This application claims the benefit of Korean Patent Application Nos. 2003-5631 filed Jan. 28, 2003 and 2003-87383 filed Dec. 3, 2003 in the Korean Intellectual Property Office, the disclosures of which are incorporated herein by reference in their entirety.
1. Field of the Invention
The present invention generally relates to an ink cartridge, and more specifically, to an ink cartridge that improves the flow of ink therein.
2. Description of the Related Art
In general, ink is filled in a main body of ink cartridges of an inkjet printer and jetted in a predetermined amount through ink nozzles formed in the main body to print an image on papers.
With the above configuration, when the ink is injected from the ink head, additional ink is absorbed to the ink head through the ink supply pipe 4 by the capillary force of the ink supply pipe 4 in the same amount as the injected ink from the container body 3. By repeating the above operations, the image is printed and the amount of the ink in the container body 3 is gradually reduced while flowing downward due to the weight-thereof. Since the area where the compression of the ink holding member 2 is greatest, that is, the contact area compressed by the inlet of the ink supply pipe 4 has the greatest capillary force, the ink flows towards the inlet of the ink supply pipe 4.
However, the ink is drawn toward the inlet of the ink supply pipe 4 only within a range where the capillary force exists, which occurs by the compression of the inlet of the ink supply pipe 4. In other words, the ink does not move at corners within the container body 3 or edges within the container 3 far from the ink supply pipe 4 where the capillary force does not reach.
Unused ink remaining at the corners within the container body 3 deteriorates the utility of the ink. Thus, to obtain desired ink utility, the size of the ink cartridge has to be enlarged, while the currently available inkjet printers tend to be light-weighted, compact-sized, and portable, it is not easy to manufacture compact-sized ink cartridges due to the above problems.
Accordingly it is an aspect of the present invention to solve the above and/or other problems and disadvantages by providing an improved ink cartridge capable of effectively moving the ink in a container body toward an ink supply pipe.
Additional aspects and/or advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
The foregoing and/or other aspects of the present invention are achieved by providing an ink cartridge including a container body to accommodate an ink, the container body having a pipe at a lower end through which the ink is discharged, an ink holding member disposed in the container body to absorb the ink, and a negative pressure generation part stepped with respect to a reference bottom side in the container body to increase a negative pressure by compressing the ink holding member more while approachingan inlet of the pipe.
In another aspect of the present invention, the negative pressure part protrudes from the reference bottom side within the container body, and has at least more than one protruding rib formed to gradually slope upward toward the pipe.
In another aspect of the present invention, the negative pressure generation part includes a plurality of protruding ribs which are radially disposed on the pipe.
In yet another aspect of the present invention, the protruding ribs are disposed at intervals.
In yet another aspect of the present invention, the protruding ribs extend from a boundary between a bottom and a side wall in the container body to the inlet of the pipe.
In yet another aspect of the present invention, the negative pressure generation part is formed by depressing the reference bottom side of the container body at a predetermined depth. The negative pressure generation part has a boundary rib disposed between inclined depressions, which becomes more shallow while approaching the inlet of the pipe.
In yet another aspect of the present invention, the negative pressure generation part includes a plurality of boundary ribs which are radially disposed on the inlet of the pipe.
In yet another aspect of the present invention, the boundary ribs extend toward the inlet of the pipe from the boundary between the bottom and the side wall in the container body.
In yet another aspect of the present invention, the reference bottom side of the container body is a horizontal surface which is perpendicular, or substantially perpendicular to the pipe.
In yet another aspect of the present invention, the container body includes a negative pressure chamber having the pipe, the ink holding member, and the negative pressure generation part at the bottom thereof, and an ink chamber separated from the negative pressure chamber by a partition having a communication hole formed in a lower end thereof through which the ink and air are exchanged.
In yet another aspect of the present invention, the negative pressure generation part has a protruding rib protruding from the bottom of the negative pressure chamber and extending to the pipe.
In yet another aspect of the present invention, the protruding rib is formed to slope upward to the pipe.
In yet another aspect of the present invention, the negative pressure generation part includes at least more than one protruding rib. The protruding ribs protrude from the reference bottom side of the negative pressure chamber and gradually slope upward to the pipe.
In yet another aspect of the present invention, the negative pressure generation part includes a plurality of protruding ribs, and one of the protruding ribs extends from the communication hole to the inlet of the pipe.
In yet another aspect of the present invention, the negative pressure generation part includes a plurality of protruding ribs, and the protruding ribs are radially disposed on the pipe in the negative pressure chamber.
In yet another aspect of the present invention, the reference bottom side of the negative pressure chamber comprises an inclined surface sloping downward to the pipe from the communication hole.
In yet another aspect of the present invention, the negative pressure generation part is formed by depressing the reference bottom surface of the negative pressure generation part, and the negative pressure generation part has a boundary rib formed between the inclined depressions and having a smaller depth while approaching the pipe.
In yet another aspect of the present invention, the negative pressure generation part also includes a blockage prevention part outwardly extending with respect to the bottom of the container body to prevent the ink holding member from blocking the communication hole.
In yet another aspect of the present invention, the blockage prevention part comprises a depression formed by depressing the reference bottom side of the negative pressure chamber at a predetermined depth.
In yet another aspect of the present invention, the negative pressure generation part comprises a protruding rib extending and gradually sloping upward to the pipe from the depression.
In still another aspect of the present invention, the protruding rib is formed to slope upward from corners of the container body to the pipe at a predetermined slope.
These and/or other aspects and advantages of the present invention will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments are described below in order to explain the present invention by referring to the figures.
Referring to
The container body 10 includes a predetermined space in which the ink is accommodated. A pipe 12 is disposed under the container body 10′ so that the ink is discharged therethrough. An ink head 13 is disposed at an outer end of the pipe 12 to inject the ink onto a printing paper and a filter 14 is disposed at an inlet of the pipe 12 to filter any contaminants that might be contained in the ink. The pipe 12 may be integrally formed with the container body 10.
An ink injection hole 15a and an air through hole 15b are formed at a cover 15 of the container body 10.
A reference bottom side 10a in the container body 10 is a horizontal surface which is perpendicular, or substantially perpendicular to the pipe 12. The inlet of the pipe 12 and the filter 14 protrude higher than the reference bottom side 10a of the container body 10.
The ink holding member 20 may be made of porous or textile materials that generate negative pressure while being compressed in the container body 10, although other materials that perform the desired functions of the present invention can also be used alternatively. The ink holding member 20 is compressed and accommodated within the container body 10.
The negative pressure generation part 30 includes at least one or more protruding ribs 31 which protrude from the reference bottom side 10a of the container body 10 to cause the negative pressure in the ink holding member 20. The protruding ribs 31 are formed to gradually slope upward toward the pipe 12. Accordingly, the ink holding member 20 is more compressed as it approaches the pipe 12 while in contact with the sloped protruding ribs 31, and has more pores per inch (PPI) as it approaches the pipe 12. As a result, the ink held in the ink holding member 20 concentrates around the pipe 12 where more PPI are distributed and smoothly flows into the pipe 12.
The protruding ribs 31 are integrally formed within the container body 10. As shown in
According to the embodiment of the present invention as described above, the protruding ribs 31 are formed protruding from the reference bottom surface 10a of the container body 10 so that the negative pressure at the lower end of the pipe 12 is incremented upwardly along the pipe 12. Since even the ink located far from the pipe 12 is prevented from staying far from the pipe 12, the entire ink can be smoothly supplied and used, unlike in the conventional ink cartridge. As a result, the ink utility is improved and the compact-sized ink cartridge can be manufactured.
Referring
The configuration of the container body 40 is substantially identical to that of the container body 10 of
The pipe 42 is formed at a lower end of the container body 40 and is in an upright position with respect to the lower end of the container body 40. An ink head 43 is disposed at an outer lower end of the pipe 42, and a filter 44 is disposed at an inlet of the pipe 44.
The ink holding member 50 has the same configuration and operations as the ink holding member 20 of
The negative pressure generation part 60 includes a boundary rib 63 disposed between each set of two adjacent inclined depressions 61. The inclined depressions 61 are formed by depressing a reference bottom side 40a of the container body 40 at a predetermined depth and the inclined depressions 61 become more shallow while approaching the pipe 42. Each of the inclined depressions 61 has a different plane shape with respect to each other, as shown in
The negative pressure generation part 60 includes a plurality of the boundary ribs 63 radially disposed with respect to the pipe 42. Since the inclined depressions 61 become more shallow as they approach the pipe 42, a lower part of the ink holding member 50 is increasingly compressed. Thus, relatively greater capillary force occurs around the vicinity of the pipe 42. That is, around the pipe 42, the density of the ink holding member 50 increases and the PPI increases. As a result, because the negative pressure gradually increases as it approaches the pipe 42 from the edges or corners of the container body 40, the ink is delivered smoothly and the ink utility improves.
The inclined depressions 61 can be formed to slope upward toward the pipe 42 at a predetermined slope. In this case, the negative pressure generates at the lower end of the ink holding member 50 and linearly increases to allow smooth movement of the ink. The width and the number of the inclined depressions 61 can be appropriately determined in consideration of the size of the container body 40, though other configurations can be adequately implemented.
The protruding rib 31 of
Referring to
The container body 70 is closed by a cover 72 which is disposed at an upper side thereof. The cover 72 has an air through hole 72a. An ink injection hole 74a is formed at an upper side of a side wall 74 of the container body 70. The negative pressure chamber 73 accommodates the ink holding member 80 absorbing the ink, and the ink chamber 71 accommodates the ink. The negative pressure chamber 73 and the ink chamber 71 are divided by a partition 75 vertically installed in the container body 70.
A pipe 76 is formed under the negative pressure chamber 73 to discharge the ink, and a filter 77 is disposed at an inlet of the pipe 76.
A communication hole 79 is formed between a lower end of the partition 75 and a base wall 78. Air in the negative pressure chamber 73 and the ink in the ink chamber 71 fluidly communicates through the communication hole 79. When the ink in the negative pressure chamber 73 is initially used to some extent, the ink accommodated in the ink chamber 71 moves through the communication hole 79 and fills the ink holding member 80 in the negative pressure chamber 73.
A reference bottom side 73a in the negative pressure chamber 73 is an inclined surface gradually sloping downward from the communication hole 79 to the pipe 76. Hence, the inlet of the pipe 76 is positioned lower than the communication hole 79.
The negative pressure generation part 90 includes a protruding rib 91. The protruding rib 91 is formed by protruding from the reference bottom side 73a to a predetermined height and extends from the communication hole 79 to the inlet of the pipe 76. The height of the protruding rib 91 gradually increases as it approaches the pipe 76 from the communication hole 79 to increase the negative pressure toward the sloped part. Accordingly, the ink, moved to the negative pressure chamber 73 from the ink chamber 71 through the communication hole 79, is smoothly supplied to the pipe 76 by the gradually increasing capillary force. Since more ink is concentrated around the pipe 76, the flow of air bubbles in the negative pressure chamber 73 is led to the communication hole 79 to which less ink is concentrated. Consequently, the ink level in the negative pressure chamber 73 inclines to the communication hole 79 to improve the exchange efficiency of the ink in the ink chamber 71 and the air bubbles in the negative pressure chamber 73 when a certain amount of the ink in the negative pressure chamber 73 is consumed.
Referring to
The stepped area between the protruding rib 91 and the reference bottom side 73a partially accommodates a lower end part 80a of the ink holding member 80 which fills the negative pressure chamber 73 by foaming or compression. A gap is formed between the partially accommodated lower end part 80a of the ink holding member 80 and a side wall of the protruding rib 91, as shown in
As configured and shaped above, the lower end part 80a of the ink holding member 80 is prevented from blocking the communication hole 79, and relatively large air bubbles can smoothly move into the ink chamber 71. The negative pressure generation part 90 gradually increases the negative pressure as it approaches the pipe 76 from the communication hole 79 and also prevents the lower end part 80a of the ink holding member 80 from blocking the communication hole 79.
In molding the container body 70, the negative pressure generation part 90 may be integrally formed with the container body 70. Also, the protruding rib 91 may be formed at a predetermined distance from the communication hole 79 toward the pipe 76.
In the present embodiment as shown in
Referring to
A reference bottom side 100a of the container body 100 is a horizontal surface which is perpendicular, or substantially perpendicular to a pipe 106. The ink is discharged through the pipe 106. The ink chamber 101 and the negative pressure chamber 103 are divided by a partition 104. A communication hole 109 is formed between a lower end of the partition 104 and the reference bottom side 100a, through which the ink in the ink chamber 101 and an air in the negative pressure chamber 103 are exchanged.
According to the present embodiment as constructed above, the pipe 106 is adjacent to a side wall 105 which is far from the communication hole 109. Hence, the negative pressure generation part 120 is disposed in the negative pressure chamber 103 to efficiently deliver the ink moved into the negative pressure chamber 103 through the communication hole 109 toward the pipe 106. As shown in
The boundary ribs 121 efficiently deliver the ink supplied from the ink chamber 101 through the communication hole 109. Specifically, as the incline depressions 125 approach the pipe 106, the inclined depressions 125 around the boundary rib 121 become more shallow and stepped with respect to the lower side of the ink holding member 110. Accordingly, the lower side of the ink holding member 110 is more compressed in the area adjacent to the pipe 106 to increase the negative pressure and smoothly deliver the ink.
A blockage prevention part 130 is provided to prevent the ink holding member 110 from blocking the communication hole 109. The blockage prevention part 130 includes a depression 131 (
In this embodiment of the present invention, the plurality of inclined depressions 125 and the boundary ribs 121 and 122 formed on the bottom of the negative pressure chamber 103 are described by way of example. Alternatively, only the boundary rib 121 can be formed to extend from the communication hole 109 toward to the pipe 106, and still the same effect may be obtained.
Referring to
A plurality of the protruding ribs 141 may be used and disposed radially, or substantially radially based on the pipe 106 similarly to the boundary ribs 121 and 122 in
To effectively prevent the ink holding member 110 from blocking the communication hole 109, a blockage prevention part 130 is disposed on the reference bottom side 100a of the container body 100 corresponding to the communication hole 109 as in the embodiment of
In the example shown in
In another embodiment of the present invention, as shown in
As shown in
Although not shown in the drawing figures, the protruding ribs and the inclined depressions may be selectively formed on the reference bottom side of the ink cartridge. In disposing the protruding ribs and the inclined depressions, the position, the intervals, and the slope with respect to the reference bottom side may appropriately vary according to the volume and the shape of the ink cartridge.
According the above embodiments of the present invention, the negative pressure generation part is formed on the bottom of the container body to cause the negative pressure to increase as it approaches the pipe. Thus, the ink at the corners of the container body can be efficiently delivered and used to thus improve the ink utility and manufacture of the compact-sized ink cartridge.
The two chamber type ink cartridge, in which the ink chamber and the negative pressure chamber are divided, includes the negative pressure generation part on the bottom of the ink chamber to smoothly deliver the ink within the cartridge. The negative pressure generation part is formed between the communication hole and the pipe to effectively draw the ink delivered from the ink chamber into the negative pressure chamber.
The blockage prevention part is formed adjacent to the communication hole and prevents the blockage of the communication hole due to the lower end part of the ink holding member. As a result, the air and the ink smoothly exchange through the communication hole to efficiently supply the ink.
The negative pressure generation part may be connected to the blockage prevention part and function as the blockage prevention part to thus improve the ink utility.
While the preferred embodiments of the present invention have been described, additional variations and modifications of the embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims shall be construed to include both the above embodiments and all such variations and modifications that fall within the spirit and scope of the invention.
Number | Date | Country | Kind |
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10-2003-0005631 | Jan 2003 | KR | national |
10-2003-0087383 | Dec 2003 | KR | national |
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Number | Date | Country | |
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20040145637 A1 | Jul 2004 | US |