The present disclosure relates to an ink cartridge and a method for remanufacturing an ink cartridge.
An ink cartridge having an ink injection port for injecting ink, an ink supply port for supplying the ink, and an air communication section has been known as a typical ink cartridge to be used in an inkjet recording apparatus. Japanese Patent Application Laid-Open No. 2010-100009 discusses an ink cartridge having a housing capable of storing ink, an atmospheric communication portion provided in the housing, and an ink supplying port to supply ink to an inkjet recording device.
In an inkjet recording apparatus, images and characters are recorded by attaching a conventional ink cartridge to the inkjet recording apparatus and supplying ink in the conventional ink cartridge to a liquid discharge head of the inkjet recording apparatus through an ink supply port. The ink can be smoothly supplied by taking air into the conventional ink cartridge through an air communication section while the ink is supplied from the conventional ink cartridge to the liquid discharge head.
Some conventional ink cartridges have an ink injection port through which ink is injected during manufacturing. In transporting such ink cartridges, the ink injection port and the air communication section are covered with a seal member, for example, to prevent evaporation and ink leakage. The environmental impact of plastic wastes, such as ink cartridges, has become a major concern in recent years, and the recycling of ink cartridges is being demanded. Accordingly, the seal member of the air communication section may not be dissolvable in ink for easy recycling. If the ink injection port is sealed up with a seal member, the seal member is desirably peeled off to refill the ink during remanufacturing. If there is no ink injection port, a new ink injection port is formed. Even in such a case, the seal member is desirably peeled off because the seal member covering the air communication section lowers the productivity. In a configuration lacking ingenuity to peel off the seal member, the seal member is difficult to peel off.
The present disclosure is directed to providing an ink cartridge from which an attached seal member can be easily peeled off and a method for remanufacturing such an ink cartridge.
According to an aspect of the present disclosure, an ink cartridge includes a casing including an ink storage section configured to store ink, an air communication hole that is a through hole configured to cause the ink storage section to communicate with air, and an air communication passage that is a groove connected to the air communication hole, and a seal member configured to cover an entire area of an opening of the air communication hole and an entire area of the air communication passage, wherein a recess different from the air communication passage is formed in an area of the casing covered with the seal member, and wherein part of an opening of the recess is exposed from the seal member.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present disclosure will be described with reference to the drawings. The following exemplary embodiments are not intended to limit the disclosures, and all combinations of features described in the exemplary embodiments are not necessarily essential to the present disclosure. The relative arrangement and shapes of components described in the exemplary embodiments are only illustrative and not intended to limit the scope of the present disclosure thereto. Similar components will be designated by the same reference numerals.
An ink cartridge 10 includes an ink storage member 3 having an opening (not illustrated), and a lid member 2 joined to the ink storage member 3 so that the opening of the ink storage member 3 is closed. The ink storage member 3 may include a section for storing the ink inside (ink storage section). An absorber (not illustrated) to be impregnated with and thereby hold the ink may be accommodated in the ink storage section. The ink cartridge 10 may be without the lid member 2. The ink cartridge 10 may be configured so that an ink injection port 7 and an air communication section 11 to be described below are formed in the ink storage member 3.
The lid member 2 has the ink injection port 7 for injecting the ink into the inside of the ink cartridge 10, i.e., the ink storage member 3. The ink injection port 7 is desirably sealed up with a sealing member 16. This can prevent ink leakage and ink evaporation through the ink injection port 7.
The ink cartridge 10 includes a seal member 4 attached to close the entire area of the ink injection port 7. The seal member 4 can be attached by temporarily placing or temporarily bonding the seal member 4 onto the ink cartridge 10 and pressing a hot heating plate called seal head (not illustrated) against the seal member 4. Heat is conducted from over the seal member 4 to the ink cartridge 10, whereby a part of the seal member 4 and the lid member 2 are melted and joined. The seal member 4 has a thickness of approximately 40 μm to 120 μm, for example. The method for attaching the seal member 4 is not limited to the above example, and other methods may be used.
The air communication section 11 is formed in the lid member 2. The air communication section 11 includes an air communication hole 6 and an air communication passage 5. The air communication hole 6 is a through hole for communicating the air to the inside of the ink cartridge 10, i.e., the ink storage member 3. The air communication passage 5 is a groove for letting the air into the air communication hole 6.
The air communication passage 5 includes a plurality of bends 19 and extends from the air communication hole 6. The presence of such an air communication section 11 enables the air to be taken into the ink cartridge 10 through the air communication section 11 while the ink is supplied from the ink storage member 3 to a liquid discharge head (not illustrated) via an ink supply port 8. This maintains the internal pressure of the ink cartridge 10 constant, whereby the ink can be smoothly supplied from the ink cartridge 10 to the liquid discharge head. The ink cartridge 10 according to the present exemplary embodiment may be one equipped with a recording element substrate for discharging the ink (disposable head).
If the entire air communication section 11 is exposed, ink leakage or evaporation from the air communication hole 6 can occur. Ink evaporation increases the viscosity of the ink, and appropriate liquid discharge from the recording element substrate can be difficult. The seal member 4 is thus desirably configured to cover the air communication hole 6 and part of the air communication passage 5. With such a configuration, the air communication hole 6 of large diameter is covered with the seal member 4 to prevent ink leakage and evaporation while part of the air communication passage 5 of small diameter communicates with the air so that the air can be let into the ink cartridge 10.
As illustrated in
The unit including the ink storage section, the air communication hole 6, and the air communication passage 5 may be referred to as a casing 100. The casing 100 includes the ink storage member 3 and the lid member 2.
If the used ink cartridge 10 is reused, ink is desirably reinjected into the ink cartridge 10. In such a case, the ink can be reinjected through the ink injection port 7. The seal member 4 is desirably peeled off because the ink injection port 7 is covered with the seal member 4.
The ink injection port 67 is covered with a seal member 64. The ink cartridge 70 of the comparative example does not have a starting point to peel the seal member 64 from the lid member 62, and the seal member 64 can be difficult to peel off. The thinner the seal member 64 is, the more difficult the seal member 64 is to peel off.
By contrast, the ink cartridge 10 of the present exemplary embodiment has a recess 12 different from the air communication hole 6 in a portion of the lid member 2 opposed to the attachment surface of the seal member 4. At least part of the recess 12 is exposed from the seal member 4. With such a configuration, the seal member 4 can be easily peeled off by using the portion of the seal member 4 covering the recess 12 as a starting point. Moreover, an end of the seal member 4 desirably covers at least part of the recess 12. The seal member 4 can thereby be more easily peeled off because the seal member 4 can be peeled starting at the end of the seal member 4 covering the recess 12.
If the ink cartridge 10 is without the lid member 2, the recess 12 may be formed in the ink storage member 3. The location where the recess 12 is formed is not limited in particular. The recess 12 may be formed near the air communication passage 5.
The seal member 4 desirably has a polygonal shape, with all corners 17 of the seal member 4 attached to the lid member 2. Such a configuration can prevent the seal member 4 from curling up since all the corners 17 of the seal member 4 are attached even if the seal member 4 has an area not attached to the lid member 2 due to the recess 12. The seal member 4 can thereby be prevented from coming off the lid member 2 or interfering with handling when the user uses the ink cartridge 10 or during transportation.
The recess 12 desirably has a length ½ or more of the length of the casing 100 in a transverse direction of the surface of the casing 100 where the recess 12 is formed. With such a configuration, the seal member 4 can be easily peeled off because the area of the seal member 4 to serve as a starting point due to the recess 12 in the process of peeling off the seal member 4 increases.
If the seal member 4 is welded to the lid member 2, the surface of the seal member 4 is desirably heated by an iron or a heating plate while the seal member 4 is peeled in the process of peeling off the seal member 4. The seal member 4 being heated can be easily peeled off because the welded seal member 4 melts. For example, the seal member 4 is heated at 140° C. for about 60 seconds.
The arrangement of a joint 13 between the ink storage member 3 and the lid member 2 will be described.
The lid member 2 has a thickness of approximately 2.5 mm, for example. The recess 12 has a depth of approximately 1.2 mm, for example. The seal member 4 can be easily peeled off the lid member 2 by pinching the seal member 4 over the recess 12 with thin pincers or a thin robot hand and pulling the seal member 4 in the peeling direction.
As illustrated in
A projection 18 for the seal member 4 to be attached to is desirably formed in the recess 12.
The seal member 4 is desirably attached to an area ½ or more of the side of the casing 100 where the seal member 4 is attached. Such a configuration can prevent the seal member 4 from curling up.
As illustrated in
With such a configuration, the seal member 4 attached to cover the ink injection port 7 can be easily peeled off because of the presence of the recess 12. Moreover, the ink cartridge 10 can be remanufactured by performing an injection step of reinjecting ink through the ink injection port 7 after the peeling step of peeling the seal member 4 off the lid member 2. In addition, an ink cartridge with ink evaporation prevention can be remanufactured by attaching the second seal member to the casing 100 so that the ink injection port 7 and the entire area of the air communication section are covered. An ink cartridge from which the second seal member can be easily peeled can be remanufactured by attaching the second seal member to cover at least part of the recess 12.
A configuration of an ink cartridge according to a second exemplary embodiment of the present disclosure will be described. In the following description, differences from the first exemplary embodiment are mainly described. A description of similarities to the first exemplary embodiment will be omitted.
In the ink cartridge 10 in the state illustrated in
Even with such a configuration where the entire recess 12 is covered with the seal member 4, the seal member 4 attached to cover an ink injection port 7 can be easily peeled off. This facilitates reuse of the ink cartridge 10.
A configuration of an ink cartridge according to a third exemplary embodiment of the present disclosure will be described. In the following description, differences from the first exemplary embodiment are mainly described. A description of similarities to the first exemplary embodiment will be omitted.
An ink cartridge 30 according to the present exemplary embodiment differs from the ink cartridge 10 of the first exemplary embodiment in that the ink injection port 7 is not formed. The present exemplary embodiment will be described by using the ink cartridge 30 that is integrated with a recording element substrate 28 for discharging ink as an example.
The ink storage member 23 includes contact pads 29 for electrically connecting the recording element substrate 28 for discharging ink with the inkjet recording apparatus. The recording element substrate 28 is powered by the inkjet recording apparatus via the contact pads 29, and generates pressure to discharge the ink from the power. The recording element substrate 28 may be a thermal recording element substrate that generates the pressure to discharge the ink using a thermoelectric transducer, or a piezoelectric recording element substrate that generates the pressure to discharge the ink using a piezoelectric element. Various other liquid discharge methods may be used.
The lid member 22 according to the present exemplary embodiment does not have an ink injection port for injecting the ink into the ink storage member 23. The method for injecting the ink into the ink cartridge 30 will be described below. The lid member 22 includes an air communication section 31. The air communication section 31 includes an air communication hole 26 for communicating the air to the ink storage member 23, and an air communication passage 25 for letting the air into the air communication hole 26. The presence of the air communication section 31 enables the air to be taken into the ink cartridge 30 through the air communication section 31 while the recording element substrate 28 discharges the ink. This maintains the internal pressure of the ink cartridge 30 constant, whereby the ink can be smoothly discharged from the ink cartridge 30 (recording element substrate 28).
If the entire air communication section 31 is exposed, ink leakage or evaporation from the air communication hole 26 can occur. Ink evaporation increases the viscosity of the liquid, and appropriate liquid discharge from the liquid discharge head (recording element substrate 28) can be difficult. For that reason, the ink cartridge 30 includes a seal member 24 that covers part of the air communication passage 25 and the air communication hole 26. With such a configuration, the air communication hole 26 of large diameter is covered with the seal member 24 to prevent ink leakage and evaporation while part of the air communication passage 25 of small diameter communicates with the air so that the air can be let into the ink cartridge 30. The route arrangement of the air communication passage 5 can be adjusted as appropriate.
The seal member 24 is attached by temporarily placing or temporarily bonding the seal member 24 onto the ink cartridge 30 and pressing a plate of silicone rubber (for example, with a hardness of approximately 70°) called attachment pad against the seal member 24. The seal member 24 is bonded with an adhesive on the seal member 24. The seal member 24 has a thickness of approximately 100 μm to 180 μm. The method for attaching the seal member 24 is not limited to the above method.
The ink cartridge 30 according to the present exemplary embodiment does not have an ink injection port. The ink cartridge 30 is thus formed by injecting ink into the ink storage member 23 and then joining the lid member 22 to the ink storage member 23.
If the used ink cartridge 30 is reused, a new ink injection port for reinjecting the ink is therefore desirably formed. An example of the method for forming a new ink injection port is to machine the opening of the air communication hole 26 with a drill. Here, if the machining is performed with the seal member 24 attached to the air communication hole 26, shavings of the seal member 24 can adhere to the drill and lower productivity. The same applies in the case of machining not the air communication hole 26 but a portion of the lid member 22 where the air communication section 31 is not formed and the seal member 24 is attached. To form a new ink injection port in the lid member 22 with high productivity, the seal member 24 is therefore desirably peeled off. The method for forming an ink injection port in the ink cartridge 30 is not limited to the machining.
The ink cartridge 30 according to the present exemplary embodiment has a recess 32 different from the air communication hole 26 at a position where the lid member 22 is opposed to the attachment surface of the seal member 24. The recess 32 is configured to be covered with the seal member 24 at least in part. With such a configuration, the seal member 24 can be easily peeled off by using the portion of the seal member 24 covering the recess 32 as a starting point. Moreover, an end of the seal member 24 desirably covers at least part of the recess 32. The seal member 24 can thereby be more easily peeled off because the seal member 24 can be peeled starting at the end of the seal member 24 covering the recess 32.
The present exemplary embodiment is suitably applicable to an ink cartridge 30 where the seal member 24 is attached to ½ or more of the total area of the side of the lid member 22 where the seal member 24 is attached. The reason is that such an ink cartridge 30 does not have much area where the seal member 24 is not attached on the side of the lid member 22 where the seal member 24 is attached, and the seal member 24 is likely to interfere with the formation of a new ink injection port.
With such a configuration, even if a new ink injection port is formed in the ink cartridge 30 having no ink injection port, the seal member 24 attached to cover the air communication hole 26 can be easily peeled off because of the presence of the recess 32. This can improve the productivity in forming an ink injection port in the ink cartridge 30. Moreover, the ink cartridge 30 can be easily reused by performing an injection step of reinjecting ink through the ink injection port and an attachment step of attaching a seal member 24 so that the ink injection port and at least part of the recess 32 are covered.
Appropriate combinations of the configurations according to the foregoing exemplary embodiments are also applicable.
An exemplary embodiment of the present disclosure is directed to providing an ink cartridge from which an attached seal member can be easily peeled and a method for remanufacturing such an ink cartridge.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications No. 2023-034301, filed Mar. 7, 2023, and No. 2023-209163, filed Dec. 12, 2023, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2023-034301 | Mar 2023 | JP | national |
2023-209163 | Dec 2023 | JP | national |