel communication passages 308a. The fuel communication passages 308a supply the fuel that is distributed by the distribution portion 320 to the fuel passage 108. The plurality of fuel communication passages 308a are arranged at equal intervals in the circumferential direction of the inner air passage 104, and thus the plurality of fuel communication passages 308a can supply the fuel evenly over the entire circumference of the fuel passage 108.
According to the second modification example, the plurality of air supply passages 310 extending tangentially to the inner air passage 104 are provided, and thus a swirl angle of the swirling flow of the air can be increased as compared to the case in which the inner swirling blades 106 are provided as in the above-mentioned embodiment and the first modification example. This is because in additive manufacturing, there is a limit to an inclination angle of the inner swirling blades 106 with respect to the center axis direction of the shaft portion 105 in the above-mentioned embodiment, and it is difficult to increase the inclination angle of the inner swirling blades 106 beyond a predetermined angle or more. In the second modification example, the air supply passages 310 extending tangentially to the inner air passage 104 are formed in parallel to directions orthogonal to the center axis direction of the shaft portion 105, and hence the swirl angle of the swirling flow of the air in the inner air passage 104 can be increased as compared to that in the above-mentioned embodiment.
Further, the fuel supply pipe 150 is not connected to the outer peripheral surface of the first outer wall 102. Thus, for example, inhibition of air flow into the outer air passage 111 by the fuel supply pipe 150 can be reduced.
An embodiment of the present disclosure has been described above with reference to the attached drawings, but, needless to say, the present disclosure is not limited to the above-mentioned embodiment. It is apparent that those skilled in the art may arrive at various alterations and modifications within the scope of claims, and those examples are construed as naturally falling within the technical scope of the present disclosure.
There has been described above the example in which the rotational power generated by the turbocharger 11 is used as energy for driving the power generator 12 in the gas turbine system 1. However, the present disclosure is not limited thereto. For example, the combustion device 10 in the gas turbine system 1 may be applied to other combustion devices, such as a jet engine and an industrial furnace. Further, in the gas turbine system 1, the rotational power generated by the turbocharger 11 may be used for other purposes (e.g., for driving a moving object such as a ship).
In the embodiment, the first modification example, and the second modification example described above, description has been given of the example of providing the resistance portion 109 and the swirling portion 110 in the fuel passage 108. However, the resistance portion 109 and the swirling portion 110 are not essential components, and it is not always required that the resistance portion 109 and the swirling portion 110 be provided in the fuel passage 108.
In the above-mentioned embodiment, description has been given of the example of providing the shaft portion 105 and the inner swirling blades 106 in the inner air passage 104. However, in the above-mentioned embodiment, the shaft portion 105 and the inner swirling blades 106 are not essential components, and it is not always required that the shaft portion 105 and the inner swirling blades 106 be provided in the inner air passage 104.
In the embodiment, the first modification example, and the second modification example described above, description has been given of the example of providing the outer swirling blades 112 in the outer air passage 111. However, the outer swirling blades 112 are not essential components, and it is not always required that the outer swirling blades 112 be provided in the outer air passage 111.
Number | Date | Country | Kind |
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2022-017901 | Feb 2022 | JP | national |
This application is a continuation application of International Application No. PCT/JP2022/042902, filed on Nov. 18, 2022, which claims priority to Japanese Patent Application No. 2022-017901 filed on Feb. 8, 2022, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2022/042902 | Nov 2022 | WO |
Child | 18776600 | US |