Ink compositions with improved waterfastness and smear resistance

BACKGROUND OF THE INVENTION
The present invention is directed to ink compositions and to processes for the preparation and use thereof. More specifically, the present invention is directed to compositions suitable for use in ink jet printing processes. One embodiment of the present invention is directed to an ink composition which comprises water, an anionic dye, and a polyquaternary amine compound selected from the group consisting of polydiallyl ammonium compounds, polyquaternized polyvinylamines, polyquaternized polyallylamines, and mixtures thereof.
Ink jet printing systems generally are of two types: continuous stream and drop-on-demand. In continuous stream ink jet systems, ink is emitted in a continuous stream under pressure through at least one orifice or nozzle. The stream is perturbed, causing it to break up into droplets at a fixed distance from the orifice. At the break-up point, the droplets are charged in accordance with digital data signals and passed through an electrostatic field which adjusts the trajectory of each droplet in order to direct it to a gutter for recirculation or a specific location on a recording medium. In drop-on-demand systems, a droplet is expelled from an orifice directly to a position on a recording medium in accordance with digital data signals. A droplet is not formed or expelled unless it is to be placed on the recording medium.
Since drop-on-demand systems require no ink recovery, charging, or deflection, the system is much simpler than the continuous stream type. There are two types of drop-on-demand ink jet systems. One type of drop-on-demand system has as its major components an ink filled channel or passageway having a nozzle on one end and a piezoelectric transducer near the other end to produce pressure pulses. The relatively large size of the transducer prevents close spacing of the nozzles, and physical limitations of the transducer result in low ink drop velocity. Low drop velocity seriously diminishes tolerances for drop velocity variation and directionality, thus impacting the system's ability to produce high quality copies. Drop-on-demand systems which use piezoelectric devices to expel the droplets also suffer the disadvantage of a slow printing speed.
The other type of drop-on-demand system is known as thermal ink jet, or bubble jet, and produces high velocity droplets and allows very close spacing of nozzles. The major components of this type of drop-on-demand system are an ink filled channel having a nozzle on one end and a heat generating resistor near the nozzle. Printing signals representing digital information originate an electric current pulse in a resistive layer within each ink passageway near the orifice or nozzle, causing the ink in the immediate vicinity to evaporate almost instantaneously and create a bubble. The ink at the orifice is forced out as a propelled droplet as the bubble expands. When the hydrodynamic motion of the ink stops, the process is ready to start all over again. With the introduction of a droplet ejection system based upon thermally generated bubbles, commonly referred to as the "bubble jet" system, the drop-on-demand ink jet printers provide simpler, lower cost devices than their continuous stream counterparts, and yet have substantially the same high speed printing capability.
The operating sequence of the bubble jet system begins with a current pulse through the resistive layer in the ink filled channel, the resistive layer being in close proximity to the orifice or nozzle for that channel. Heat is transferred from the resistor to the ink. The ink becomes superheated far above its normal boiling point, and for water based ink, finally reaches the critical temperature for bubble formation or nucleation of around 280.degree. C. Once nucleated, the bubble or water vapor thermally isolates the ink from the heater and no further heat can be applied to the ink. This bubble expands until all the heat stored in the ink in excess of the normal boiling point diffuses away or is used to convert liquid to vapor, which removes heat due to heat of vaporization. The expansion of the bubble forces a droplet of ink out of the nozzle, and once the excess heat is removed, the bubble collapses on the resistor. At this point, the resistor is no longer being heated because the current pulse has passed and, concurrently with the bubble collapse, the droplet is propelled at a high rate of speed in a direction towards a recording medium. The resistive layer encounters a severe cavitational force by the collapse of the bubble, which tends to erode it. Subsequently, the ink channel refills by capillary action. This entire bubble formation and collapse sequence occurs in about 10 microseconds. The channel can be refired after 100 to 500 microseconds minimum dwell time to enable the channel to be refilled and to enable the dynamic refilling factors to become somewhat dampened. Thermal ink jet processes are well known and are described in, for example, U.S. Pat. No. 4,601,777, U.S. Pat. No. 4,251,824, U.S. Pat. No. 4,410,899, U.S. Pat. No. 4,412,224, and U.S. Pat. No. 4,532,530, the disclosures of each of which are totally incorporated herein by reference.
Acoustic ink jet printing processes are also known. As is known, an acoustic beam exerts a radiation pressure against objects upon which it impinges. Thus, when an acoustic beam impinges on a free surface (i.e., liquid/air interface) of a pool of liquid from beneath, the radiation pressure which it exerts against the surface of the pool may reach a sufficiently high level to release individual droplets of liquid from the pool, despite the restraining force of surface tension. Focusing the beam on or near the surface of the pool intensifies the radiation pressure it exerts for a given amount of input power. These principles have been applied to prior ink jet and acoustic printing proposals. For example, K. A. Krause, "Focusing Ink Jet Head," IBM Technical Disclosure Bulletin, Vol 16, No. 4, September 1973, pp. 1168-1170, the disclosure of which is totally incorporated herein by reference, describes an ink jet in which an acoustic beam emanating from a concave surface and confined by a conical aperture was used to propel ink droplets out through a small ejection orifice. Acoustic ink printers typically comprise one or more acoustic radiators for illuminating the free surface of a pool of liquid ink with respective acoustic beams. Each of these beams usually is brought to focus at or near the surface of the reservoir (i.e., the liquid/air interface). Furthermore, printing conventionally is performed by independently modulating the excitation of the acoustic radiators in accordance with the input data samples for the image that is to be printed. This modulation enables the radiation pressure which each of the beams exerts against the free ink surface to make brief, controlled excursions to a sufficiently high pressure level for overcoming the restraining force of surface tension. That, in turn, causes individual droplets of ink to be ejected from the free ink surface on demand at an adequate velocity to cause them to deposit in an image configuration on a nearby recording medium. The acoustic beam may be intensity modulated or focused/defocused to control the ejection timing, or an external source may be used to extract droplets from the acoustically excited liquid on the surface of the pool on demand. Regardless of the timing mechanism employed, the size of the ejected droplets is determined by the waist diameter of the focused acoustic beam. Acoustic ink printing is attractive because it does not require the nozzles or the small ejection orifices which have caused many of the reliability and pixel placement accuracy problems that conventional drop on demand and continuous stream ink jet printers have suffered. The size of the ejection orifice is a critical design parameter of an ink jet because it determines the size of the droplets of ink that the jet ejects. As a result, the size of the ejection orifice cannot be increased, without sacrificing resolution. Acoustic printing has increased intrinsic reliability because there are no nozzles to clog. As will be appreciated, the elimination of the clogged nozzle failure mode is especially relevant to the reliability of large arrays of ink ejectors, such as page width arrays comprising several thousand separate ejectors. Furthermore, small ejection orifices are avoided, so acoustic printing can be performed with a greater variety of inks than conventional ink jet printing, including inks having higher viscosities and inks containing pigments and other particulate components. It has been found that acoustic ink printers embodying printheads comprising acoustically illuminated spherical focusing lenses can print precisely positioned pixels (i.e., picture elements) at resolutions which are sufficient for high quality printing of relatively complex images. It has also has been discovered that the size of the individual pixels printed by such a printer can be varied over a significant range during operation, thereby accommodating, for example, the printing of variably shaded images. Furthermore, the known droplet ejector technology can be adapted to a variety of printhead configurations, including (1) single ejector embodiments for raster scan printing, (2) matrix configured ejector arrays for matrix printing, and (3) several different types of pagewidth ejector arrays, ranging from single row, sparse arrays for hybrid forms of parallel/serial printing to multiple row staggered arrays with individual ejectors for each of the pixel positions or addresses within a pagewidth image field (i.e., single ejector/pixel/line) for ordinary line printing. Inks suitable for acoustic ink jet printing typically are liquid at ambient temperatures (i.e., about 25.degree. C.), but in other embodiments the ink is in a solid state at ambient temperatures and provision is made for liquefying the ink by heating or any other suitable method prior to introduction of the ink into the printhead. Images of two or more colors can be generated by several methods, including by processes wherein a single printhead launches acoustic waves into pools of different colored inks. Further information regarding acoustic ink jet printing apparatus and processes is disclosed in, for example, U.S. Pat. No. 4,308,547, U.S. Pat. No. 4,697,195, U.S. Pat. No. 5,028,937, U.S. Pat. No. 5,041,849, U.S. Pat. No. 4,751,529, U.S. Pat. No. 4,751,530, U.S. Pat. No. 4,751,534, U.S. Pat. No. 4,801,953, and U.S. Pat. No. 4,797,693, the disclosures of each of which are totally incorporated herein by reference. The use of focused acoustic beams to eject droplets of controlled diameter and velocity from a free-liquid surface is also described in J. Appi. Phys., vol. 65, no. 9 (May 1, 1989) and references therein, the disclosure of which is totally incorporated herein by reference.
U.S. Pat. No. 5,250,107 (Bares), the disclosure of which is totally incorporated herein by reference, discloses a water-fast ink composition and method for making the same. A selected chemical dye having at least one functional group with an extractable hydrogen atom thereon (e.g. --COOH, --NH.sub.2, or --OH) is combined with an ammonium zirconium polymer salt (e.g. ammonium zirconium carbonate, ammonium zirconium acetate, ammonium zirconium sulfate, ammonium zirconium phosphate, and ammonium zirconium oxalate). The resulting mixture preferably contains about 0.01-5.0% by weight ammonium zirconium polymer salt and about 0.5-5.0% by weight chemical dye. Upon dehydration of the mixture, the ammonium zirconium polymer salt and chemical dye form a cross-linked dye complex which is stable and water-fast. The mixture may be dispensed onto a variety of substrates (e.g. paper) using thermal ink jet or other printing systems.
U.S. Pat. No. 4,267,088 (Kempf), the disclosure of which is totally incorporated herein by reference, discloses coatings particularly useful as marking inks in which an epichlorohydrin-modified polyethyleneimine and an ethylene oxide-modified polyethyleneimine cooperate in aqueous solution to form a composition capable of application to form deposits adherent to most materials and resistant to most organic solvents but readily removable by water.
U.S. Pat. No. 4,197,135 (Bailey et al.), the disclosure of which is totally incorporated herein by reference, discloses an ink for use in ink jet printers containing a water soluble dye and a polyamine containing 7 or more nitrogen atoms per molecule, with the ink composition having a pH of 8 or above, the upper pH limit being dye decomposition dependent. The ink has improved waterfastness over an equivalent ink formulation without the polyamine additive.
U.S. Pat. No. 4,659,382 (Kang), the disclosure of which is totally incorporated herein by reference, discloses an ink jet ink composition comprising a major amount of water, a hydroxyethylated polyethyleneimine polymer, and a dye component, wherein the polymer has incorporated therein from about 65 to about 80 percent by weight of hydroxyethyl groups.
U.S. Pat. No. 5,091,005 (Mueller et al.), the disclosure of which is totally incorporated herein by reference, discloses inks comprising, by weight, from about 4% to about 10% formamide, from about 1% to about 10% dye, and the balance water when printed on paper from an ink-jet printer have improved resistance to bleed, especially when printed at a rate up to about 3.7 kHz.
U.S. Pat. No. 4,961,785 (Skene et al.), the disclosure of which is totally incorporated herein by reference, discloses inks for ink-jet printing have improved smear resistance when they contain from about 15 to 50%, preferably from about 20% to about 30%, formamide.
Japanese Patent publication 57-198768, the disclosure of which is totally incorporated herein by reference, discloses a type of water-base ink made of acidic dye and/or direct dye, cationic water-soluble resin, water-soluble organic solvent, and water.
Copending application U.S. Ser. No. 09/046,895, filed concurrently herewith, entitled "Ink Compositions and Multicolor Thermal Ink Jet Printing Process for the Production of High Quality Images," with the named inventor John Wei-Ping Lin, the disclosure of which is totally incorporated herein by reference, discloses a set of inks for printing multicolor images in an ink jet printer, said ink set comprising (A) a first ink having a first color and comprising water and a colorant selected from the group consisting of (1) anionic dyes, (2) dyes having physically or chemically associated therewith a stabilizing agent having anionic groups thereon, (3) pigment particles having anionic groups chemically attached thereto, (4) pigment particles having physically or chemically associated therewith a stabilizing agent having anionic groups thereon, and (5) mixtures thereof; and (B) a second ink comprising water, an optional colorant having a color other than the first color, and an ammonium salt having at least two cationic ammonium functional groups, wherein the colorant in the first ink is capable of being immobilized on a printing substrate by interaction with the ammonium salt having at least two cationic ammonium functional groups in the second ink.
Copending application U.S. Ser. No. 09/046,849, filed concurrently herewith, entitled "Ink Compositions With Improved Shelf Stability", with the named inventors Kurt B. Gundlach, Luis A. Sanchez, Richard L. Colt, Maura A. Sweeney, and William M. Schwarz, the disclosure of which is totally incorporated herein by reference, discloses an ink composition which comprises (1) water; (2) a nonpolymeric salt comprising at least one cation and at least one anion; and (3) a colorant comprising an anionic dye complexed with a polyquaternary amine compound. Also disclosed is an ink composition which comprises (1) water; (2) a nonpolymeric salt comprising at least one cation and at least one anion; (3) an anionic dye; and (4) a polyquaternary amine compound. In one embodiment, the polyquaternary amine compound is selected from the group consisting of polydiallyl ammonium compounds, polyquaternized polyvinylamines, polyquaternized polyallylamines, epichlorohydrin/amine copolymers, cationic amido amine copolymers, copolymers of vinyl pyrrolidinone and a vinyl imidazolium salt, and mixtures thereof.
Copending application U.S. Ser. No. 09/046,849, filed concurrently herewith, entitled "Ink Compositions Containing Cationic Amido Amine Polymers", with the named inventor William M. Schwarz, the disclosure of which is totally incorporated herein by reference, discloses an ink composition which comprises (1) water; (2) a dye; and (3) a cationic amido amine copolymer. Also disclosed are methods for using the aforementioned ink composition in ink jet printing processes.
Copending application U.S. Ser. No. 09/047,278, filed concurrently herewith, entitled "Ink Compositions Containing Vinyl Pyrrolidinone/Vinyl Imidazolium Copolymers", with the named inventor William M. Schwarz, the disclosure of which is totally incorporated herein by reference, discloses an ink composition which comprises (1) water; (2) an anionic dye; and (3) a copolymer of vinyl pyrrolidinone and a vinyl imidazolium salt. Also disclosed are methods for using the aforementioned ink compositions in ink jet printing processes.
While known compositions and processes are suitable for their intended purposes, a need remains for improved ink compositions suitable for ink jet printing processes. In addition, a need remains for ink compositions with improved waterfastness. Further, a need remains for ink compositions with improved wet smear resistance. Additionally, a need remains for ink compositions with reduced intercolor bleed when two or more colors are printed adjacent to each other. There is also a need for ink compositions for ink jet printing which contain acid dyes, which enable advantages such as bright colors, low cost, and high waterfastness when complexed with cationic polymers. In addition, there is a need for ink compositions with improved shelf stability. Further, there is a need for ink compositions with improved jetting characteristics. Additionally, there is a need for ink compositions which exhibit excellent smear resistance. A need also remains for ink compositions which are heat stable. In addition, a need remains for ink compositions which exhibit freeze/thaw stability. Further, a need remains for ink compositions suitable for use in ink jet printing processes and having relatively low viscosities. Additionally, a need remains for ink compositions with improved lightfastness.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide ink compositions with the above noted advantages.
It is another object of the present invention to provide improved ink compositions suitable for ink jet printing processes.
It is yet another object of the present invention to provide ink compositions with improved waterfastness.
It is still another object of the present invention to provide ink compositions with improved wet smear resistance.
Another object of the present invention is to provide ink compositions with reduced intercolor bleed when two or more colors are printed adjacent to each other.
Yet another object of the present invention is to provide ink compositions for ink jet printing which contain acid dyes, which enable advantages such as bright colors, low cost, and high waterfastness when complexed with cationic polymers.
Still another object of the present invention is to provide ink compositions with improved shelf stability.
It is another object of the present invention to provide ink compositions with improved jetting characteristics.
It is yet another object of the present invention to provide ink compositions which exhibit excellent smear resistance.
It is still another object of the present invention to provide ink compositions which are heat stable.
Another object of the present invention is to provide ink compositions which exhibit freeze/thaw stability.
Yet another object of the present invention is to provide ink compositions suitable for use in ink jet printing processes and having relatively low viscosities.
Still another object of the present invention is to provide ink compositions with improved lightfastness.
These and other objects of the present invention (or specific embodiments thereof) can be achieved by providing an ink composition which comprises water, an anionic dye, and a polyquaternary amine compound selected from the group consisting of polydiallyl ammonium compounds, polyquaternized polyvinylamines, polyquaternized polyallylamines, and mixtures thereof.
DETAILED DESCRIPTION OF THE INVENTION
Inks of the present invention contain an aqueous liquid vehicle, an anionic dye, and a polyquaternary amine compound. The liquid vehicle can consist solely of water, or it can comprise a mixture of water and a water soluble or water miscible organic component, such as ethylene glycol, propylene glycol, diethylene glycols, glycerine, dipropylene glycols, polyethylene glycols, polypropylene glycols, amides, ethers, urea, substituted ureas, ethers, carboxylic acids and their salts, esters, alcohols, organosulfides, organosulfoxides, sulfones (such as sulfolane), alcohol derivatives, carbitol, butyl carbitol, cellusolve, tripropylene glycol monomethyl ether, ether derivatives, amino alcohols, ketones, N-methylpyrrolidinone, 2-pyrrolidinone, cyclohexylpyrrolidone, hydroxyethers, amides, sulfoxides, lactones, polyelectrolytes, methyl sulfonylethanol, imidazole, betaine, and other water soluble or water miscible materials, as well as mixtures thereof. When mixtures of water and wafer soluble or miscible organic liquids are selected as the liquid vehicle, the water to organic ratio typically ranges from about 100:0 to about 30:70, and preferably from about 97:3 to about 40:60. The non-water component of the liquid vehicle generally serves as a humectant or cosolvent which has a boiling point higher than that of water (100.degree. C.). In the ink compositions of the present invention, the liquid vehicle is typically present in an amount of from about 80 to about 99.9 percent by weight of the ink, and preferably from about 90 to about 99 percent by weight of the ink, although the amount can be outside these ranges.
The polyquaternary amine compound, which generally is complexed with the anionic dye, is a polymer containing quaternary groups in the repeat units thereof. The polymer typically has a weight average molecular weight of from about 1,000 to about 10,000,000, preferably from about 3,000 to about 1,000,000, and more preferably from about 5,000 to about 400,000, although the value can be outside of these ranges. The polymer typically has a number average molecular weight of from about 800 to about 11,000,000, preferably from about 3,300 to about 1,100,000, and more preferably from about 5,600 to about 450,000, although the value can be outside of these ranges. The polymer typically has from about 5 to about 70,000 repeat monomer units therein, preferably from about 21 to about 7,000 repeat monomer units, and more preferably from about 35 to about 2,800 repeat monomer units, although the number of repeat monomer units can be outside of this range.
Examples of suitable polyquaternary amine compounds include polydiallyl ammonium compounds, of the general formula ##STR1## wherein n is an integer representing the number of repeat monomer units, R.sub.1 and R.sub.2 each, independently of the other, are hydrogen atoms, alkyl groups, including saturated, unsaturated, cyclic, and substituted alkyl groups (including polymethylene oxide groups, polyethylene oxide groups, polypropylene oxide groups, and the like), typically with from 1 to about 30 carbon atoms and preferably with from 1 to about 6 carbon atoms, aryl groups, including substituted aryl groups, typically with from 6 to about 50 carbon atoms and preferably with from about 6 to about 18 carbon atoms, or arylalkyl groups, including substituted arylalkyl groups, typically with from about 7 to about 60 carbon atoms and preferably with from 7 to about 20 carbon atoms, wherein the substituents on the substituted alkyl aryl, and arylalkyl groups can be (but are not limited to) hydroxy groups, amine groups, ammonium groups, cyano groups, pyridine groups, pyridinium groups, ether groups, aldehyde groups, ketone groups, ester groups, amide groups, carbonyl groups, sulfide groups, sulfoxide groups, phosphine groups, phosphonium groups, nitrile groups, mercapto groups, nitroso groups, halogen atoms, nitro groups, sulfone groups, acyl groups, mixtures thereof, and the like, wherein two or more substituents can be joined together to form a ring, and A is an anion, such as Cl.sup.-, Br.sup.-, I.sup.-, HSO.sub.4.sup.-, HSO.sub.3.sup.-, S.sub.4.sup.2-, SO.sub.3.sup.2-, CH.sub.2 SO.sub.3.sup.-, CH.sub.3 SO.sub.3.sup.-, CH.sub.3 C.sub.6 H.sub.4 SO.sub.3.sup.-, NO.sub.3.sup.-, HCOO.sup.-, CH.sub.3 COO.sup.-, HCO.sub.3.sup.-, CO.sub.3.sup.2-, H.sub.2 PO.sub.4.sup.-, HPO.sub.4.sup.2-, PO.sub.4.sup.3-, SCN.sup.-, BF.sub.4.sup.-, ClO.sub.4.sup.-, SSO.sub.3.sup.-, or the like, such as polydiallyl dimethyl ammonium compounds, including polydiallyl dimethyl ammonium chloride, of the formula ##STR2## wherein n is an integer representing the number of repeat monomer units, commercially available with a molecular weight of about 400,000 (wherein n is an integer of about 2,500) from Calgon Corp. as 261-RV, and with a molecular weight of about 5,000 (wherein n is an integer of about 31) from Calgon Corp. as VARIKEM 110 or E2253.
Also suitable are polyquaternized polyvinylamines, of the general formula ##STR3## wherein n is an integer representing the number of repeat monomer units, R.sub.1, R.sub.2, and R.sub.3 each, independently of the others, are hydrogen atoms, alkyl groups, including saturated, unsaturated, cyclic, and substituted alkyl groups (including polymethylene oxide groups, polyethylene oxide groups, polypropylene oxide groups, and the like), typically with from 1 to about 30 carbon atoms and preferably with from 1 to about 6 carbon atoms, aryl groups, including substituted aryl groups, typically with from 6 to about 50 carbon atoms and preferably with from about 6 to about 18 carbon atoms, arylalkyl groups, including substituted arylalkyl groups, typically with from 7 to about 60 carbon atoms and preferably with from 7 to about 20 carbon atoms, wherein the substituents on the substituted alkyl, aryl and arylalkyl groups can be (but are not limited to) hydroxy groups, amine groups, ammonium groups, cyano groups, pyridine groups, pyridinium groups, ether groups, aldehyde groups, ketone groups, ester groups, amide groups, carbonyl groups, sulfide groups, sulfoxide groups, phosphine groups, phosphonium groups, nitrile groups, mercapto groups, nitroso groups, halogen atoms, nitro groups, sulfone groups, acyl groups, mixtures thereof, and the like, wherein two or more substituents can be joined together to form a ring, and A is an anion, such as Cl.sup.-, Br.sup.-, I.sup.-, HSO.sub.4.sup.-, HSO.sub.3.sup.-, SO.sub.4.sup.2-, SO.sub.3.sup.2-, CH.sub.2 SO.sub.3.sup.-, CH.sub.3 SO.sub.3.sup.-, CH.sub.3 C.sub.6 H.sub.4 SO.sub.3.sup.-, NO.sub.3.sup.-, HCOO.sup.-, CH.sub.3 COO.sup.-, HCO.sub.3.sup.-, CO.sub.3.sup.2-, H.sub.2 PO.sub.4.sup.-, HPO.sub.4.sup.2-, PO.sub.4.sup.3-, SCN.sup.-, BF.sub.4.sup.-, ClO.sub.4.sup.-, SSO.sub.3.sup.-, or the like.
Also suitable are polyquaternized polyallylamines, of the general formula ##STR4## wherein n is an integer representing the number of repeat monomer units, R.sub.1, R.sub.2, and R.sub.3 each, independently of the others, are hydrogen atoms, alkyl groups, including saturated, unsaturated, cyclic, and substituted alkyl groups (including polymethylene oxide groups, polyethylene oxide groups, polypropylene oxide groups, and the like), typically with from 1 to about 30 carbon atoms and preferably with from 1 to about 6 carbon atoms, aryl groups, including substituted aryl groups, typically with from 6 to about 50 carbon atoms and preferably with from about 6 to about 18 carbon atoms, arylalkyl groups, including substituted arylalkyl groups, typically with from 7 to about 60 carbon atoms and preferably with from 7 to about 20 carbon atoms, wherein the substituents on the substituted alkyl, aryl and arylalkyl groups can be (but are not limited to) hydroxy groups, amine groups, ammonium groups, cyano groups, pyridine groups, pyridinium groups, ether groups, aldehyde groups, ketone groups, ester groups, amide groups, carbonyl groups, sulfide groups, sulfoxide groups, phosphine groups, phosphonium groups, nitrile groups, mercapto groups, nitroso groups, halogen atoms, nitro groups, sulfone groups, acyl groups, mixtures thereof, and the like, wherein two or more substituents can be joined together to form a ring, and A is an anion, such as Cl.sup.-, Br.sup.-, I.sup.-, HSO.sub.4.sup.-, HSO.sub.3.sup.-, SO.sub.4.sup.2-, SO.sub.3.sup.2-, CH.sub.2 SO.sub.3.sup.-, CH.sub.3 SO.sub.3.sup.-, CH.sub.3 C.sub.6 H.sub.4 SO.sub.3.sup.-, NO.sub.3.sup.-, HCOO.sup.-, CH.sub.3 COO.sup.-, HCO.sub.3.sup.-, CO.sub.3.sup.2-, H.sub.2 PO.sub.4.sup.-, HPO.sub.4.sup.2-, PO.sub.4.sup.3-, SCN.sup.-, BF.sub.4.sup.-, ClO.sub.4.sup.-, SSO.sub.3.sup.-, or the like.
Mixtures of two or more polyquaternary amine compounds can also be present in the ink.
The polyquaternary amine compound is present in the ink in any desired or effective amount, typically from about 0.01 to about 50 percent by weight of the ink, more typically from about 0.05 to about 40 percent by weight of the ink, preferably from about 1 to about 10 percent by weight of the ink, more preferably from about 1 to about 9 percent by weight of the ink, and even more preferably from about 1 to about 5 percent by weight of the ink, although the amount can be outside of these ranges. The preferred relative amounts of polyquaternary amine and anionic dye in the ink can also be expressed as a stoichiometric ratio, with the molar ratio of anionic dye groups to cationic polyquaternary groups typically being from about 1:0.33 to about 1:300, preferably from about 1:1 to about 1:20, more preferably from about 1:2 to about 1:6, and most preferably about 1:3, although the relative amounts can be outside of these ranges.
The anionic dye can be any suitable or desired anionic dye. Examples of suitable dyes include Food dyes such as Food Black No. 1, Food Black No. 2, Food Red No. 40, Food Blue No. 1, Food Yellow No. 7, and the like, FD & C dyes, Acid Black dyes (Nos. 1, 7, 9, 24, 26, 48, 52, 58, 60, 61, 63, 92, 107, 109, 118, 119, 131, 140, 155, 156, 172, 194, and the like), Acid Red dyes (Nos. 1, 8, 32, 35, 37, 52, 57, 92, 115, 119, 154, 249, 254, 256, and the like), Acid Blue dyes (Nos. 1, 7, 9, 25, 40, 45, 62, 78, 80, 92, 102, 104, 113, 117, 127, 158, 175, 183, 193, 209, and the like), Acid Yellow dyes (Nos. 3, 7, 17, 19, 23, 25, 29, 38, 42, 49, 59, 61, 72, 73, 114, 128, 151, and the like), Direct Black dyes (Nos. 4, 14, 17, 22, 27, 38, 51, 112, 117, 154, 168, and the like), Direct Blue dyes (Nos. 1, 6, 8, 14, 15, 25, 71, 76, 78, 80, 86, 90, 106, 108, 123, 163, 165, 199, 226, and the like), Direct Red dyes (Nos. 1, 2, 16, 23, 24, 28, 39, 62, 72, 236, and the like), Direct Yellow dyes (Nos. 4, 11, 12, 27, 28, 33, 34, 39, 50, 58, 86, 100, 106, 107, 118, 127, 132, 142, 157, and the like), anthraquinone dyes, monoazo dyes, disazo dyes, phthalocyanine derivatives, including various phthalocyanine sulfonate salts, aza(18)annulenes, formazan copper complexes, triphenodioxazines, Bernacid Red 2BMN; Pontamine Brilliant Bond Blue A; Pontamine; Caro direct Turquoise FBL Supra Conc. (Direct Blue 199), available from Carolina Color and Chemical; Special Fast Turquoise 8GL Liquid (Direct Blue 86), available from Mobay Chemical; Intrabond Liquid Turquoise GLL (Direct Blue 86), available from Crompton and Knowles; Cibracron Brilliant Red 38-A (Reactive Red 4), available from Aldrich Chemical; Drimarene Brilliant Red X-2B (Reactive Red 56), available from Pylam, Inc.; Levafix Brilliant Red E-4B, available from Mobay Chemical; Levafix Brilliant Red E-6BA, available from Mobay Chemical; Procion Red H8B (Reactive Red 31), available from ICI America; Pylam Certified D&C Red #28 (Acid Red 92), available from Pylam; Direct Brilliant Pink B Ground Crude, available from Crompton & Knowles; Cartasol Yellow GTF Presscake, available from Sandoz, Inc.; Tartrazine Extra Conc. (FD&C Yellow #5, Acid Yellow 23), available from Sandoz; Carodirect Yellow RL (Direct Yellow 86), available from Carolina Color and Chemical; Cartasol Yellow GTF Liquid Special 110, available from Sandoz, Inc.; D&C Yellow #10 (Acid Yellow 3), available from Tricon; Yellow Shade 16948, available from Tricon, Basacid Black X34, available from BASF, Carta Black 2GT, available from Sandoz, Inc.; Neozapon Red 492 (BASF); Savinyl Blue GLS (Sandoz); Luxol Blue MBSN (Morton-Thiokol); Basacid Blue 750 (BASF); Bernacid Red, available from Berncolors, Poughkeepsie, N.Y.; Pontamine Brilliant Bond Blue; Berncolor A.Y. 34; Telon Fast Yellow 4GL-175; BASF Basacid Black SE 0228; the Pro-Jet.RTM. series of dyes available from ICI, including Pro-Jet.RTM. Yellow I (Direct Yellow 86), Pro-Jet.RTM. Magenta I (Acid Red 249), Pro-Jet.RTM. Cyan I (Direct Blue 199), Pro-Jet.RTM. Black I (Direct Black 168), Pro-Jet.RTM. Yellow 1-G (Direct Yellow 132), Aminyl Brilliant Red F-B, available from Sumitomo Chemical Company (Japan), the Duasyn.RTM. line of "salt-free" dyes available from Hoechst, such as Duasyn.RTM. Direct Black HEF-SF (Direct Black 168), Duasyn.RTM. Black RL-SF (Reactive Black 31), Duasyn.RTM. Direct Yellow 6G-SF VP216 (Direct Yellow 157), Duasyn.RTM. Brilliant Yellow GL-SF VP220 (Reactive Yellow 37), Duasyn.RTM. Acid Yellow XX-SF LP413 (Acid Yellow 23), Duasyn.RTM. Brilliant Red F3B-SF VP218 (Reactive Red 180), Duasyn.RTM. Rhodamine B-SF VP353 (Acid Red 52), Duasyn.RTM. Direct Turquoise Blue FRL-SF VP368 (Direct Blue 199), Duasyn.RTM. Acid Blue AE-SF VP344 (Acid Blue 9), various Reactive dyes, including Reactive Black dyes, Reactive Blue dyes, Reactive Red dyes, Reactive Yellow dyes, and the like, as well as mixtures thereof. The dye is present in the ink composition in any desired or effective amount, typically from about 0.05 to about 10 percent by weight of the ink, preferably from about 0.1 to about 7 percent by weight of the ink, and more preferably from about 1 to about 5 percent by weight of the ink, although the amount can be outside of these ranges.
In one embodiment of the present invention, the dye is Acid Red 52. This dye has an orange fluorescence which can be useful for many applications, such as use in the postal industry to determine envelope side. Acid Red 52 alone exhibits poor waterfastness, rendering it unsuitable for this application. When employed in combination with the other ingredients of the inks of the present invention, however, this dye can result in a waterfast and wet smear resistant ink. In a particularly preferred embodiment of the present invention, Acid Red 52 is complexed with polydiallyl dimethyl ammonium chloride. The resulting complex is highly compatible with other ink ingredients and a wide variety of ink cosolvents.
In another embodiment, the dye is a mixture of fluorescein (Acid Yellow 73) and Acid Red 52. Fluorescein has a bright yellow fluorescence and, when mixed with Acid Red 52 dye, makes an ideal ink for postal use. In inks of the present invention, Acid Red 52 appears as a bright cool magenta under visible illumination; illumination of Acid Red 52 with ultraviolet exhibits a dark orange fluoresce. Acid Yellow 73 appears as a very light lemon yellow under visible illumination, with a strong light yellow fluoresce. either dye alone yields both an easily read and aesthetically acceptable visible color or an acceptable fluoresce for UV detection. The mixture, however, generates a red-orange color with a bright orange fluoresce. Fluorescein has a molecular weight of about 332.31, an empirical formula of C.sub.20 H.sub.12 O.sub.5, and a structural formula of ##STR5## and is commercially available from, for example, Aldrich Chemical Co., Milwaukee, Wis., or from E&M Scientific. The Acid Red 52 dye and fluorescein are present in any desired or effective relative amounts; typically the weight ratio of Acid Red 52 to fluorescein is from about 1:1 to about 1:20, preferably from about 1:2 to about 1:5, and more preferably about 1:3, although the relative amounts can be outside of these ranges.
When the selected anionic dye is Acid Blue 9, the dye/polyquaternary complex can, in some instances, exhibit reduced lightfastness, exhibiting a red-yellow chromophore shift when exposed to visible light irradiation, particularly yellow light. In this instance, the incorporation of a copper phthalo cyan dye, such as Direct Blue 199 or Direct Blue 86, can improve fade resistance of the ink. The inks containing the polyquaternary compound, Acid Blue 9, and a copper phthalo dye exhibit a high degree of both waterfastness and lightfastness. While not being limited to any particular theory, it is believed that the presence of the copper phthalo dye, which absorbs strongly in the yellow-orange region, masks the Acid Blue 9 dye from these wavelengths. In this embodiment, the Acid Blue 9 dye and the copper phthalo dye are present in any desired or effective relative amounts; typically, the relative amounts by weight of Acid Blue 9 to copper phthalo dye are from about 1:100 to about 100:1, preferably from about 1:10 to about 10:1, and more preferably from about 1:5 to about 5:1, although the relative amounts can be outside of these ranges.
While not being limited to any particular theory, it is believed that the polyquaternary amine and the dye form a multidentate ionic complex upon admixing of the ink ingredients. While the ink ingredients can be mixed in any desired order, it is preferred that any salts present in the ink be added prior to addition of the dye or the polyquaternary amine. The structure of the polyquaternary complex generally is independent of ink pH over the normal pH range of the ink.
In one embodiment of the present invention, the ink also contains sulfolane. The sulfolane can increase the solubility of the dye/polyquaternary amine complex in the ink, thereby improving the jetting characteristics of the ink in ink jet printers. When present, the sulfolane is present in the ink in any desired or effective amount, typically from about 1 to about 50 percent by weight of the ink, preferably from about 5 to about 30 percent by weight of the ink, and more preferably from about 10 to about 25 percent by weight of the ink, although the amount can be outside of these ranges.
In another embodiment of the present invention, the ink also contains a monoether glycol and/or cyclohexylpyrrolidinone. Monoether glycol or cyclohexylpyrrolidinone components in the ink are particularly preferred when the selected dye contains a 3,6-disulfonated naphthalene ring substituent, such as Acid Red 249 (5-chloro-2-phenoxyaniline.fwdarw.N-p-tolylsulfonyl H acid), of the formula ##STR6## which may lead to precipitation of the dye/polyquaternary complex in some instances in the absence of a monoether glycol. While not being limited to any particular theory, it is believed that the geometry of the sulfonates relative to the quaternary cationic sites can generate strong bidentate binding sites which would not allow for equilibration along the linear cationic polymer chain, and that the solubilizing effects of the glycol monoethers, such as tripropylene glycol monomethyl ether, diethylene glycol monobutyl ether (butyl carbitol), or the like, or cyclohexylpyrrolidinone, can stabilize the dye/polyquaternary complex. Cyclohexylpyrrolidinone is effective in lesser relative amounts in the ink compared to monoether glycols, enables the use of lesser amounts of ionic salts (when present), and enables similar penetration times into plain paper. When present, the monoether glycol is present in the ink in any desired or effective amount, typically from about 1 to about 50 percent by weight of the ink, preferably from about 2 to about 40 percent by weight of the ink, and more preferably from about 3 to about 20 percent by weight of the ink, although the amount can be outside of these ranges. When present, the cyclohexylpyrrolidinone is present in the ink in any desired or effective amount, typically from about 1 to about 30 percent by weight of the ink, preferably from about 2 to about 20 percent by weight of the ink, and more preferably from about 3 to about 15 percent by weight of the ink, although the amount can be outside of these ranges.
In another embodiment of the present invention, the ink also contains formamide and/or dimethyl sulfoxide. Formamide demonstrates excellent solubilization of anionic dyes in neat form, and replacement of other dye solubilizing materials such as urea with formamide and/or DMSO enables improved resistance to hydrolysis in the ink, thereby reducing increase in pH of the ink over time. Inks containing formamide and/or DMSO also exhibit reduced crystallization and reduced viscosity compared to inks containing urea. When present, the formamide is in the ink in any desired or effective amount, typically from about 1 to about 70 percent by weight of the ink, preferably from about 5 to about 50 percent by weight of the ink, and more preferably from about 15 to about 40 percent by weight of the ink, although the amount can be outside of these ranges. When present, the dimethyl sulfoxide is in the ink in any desired or effective amount, typically from about 1 to about 70 percent by weight of the ink, preferably from about 5 to about 50 percent by weight of the ink, and more preferably from about 15 to about 40 percent by weight of the ink, although the amount can be outside of these ranges.
In some embodiments of the present invention, the ink further contains a surfactant. One example of a suitable class of surfactants is that of polyanionic surfactants such as alkyl (linear) diphenyl oxide disulfonates, of the general formula ##STR7## wherein n is an integer, typically of from 1 to about 15 and preferably from 1 to about 10, and A is any desired cation, including (but not limited to) alkali metals and the like. While not being limited to any particular theory, it is believed that the bidentate surfactant can bind ionically to a portion of the polyquaternary compound to encapsulate the dye/polyquaternary complex, thereby shielding it from the hardware surfaces and improving jetting characteristics. The presence of this surfactant enables excellent maintenance capped and extended period decapped recovery in ink jet hardware. An example of this class of surfactant is CALFAX 10L-45, believed to be sodium decyl diphenyl oxide disulfonate, of the formula ##STR8## available from Pilot, Santa Fe Springs, Calif. Another example of a suitable class of surfactants is that of nonionic surfactants, including non-ionic esters of ethylene oxide and propylene oxide, such as MERPOL LF-H (believed to be of the formula CH.sub.3 (CH.sub.2).sub.n (OC.sub.2 H.sub.4).sub.8 (OC.sub.3 H.sub.6).sub.8 OH where n is an integer from about 12 to about 16), available from E.I. Du Pont de Nemours & Co., Wilmington, Del., octylphenoxy polyethoxy ethanols, such as TRITON X-100, available from Union Carbide Co., Danbury, Conn., acetylenic diols such as 2,4,7,9-tetramethyl-5-decyn-4,7-diol and the like, such as SURFYNOL CT-136, available from Air Products & Chemicals Co., Allentown, Pa., trimethyl nonylpolyethylene-glycol ethers, such as TERGITOL TMN-10 (containing 10 oxyethylene units, believed to be of the formula C.sub.12 H.sub.25 O(C.sub.2 H.sub.4 O).sub.5 H), available from Union Carbide Co., Danbury, Conn., and the like. While not being limited to any particular theory, these nonionic surfactants are also believed to encapsulate the dye/polyquaternary complex, thereby shielding it from the hardware surfaces and improving jetting characteristics. The presence of these surfactants enables excellent maintenance capped and extended period decapped recovery in ink jet hardware. When present, the surfactant is in the ink in any desired or effective amount, typically from about 0.01 to about 5 percent by weight of the ink, preferably from about 0.1 to about 3 percent by weight of the ink, and more preferably from about 0.3 to about 2 percent by weight of the ink, although the amount can be outside of these ranges.
The inks of the present invention can optionally further contain a nonpolymerc salt comprising at least one cation and at least one anion. Examples of suitable cations include alkali metal cations, such as Li.sup.+, Na.sup.+, and K.sup.+, alkaline earth metal cations, such as Mg.sup.2+ and Ca.sup.2+, nonpolymeric or monomeric ammonium and quaternary amine cations, including those of the general formula ##STR9## wherein each of R.sub.1, R.sub.2, R.sub.3, and R.sub.4, independently of the others, is a hydrogen atom, an alkyl group (including saturated, unsaturated, cyclic, and substituted alkyl groups, wherein substituted alkyl groups can include alkoxy or polyalkoxy groups such as ethylene oxide, polyethylene oxide, or the like), preferably with from 1 to about 10 carbon atoms and more preferably with from 1 to about 4 carbon atoms, although the number of carbon atoms can be outside of this range, aryl groups, including substituted aryl groups, preferably with from 6 to about 18 carbon atoms and more preferably with from 6 to about 12 carbon atoms, although the number of carbon atoms can be outside of this range, or arylalkyl groups, preferably with from 7 to about 20 carbon atoms and more preferably with from 7 to about 13 carbon atoms, wherein the substituents on the substituted alkyl, aryl, and arylalkyl groups can be (but are not limited to) hydroxy groups, amine groups, ammonium groups, cyano groups, pyridine groups, pyridinium groups, ether groups, aldehyde groups, ketone groups, ester groups, amide groups, carbonyl groups, sulfide groups, sulfoxide groups, phosphine groups, phosphonium groups, nitrile groups, mercapto groups, nitroso groups, halogen atoms, nitro groups, sulfone groups, acyl groups, mixtures thereof, and the like, wherein two or more substituents can be joined together to form a ring, with specific examples of ammonium and quaternary amine cations including NH.sub.4.sup.+, N(CH.sub.3).sub.4.sup.+, H.sub.3 NCH.sub.2 CH.sub.2 NH.sub.3.sup.2+, (H.sub.3 C).sub.3 NCH.sub.2 CH.sub.2 N(CH.sub.3).sub.3.sup.2+, imidazolium, quaternized 1,4-diazabicyclo(2.2.2)octane, choline, of the formula ##STR10## alkyl amine quaternary salts such as ETHOQUAD C/12, of the formula ##STR11## wherein R is a long chain alkyl group with 12 carbon atoms, x and y are integers of 0, 1, or 2 representing the number of ethoxy groups, wherein x+y=2, and A is an anion, such as chloride, commercially available from Akzo Chemie, Chicago, Ill., and the like, as well as mixtures thereof. Any desired anion can be employed. Examples of suitable anions include SO.sub.4.sup.2-, CO.sub.3.sup.2-, NO.sub.3.sup.2-, ClO.sub.4.sup.2-, organic acid anions, such as formate, acetate, propionate, and the like, acetylacetonate, of the formula ##STR12## squarate, of the formula ##STR13## halides, including chloride, bromide, and iodide, and the like, as well as mixtures thereof. Specific examples of suitable salts include lithium chloride, lithium bromide, lithium iodide, lithium nitrate, lithium formate, lithium acetate, lithium propionate, sodium chloride, sodium bromide, sodium iodide, sodium nitrate, sodium perchlorate, sodium formate, sodium acetate, sodium propionate, potassium chloride, potassium bromide, potassium iodide, potassium formate, potassium acetate, potassium propionate, calcium chloride, calcium nitrate, calcium formate, calcium acetate, calcium propionate, magnesium chloride, magnesium sulfate, magnesium formate, magnesium acetate, magnesium propionate, ammonium chloride, ammonium bromide, ammonium iodide, ammonium acetate, ammonium formate, ammonium nitrate, ammonium sulfate, ammonium propionate, tetramethylammonium chloride, tetramethylammonium formate, tetramethylammonium acetate, tetramethylammonium propionate, ethylene diamine dihydrochloride, 1,4-diazabicyclo(2.2.2)octane salts, such as hexamethonium bromide, of the formula ##STR14## imidazole salts, such as imidazolium chloride, acetylacetonate salts, such as lithium acetylacetonate, squarate salts, such as tetramethylammonium squarate, choline salts, such as choline chloride, ETHOQUAD C/12, and the like. The salt can also be a complex salt, including transition metal complexes such as Zn(NH.sub.3).sub.4 or the like. The salt is present in the ink in any desired or effective amount, typically from about 0.1 to about 40 percent by weight of the ink, preferably from about 0.1 to about 30 percent by weight of the ink, more preferably from about 0.5 to about 20 percent by weight of the ink, and even more preferably from about 2 to about 15 percent by weight of the ink, although the amount can be outside of these ranges. The preferred relative amounts of salt and anionic dye in the ink can also be expressed as a stoichiometric ratio, with the molar ratio of anions in the added salt to anionic dye groups typically being from about 0:1 to about 100:1 for anionic dyes and from about 0:1 to about 500:1 for direct dyes. For all anionic dyes (acid dyes, direct dyes, reactive dyes, and the like), the preferred molar ratio of anions in the added salt to anionic dye groups from about 5:1 to about 100:1, more preferably from about 10:1 to about 80:1. The molar ratio of anions in the added salt to anionic dye groups can, however, be outside of these ranges. In addition, when the anions in the added salt are multivalent, a lesser amount can be employed if desired; for example, if the anions in the added salt are bivalent, the amount added can be reduced to approximately one half of the amount desired for a monovalent anion.
While not being limited to any particular theory, it is believed that the presence of the salt improves the solubility or stability in the ink vehicle of the dye/polyquaternary amine compound complex which is employed as a colorant in the inks of the present invention. More specifically, it is believed that the salt electrostatically shields charges within the polyelectrolye complex constituting the colorant, thereby enabling a more compact structure which in turn is more soluble or stable in the ink vehicle. Again, while not being limited to any particular theory, it is believed that within the ink, the polyquaternary amine is associated with the anionic dye, with the dye playing the role of a counterion. The adjacent charge centers in the polyquaternary amine repel each other and force the polyquaternary amine into a more stretched-out and less soluble backbone configuration. The presence of the salt in the ink is believed to reduce these repulsions, compact the electrical double layer, and promote a more compact, more soluble polyquaternary amine complex. The presence of the salt in the ink can also reduce jitter when the ink is jetted and increase ink surface tension.
In some embodiments of the present invention, lithium is a preferred cation. Again, while not being limited to any particular theory, it is believed that strong ionic associations between the anionic dye and the cationic polymer can cause instability of the colorant complex, resulting in precipitation of the colorant from the ink, and that replacement of the weakly associated cations (such as sodium ions) of the anionic dye with the small, hard lithium cation, which forms tight ion pairs, reduces the ability of the dye to form a strong complex with the cationic polymer.
In other embodiments of the present invention, cations such as quaternary ammonium cations, alkali metal cations, or alkaline earth cations are preferred to reduce undesirable changes in the pH of the ink when the ink is exposed to heat in the printing device.
In other embodiments of the present invention, the salt is one which can be volatilized subsequent to printing. On a substrate such as paper, the cationic charges in the polyquaternary amine compound bind tightly to negative sites on the substrate, such as carboxy ions or the like. While not being limited to any particular theory, it is believed that the anionic dye in turn is captured by the polyquaternary amine compound, thereby enhancing waterfastness of the ink. The salt, on the other hand, can still function as a solubilizing agent and can lead to reduced waterfastness. Accordingly, in some instances it may be desirable to remove the salt from the ink image on the substrate so that the salt is no longer available to aid in removal of the image from the substrate. The salt can be volatilized by any desired or suitable method, such as preheating the substrate prior to printing so that the print is made directly onto a hot substrate, passing the print through a heated area subsequent to printing, such as a hot air blast, an oven, heated fixing rollers (subsequent to air drying of the print to avoid wet smear), allowing the print to lose salts slowly over time by aging them at room temperature, or the like. Most commonly, a decomposition reaction of the salt induced by heat or time occurs to volatilize the salt and remove it from the print. For example, ammonium salts can volatilize to ammonia and other materials as follows: ##STR15## Other ammonium salts, such as ammonium acetate, ammonium formate, ammonium citrate, ammonium EDTA, ammonium bromide, ammonium iodide, other organic amine salts, such as dimethylamine salts, including dimethylammonium chloride and the like, can also be volatilized in a similar manner. Organic salts can also be volatilized by a reverse Menshutkin reaction, as follows: ##STR16## wherein each R group, independently of the others, is hydrogen or an alkyl group, typically with from 1 to about 8 carbon atoms, and wherein two or more R groups can be joined together to form a ring (as in the instances of pyridine, imidazole, or the like), and X is an anion. Complex metal salts such as zinc ammonium carbonate can also be volatilized as follows: ##STR17## In this instance, the ammonium is tied up as the square planar zinc tetraammonia complex. Decomposition leads to a precipitated zinc oxide. Under somewhat acidic conditions, such as in the presence of a carboxyl group, the zinc ion can participate in ionic crosslinking, thereby enhancing waterfastness further.
In still other embodiments of the present invention, the salt is selected to minimize the viscosity of the ink composition. Water, a major component of the ink compositions, consists of an extensively hydrogen bonded network. Ions dissolved in water become hydrated and either augment or break down this network. Thus, the ions can be thought of as structure makers or structure breakers. With respect to viscosity, structure makers enhance viscosity and structure breakers lower viscosity. Measured viscosities for 1 Molar aqueous solutions of various salts at 25.degree. C. are as follows:
______________________________________1M aqueous solution .eta./.eta.water @ 25.degree. C.______________________________________(CH.sub.3).sub.4 NCl 1.146 NH.sub.4 Cl 0.991 NH.sub.4 NO.sub.3 0.973 NH.sub.4 Br 0.970 (NH.sub.4).sub.2 SO.sub.4 1.209 KCl 0.995 KBr 0.969 Kl 0.936 NaCl 1.094 NaNO.sub.3 1.062 NaClO.sub.4 1.044 LiCl 1.142 LiNO.sub.3 1.068 CaCl.sub.2 1.330 Ca(NO.sub.3).sub.2 1.290 MgCl.sub.2 1.468 MgSO.sub.4 1.930______________________________________
As the table indicates, the viscosities of various salts can vary significantly; for example, LiCl is more than 17 percent more viscous than NH.sub.4 Br, and MgCl.sub.2 is more than 56 percent more viscous than Kl.
In another preferred embodiment, the polyquaternary amine compound is present in the ink in an amount such that the number of quaternary amine groups on the polyquaternary amine compound exceeds the number of anionic groups on the dye. In some instances, particularly when the ink vehicle contains cosolvents such as sulfolane and/or urea and a salt, when the dye and polyquaternary amine compound are present in relative amounts such that the number of anionic groups on the dye exceeds the number of cationic quaternary amine groups on the polymer, precipitation of the dye/polyquaternary amine complex from the ink vehicle can occur. Increasing the amount of polyquaternary amine compound in the ink in these instances enables an ink with excellent shelf stability, excellent waterfastness, excellent smear resistance, and reduced intercolor bleed.
Ink compositions containing increased amounts of polyquaternary amine compound and salt, i.e., at least about 6 percent by weight polyquaternary amine compound and at least about 12 percent by weight salt, also enable advantages such as the ability to formulate inks in the absence of stabilizing cosolvents such as sulfolane and urea. The ability to formulate inks without cosolvents or humectants such as these enables advantages such as increased compatibility of the ink with materials from which printheads are commonly made, improved shelf stability, and the like. Inks containing glycol cosolvents such as dipropylene glycol, tripropylene glycol monomethyl ether, and the like can be formulated without resulting colorant destabilization.
Other optional additives to the inks include biocides such as Dowicil 150, 200, and 75, benzoate salts, sorbate salts, and the like, present in an amount of from about 0.0001 to about 4 percent by weight of the ink, and preferably from about 0.01 to about 2.0 percent by weight of the ink, pH controlling agents such as acids or, bases, phosphate salts, carboxylates salts, sulfite salts, amine salts, and the like, present in an amount of from 0 to about 1 percent by weight of the ink and preferably from about 0.01 to about 1 percent by weight of the ink, or the like.
One example of an additive to the inks is a polymeric additive consisting of two polyalkylene oxide chains bound to a central bisphenol-A-type moiety. This additive is of the formula ##STR18## wherein R.sup.1 and R.sup.2 are independently selected from the group consisting of hydrogen, alkyl groups with from 1 to about 8 carbon atoms, such as methyl, ethyl, propyl, and the like, and alkoxy groups with from 1 to about 8 carbon atoms, such as methoxy, ethoxy, butoxy, and the like, R.sup.3 and R.sup.4 are independently selected from the group consisting of alkyl groups with from 1 to about 4 carbon atoms, and x and y are each independently a number of from about 100 to about 400, and preferably from about 100 to about 200. Generally, the molecular weight of the polyalkylene oxide polymer is from about 14,000 to about 22,000, and preferably from about 15,000 to about 20,000, although the molecular weight can be outside this range. Materials of this formula are commercially available; for example, Carbowax M20, a polyethylene oxide/bisphenol-A polymer of the above formula with a molecular weight of about 18,000, available from Union Carbide Corporation, Danbury, Conn., is a suitable polymeric additive for the inks of the present invention. In addition, compounds of the above formula can be prepared by the methods disclosed in Polyethers, N. G. Gaylord, John Wiley & Sons, New York (1963) and "Laboratory Synthesis of Polyethylene Glycol Derivatives," J. M. Harris, J. Molecular Science--Rev. Macromol. Chem. Phys., C25(3), 325-373 (1985), the disclosures of each of which are totally incorporated herein by reference. The polyalkylene oxide additive is generally present in the ink in an amount of at least about 1 part per million by weight of the ink. Typically, the polyalkylene oxide additive is present in amounts of up to 1 percent by weight of the ink, and preferably in amounts of up to 0.5 percent by weight of the ink; larger amounts of the additive may increase the viscosity of the ink beyond the desired level, but larger amounts can be used in applications wherein increased ink viscosity is not a problem. Inks containing these additives are disclosed in U.S. Pat. No. 5,207,825, the disclosure of which is totally incorporated herein by reference.
The ink compositions are generally of a viscosity suitable for use in thermal ink jet printing processes. At room temperature (i.e., about 25.degree. C.), typically, the ink viscosity is no more than about 10 centipoise, and preferably is from about 1 to about 5 centipoise, more preferably from about 1 to about 4 centipoise, although the viscosity can be outside this range.
Ink compositions of the present invention can be of any suitable or desired pH. For some embodiments, such as thermal ink jet printing processes, typical pH values are from about 3 to about 11, preferably from about 5 to about 10, and more preferably from about 7 to about 8, although the pH can be outside of these ranges.
Ink compositions suitable for ink jet printing can be prepared by any suitable process. Typically, the inks are prepared by simple mixing of the ingredients. One process entails mixing all of the ink ingredients together and filtering the mixture to obtain an ink. Inks can be prepared by preparing a conventional ink composition according to any desired process, such as by mixing the ingredients, heating if desired, and filtering, followed by adding any desired additional additives to the mixture and mixing at room temperature with moderate shaking until a homogeneous mixture is obtained, typically from about 5 to about 10 minutes. Alternatively, the optional ink additives can be mixed with the other ink ingredients during the ink preparation process, which takes place according to any desired procedure, such as by mixing all the ingredients, heating if desired, and filtering. In a preferred embodiment, the ink ingredients are mixed in the following order: (1) water; (2) any salts present in the ink; (3) any cosolvents or humectants present in the ink; (4) polyquaternary compound; (5) dye. If the polyquaternary compound and the dye are added to water prior to addition of salts and/or cosolvents and/or humectants, a precipitated complex may form, which generally will tend to dissolve slowly to homogeneity subsequent to addition of the other ink ingredients.
The present invention is also directed to a process which entails incorporating an ink composition of the present invention into an ink jet printing apparatus and causing droplets of the ink composition to be ejected in an imagewise pattern onto a substrate. In a particularly preferred embodiment, the printing apparatus employs a thermal ink jet process wherein the ink in the nobles is selectively heated in an imagewise pattern, thereby causing droplets of the ink to be ejected in imagewise pattern. Any suitable substrate can be employed, including plain papers such as Xerox.RTM. 4024 papers, Xerox.RTM. Image Series papers, Courtland 4024 DP paper, ruled notebook paper, bond paper, silica coated papers such as Sharp Company silica coated paper, JuJo paper, and the like, transparency materials, fabrics, textile products, plastics, polymeric films, inorganic substrates such as metals and wood, and the like. In a preferred embodiment, the process entails printing onto a porous or ink absorbent substrate, such as plain paper.

Specific embodiments of the invention will now be described in detail. These examples are intended to be illustrative, and the invention is not limited to the materials, conditions, or process parameters set forth in these embodiments. All parts and percentages are by weight unless otherwise indicated.
EXAMPLE I
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 8.7 betain Finnsugar 3 Bioproducts sodium n-lauroyl Sigma Chemicals 0.2 sarcosinate cationic conductive Calgon Corp. 0.1 polymer 261-RV* Acid Yellow 23 dye** Hoechst 8 roll mill 30 minutes______________________________________ *aqueous solution containing 10 wt. % polymer and 90 wt. % water **aqueous solution containing 10 wt. % dye and 90 wt. % water
EXAMPLE II
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (wt. %)______________________________________deionized water -- 13.6 cationic conductive polymer Calgon Corp. 2 261-RV* tris(hydroxymethyl) American Biorganics 1 aminomethane Inc. ethylene diamine tetraaetic Dow Chemical Co. 0.3 acid polyethylene oxide** Polysciences 0.1 urea Aldrich Chemical Co. 20 sulfolane*** Phillips Petroleum Co. 21 TRITON X-100 surfactant Aldrich Chemical Co. 2 PROJET RED OAM dye**** Zeneca Colors 40 roll mill 30 minutes______________________________________ *aqueous solution containing 40 wt. % polymer in water **bisphenolA derivative, molecular weight 18,500, of the formula ##STR19## ***containing 95 wt. % sulfolane and 5 wt. % water ****aqueous solution containing 10 wt. % dye in water
The ink was filtered through a 0.2 micron, 47 millimeter Gelman Nylaflow filter at 40 pounds per square inch over a period of 25 minutes. The resulting ink exhibited a viscosity of 2 centipoise at 25.degree. C., a pH of 8.62 at 25.degree. C., a surface tension of 33.9 dynes per centimeter, and a conductivity of 3.02 millimhos.
The ink thus prepared was incorporated into a XEROX.RTM. 4004 Personal Printer and jetted onto XEROX.RTM. Image Series paper and onto Courtland paper. The resulting prints exhibited an optical density of 1.10 as measured with an X-Rite 428 Densitometer, a waterfastness of 90 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.06, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE III
A black ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (wt. %)______________________________________deionized water -- 34.98 tris(hydroxymethyl) American Biorganics 0.3 aminomethane Inc. ethylene diamine tetraaetic Dow Chemical Co. 0.2 acid VARIKEM 110 polyquaternary Calgon Corp. 9 amine compound* DOWICIL 150/200 biocide Dow Chemical Co. 0.1 polyethylene oxide** Polysciences 0.05 urea Aldrich Chemical Co. 10.03 sulfolane*** Phillips Petroleum Co. 7.64 lithium chloride Aldrich Chemical Co. 3.01 TRITON X-100 surfactant Aldrich Chemical Co. PROJET YELLOW OAM dye Zeneca Colors 13.39 (Acid Yellow 23)**** PROJET RED OAM dye***** Zeneca Colors 11.76 PROJET BLUE OAM dye Zeneca Colors 8.54 (Acid Blue 9)****** roll mill 30 minutes______________________________________ *aqueous solution containing 40 wt. % polymer and 60 wt. % water **bisphenolA derivative, molecular weight 18,500, of the formula ##STR20## ***containing 95 wt. % sulfolane and 5 wt. % water ****aqueous solution containing 7.5 wt. % dye and 92.5 wt. % water *****aqueous solution containing 10 wt. % dye solids in water ******aqueous solution containing 10 wt. % dye solids in water
The ink was filtered through a 0.2 micron, 47 millimeter Gelman Nylaflow filter at 40 pounds per square inch over a period of 15 minutes. The resulting ink exhibited a viscosity of 2.12 centipoise at 25.degree. C., a pH of 7.16 at 25.degree. C., a surface tension of 33.1 dynes per centimeter, and a conductivity of 42.7 millimhos.
The ink thus prepared was incorporated into a XEROX.RTM. 4004 Personal Printer and jetted onto XEROX.RTM. Image Series paper and onto Courtland paper. The resulting prints exhibited an optical density of 1.40 as measured with an X-Rite 428 Densitometer, a waterfastness of 90 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.06, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE IV
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 4.26 sulfolane* Phillips 4.2 tripropylene glycol Dow Chemical Co. 3.4 monomethyl ether 1-hexane sulfonic acid, Aldrich Chemical Co. 0.04 sodium salt cationic conductive Calgon Corp. 0.1 polymer 261-RV** PROJET BLUE OAM Zeneca Colors 8 dye (Acid Blue 9)*** roll mill 30 minutes______________________________________ *containing 95 wt. % sulfolane and 5 wt. % water **aqueous solution containing 10 wt. % polymer and 90 wt. % water ***aqueous solution containing 10 wt. % dye and 90 wt. % water
EXAMPLE V
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 11.16 imidazole Aldrich Chemical Co. 0.2 phosphorous acid Rhone Poulenc 0.1 pH = 7.8 sulfolane* Phillips 4.2 tripropylene glycol Dow Chemical Co. 3.4 monomethyl ether 1-hexane sulfonic acid, Aldrich Chemical Co. 0.04 sodium salt Duasyn Brillant Red Hoechst 0.8 F3B SF VP 218 dye (Reactive Red 180) cationic conductive Calgon Corp. 0.1 polymer 261-RV** roll mill 30 minutes______________________________________ *containing 95 wt. % sulfolane and 5 wt. % water **aqueous solution containing 10 wt. % polymer and 90 wt. % water
EXAMPLE VI
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 4.26 sulfolane* Phillips 4.2 tripropylene glycol Dow Chemical Co. 3.4 monomethyl ether 1-hexane sulfonic acid, Aldrich Chemical Co. 0.04 sodium salt cationic conductive Calgon Corp. 0.1 polymer 261-RV** PROJECT RED OAM Zeneca Colors 8 dye*** roll mill 30 minutes______________________________________ *containing 95 wt % sulfolane and 5 wt. % water **aqueous solution containing 10 wt. % polymer and 90 wt. % water ***aqueous solution containing 10 wt. % dye and 90 wt. % water
EXAMPLE VII
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 745.5 tris(hydroxymethyl) American Biorganics 3 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 2 acid cationic conductive polymer Calgon Corp. 5 261-RV* DOWICIL 150/200 biocide Dow Chemical Co. 1 polyethylene oxide** Polysciences 0.5 sulfolane*** Phillips 63 urea Aldrich Chemical Co. 100 lithium chloride Aldrich Chemical Co. 10 TRITON X-100 Aldrich Chemical Co. 10 PROJET RED OAM dye**** Zeneca Colors 50 Fluorescein (Acid Yellow 73)***** EM Science 10 roll mill 30 minutes______________________________________ *aqueous solution containing 40 wt. % polymer and 60 wt. % water **bisphenolA derivative, molecular weight 18,500, of the formula ##STR21## ***containing 95 wt. % sulfolane and 5 wt. % water ****aqueous solution containing 10 wt. % dye and 90 wt. % water *****aqueous solution containing 10 wt. % dye and 90 wt. % water
EXAMPLE VIII
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 35.47 tris(hydroxymethyl) American Biorganics 0.5 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 0.35 acid ammonium chloride Aldrich Chemical Co. 3 polyethylene oxide* Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 tripropylene glycol monomethyl Dow Chemical Co. 15 ether (DOWANOL TPM) sulfolane** Phillips 10.53 VARIKEM 110 polyquaternary Calgon Corp. 10 amine compound*** PROJET MAGENTA 1 dye (Acid Zeneca Colors 25 Red 249)**** roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR22## **containing 95 wt. % sulfolane and 5 wt. % water ***aqueous solution containing 40 wt. % polymer and 60 wt. % water ****aqueous solution containing 10 wt. % dye and 90 wt. % water
EXAMPLE IX
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 40.5 tris(hydroxymethyl) American Biorganics 0.5 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 0.35 acid ammonium chloride Aldrich Chemical Co. 2.5 polyethylene oxide* Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 cyclohexylpyrrolidinone Aldrich Chemical Co. 6 urea Aldrich Chemical Co. 10 VARIKEM 110 polyquaternary Calgon Corp. 10 amine compound** PROJET MAGENTA 1 dye (Acid Zeneca Colors 30 Red 249)*** roll mill 30 minutes______________________________________ **bisphenol-A derivative, molecular weight 18,500, of the formula ##STR23## **aqueous solution containing 40 wt. % polymer and 60 wt. % water ***aqueous solution containing 10 wt. % dye and 90 wt. % water
The ink was filtered through a 1.2 micron/5 micron, 47 millimeter Gelman Nylaflow filter at 10 pounds per square inch over a period of 1 minute and 30 seconds. The resulting ink exhibited a viscosity of 2.05 centipoise at 25.degree. C., a pH of 7.37 at 25.degree. C., a surface tension of 41.8 dynes per centimeter, and a conductivity of 44.6 millimhos.
EXAMPLE X
Ink compositions were prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 15.9 VARIKEM 110 polyquaternary Calgon Corp. 15 amine compound* tris(hydroxymethyl) American Biorganics 0.3 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 0.05 acid ammonium chloride Aldrich Chemical Co. polyethylene oxide** Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 butyl carbitol Van Waters & Rogers 3 tripropylene glycol monomethyl Dow Chemical Co. 10 ether (DOWANOL TPM) sulfolane*** Phillips Petroleum Co. 15 PROJET CYAN 1 (Direct Blue 199) Zeneca Colors 15 PROJET BLUE OAM dye (Acid Zeneca Colors 15 Blue 9)***** roil mill 30 minutes______________________________________ *aqueous solution containing 40 wt. % polymer and 60 wt. % water **bisphenolA derivative, molecular weight 18,500, of the formula ##STR24## ***containing 95 wt. % sulfolane and 5 wt. % water ****aqueous solution containing 10 wt. % dye and 90 wt. % water *****aqueous solution containing 10 wt. % dye and 90 wt. % water
The ink was filtered through a 1.2 micron Memtec filter. The resulting ink exhibited a viscosity of 4.17 centipoise at 25.degree. C. and a pH of 7.32 at 22.degree. C.
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 21.5 VARIKEM 110 polyquaternary Calgon Corp. 15 amine compound* tris(hydroxymethyl) American Biorganics 0.3 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 0.05 acid ammonium chloride Aldrich Chemical Co. 10 polyethylene oxide** Polysciences 0.05 DOWICIL 150/200 biocide. Dow Chemical Co. 0.1 butyl carbitol Van Waters & Rogers 3 tripropylene glycol monomethyl Dow Chemical Co. 10 ether (DOWANOL TPM) sulfolane*** Phillips Petroleum Co. 15 PROJET CYAN (Direct Blue 199) Zeneca Colors 5 dye**** PROJET BLUE OAM dye (Acid Zeneca Colors 20 Blue 9)***** roll mill 30 minutes______________________________________ *aqueous solution containing 40 wt. % polymer and 60 wt. % water **bisphenolA derivative, molecular weight 18,500, of the formula ##STR25## ****containing 95 wt. % sulfolane and 5 wt. % water ****aqueous solution containing 10 wt. % dye and 90 wt. % water *****aqueous solution containing 10 wt. % dye and 90 wt. % water
The ink was filtered through a 1.2 micron Memtec filter. The resulting ink exhibited a viscosity of 4.06 centipoise at 25.degree. C. and a pH of 7.33 at 22.degree. C. For comparison purposes, a similar ink composition was prepared containing 2.5 percent by weight Acid Blue 9 dye and no Direct Blue 199 dye. All three inks were applied to paper and exposed to 4 hours of summer sun near zenith. The ink containing only Acid Blue 9 dye exhibited a lightfastness of 60 percent (calculated as a percentage of optical density after exposure for 48 hours with a Fadometer standard tungsten illuminator compared to optical density prior to exposure, the ink containing 2 percent by weight Acid Blue 9 and 0.5 percent by weight Direct Blue 199 dye exhibited a lightfastness of 80 percent, and the ink containing 1.5 percent by weight Acid Blue 9 and 1.5 percent by weight Direct Blue 199 dye exhibited a lightfastness of 95 percent.
EXAMPLE XI
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 225 tris(hydroxymethyl) American Biorganics 13 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 7 acid polyethylene oxide* Polysciences 1 DOWICIL 150/200 biocide Dow Chemical Co. 2 PROJET BLUE OAM dye (Acid Zeneca Colors 300 Blue 9)** PROJET CYAN 1 (Direct Blue 199) Zeneca Colors 300 dye*** ammonium bromide Morre-Tec Industries 200 sulfolane**** Phillips Petroleum Co. 652 tripropylene glycol monomethyl Dow Chemical Co. 100 ether (DOWANOL TPM) betaine Finnsugar 100 Bioproducts VARIKEM 110 polyquaternary Calgon Corp. 100 amine compound***** roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR26## **aqueous solution containing 10 wt. % dye and 90 wt. % water ***aqueous solution containing 10 wt. % dye and 90 wt. % water ****containing 95 wt. % sulfolane and 5 wt. % water *****aqueous solution containing 40 wt. % polymer and 60 wt. % water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 20 pounds per square inch over a period of 4 minutes. The resulting ink exhibited a viscosity of 3.73 centipoise at 25.degree. C., a pH of 7.55 at 22.degree. C., a surface tension of 45.4 dynes per centimeter, and a conductivity of 44.8 millimhos.
To 100 parts by weight of the ink thus prepared was added 1 part by weight of CALFAX 10L-45 polyanionic surfactant. The ink viscosity remained at 3.74 centipoise and surface tension dropped to 29.6 dynes per centimeter. The ink was incorporated into a Xerox.RTM. XJ4C ink jet printer and jetted onto Xerox Image Series Elite paper and Courtland 4024 DP Paper. Prior to jetting the printer was allowed to sit overnight in the maintenance cap. Multiple page printing was thereafter performed at fresh start-up with good results. When the printer was allowed to sit overnight in the decapped mode, recovery without priming and printing with good results was also observed.
EXAMPLE XII
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 225 tris(hydroxymethyl) American Biorganics 13 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 7 acid polyethylene oxide* Polysciences 1 DOWICIL 150/200 biocide Dow Chemical Co. 2 PROJET BLUE OAM dye (Acid Zeneca Colors 300 Blue 9)** PROJET CYAN 1 (Direct Blue 199) Zeneca Colors 300 dye*** ammonium bromide Morre-Tec Industries 200 sulfolane**** Phillips Petroleum Co. 652 tripropylene glycol monomethyl Dow Chemical Co. 100 ether (DOWANOL TPM) betaine Finnsugar 100 Bioproducts VARIKEM 110 polyquaternary Calgon Corp. 100 amine compound***** roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR27## **aqueous solution containing 10 wt. % dye and 90 wt. % water ***aqueous solution containing 10 wt. % dye and 90 wt. % water ****containing 95 wt. % sulfolane and 5 wt. % water *****aqueous solution containing 40 wt. % polymer and 60 wt. % water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 20 pounds per square inch over a period of 4 minutes. The resulting ink exhibited a viscosity of 3.73 centipoise at 25.degree. C., a pH of 7.55 at 22.degree. C., a surface tension of 45.4 dynes per centimeter, and a conductivity of 44.8 millimhos.
Additional inks were prepared by adding to 100 parts by weight of the ink thus prepared various amounts (shown in the table below as number of parts by weight surfactant added to 100 parts by weight of the base ink composition) of various nonionic surfactants as shown in the table below. The inks were incorporated into a Xerox.RTM. XJ4C ink jet printer and jetted onto Xerox Image Series Elite paper and Courtland 4024 DP Paper. Prior to jetting the printer was allowed to sit overnight in the maintenance cap. Multiple page printing was thereafter performed at fresh start-up with good results. When the printer was allowed to sit overnight in the decapped mode, recovery without priming and printing with good results was also observed. The viscosity (centipoise, measured at 25.degree. C.), surface tension (dynes per centimeter), and recoverability data (shown on a scale of 1 to 5, with 1 representing complete recovery and 5 representing complete dropout) for each ink are shown in the table:
______________________________________ surface surfactant amount tension viscosity recoverability______________________________________none (control) -- 45.4 3.73 5MERPOL LF-H 0.5 33 3.62 1 MERPOL LF-H 1 32 3.81 1 MERPOL LF-H 2 33.5 3.84 1 MERPOL LF-H 4 33.9 3.92 1 SURFYNOL CT-136 0.5 37.2 3.77 1 SURFYNOL CT-136 1 35.7 3.89 1 SURFYNOL CT-136 2 34.2 3.92 1 SURFYNOL CT-136 4 32.8 4.16 2 TRITON X-100 0.5 34.7 3.81 1 TRITON X-100 1 34.5 3.99 1 TRITON X-100 2 35.4 4.26 2 TRITON X-100 4 35.1 4.89 3 TERGITOL TMN-10 0.5 32.4 3.81 4 TERGITOL TMN-10 1 29.9 3.92 1 TERGITOL TMN-10 2 29.0 4.17 2 TERGITOL TMN-10 4 29.2 4.73 3______________________________________
EXAMPLE XIII
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________PROJET YELLOW OAM (Acid Zeneca Colors 28.9 Yellow 23) dye* DUASYN ACID YELLOW XX-SF Hoechst 0.3 VP413** imidazole American Biorganics 1 ethylene diamine tetraacetic Dow Chemical Co. 0.05 acid polyethylene oxide*** Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 ammonium bromide Morre-Tec Industries 15 formamide Aldrich Chemical Co. 10 tripropylene glycol monomethyl Dow Chemical Co. 5 ether (DOWANOL TPM) sulfolane**** Phillips Petroleum Co. 32.6 VARIKEM 110 polyquaternary Calgon Corp 5 amine compound***** potassium bromide Mallinckrodt 2 roll mill 30 minutes______________________________________ *aqueous solution containing 7.5 wt. % dye and 92.5 wt. % water **dye supplied as 100 wt. % dye solid ***bisphenolA derivative, molecular weight 18,500, of the formula ##STR28## ****containing 95 wt. % sulfolane and 5 wt. % water *****aqueous solution containing 40 wt. % polymer and 60 wt. % water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 20 pounds per square inch. The resulting ink exhibited a viscosity of 3.92 centipoise at 25.degree. C., a pH of 7.56 at 25.degree. C., a surface tension of 46.5 dynes per centimeter, and a conductivity of 59.7 millimhos.
EXAMPLE XIV
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________PROJET YELLOW OAM (Acid Zeneca Colors 28.9 Yellow 23) dye* DUASYN ACID YELLOW XX-SF Hoechst 0.3 VP413** imidazole American Biorganics 1 ethylene diamine tetraacetic Dow Chemical Co. 0.05 acid polyethylene oxide*** Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 ammonium bromide Morre-Tec Industries 15 tripropylene glycol monomethyl Dow Chemical Co. 5 ether (DOWANOL TPM) sulfolane**** Phillips Petroleum Co. 32.6 VARIKEM 110 polyquaternary Calgon Corp 5 amine compound***** potassium bromide Mallinckrodt 2 dimethyl sulfoxide Baker Chemicals 10 roll mill 30 minutes______________________________________ *aqueous solution containing 7.5 wt. % dye and 92.5 wt. % water **dye supplied as 100 wt. % dye solid ***bisphenolA derivative, molecular weight 18,500, of the formula ##STR29## ****containing 95 wt. % sulfolane and 5 wt. % water *****aqueous solution containing 40 wt. % polymer and 60 wt. % water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 20 pounds per square inch. The resulting ink exhibited a viscosity of 4.79 centipoise at 25.degree. C., a pH of 7.55 at 25.degree. C., a surface tension of 45.1 dynes per centimeter, and a conductivity of 49.2 millimhos.
EXAMPLE XV
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 755.5 tris(hydroxymethyl) American Biorganics 3 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 2 acid 261 RV cationic polymer Calgon 5 DOWICIL 150/200 biocide Dow Chemical Co. 1 polyethylene oxide* Polysciences 0.5 sulfolane** Phillips Petroleum Co. 63 urea Aldrich Chemical Co. 100 lithium chloride Aldrich Chemical Co. 10 TRITON X-100 surfactant Aldrich Chemical Co. 10 PROJET RED OAM dye*** Zeneca Colors 50 roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR30## **containing 95 wt. % sulfolane and 5 wt. % water ***aqueous solution containing 10 wt. % dye solids in water
The ink was filtered through a 0.2 micron Gelman Nylaflow filter at 20 pounds per square inch over a period of 5 minutes. The resulting ink exhibited a viscosity of 1.63 centipoise at 25.degree. C., a pH of 7.42 at 25.degree. C., a surface tension of 31.4 dynes per centimeter, and a conductivity of 16.8 millimhos. The resulting images exhibited an optical density of 0.82, a waterfastness of 85 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.01, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XVI
A black ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 74.4 tris(hydroxymethyl) American Biorganics 1 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 0.5 acid lithium bromide Aldrich Chemical Co. 14 sulfolane* Phillips Petroleum Co. 12.6 polyethylene oxide** Polysciences 0.1 DOWICIL 150/200 biocide Dow Chemical Co. 0.2 urea Aldrich Chemical Co. 40 VARIKEM 110*** Calgon 30 Direct Red 227 dye**** Tricon Colors 6 BASACID BLACK X34 dye***** BASF 21.2 roll mill 30 minutes______________________________________ *containing 95 wt. % sulfolane and 5 wt. % water **bisphenolA derivative, molecular weight 18,500, of the formula ##STR31## ***aqueous solution containing 40 wt. % polymer in water ****aqueous solution containing 10 wt. % dye and 90 wt. % water *****aqueous solution containing 34 wt. % dye and 66 wt. % water
The resulting images exhibited an optical density of 1.43, a waterfastness of 95 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.03, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XVIIa
A yellow ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 391.4 DOWICIL 150/200 biocide Dow Chemical Co. 4 polyethylene oxide* Polysciences 2 imidazole American Biorganics 40 ethylene diamine tetraacetic Dow Chemical Co. 2.6 acid urea Arcadian Corp. 240 sulfolane** Phillips Petroleum Co. 600 acetylethanolamine*** Scher Chemical 640 butyl carbitol Van Waters & Rogers 480 PROJET YELLOW OAM (Acid Zeneca Colors 1600 Yellow 23) dye**** roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR32## **containing 95 wt. % sulfolane and 5 wt. % water ***aqueous solution containing 75 wt. % acetylethanolamine and 25 wt. % water ****aqueous solution containing 7.5 wt. % dye solids and 92.5 wt. % water
The resulting ink was filtered through a 1.2 micron Memtec filter at 20 pounds per square inch.
To 100 parts by weight of the ink thus prepared were added 5 parts by weight of 261 RV cationic polymer (obtained from Calgon Corp.) and 2.5 parts by weight of lithium chloride. The resulting ink composition was incorporated into a Hewlett-Packard 1600 ink jet printer and jetted onto Xerox Image Series Elite paper. The resulting images exhibited an optical density of 0.89 and a wet smear of 0.027.+-.0.007, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XVIIb
A yellow ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 391.4 DOWICIL 150/200 biocide Dow Chemical Co. 4 polyethylene oxide* Polysciences 2 imidazole American Biorganics 40 ethylene diamine tetraacetic Dow Chemical Co. 2.6 acid urea Arcadian Corp. 240 sulfolane** Phillips Petroleum Co. 600 acetylethanolamine*** Scher Chemical 640 butyl carbitol Van Waters & Rogers 480 PROJET YELLOW OAM (Acid Zeneca Colors 1600 Yellow 23) dye**** roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR33## **containing 95 wt. % sulfolane and 5 wt. % water ***aqueous solution containing 75 wt. % acetylethanolamine and 25 wt. % water ****aqueous solution containing 7.5 wt. % dye solids and 92.5 wt. % water
The resulting ink was filtered through a 1.2 micron Memtec filter at 20 pounds per square inch.
To 100 parts by weight of the ink thus prepared were added 9 parts by weight of 261 RV cationic polymer (obtained from Calgon Corp.) and 2.5 parts by weight of lithium chloride. The resulting ink composition was incorporated into a Hewlett-Packard 1600 ink jet printer and jetted onto Xerox Image Series Elite paper. The resulting images exhibited an optical density of 0.88 and a wet smear of 0.020.+-.0.008, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XVIIc
A magenta ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 628.6 DOWICIL 150/200 biocide Dow Chemical Co. 4 polyethylene oxide* Polysciences 2 imidazole American Biorganics 40 ethylene diamine tetraacetic Dow Chemical Co. 2.6 acid sulfolane** Phillips Petroleum Co. 600 acetylethanolamine*** Scher Chemical 640 butyl carbitol Van Waters & Rogers 480 PROJET MAGENTA 1T dye**** Zeneca Colors 1316 PROJET RED OAM dye***** Zeneca Colors 286.8 roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR34## **containing 95 wt. % sulfolane and 5 wt. % water ***aqueous solution containing 75 wt. % acetylethanolamine and 25 wt. % water ****aqueous solution containing 10 wt. % dye solids and 90 wt. % water *****aqueous solution containing 10 wt. % dye solids and 90 wt. % water
The resulting ink was filtered through a 1.2 micron Memtec filter at 20 pounds per square inch.
To 100 parts by weight of the ink thus prepared were added 9 parts by weight of 261 RV cationic polymer (obtained from Calgon Corp.) and 8 parts by weight of lithium chloride. The resulting ink composition was incorporated into a Hewlett-Packard 1600 ink jet printer and jetted onto Xerox Image Series Elite paper. The resulting images exhibited an optical density of 1.04 and a wet smear of 0.012.+-.0.004, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XVIId
A cyan ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 1059.8 DOWICIL 150/200 biocide Dow Chemical Co. 4 polyethylene oxide* Polysciences 2 imidazole American Biorganics 40 ethylene diamine tetraacetic Dow Chemical Co. 2.6 acid sulfolane** Phillips Petroleum Co. 600 acetylethanolamine*** Scher Chemical 640 butyl carbitol Van Waters & Rogers 480 PROJET CYAN 1 dye**** Zeneca Colors 600 PROJET BLUE OAM (Acid Blue 9) Zeneca Colors 571.6 dye***** roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR35## **containing 95 wt. % sulfolane and 5 wt. % water ***aqueous solution containing 75 wt. % acetylethanolamine and 25 wt. % water ****aqueous solution containing 10 wt. % dye solids and 90 wt. % water *****aqueous solution containing 10 wt. % dye solids and 90 wt. % water
The resulting ink was filtered through a 1.2 micron Memtec filter at 20 pounds per square inch.
To 100 parts by weight of the ink thus prepared were added 8 parts by weight of 261 RV cationic polymer (obtained from Calgon Corp.) and 7 parts by weight of lithium chloride. The resulting ink composition was incorporated into a Hewlett-Packard 1600 ink jet printer and jetted onto Xerox Image Series Elite paper. The resulting images exhibited an optical density of 1.18 and a wet smear of 0.028.+-.0.009, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XVIII
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 52.98 tris(hydroxymethyl) American Biorganics 2 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 0.13 acid ethylene diamine Aldrich Chemical Co. 10 dihydrochloride sulfolane* Phillips Petroleum Co. 12.6 polyethylene oxide** Polysciences 0.1 DOWICIL 150/200 biocide Dow Chemical Co. 0.2 urea Arcadian Corp. 20 tripropylene glycol monomethyl Dow Chemical Co. 20 ether (DOWANOL TPM) TRITON X-100 surfactant Aldrich Chemical Co. 2 VARIKEM 110 polymer*** Calgon Corp. 20 PROJET BLUE OAM dye (Acid Zeneca Colors 60 Blue 9)**** roll mill 30 minutes______________________________________ *containing 95 wt. % sulfolane and 5 wt. % water **bisphenolA derivative, molecular weight 18,500, of the formula ##STR36## ***aqueous solution containing 40 wt. % polymer in water ****aqueous solution containing 10 wt. % dye solids in water
The ink was filtered through a 0.45 micron Memtech filter at 2 pounds per square inch over a period of 1 minute. The resulting ink exhibited a viscosity of 3.37 centipoise at 25.degree. C., a pH of 6.87 at 25.degree. C., a surface tension of 32.3 dynes per centimeter, and a conductivity of 33.5 millimhos.
The ink composition thus prepared was incorporated into a Hewlett-Packard 1600 ink jet printer and jetted onto Xerox Image Series Elite paper. The resulting images exhibited an optical density of 1.19, a waterfastness of 90 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.02, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XIX
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 30.52 tris(hydroxymethyl) American Biorganics 4 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 0.24 acid ethylene diamine Aldrich Chemical Co. 10 dihydrochloride sulfolane* Phillips Petroleum Co. 12.6 polyethylene oxide** Polysciences 0.1 DOWICIL 150/200 biocide Dow Chemical Co. 0.2 urea Arcadian Corp. 20 tripropylene glycol monomethyl Dow Chemical Co. 20 ether (DOWANOL TPM) TRITON X-100 surfactant Aldrich Chemical Co. 2 VARIKEM 110 polymer*** Calgon Corp. 20 PROJET RED OAM dye**** Zeneca Colors 14.34 DUASYN BRILLIANT RED Hoechst 66 F3B SF VP 218 (Reactive Red 180)***** roll mill 30 minutes______________________________________ *containing 95 wt. % sulfolane and 5 wt. % water **bisphenolA derivative, molecular weight 18,500, of the formula ##STR37## ***aqueous solution containing 40 wt. % polymer in water ****aqueous solution containing 10 wt. % dye solids in water *****aqueous solution containing 10 wt. % dye and 90 wt. % water
The ink was filtered through a The ink was filtered through a 0.2 micron, 47 millimeter Versapore-1200 filter at 60 pounds per square inch over a period of 6 minutes and 36 seconds. The resulting ink exhibited a viscosity of 3.36 centipoise at 25.degree. C., a pH of 7.00 at 25.degree. C., a surface tension of 32.1 dynes per centimeter, and a conductivity of 34.8 millimhos.
The ink composition thus prepared was incorporated into a Hewlett-Packard 1600 ink jet printer and jetted onto Xerox Image Series Elite paper. The resulting images exhibited an optical density of 1.01, a waterfastness of 91 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XX
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 32.98 tris(hydroxymethyl) American Biorganics 2 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 0.13 acid ethylene diamine Aldrich Chemical Co. 10 dihydrochloride sulfolane* Phillips Petroleum Co. 12.6 polyethylene oxide** Polysciences 0.1 DOWICIL 150/200 biocide Dow Chemical Co. 0.2 urea Arcadian Corp. 20 tripropylene glycol monomethyl Dow Chemical Co. 20 ether (DOWANOL TPM) TRITON X-100 surfactant Aldrich Chemical Co. 2 VARIKEM 110 polymer*** Calgon Corp. 20 PROJET YELLOW OAM dye**** Zeneca Colors 80 roll mill 30 minutes______________________________________ *containing 95 wt. % sulfolane and 5 wt. % water **bisphenolA derivative, molecular weight 18,500, of the formula ##STR38## ***aqueous solution containing 40 wt. % polymer in water ****aqueous solution containing 7.5 wt. % dye and 92.5 wt. % water
The ink was filtered through a 0.45 micron Memtech filter at 2 pounds per square inch over a period of 1 minute. The resulting ink exhibited a viscosity of 3.37 centipoise at 25.degree. C., a pH of 6.96 at 25.degree. C., a surface tension of 32.2 dynes per centimeter, and a conductivity of 35.2 millimhos.
The ink composition thus prepared was incorporated into a Hewlett-Packard 1600 ink jet printer and jetted onto Xerox Image Series Elite paper. The resulting images exhibited an optical density of 0.83, a waterfastness of 84 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.01, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XXI
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 1.35 imidazole Aldrich Chemical Co. 1 ethylene diamine tetraacetic Dow Chemical Co. 0.1 acid polyethylene oxide* Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 formamide Aldrich Chemical Co. 35 tripropylene glycol monomethyl Dow Chemical Co. 10 ether (DOWANOL TPM) PROJET YELLOW OAM dye** Zeneca Colors 34.4 VARIKEM 110 polymer*** Calgon Corp. 10 calcium chloride dihydrate Aldrich Chemical Co. 8 roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR39## **aqueous solution containing 7.5 wt. % dye and 92.5 wt. % water ***aqueous solution containing 40 wt. % polymer in water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 40 pounds per square inch. The resulting ink exhibited a viscosity of 4.66 centipoise at 25.degree. C., a pH of 7.9 at 25.degree. C., a surface tension of 42.8 dynes per centimeter, and a conductivity of 34 millimhos.
The ink composition thus prepared was incorporated into a Hewlett-Packard 1600 ink jet printer and jetted onto Xerox Image Series Elite paper. The resulting images exhibited an optical density of 0.85 and a waterfastness of 77 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking.
EXAMPLE XXIIa
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 13.75 tris(hydroxymethyl) American Biorganics 2 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 0.1 acid ammonium bromide Aldrich Chemical Co. 10 pH = 8.28 polyethylene oxide* Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 sulfolane** Phillips Petroleum Co. 6.3 urea Aldrich Chemical Co. 20 VARIKEM 110 polymer*** Calgon Corp. 15 TRITON X-100 surfactant Aldrich Chemical Co. 0.44 pH = 8.51 DUASYN BRILLIANT Hoechst 10.4 YELLOW GL-SF VP 220 dye**** DUASYN BRILLIANT Hoechst 7.3 RED F3B SF VP 218 (Reactive Red 180) dye***** PROJET CYAN 1****** Zeneca Colors 14.6 roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR40## **containing 95 wt. % sulfolane and 5 wt. % water ***aqueous solution containing 40 wt. % polymer in water ****aqueous solution containing 20 wt. % dye and 80 wt. % water *****aqueous solution containing 20 wt. % dye and 80 wt. % water ******aqueous solution containing 10 wt. % dye and 90 wt. % water
The ink was filtered through a 0.45 micron Memtech filter at 10 pounds per square inch over a period of 30 seconds. The resulting ink exhibited a viscosity of 2.77 centipoise at 25.degree. C., a pH of 7.51 at 25.degree. C., a surface tension of 32.1 dynes per centimeter, and a conductivity of 43.7 millimhos. The resulting images exhibited an optical density of 1.24, a waterfastness of 93 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.02, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XXIIb
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 16.25 tris(hydroxymethyl) American Biorganics 0.15 aminomethane Inc. ethylene diamine tetraacetic Dow Chemical Co. 0.125 acid ammonium chloride Aldrich Chemical Co. 2.5 sulfolane* Phillips Petroleum Co. 3.15 polyethylene oxide** Polysciences 0.025 DOWICIL 150/200 biocide Dow Chemical Co. 0.05 urea Aldrich Chemical Co. 7.5 butyl carbitol Van Waters & Rogers 1 TRITON X-100 surfactant Aldrich Chemical Co. 0.5 VARIKEM 110 polymer*** Calgon Corp. 3.75 PROJET BLUE OAM (Acid Blue 9) Zeneca Colors 15 dye**** roll mill 30 minutes______________________________________ *containing 95 wt. % sulfolane and 5 wt. % water **bisphenolA derivative, molecular weight 18,500, of the formula ##STR41## ***aqueous solution containing 40 wt. % polymer in water ****aqueous solution containing 10 wt. % dye and 90 wt. % water
The ink was filtered through a 1.2 micron Memtech filter at 3 pounds per square inch. The resulting ink exhibited a viscosity of 2.13 centipoise at 25.degree. C., a pH of 7.38 at 22.degree. C., a surface tension of 32.6 dynes per centimeter, and a conductivity of 58.7 millimhos. The resulting images exhibited an optical density of 1.23, a waterfastness of 60 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.05, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XXIII
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 16.75 imidazole Aldrich Chemical Co. 1 ethylene diamine tetraacetic Dow Chemical Co. 0.1 acid polyethylene oxide* Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 formamide Aldrich Chemical Co. 35 tripropylene glycol monomethyl Dow Chemical Co. 10 ether (DOWANOL TPM) PROJET BLUE OAM (Acid Blue 9) Zeneca Colors 25 dye** VARIKEM 110 polymer*** Calgon Corp. 10 potassium bromide Mallinckrodt 2 roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR42## **aqueous solution containing 10 wt. % dye and 90 wt. % water ***aqueous solution containing 40 wt. % polymer in water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 40 pounds per square inch. The resulting ink exhibited a viscosity of 2.92 centipoise at 25.degree. C., a pH of 8.24 at 25.degree. C., a surface tension of 44.2 dynes per centimeter, and a conductivity of 17.1 millimhos.
The ink composition thus prepared was incorporated into a Hewlett-Packard 1600 ink jet printer and jetted onto Xerox Image Series Elite paper. The resulting images exhibited an optical density of 1.19 and a waterfastness of 85 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking.
EXAMPLE XXIV
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 25.35 imidazole Aldrich Chemical Co. 1 ethylene diamine tetraacetic Dow Chemical Co. 0.1 acid polyethylene oxide* Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 dipropylene glycol Ashland Chemicals 11 tripropylene glycol monomethyl Dow Chemical Co. 10 ether (DOWANOL TPM) PROJET YELLOW OAM (Acid Zeneca Colors 34.4 Yellow 23) dye** VARIKEM 110 polymer*** Calgon Corp. 10 hexamethonium bromide Aldrich Chemical Co. 8 hydrate roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR43## **aqueous solution containing 7.5 wt. % dye and 92.5 wt. % water ***aqueous solution containing 40 wt. % polymer in water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 40 pounds per square inch. The resulting ink exhibited a viscosity of 4.21 centipoise at 25.degree. C., a pH of 8.08 at 25.degree. C., a surface tension of 40.5 dynes per centimeter, and a conductivity of 17.4 millimhos.
The ink composition thus prepared was incorporated into a Hewlett-Packard 1600 ink jet printer and jetted onto Xerox Image Series Elite paper. The resulting images exhibited an optical density of 0.84 and a waterfastness of 77 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking.
EXAMPLE XXV
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 55.35 1,3,5-trimethylhexahydro-1,3,5- Aldrich Chemical Co. 1 triazine ethylene diamine tetraacetic Dow Chemical Co. 2.5 acid polyethylene oxide* Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 lithium acetylacetonate Aldrich Chemical Co. 8 tripropylene glycol monomethyl Dow Chemical Co. 10 ether (DOWANOL TPM) urea Aldrich Chemical Co. 20 TRITON X-100 Aldrich Chemical Co. 1 VARIKEM 110 polymer** Calgon Corp. 9 DUASYN ACID YELLOW XX-SF Hoechst 3 VP413*** roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR44## **aqueous solution containing 7.5 wt. % dye and 92.5 wt. % water ***dye supplied as 100 percent by weight dye solid
The ink was filtered through a 1.2 micron Versapore-1200 filter at 20 pounds per square inch over a period of 20 seconds. The resulting ink exhibited a viscosity of 3.37 centipoise at 25.degree. C., a pH of 9.47 at 25.degree. C., a surface tension of 33.4 dynes per centimeter, and a conductivity of 17.6 millimhos. The resulting images exhibited an optical density of 0.90, a waterfastness of 75 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.02, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XXVI
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 61.9 tetramethylammonium Aldrich Chemical Co. 5.1 hydroxide* squaric acid** Aldrich Chemical Co. 1.3 1,3,5-trimethylhexahydro-1,3,5- Aldrich Chemical Co. 0.9 triazine ethylene diamine tetraacetic Dow Chemical Co. 0.05 acid polyethylene oxide*** Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 sulfolane**** Phillips Petroleum Co. 15.8 TRITON X-100 Aldrich Chemical Co. 1 VARIKEM 110 polymer***** Calgon Corp. 9 fluorescein, sodium salt****** Aldrich Chemical Co. 1 PROJET RED OAM dye******* Zeneca Colors 2.8 additional deionized water -- 1 roll mill 30 minutes______________________________________ *aqueous solution containing 7.3 wt. % tetramethylammonium hydroxide **aqueous solution containing 7.3 wt. % squaric acid ***bisphenolA derivative, molecular weight 18,500, of the formula ##STR45## ****containing 95 wt. % sulfolane and 5 wt. % water *****aqueous solution containing 40 wt. % polymer in water ******aqueous solution containing 70 wt. % dye and 30 wt. % water *******aqueous solution containing 10 wt. % dye and 90 wt. % water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 20 pounds per square inch. The resulting ink exhibited a viscosity of 1.87 centipoise at 25.degree. C., a pH of 7.26 at 25.degree. C., a surface tension of 33.6 dynes per centimeter, and a conductivity of 19.5 millimhos. The resulting fluorescent images exhibited an optical density of 0.89 magenta and 0.82 yellow, a waterfastness of 85 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.02, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XXVII
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 34 tris(hydroxymethyl) American Biorganics 1 aminomethane ethylene diamine Dow Chemical Co. 1 tetraacetic acid choline chloride Aldrich Chemical Co. 14 DOWICIL 150/200 Dow Chemical Co. 0.2 biocide tripropylene glycol Dow Chemical Co. 20 monomethyl ether (DOWANOL TPM) sulfolane* Phillips Petroleum Co. 21 VARIKEM 110 polymer** Calgon Corp. 40 PROJET YELLOW OAM Zeneca Colors 68.8 (Acid yellow 23) dye*** roll mill 30 minutes______________________________________ *containing 95 wt. % sulfolane and 5 wt. % water **aqueous solution containing 40 wt. % polymer in water ***aqueous solution containing 7.5 wt. % dye and 92.5 wt. % water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 20 pounds per square inch. The resulting ink exhibited a viscosity of 4.07 centipoise at 25.degree. C., a pH of 7.25 at 25.degree. C., a surface tension of 38.7 dynes per centimeter, and a conductivity of 29.9 millimhos. The resulting images exhibited an optical density of 0.88, a waterfastness of 90 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.01, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted. The ink thus prepared was heated to 60.degree. C. for 5 hours; thereafter the pH of the ink was 7.08. For comparison purposes, a similar ink was prepared except that ammonium chloride was substituted for choline chloride (ink of Example XV). After being heated to 60.degree. C. for 5 hours, the pH of the ink containing ammonium chloride was 6.25. While not being limited to any particular theory, it is believed that the equilibrium between ammonium chloride and free ammonia and hydrochloric acid allowed for ammonia to escape the solution preferentially to hydrochloric acid. Since no equivalent equilibrium exists for the quaternary choline halide, no equivalent process occurred. It is believed that the slight drop in pH for the choline chloride containing ink was the result of the dissolution of carbon dioxide in the ink, which thereafter converted to carbonic acid and lowered the pH slightly.
EXAMPLE XXVIII
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 17.25 tris(hydroxymethyl) American Biorganics 0.5 aminomethane ethylene diamine Dow Chemical Co. 0.25 tetraacetic acid ammonium chloride Aldrich Chemical Co. 7 DOWICIL 150/200 Dow Chemical Co. 0.1 biocide tripropylene glycol Dow Chemical Co. 10 monomethyl ether (DOWANOL TPM) sulfolane* Phillips Petroleum Co. 10.5 VARIKEM 110 polymer** Calgon Corp. 20 PROJET YELLOW OAM Zeneca Colors 34.4 (Acid yellow 23) dye*** roll mill 30 minutes______________________________________ *containing 95 wt. % sulfolane and 5 wt. % water **aqueous solution containing 40 wt. % polymer in water ***aqueous solution containing 7.5 wt. % dye and 92.5 wt. % water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 20 pounds per square inch. The resulting ink exhibited a viscosity of 3.61 centipoise at 25.degree. C., a pH of 7.41 at 25.degree. C., a surface tension of 40.2 dynes per centimeter, and a conductivity of 77.7 millimhos. The resulting images exhibited an optical density of 0.87, a waterfastness of 90 percent, calculated as a percentage of optical density after 5 minutes soaking in water with agitation compared to optical density prior to soaking, and a wet smear of 0.01, measured as the optical density of a smeared area on an unprinted area adjacent to a full tone patch, smeared using a wet felt nib under a pressure of 70 grams, with the paper background optical density subtracted.
EXAMPLE XXIX
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 38 tris(hydroxymethyl) American Biorganics 0.5 aminomethane ethylene diamine tetraacetic Dow Chemical Co. 0.35 acid potassium bromide Aldrich Chemical Co. 8 polyethylene oxide* Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 butyl carbitol Van Waters & Rogers 3 urea Aldrich Chemical Co. 10 tripropylene glycol monomethyl Dow Chemical. Co. 10 ether (DOWANOL TPM) VARIKEM 110 polymer** Calgon Corp. 5 PROJET BLUE OAM (Acid Blue 9) Zeneca Colors 20 dye*** PROJET CYAN 1**** Zeneca Colors 5 roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR46## **aqueous solution containing 40 wt. % polymer in water ***aqueous solution containing 10 wt. % dye and 90 wt. % water ****aqueous solution containing 10 wt. % dye and 90 wt. % water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 60 pounds per square inch. The resulting ink exhibited a viscosity of 2.52 centipoise at 25.degree. C. and a pH of 7.60 at 25.degree. C. An ink of similar composition except that the relative amount of potassium bromide in the ink was 16 percent by weight exhibited a viscosity of 2.50 centipoise at 25.degree. C.
EXAMPLE XXX
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 38 tris(hydroxymethyl) American Biorganics 0.5 aminomethane ethylene diamine tetraacetic Dow Chemical Co. 0.35 acid sodium bromide Aldrich Chemical Co. 8 polyethylene oxide* Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 butyl carbitol Van Waters & Rogers 3 urea Aldrich Chemical Co. 10 tripropylene glycol monomethyl Dow Chemical Co. 10 ether (DOWANOL TPM) VARIKEM 110 polymer** Calgon Corp. 5 PROJET BLUE OAM (Acid Blue 9) Zeneca Colors 20 dye*** PROJET CYAN 1**** Zeneca Colors 5 roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR47## **aqueous solution containing 40 wt. % polymer in water ***aqueous solution containing 10 wt. % dye and 90 wt. % water ****aqueous solution containing 10 wt. % dye and 90 wt. % water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 60 pounds per square inch. The resulting ink exhibited a viscosity of 2.82 centipoise at 25.degree. C. and a pH of 7.36 at 25.degree. C. An ink of similar composition except that the relative amount of sodium bromide in the ink was 16 percent by weight exhibited a viscosity of 3.11 centipoise at 25.degree. C.
EXAMPLE XXXI
An ink composition was prepared by simple mixing of the following ingredients:
______________________________________ Amount Ingredient Supplier (grams)______________________________________deionized water -- 38 tris(hydroxymethyl) American Biorganics 0.5 aminomethane ethylene diamine tetraacetic Dow Chemical Co. 0.35 acid lithium bromide Aldrich Chemical Co. 8 polyethylene oxide* Polysciences 0.05 DOWICIL 150/200 biocide Dow Chemical Co. 0.1 butyl carbitol Van Waters & Rogers 3 urea Aldrich Chemical Co. 10 tripropylene glycol monomethyl Dow Chemical Co. 10 ether (DOWANOL TPM) VARIKEM 110 polymer** Calgon Corp. 5 PROJET BLUE OAM (Acid Blue 9) Zeneca Colors 20 dye*** PROJET CYAN 1**** Zeneca Colors 5 roll mill 30 minutes______________________________________ *bisphenol-A derivative, molecular weight 18,500, of the formula ##STR48## **aqueous solution containing 40 wt. % polymer in water ***aqueous solution containing 10 wt. % dye and 90 wt. % water ****aqueous solution containing 10 wt. % dye and 90 wt. % water
The ink was filtered through a 0.2 micron 47 millimeter Gelman Nylaflow filter at 60 pounds per square inch. The resulting ink exhibited a viscosity of 3.17 centipoise at 25.degree. C. and a pH of 7.24 at 25.degree. C. An ink of similar composition except that the relative amount of lithium bromide in the ink was 16 percent by weight exhibited a viscosity of 3.70 centipoise at 25.degree. C.
Other embodiments and modifications of the present invention may occur to those of ordinary skill in the art subsequent to a review of the information presented herein; these embodiments and modifications, as well as equivalents thereof, are also included within the scope of this invention.

Number	Name	Date
4197135	Bailey et al.	Apr 1980
4267088	Kempf	May 1981
4659382	Kang	Apr 1987
4961785	Skene et al.	Oct 1990
5019164	Tomita et al.	May 1991
5091005	Mueller et al.	Feb 1992
5250107	Bares	Oct 1993
5292441	Chen et al.	Mar 1994
5431720	Nagai et al.	Jul 1995
5534051	Lauw	Jul 1996
5560766	Gundlach	Oct 1996
5618338	Kurabayashi et al.	Apr 1997
5626655	Pawlowski et al.	May 1997
5661511	Kashiwazaki et al.	Aug 1997
5667572	Taniguchi et al.	Sep 1997
5698478	Yamamoto et al.	Dec 1997
5709737	Malhotra et al.	Jan 1998
5746818	Yatake	May 1998
5788750	Gundlach et al.	Aug 1998
5788753	Pawlowski et al.	Aug 1998
5853469	Colt et al.	Dec 1998
5861447	Nagasawa et al.	Jan 1999

Number	Date	Country
0874028	Oct 1998	EPX
0911374	Apr 1999	EPX
57-198768	Dec 1982	JPX
08009701	Jan 1996	JPX

Ink compositions with improved waterfastness and smear resistance

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US Referenced Citations (22)

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Non-Patent Literature Citations (3)

Entry
Lewis Sr., Richard J.; Hawley's Condensed Chemical Dictionary, 13th ed. New York, John Wiley and Sons (p. 949), 1997.
Morrison, Robert Thornton and Boyd, Robert Neilson; Organic Chemistry, 5th ed. Boston, Allyn and Bacon, Inc. (p. 960), 1987.
Flory, Paul J.; Principles of Polymer Chemistry, Ithaca, Cornell University Press (p. 313), 1953.