The invention relates to a mounting system for injection systems, in particular fuel injection systems, for connecting a metering valve to a fluid-conveying component; and to an injection system having such a mounting system. The invention relates in particular to the field of fuel injection systems for mixture-compressing spark-ignited internal combustion engines.
German Published Patent Application No. 10 2013 200 993 discloses a fuel injection system having a fuel-conveying component, a fuel injection valve, and a mounting system. In the known mounting system, a receiving space, in which a fuel fitting of the fuel injection valve is disposed, is provided inside a cup of the fuel-conveying component. An internal collar is configured on the cup. Also provided is an elastically deformable element that is braced against the internal collar. The fuel fitting is then braced via the elastically deformable element. Mounting of the fuel injection valve on the fuel-conveying component is thereby possible, a reduction in noise being possible as a result of targeted decoupling.
Reducing engine noise is important nowadays not only in terms of noise perceptible in the vehicle interior. In the context of a sales discussion, certain engine noises can be perceived by a customer as undesirable when the engine is idling, especially with the hood open. This relates in particular to metallic transitions in the context of the fuel injection valve mounting system. It can furthermore be assumed that as fuel injection pressure increases, such undesired noises will be at least subjectively perceived to be louder.
The mounting system according to the present invention, and the injection system, have the advantage that improved mounting of the metering valve on the fluid-conveying component is made possible. In particular, improved installation at least with reference to suitable application instances can be achieved.
The mounting system and the injection system are suitable especially for applications for fuel injection, in particular direct gasoline injection. The fluid-conveying component is then embodied as a fuel-conveying component. The metering valve is then embodied as a fuel injection valve. The advantages and refinements described with reference to these preferred applications can, however, also correspondingly be utilized generally in a mounting system for injection systems and in injection systems.
The fuel-conveying component is preferably embodied for that purpose as a fuel distributor, in particular as a fuel distributor bar. A fuel distributor of this kind can serve on the one hand to distribute fuel to several fuel injection valves, in particular high-pressure injection valves. On the other hand, the fuel distributor can serve as a common fuel reservoir for the fuel injection valves. The fuel injection valves are then preferably connected to the fuel distributor via corresponding mounting systems. During operation, the fuel injection valves then inject the fuel necessary for the combustion operation, at high pressure, into the respective combustion chamber. The fuel is compressed via a high-pressure pump and delivered into the fuel distributor in quantitatively controlled fashion via a high-pressure conduit.
The support part disposed on the connector piece is preferably embodied as a separate support part that can be connected in suitable fashion to the connector piece of the injection valve. In principle, the support part can also be a constituent of the connector piece. The connector piece is thus not necessarily a constituent of a mounting system according to the present invention. In particular, a mounting system according to the present invention can, if applicable, also be manufactured and marketed separately from the fuel injection valve. The connector body can be a constituent of the fuel-conveying component. In particular, the connector body can be configured as a cup of a fuel distributor. The connector body can, however, also be connected at a later time to a base body of a fuel distributor, for example by welding. A mounting system according to the present invention can thus, if applicable, also be manufactured and marketed independently of such further components, in particular a base body, of the fuel-conveying component.
With an advantageous refinement, the bracing can be implemented particularly advantageously in particular with reference to compensation for positional tolerances of the installed fuel injection valve. Compensation for positional errors with reference to an ideal position of the fuel injection valve is thereby made possible, at least in the context of installation, by way of a radial movability of the abutment body and pivotability of the fuel injection valve on the spherical abutment surface of the abutment body. The fuel injection valve, which in the installed state is on the one hand mounted on the connector body and on the other hand, for example, inserted into a cylinder-head orifice, can thereby be installed with no stress or at least with reduced stress.
In a possible embodiment, it is advantageous that the support part has a spherical support surface; that a spherical abutment surface that faces toward the spherical support surface of the support part is provided; and that the decoupling element is disposed between the spherical support surface of the support part and the spherical abutment surface of the abutment body.
The abutment body is preferably configured so that its spherical abutment surface is part of a sphere surface or part of a surface of a sphere segment. The spherical support surface is correspondingly embodied respectively as part of a sphere surface or as part of a surface of a sphere segment. The decoupling element preferably abuts at least largely against the entire spherical abutment surface of the fastening body and/or at least largely against the entire spherical support surface of the support part.
In a possible embodiment, it is advantageous that the decoupling element abuts in the installed state at least substantially with full coverage against the spherical support surface of the support part and/or at least substantially with full coverage against the spherical abutment surface. Local mechanical loads are thereby reduced. Improved geometric alignment and bracing in different spatial directions can furthermore be achieved. In particular, advantageous alignment and bracing of the fuel injection valve with reference to a longitudinal axis predefined by the connector body can be enabled. This also results in improved positioning of the fuel injection valve in, for example, a cylinder orifice of the internal combustion engine.
The advantage thereby obtained is that mechanical transitions, in particular metal-on-metal, can be avoided a priori. The result obtained thereby can be in particular that a direct transfer path between the fuel injection valve and a fuel distributor is absent. A further result that can be obtained by way of the mounting system is that a direct transfer path between the fuel injection valve and a cylinder head is absent. Fastening means between the fuel injection valve and the cylinder head, for example bolts that are inserted into elastic bearing bushings for noise insulation, can thereby also be absent.
Advantageously, in an advantageous embodiment, fastening body segments, in particular fastening body halves, of a segmented fastening body are installed radially, i.e. perpendicularly to a longitudinal axis of the connector body, upon installation. Also possible, however, is installation along the longitudinal axis, i.e. in the joining direction of the connector piece of the fuel injection valve.
A further refinement has the advantage that the fastening body, which is assembled from two or more fastening body segments, in particular two fastening body halves, is held together via the retaining element. In a preferred embodiment of the fastening body segments, the retaining element, preferably configured as a fastening ring, needs to absorb only small forces. That is the case in particular when each of the fastening body segments is refined, since forces acting in particular along the longitudinal axis are then absorbed by way of the positive engagement of the respective fastening body segment with the connector body. Stress on the fastening ring can thus be at least largely relieved.
A further refinement has the advantage of enabling a compact configuration of a fastening body segment and at the same time, if applicable, disposition of the surrounding depression in only those fastening body segments which make up the fastening body. With such an embodiment, insertion of the tenon into the groove, which preferably occurs radially with respect to the longitudinal axis, can furthermore be limited by a stop on the connector body, thus resulting in a defined installation position for the fastening body segment. Absorption of transverse forces in the installed state can then also be effected by way of the positive engagement. It is thereby possible to at least largely relieve stresses, with reference to forces necessary during operation for retaining the fuel injection valve, on a retaining element, in particular a fastening ring, that may be provided.
A further embodiment is additionally or alternatively advantageous. With such an embodiment it is possible in particular to achieve securing of the mounting body and if applicable also of mounting body segments, with respect to a load acting along the longitudinal axis relative to the connector body.
It is advantageous that the decoupling element is configured as part of a hollow sphere, in particular as a perforated hollow sphere cap. With this refinement, in particular, an at least approximately constant thickness of the decoupling element in the unloaded state can be defined.
It is advantageous that the decoupling element is constituted at least partly from an elastic material. With this configuration of the decoupling element it is advantageous in particular if the decoupling element is constituted at least partly from at least one elastomer. The decoupling element can be shaped at least partly as a net-shape shaped part, in particular as a plastic injection-molded part, a thermoplastic elastomer part, a natural rubber part, or a synthetic rubber part, and/or can be cut out from a strip- or plate-shaped precursor material and/or shaped in another manner.
Additionally or alternatively, the decoupling element can be constituted at least partly from a thermoplastic material or a curable plastic material. In particular, the decoupling element can advantageously have a layered structure, in particular a sandwich structure. It is particularly advantageous that the decoupling element has a layered structure, in particular a sandwich structure, having at least one elastic intermediate layer. A layered structure is not necessarily limited in this context to two or three layers. A layered structure in which an elastic layer is located between two non-elastic layers is nevertheless advantageous.
It is advantageous that the decoupling element has a first outer layer that is embodied as a metallic layer or as an at least substantially inelastic plastic layer, and a second outer layer that is embodied as a metallic layer or as an at least substantially inelastic plastic layer; and that the elastic intermediate layer is disposed between the first outer layer and the second outer layer. This refinement has the particular advantage that both good robustness and an advantageous damping effect can be achieved.
It is advantageous that the decoupling element is configured as a metallic spring element. This refinement has the advantage that a solid and robust configuration of the decoupling element is possible.
In a possible embodiment, it is conceivable for the fastening body to be embodied as a deep-drawn fastening body. Simple installation of the fuel injection valve can thereby be enabled. Upon insertion of the connector piece of the fuel injection valve into the receiving space of the connector body, the fastening body can also be joined to the connector body and then immobilized in simple fashion. Fastening of the connector piece onto the connector body of the component is thereby effected. Together with the fuel pressure that acts during operation, reliable immobilization of the fuel injection valve is then produced because forces acting on the connector piece by way of the fuel pressure are absorbed via the fastening body connected to the connector body. According to this refinement, the fastening body can be embodied as a deep-drawn part.
Connector piece 5 is inserted at least partly into receiving space 9 of connector body 8. Fuel sealing is ensured in this context by way of a sealing ring 10.
A fastening body 11, which serves for fastening of an abutment body 16, is also installed. A spherical abutment surface 12 (
In the installed state, a decoupling element 15 is disposed between spherical abutment surface 12 of fastening body 11 and spherical support surface 14 of support part 13. Decoupling element 15 preferably abuts substantially against the entire spherical abutment surface 12 and/or at least substantially against the entire spherical support surface 14, so that at least substantially full-coverage abutment of decoupling element 15 on both sides, respectively against spherical abutment surface 12 or spherical support surface 14, is produced.
Abutment body 16 is disposed in fastening body 11 in such a way that at least upon installation, a certain movability of abutment body 16 in a radial direction 110 with respect to a longitudinal axis 20 of receiving space 9 is made possible. This makes possible, especially upon installation, a positional compensation that serves to compensate for positional errors. Configuring decoupled bracing via decoupling element 15 furthermore ensures, at least upon installation, a certain tilting of an alignment of fuel injection valve 3 with reference to longitudinal axis 20, as illustrated in
In the installed state, fuel injection valve 3 is then aligned with reference to longitudinal axis 20, predefined by connector body 8, of receiving space 9. Reliable positioning of fuel injection valve 3 in a cylinder-head orifice can correspondingly be accomplished, for example. Mounting system 2 makes additional fastening or bracing (by way of a metallic contact) of fuel injection valve 3 against the cylinder head superfluous. Transfer of vibrations between fuel injection valve 3 and the cylinder head is thereby, in particular, avoided. Insulation of fuel injection valve 3 from connector body 8 and thus from fuel-conveying component 4 is furthermore provided by decoupling element 15. This reduces or prevents, in particular, the transmission of solid-borne sound.
Several possibilities therefore exist for configuring a decoupling element 15 in terms of the respective application instance. A layered structure having two or more layers, one of which is described with reference to
In this exemplifying embodiment, cutouts 72, 73 are embodied on fastening tongues 66, 67. As a result, top ends 70, 71 are embodied on webs 70′, 71′. The configuration and manner of operation of mounting system 2 are also described in further detail below with reference to
Lug 74 has a bevel 75. Upon installation, fastening body 11 is fitted onto connector body 8 along longitudinal axis 20, in which context top end 71 or web 71′ of fastening tongue 67 slides along bevel 75 and causes fastening tongue 67 to spread out. A spreading of fastening tongue 66 correspondingly occurs. When the predefined installation position has been reached, fastening tongue 67 then springs back and lug 74 engages into cutout 73, as depicted schematically in
An advantageous capability is thereby created for configuring fastening body 11 in part as an elastically deformable fastening body 11. Fastening body 11 is configured in such a way that it is connectable to connector body 8 by way of a snap connection 76 that is described in particular with reference to fastening tongue 67 and lug 64.
Variants in terms of the embodiment of snap connection 76 are also conceivable in this context. For example, a different number of fastening tongues 66, 67 can be provided.
As depicted in
If applicable, individual components, in particular support part 13, decoupling element 15, and abutment body 16 as well as fastening body 11, can be preinstalled on connector piece 5 of fuel injection valve 3. This makes possible simple installation on component 4, in which three-dimensional alignment, in particular along longitudinal axis 20, and immobilization on component 4, are advantageously possible. A sealing test can then be accomplished in the installed state in order to complete installation.
A variety of modifications are possible in terms of the configuration of fuel injection system 1 and of mounting system 2. For example, support part 13 can be connected in suitable fashion to connector part 5 of fuel injection valve 3. Pressing on, welding, or soldering are possible. A loose or detachable connection is, however, also possible. It is also conceivable in this context for the position along longitudinal axis 20 to be adjustable within certain limits and then immobilizable.
The configuration of fuel injection system 1 and of mounting system 2 of the second exemplifying embodiment are also described below with reference to
When all the fastening body segments 60, 60′, i.e. in this exemplifying embodiment the two fastening body halves 60, 60′, are disposed on connector body 8, fastening ring 21 is then expanded or spread out in suitable fashion and placed into a peripheral depression 22 of fastening body 11. In the assembled state, fastening body halves 60, 60′ form an outer side 25, preferably of cylindrically enveloping shape, in which depression 22 is configured. In this exemplifying embodiment, semiannular grooves 116, 116′ each extending circumferentially, which combine with one another in the installed state to constitute depression 22, are configured on fastening body halves 60, 60′.
Each of fastening body segments 60, 60′, in particular each of fastening body halves 60, 60′, thereby forms, in the installed state, a positive engagement with connector body 8 when viewed along longitudinal axis 20. Reliable fastening of fastening body 11 onto connector body 8 of component 4 is thus possible.
As depicted in
As depicted in
Certain degrees of freedom thereby result upon installation in order to achieve stress-free installation of fuel injection valve 3, and positional errors can be compensated for. Abutment body 16 is retained for that purpose by fastening body 11 in such a way that at least upon installation, abutment body 16 is movable relative to fastening body 11, radially with reference to longitudinal axis 20. Radial direction 110 is depicted as an example thereof. The capabilities for compensating for positional errors which are described with reference to the second exemplifying embodiment can also be implemented in corresponding, or in correspondingly modified, fashion in the context of the first exemplifying embodiment. Suitable combinations are also conceivable. In particular, the embodiment described with reference to
The invention is not limited to the embodiments described.
Number | Date | Country | Kind |
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102017219628.9 | Nov 2017 | DE | national |