The present application claims priority from Japanese Patent Application No. 2011-140606, which was filed on Jun. 24, 2011, the disclosure of which is incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to an ink cartridge that contains ink.
2. Description of the Related Art
Ink cartridges that are generally known comprise an ink bag that contains ink in its interior, a plug for extracting the contained ink from the ink bag, and a right-angled parallelepiped-shaped plastic case configured to house the ink bag.
The ink cartridge of the above-described prior art reference is provided with an opening on the housing. A needle that pierces into the rubber stopper of the plug and introduces the ink within the reservoir portion passes through the opening. While the plug can be visually checked from this opening, visually checking the volume of ink within the reservoir portion is difficult.
When an opening that enables visual confirmation of the reservoir portion is provided, the possibility exists that foreign matter will enter the housing interior from the opening during transport prior to sale or during handling by the operator after sale. Further, the possibility exists that the bag-shaped reservoir portion will incur damage or breakage by the shape or size of the foreign matter or its speed of entry.
It is therefore an object of the present invention to provide an ink cartridge capable of preventing entry of foreign matter and maintaining the visibility of the reservoir portion within the housing for the operator.
In order to achieve the above-described object, there is provided an ink cartridge for supplying ink, comprising: a housing having a longwise direction, a shortwise direction orthogonal to the longwise direction, and a thickness direction respectively orthogonal to the longwise direction and the shortwise direction, that has an opening to a lateral surface on one side of the housing in the longwise direction; and a substantially bag-shaped reservoir portion configured to store the ink in its interior, disposed within the housing so that an end portion in the thickness direction contacts the housing; and a partition plate configured to extend so as to be disposed within the opening along the longwise direction, so that it is possible to visually check an interior of the reservoir portion from an outside of the housing.
The ink cartridge according to the first aspect of the present invention is used with the longwise direction and thickness direction of the housing substantially horizontal, and the shortwise direction substantially vertical. A reservoir portion is provided in the housing interior, and this reservoir portion stores ink. The reservoir portion is bag shaped and is disposed so that the end portion in the thickness direction contacts the housing. As a result, the reservoir portion comprises a shape wherein the liquid level increases in height in proportion to the high volume of in ink in its interior, bulging in the above-described thickness direction, that is, the substantially horizontal direction. Conversely, the reservoir portion comprises a shape wherein the liquid level decreases in height in proportion to the decrease in ink in its interior, shrinking in the above-described thickness direction, that is, the substantially horizontal direction.
According to the first aspect of the present invention, the opening is provided on a lateral surface of one side of the housing in the longwise direction, making it possible for the operator to visually check such behavior of the liquid level and such behavior of the bag-shaped reservoir portion from the housing exterior. With this arrangement, the operator can visually check the interior of the reservoir portion from the housing exterior through this opening.
When such an opening is provided as described above, the possibility exists that foreign matter will enter the housing interior from the opening during transport prior to sale or during handling by the operator after sale. Then, the possibility exists that the bag-shaped reservoir portion will incur damage or breakage by the shape or size of the foreign matter or its speed of entry.
According to the first aspect of the present invention, an extended partition plate is extended inside the opening substantially horizontally so that it is disposed within the opening in the longwise direction of the housing. With this arrangement, it is possible to prevent such entry of foreign matter and maintain the visibility of the reservoir portion for the operator.
The following describes one embodiment of the present invention with reference to accompanying drawings.
The following describes the printer used in this embodiment, using
This printer 100 comprises a platen 104, the above-described printhead 114, a carriage 113, a pair of guide bars 112, and a carriage drive mechanism within a box-shaped housing 101.
The platen 104 sets and horizontally supports the fabric (not shown). The printhead 114 discharges ink supplied from the ink cartridge 1 onto the fabric supported by the platen 104, printing letters, images, etc., on the fabric. The carriage 113 holds the printhead 114 and moves the printhead 114 back and forth to the left side and the right side in
Eight cartridge mounting portions 108 that extend in the front-rear direction are provided to a lower location near the front right of the housing 101. A cartridge insertion port 120 of each of the cartridge mounting portions 108 opens on the front of the housing 101. Note that
The following describes the overall configuration of the ink cartridge 1, using
The above-described housing 2, as shown in
The housing main body 3 comprises a left wall portion 30, a bottom wall portion 31, an upper wall portion 32, a rear wall 33, and a front wall portion 34. The rear wall 33, which forms a lateral surface on one side of the housing 2 in the longwise direction, comprises a vertical upper rear wall portion 331, and a lower rear wall portion 332 in a slope direction, as shown in
To prevent foreign matter from entering the housing 2 from the outside, a partition plate 58 established on the left wall portion 30 of the housing main body 3 is disposed inside the observation opening 336. The partition plate 58, as shown in
As shown in
The first rear protruding portion 301 comprises a convex-shaped planar portion 316 that is parallel with the left wall portion 30. Further, the first rear protruding portion 301 is formed as a protruding portion that joins with the lower rear wall portion 332. The ink discharge opening 335 of the above-described lower rear wall portion 332 is formed into a lateral U-shape on the lower rear wall portion 332. With this arrangement, the U-shaped end portion in the protruding direction of the ink discharge opening 335 extends across the joining portion that joins with the rear lower rear wall portion 332 of the first rear protruding portion 301. Note that the vicinity of the end portion of the plug opening 335 on the left wall 30 side serves as a joining wall portion 337. Further, the first rear protruding portion 301 comprises a rectangular engaging hole 307.
The second rear protruding portion 302 comprises a convex-shaped planar portion 317 that is parallel with the left wall portion 30. Further, the second rear protruding portion 302 is formed as a protruding portion that joins with the upper rear wall portion 331. The ink volume detection opening 336 of the above-described upper rear wall portion 331 forms a lateral rectangular shape from the upper rear wall portion 331 to the second protruding portion 302. The first intermediate protruding portion 303 and the second intermediate protruding portion 304 are provided in locations near the rear portion of the left wall portion 30 and are separated vertically. The front protruding portion 305 is provided in a location near the front portion of the left wall portion 30. These first and second intermediate protruding portions 303 and 304 and front protruding portion 305 each comprise convex-shaped planar portions 342, 347, and 352 that are parallel with the left wall portion 30. Gentle sloped portions 341, 346, and 351 that slope toward the rear direction are formed on the rear sides of these convex-shaped planar portions 342, 347, and 352.
The convex-shaped planar portions 316, 317, 342, 347, and 352 of these protruding portions 301, 302, 303, 304, and 305 have the same height. With this arrangement, when a worker performs a task such as installing the cover 4 or placing the ink pack 7 within the housing main body 3, the worker performs the operation with the housing main body 3 laid on a horizontal plane, such as a work table, as shown in
Note that the first and second intermediate protruding portions 303 and 304 comprise an identification function that permits color identification by the user. That is, when the second intermediate protruding portion 304 is short, the first intermediate protruding portion 303 is long, and the condition described later is satisfied, the ink color of the ink pack 7 housed within the housing 2 is white. The condition is that the second intermediate protruding portion 304 does not intersect with the strip region in the front-rear direction of the housing 2, which has a width between the boundary location of the upper and lower rear walls 331 and 332 and the lower end location of the second rear protruding portion 302. Further, if the second intermediate protruding portion 304 is long, the first intermediate protruding portion 303 is short, and the second intermediate protruding portion 304 intersects with the above-described strip region, the ink color of the ink pack 7 housed in the housing 2 is yellow, magenta, and cyan.
A gripping portion 40 of the housing 2 is provided to the upper front corner portion of the cover 4, as shown in
Further, an observation hole 45 that is long in the front-rear direction and passes through the cover 4 is provided at a location near the rear portion of the cover 4. With this arrangement, as shown in
Next, the structure of the ink pack 7 and the surrounding area thereof will be described using
The above-described reservoir portion 71 is made of a transparent resin having flexibility. Specifically, two long, narrow, rectangular sheets of transparent resin having flexibility are prepared, and the front corner portion thereof is cut out in a fan shape in accordance with the gripping portion 40 of the cover 4. Then, the cutout two sheets are superimposed and a peripheral portion 716 (see
The plug 72 comprises a resin, cylindrical main body portion 721 and a joining portion 722 that has a square cylindrical shape that is long in the vertical direction and has a narrow width. The cylindrical main body portion 721 is formed in a rectangular block shape having a rear side that is relatively large. The joining portion 722 is integrally provided with the front portion of the main body portion 721.
The main body portion 721 comprises a hollow portion 700 in its interior, as shown in
On the other hand, as shown in
The ink cartridge 1 is inserted into the cartridge mounting portion 108, rear portion first. Then, the ink cartridge 1 is inserted into the cartridge mounting portion 108 with the rear portion of the housing 2 in contact with the abutment plate 109. A part of the securing portion 181 of the connecting portion 180 enters the housing 2 from the ink discharge opening 335 as the cartridge 1 is inserted. Then, the lead needle 183 on the front portion of the securing portion 181 is further inserted through the center of the rubber stopper 723 from an end portion 724 of the rubber stopper 723 of the main body portion 721 of the plug 72, positioning the end portion of the lead needle 183 within the hollow portion 700 of the main body portion 721. With this arrangement, the reservoir portion 71 of the ink pack 7 and the ink tube 182 on the printer 100 side are connected via the plug 72 and the connecting portion 108. As a result, the ink within the reservoir portion 71 is discharged to the ink tube 182 through the hollow portion 700 of the plug 72, the lead needle 183, and the securing portion 181 of the connecting portion 108 and supplied from the ink tube 182 to the printhead 114.
Next, the effect of this embodiment based on the function of the above-described partition plate 58 will be described in detail using
According to this embodiment, the observation opening 336 is provided to the rear portion of a lateral surface on one side of the housing 2 in the longwise direction so that the operator can observe the behavior of the liquid level such as described above and the behavior of the bag-shaped reservoir portion 71 from the outside of the housing 2. That is, when the ink within the reservoir portion 71 of the ink pack 7 decreases via use of the ink of the printhead 114, for example, the slight amount of ink that remains often generally exists near the ink discharge opening 335. Since both the observation opening 336 and the ink discharge opening 335 are disposed on the rear portion of the housing 2, the operator can easily visually check the ink volume within the reservoir portion 71 that remains near the ink discharge opening 335 through the observation opening 336.
When the observation opening 336 is provided as described above, the possibility exists that foreign matter will enter the housing 2 from the opening 336 during transport prior to sale or during handling by the operator after sale. Further, the possibility exists that the bag-shaped reservoir portion 71 will incur damage or breakage by the shape or size of the foreign matter or its speed of entry. Here, according to this embodiment, the partition plate 58 that partitions the opening area of the observation opening 336 into a plurality of regions extends substantially horizontally within the opening 336. Note that the partition plate 58 may be provided apart from the opening 336. That is, as shown in
When the ink within the reservoir portion 71 decreases as described above, the operator normally orientates the ink discharge opening 335 side toward him- or herself, that is, in front of him or her. Then, the operator raises or lowers the opposite front side, that is, the other side of the housing 3 in the longwise direction (see the white arrow in
Conversely, according to this embodiment, as shown in
Also notably, the embodiment provides the following advantages as well. That is, given that the reservoir portion 71 is made of a rigid material, the reservoir portion 71 is not readily susceptible to deformation even when the ink decreases. This makes it difficult to verify the remaining ink volume if the reservoir portion 71 is not a transparent pack. Conversely, according to the embodiment, the reservoir portion 71 is made of a flexible material, causing deformation of the reservoir portion 71 when the ink volume decreases. With this arrangement, whether the reservoir portion 71 is a transparent pack or a non-transparent pack, such as silver, the remaining ink volume can be verified.
Further, in particular, according to this embodiment, the reservoir portion 71 is made of a resin material having a three-layered structure of PET, nylon, and polyethylene layered in that order from the outside. With this arrangement, flexibility and transparency are favorably provided to the reservoir portion 71, making it possible to easily verify the remaining ink volume.
Note that while, in the above, the partition plate 58 is provided to the housing main body 3 of the housing main body 3 and cover 4 that make up the housing 2, the present invention is not limited thereto. That is, as shown in
Further, while the above has described an illustrative scenario in which the partition plate 58 is provided in a fixed manner horizontally across the left side to the right side of the housing 2 within the observation opening 336, the present invention is not limited thereto. For example, as shown in
Note that various modifications which are not described in particular can be made according to the present invention without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2011-140606 | Jun 2011 | JP | national |