The present invention relates to soil stabilization and particularly to methods and apparatuses used in the methods of countersinking injection tubing within soil to prevent the tubing from extending above a structure built on the soil, for example, due to frost heave.
Any structure requires the soil beneath it to have sufficient bearing capacity to support it. Otherwise, the settling or movement of the soil after the structure is built can cause it to fail. Many solutions to this problem have been developed, including injecting materials, such as expanding polyurethane material, into the soil beneath the structure (or where the structure will be built) to densify the soil and increase its bearing capacity. This is typically performed by placing tubing into the soil to the desired depth for injection of the material and then forcing the material through the tubing into the soil. The injection tubing often can extend some distance upwards from the surface of the structure built on the soil after the material has been injected.
Extension of the tubing above a structure may be a problem in certain situations, such as when the structure is a runway or road because the tubing may cause damage to tires or other equipment or harm to individuals. Even when the tubing is placed flush or slightly below the surface of the structure, movement of the soil due to natural phenomena such as frost heave or shrink-swell may push the tubing out of the soil so that it extends above the surface of the structure. Frost heave occurs when the soil expands due to freezing and then contracts when it thaws. Shrink-swell occurs when the soil expands or contracts due to heavy rainfall or drought. Tubing within the soil may be pushed out of the soil when it expands due to such phenomena and may not return to its original position within the soil when it contracts.
Removing tubing from the soil before the injected material cures is generally not an option due the very fast cure times of the materials used. Removing tubing from the soil during or after material curing can cause significant damage to the material and even destabilize the soil. It can also be very expensive, time-consuming, and difficult to remove the tubing from the soil during or after material curing due to forces exerted by the material on the tubing. These forces can cause the tubing to stretch or fracture (e.g. tear) when attempting to remove it, making it even more difficult to remove the tubing from the soil.
Embodiments of the present disclosure solve the above disadvantages by providing methods, and apparatuses used in those methods, of countersinking injection tubing below the surface of a structure such that it will not extend above the surface of the structure even after movement of the soil, for example, due to frost heave or shrink-swell.
Some embodiments of the methods of the present disclosure include a method for increasing the bearing capacity of soil comprising: placing an injection tube into soil beneath a structure (or where a structure will be built), the structure (or to-be-built structure) having a surface, and the injection tube having a first end, a second end spaced apart from the first end, and a length extending between the first end and the second end, where the length of the injection tube is shorter than a distance from the surface to a desired depth for injecting material into the soil; advancing the injection tube into the soil until the first end is at the desired depth; and injecting material through the injection tube when the first end is at the desired depth. The material can be injected into and through the injection tube via an injection gun or other injection system. The second end of the injection tube will be below the surface of the structure (or the to-be-built structure) when the first end of the injection tube is at the desired depth, for example, between approximately 8 and 10 inches below the structure surface or whatever depth is needed (including a safety factor, if desired) to prevent any portion of the tube from being pushed above the surface of the structure when the soil settles, heaves, contracts or otherwise moves. The material injected into the soil can be any kind of material for stabilizing the soil, including expansive polyurethane or other expansive materials. The injection tube can be placed in the soil by pre-drilling a hole and placing the injection tube into the hole or by other means such as driving the injection tube directly into the soil. For example, the injection tube can be a hollow helical pier driven (e.g., while being rotated) into the soil through which material is directly injected.
Some embodiments of the methods of the present disclosure further include coupling a first end of an injection tube extension to the second end of the injection tube, the injection tube extension have a second end spaced apart from the first end of the injection tube extension, and a length extending between the first end and the second end of the injection tube extension; advancing the injection tube extension into the soil until the first end of the injection tube is at the desired depth; and, after injecting material through the injection tube at the desired depth, removing the injection tube extension from the soil. The injection tube extension can be coupled to the injection tube by a friction, threaded, and/or other connection. The injection tube extension can be removed from the soil before the injected material substantially cures within it, for example, within 1 minute or less of ceasing to inject material through the injection tube, depending on the curing rate of the material and the diameter of the tube. The gap created by the removal of the injection tube extension from the soil can be filled with filler material, such as aggregate, concrete, or cement. At least a portion of the injection tube extension can extend above the surface of the structure after the injection tube is advanced to the desired depth, including the second end. This portion (including the second end) can be coupled (e.g., via a friction, threaded, and/or other connection) to an injection tube advancer before being advanced into (or further into) the soil. The injection tube advancer can be coupled to a tool capable of advancing the injection tube into the soil, such as a hammer drill. After advancing the injection tube and the injection tube extension into the soil to the desired depth, the injection tube advancer can be removed (i.e., decoupled) from the injection tube extension. The injection tube advancer can be, but need not be hollow.
Some embodiments of the apparatuses of the present disclosure include an injection tube having a first end, a second end spaced apart from the first end, a length extending between the first end and the second end, and an injection tube lumen extending the length of the injection tube. The injection tube can be configured to be positioned in soil such that the second end is below a surface of a structure positioned on the soil when the first end is at a desired depth for injecting material into the soil.
Some embodiments of the apparatuses of the present disclosure further include an injection tube extension having a first end, a second end spaced apart from the first end of the injection tube extension, a length extending between the first end and the second end of the injection tube extension, and an injection tube extension lumen extending the length of the injection tube extension. The first end of the injection tube extension can be configured to be coupled to the second end of the injection tube such that the injection tube extension lumen is in fluid communication with the injection tube lumen when they are coupled. The injection tube extension can be further configured such that at least a portion of the injection tube extension extends above the structure surface when the first end of the injection tube is at the desired injection depth.
Some embodiments of the apparatuses of the present disclosure further include an injection tube advancer having a first end and a second end spaced apart from the first end of the injection tube advancer. The first end of the injection tube advancer can be configured to be coupled to the second end of the injection tube extension (e.g., such that the forces imparted on the first end of the injection tube advancer are transferred through the injection tube advancer to the second end of the injection tube extension). The second end of the injection tube advancer can be configured to be coupled to a tool for advancing the injection tube into soil, such as a hammer drill.
When referring to coupling to an “end” of a component, it is understood that this includes coupling to an “end portion” of the component. The terms “a” and “an” are defined as one or more unless this disclosure explicitly requires otherwise. The term “approximately” is defined as “within [a percentage] of” what is specified, where the percentage includes 0.1, 1, 5, and 10 percent.
Further, a device or system that is configured in a certain way is configured in at least that way, but it can also be configured in other ways than those specifically described.
The terms “comprise” (and any form of comprise, such as “comprises” and “comprising”), “have” (and any form of have, such as “has” and “having”), and “include” (and any form of include, such as “includes” and “including”) are open-ended linking verbs. As a result, an apparatus that “comprises,” “has,” or “includes” one or more elements possesses those one or more elements, but is not limited to possessing only those elements. Likewise, a method that “comprises,” “has,” or “includes” one or more steps possesses those one or more steps, but is not limited to possessing only those one or more steps.
Any embodiment of any of the apparatuses, systems, and methods can consist of or consist essentially of—rather than comprise/include/have—any of the described steps, elements, and/or features. Thus, in any of the claims, the term “consisting of” or “consisting essentially of” can be substituted for any of the open-ended linking verbs recited above, in order to change the scope of a given claim from what it would otherwise be using the open-ended linking verb. Any methods including steps are not, but can be, limited to the order of the steps recited in the method.
The feature or features of one embodiment may be applied to other embodiments, even though not described or illustrated, unless expressly prohibited by this disclosure or the nature of the embodiments.
The following drawings illustrate by way of example and not limitation. For the sake of brevity and clarity, every feature of a given structure is not always labeled in every figure in which that structure appears. Identical reference numbers do not necessarily indicate an identical structure. Rather, the same reference number may be used to indicate a similar feature or a feature with similar functionality, as may non-identical reference numbers. The figures are drawn to scale for at the least the embodiments shown.
Referring now to the drawings, and more particularly to
At step 1108, an injection tube extension is coupled to the “short injection tube.” The injection tube extension can be made from the same or different material(s) than the short injection tube. An embodiment of an injection tube extension 300 is shown in
Referring back to
Injection tube advancer 400 can similarly be coupled to an advancer tool, such as a hammer drill, by, for example, inserting end 408 into an opening of the tool until a portion of the tool abuts surface 420, or end 408 abuts an inner surface of the tool, or both. Injection tube advancer 400 can be coupled to an advancer tool in other configurations as well, depending on the tool and/or other considerations of the operation. For example, portions of injection tube advancer 400 can be hollow such the advancer tool can be run into injection tube advancer 400 through end 408. The connection between injection tube advancer 400 and the advancer tool can be secured by friction, threading, gravity, or otherwise, or a combination of some or all of these.
Referring back to
At step 1128, the injection tube extension is removed (i.e., decoupled) from the short injection tube. Removal of the injection tube extension from the soil can occur as quickly as possible after the final material has been injected into the soil, such as before a majority of the material cures/hardens (and/or all of the material substantially cures/hardens) within the injection tube extension. For example, the injection tube extension can be removed within 5 minutes, 1 minute, 30 seconds, 10 seconds, 5 seconds, or less following injection of a desired amount of material into the soil. Because the injection tube extension is very short (relative to the injection depth), it can be removed during curing of the material without significantly damaging the injected material or destabilizing the soil. Removing the injection tube extension will leave a gap between the surface of the structure and the top of the short injection tube. This gap may be filled with filler material such aggregate, concrete, and/or cement, according to step 1132. After the gap is filled with filler material, the surface of the structure can be finished, if desired.
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The claims are not intended to include, and should not be interpreted to include, means-plus- or step-plus-function limitations, unless such a limitation is explicitly recited in a given claim using the phrase(s) “means for” or “step for,” respectively.
Although the present disclosure and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the design as defined by the appended claims. The scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and/or steps described in the specification. As one of ordinary skill in the art will readily appreciate from the present disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present disclosure. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps. The scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification.
This Application claims the benefit of priority to U.S. Provisional Patent Application Ser. No. 62/554,975 filed Sep. 6, 2017, all of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62554975 | Sep 2017 | US |