Example embodiments of the present patent specification relate to an ink container and an image forming apparatus incorporating the ink container, and more particularly, to an ink container including an ink pack formed by multiple flexible films for containing ink therein and a case formed by multiple members to hold the ink pack therein, and an image forming apparatus incorporating the ink container.
Image forming apparatuses, such as copiers, printers, facsimile machines, or multifunction printers having at least one of copying, printing, scanning, and facsimile functions, typically form an image on a recording medium (e.g., a sheet) by a liquid discharging method. Thus, for example, a liquid discharging head discharges liquid (e.g., an ink droplet) onto a conveyed sheet, and the liquid is then adhered to the sheet to form an image on the sheet.
Such image forming apparatuses generally employ either a serial-type image forming apparatus or a line-type image forming apparatus.
A serial-type image forming apparatus feeds recording media of paper intermittently in a sub-scanning direction, and, when the recording media are stopped, moves a recording head, which includes the liquid discharging head thereon, on the recording media in a main scanning direction perpendicular to the sub-scanning direction. In the serial type image forming apparatus, a recording head is mounted on a carriage that moves reciprocally along a guide rail disposed perpendicular to a direction in which the recording medium is transported, and recording is carried out while reciprocating the recording head along the guide rail.
By contrast, in the line-type image forming apparatus, a recording head that is as wide as the recording medium is disposed in a direction perpendicular to the direction in which the recording medium is transported, and recording is carried out line by line.
These image forming apparatuses employ ink cartridges to store ink for supplying the ink to the recording head. These ink cartridges are of various types, as described below.
One proposed type of an ink cartridge includes a cartridge case and an ink bag accommodated in the cartridge case. The cartridge case has an opening formed corresponding to an opening formed on the ink bag. A ring-shaped projecting portion that projects outward from an outer surface of a perimeter of the opening of the case is formed around the opening of the case. The outmost part of the opening of the case is positioned relatively outward from a leading edge of the opening of the ink bag.
The ink cartridge of this proposed approach is assembled by one ink pack with ink therein, two cartridge cases, and two screws by slidably fitting the two cases together and fixing with the two screws only. Therefore, even if the ink cartridge with a certain amount of ink contained in the ink bag falls, the configuration gives relatively small damage to the case, and thereby prevents ink leakage from the ink bag containing the ink therein. Further, the configuration does not employ a snap-fit mechanism, which can expect high reusability.
However, the ink cartridge of this proposed approach may increase an amount of ink contained in the ink bag. When an ink cartridge is made relatively large and heavy due to an increase in amount of ink and when an ink cartridge falls from a higher place to give a greater impact force to the ink cartridge, the impact can wobble the ink pack in the case, which can result in damage to the ink pack to cause ink leakage.
Another proposed approach of an ink cartridge provides an ink cartridge including a rigid case accommodating an ink pack formed by adhering respective perimeters of flexible films together.
The rigid case includes a recessed portion and a rib. The recessed portion corresponds to a cross section of the ink pack raised to a pillow-like shape due to ink filled therein. The rib is formed to nip the perimeter of the ink pack. The recessed portion maintains the ink pack in a substantially constant shape to prevent high deformation due to vibration and/or fall, and the rib positions and fixes the ink pack in the rigid case. According to this configuration, the ink pack can be removed easily by detaching the rigid case from the ink cartridge.
However, since the ink cartridge of this proposed approach cannot slidably fit the two cases together, if the ink cartridge becomes relatively large and heavy due to an increase in amount of ink and if the ink cartridge falls from a higher place and receives a greater impact force, the two cases may need to be more fixedly adhered to each other and need additional screws, which can increase manufacturing costs. In addition, an increase in claws used for engaging the two cases may increase steps or processes in preparing for reusing the ink cartridge.
To enable multiple printing for one replacement, there is market demand for an ink container capable of containing a large amount of ink. It is preferable that such ink container is collected for reuse for maintenance of global environment purposes.
Example aspects of the present patent specification have been made in view of the above-described circumstances.
Example aspects of the present patent specification provide an ink container having high resistance to impact, thereby being capable of containing a large amount of ink and highly reusable.
Other example aspects of the present patent specification provide an image forming apparatus that incorporates the above-described ink container.
In one exemplary embodiment, an ink container includes an ink pack formed by adhering perimeters of multiple flexible films together to contain ink therein, the ink pack having at least one hole formed in a perimeter thereof, and a case to hold the ink pack therein, formed by fitting together multiple members. A first member of the multiple members has a projecting portion insertable into the at least one hole formed in the ink pack. A second member of the multiple members has a recessed portion with a slot shape arranged at a position corresponding to the projecting portion of the first member. The multiple members are fit together by slidably moving the projecting portion mounted on the first member to the recessed portion arranged on the second member in a longitudinal direction of the case.
The ink pack may include multiple edges on the perimeter. A first edge of the multiple edges may have an opening therein to discharge ink. A second edge of the multiple edges may have a hole therein. The projecting portion of the first member of the case and the recessed portion of the second member of the case may be formed on positions corresponding to the hole formed in the second edge of the ink pack.
The multiple edges of the ink pack may include four edges that have the opening and the second edge having the hole disposed facing each other.
The above-described ink container may further include a reinforcing member having an annular plate shape, being disposed on an upper film of the flexible films on the perimeter in the vicinity of the hole of the ink pack.
The above-described ink container may further include a reinforcing member having an annular plate shape, being sandwiched between the flexible films on a perimeter of the hole of the ink pack.
Further, in one exemplary embodiment, an image forming apparatus includes the above-described ink container, and a cartridge holder holding the ink container.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
In describing exemplary embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of the present patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, in particular to
The image forming apparatus 100 includes an image forming device 1, a paper tray 2, an output tray 3, a cartridge holder 4, an operation display part 5, a front cover 6, and ink cartridges 10.
The image forming apparatus 100 further includes a feed roller 43, a separation pad 44, a guide 45, a counter roller 46, a conveyance guide 47, a pressing member 48, a conveyance belt 51, a conveyance roller 52, a tension roller 53, a charging roller 56, a separator 61, output rollers 62 and 63, a duplex unit 71, and a bypass tray 72.
The image forming device 1 includes a left side plate 21A, a right side plate 21B, a back side plate 21C, a guide rod 31, a stay 32, a carriage 33, recording heads 34, head tanks 35, supply tubes 36, a maintenance-restoration mechanism 81, and an ink collection unit 88.
The recording heads 34 include recording heads 34A, 34B, 34C, and 34D. The head tanks 35 include head tanks 35A, 35B, 35C, and 35D.
The pressing member 48 includes a leading edge pressing roller 49 (depicted in
The maintenance-restoration mechanism 81 includes caps 82, a wiper blade 83, and a preliminarily discharged droplet receiver 84. The caps 82 include caps 82A, 82B, 82C, and 82D. The ink collection unit 88 includes openings 89.
As illustrated in
The output tray 3 is detachably attachable to the image forming device 1 of the image forming apparatus 100 to stock output papers on each of which an image is recorded or formed. The cartridge holder 4 is disposed on one end portion on a front surface of the image forming device 1, adjacent to the paper tray 2 and the output tray 3, and holds ink containers or ink cartridges that contain ink as liquid for recording. The operation display part 5 having operation buttons and displays is arranged on a top surface of the cartridge holder 4.
The ink cartridges 10 function as main tanks and are provided in the cartridge holder 4. The ink cartridges 10 include ink cartridges 10K, 10C, 10M, and 10Y in which black, cyan, magenta, and yellow recording liquids or inks are contained, respectively. The ink cartridges 10 can be loaded by pushing from a front side to a back side of the image forming device 1. The front cover or cartridge cover 6 is mounted on the front surface side of the cartridge holder 4 to open and close when the ink cartridges 10 are attached to or detached from the image forming device 1.
The image forming apparatus 100 can be any of a copier, a printer, a facsimile machine, a plotter, and a multifunction printer including at least one of copying, printing, scanning, plotter, and facsimile functions. In this non-limiting example embodiment, the image forming apparatus 200 functions as a serial-type printer for discharging liquid (e.g., ink or an ink droplet) to form an image on a recording medium (e.g., a recording sheet).
As illustrated in
The recording heads 34A, 34B, 34C, and 34D are mounted on the carriage 33 and serve as liquid discharging heads for discharging yellow, cyan, magenta, and black ink droplets, respectively. In each of the recording heads 34A, 34B, 34C, and 34D, two nozzle rows, each of which is formed of multiple nozzles, extend in a sub-scanning direction perpendicular to the main scanning direction, so that the multiple nozzles discharge ink droplets downward.
The recording heads 34A, 34B, 34C, and 34D includes respective nozzle rows for discharging yellow, cyan, magenta, and black ink droplets, respectively. Alternatively, the image forming apparatus 100 may include two recording heads with two nozzle rows for each for discharging yellow, cyan, magenta, and black ink droplets, in given combination. For example, in one recording head, one nozzle row discharges black ink droplets and another nozzle row discharges cyan ink droplets. In the other recording head, one nozzle row discharges magenta ink droplets and another nozzle row discharges yellow ink droplets. Yet alternatively, the image forming apparatus 100 may include a single recording head in which four nozzle rows, each of which includes multiple nozzles, discharge yellow, cyan, magenta, and black ink droplets, respectively.
An inkjet head forming a head of each of the recording heads 34 may include a pressure generator for generating pressure to compress ink contained in a pressing liquid chamber, such as a piezoelectric actuator, a thermal actuator, a shape-memory-alloy actuator, a static actuator. The piezoelectric actuator includes piezoelectric elements. The thermal actuator uses phase changes due to liquid film boiling with electrothermal conversion elements such as heat resistance elements. The shape-memory-alloy actuator uses metal phase change due to temperature changes. The static actuator uses static electricity.
The head tanks 35 including the head tanks 35A, 35B, 35C, and 35D are mounted on the carriage 33 and correspond to the nozzle rows of the recording heads 34A, 34B, 34C, and 34D to supply inks in corresponding colors to the recording heads 34A, 34B, 34C, and 34D. The ink cartridges 10K, 10C, 10M, and 10Y contain black, cyan, magenta, and yellow inks, respectively.
Alternatively, the image forming apparatus 100 may include six head tanks with nozzle rows for each for discharging ink droplets in an order of yellow, magenta, black, cyan, magenta, and yellow for the purpose of preventing color change between an original image and a printed image based on the original image.
The cartridge holder 4 (depicted in
As illustrated in
The guide 45 guides the sheet 42 fed by the sheet supplier toward the counter roller 46. The counter roller 46 feeds the sheet 42 toward the conveyance guide 47. The conveyance guide 47 guides the sheet 42 toward the pressing member 48. The leading edge pressing roller 49 of the pressing member 48 presses the sheet 42 against the conveyance belt 51. The conveyance belt 51 serves as a conveyer that conveys the sheet 42 to electrostatically attract the sheet 42 at a position opposing the recording heads 34. Thus, the sheet 42 fed by the sheet supplier is sent to a position under the recording heads 34.
The conveyance belt 51, having an endless loop belt-like shape, is looped over the conveyance roller 52 and the tension roller 53 to rotate in a direction of rotation R (e.g., a sub-scanning direction). The charging roller 56 serves as a charger for charging a surface of the conveyance belt 51. The charging roller 56 contacts a surface layer of the conveyance belt 51 and is driven and rotated by rotation of the conveyance belt 51.
A sub-scanning motor, not shown, drives and rotates the conveyance roller 52 via a timing belt so that the conveyance roller 52 rotates the conveyance belt 51 in the direction of rotation R as indicated by arrow shown in
The separator 61 and the output rollers 62 and 63 serve as an output device for discharging the sheet 42 bearing an image formed by the recording heads 34. For example, the separator 61 separates the sheet 42 from the conveyance belt 51. The output rollers 62 and 63 discharge the sheet 42 onto the output tray 3 provided under the output roller 62.
The duplex unit 71 is detachably attachable to a rear portion of the image forming apparatus 100. The duplex unit 71 receives the sheet 42 fed by the conveyance belt 51 rotating backward, reverses the sheet 42, and feeds the sheet 42 toward a nip portion formed between the counter roller 46 and the conveyance belt 51. A top surface of the duplex unit 71 serves as the bypass tray 72.
As illustrated in
As illustrated in
Referring to
When conveyance belt 51 turns the sheet conveyance direction of the sheet 42, the conveyance belt 51 attracts the sheet 42, and the rotating conveyance belt 51 conveys the sheet 42 in the sub-scanning direction.
While the carriage 33 moves, the recording heads 34 are driven according to an image signal. For example, the recording heads 34 discharge ink droplets onto the sheet 42 stopped on the conveyance belt 51 to form an image of one line. After the conveyance belt 51 conveys the sheet 42 for a given amount, the recording heads 34 form an image of a next one line. When the recording heads 34 receive an image formation completion signal or a signal indicating that a trailing edge of the sheet 42 reaches an image forming region, the image forming operation is finished, and the sheet 42 is output onto the output tray 3.
Referring to
The ink cartridge 10 that serves as an ink liquid holder includes an ink pack 200 and a case 500.
The ink pack 200 contains liquid ink therein, and includes laminating films 210 and 220, a perimeter 230, an ink supply opening 240, and two holes 250.
The perimeter 230 includes four edges 231, 232, 233, and 234.
The ink supply opening 240 includes a tube part 241 and a groove 242.
The case 500 accommodates the ink pack 200 therein, and includes a base part 300 and a cover part 400.
The base part 300 includes a bottom face 310, a side face 320, an engaging part 330, two claw stoppers 340, two screw holes 350, and two projecting parts 360. The two projecting parts 360 have respective basal parts 361 and stand parts 362.
The cover part 400 includes a top face 410, a side face 420, an engaging part 430, two claws 440, two screw holes 450, and two recessed parts 460. The two recessed parts 460 are slot-shaped and have respective basal parts 461 and two hollow parts 462.
As illustrated in
The edge 232 is arranged to face the edge 231 and forms the two holes 250 thereon, as illustrated in
As illustrated in
The bottom face 310 is rectangular shaped, and the side face 320 stands vertically on the bottom face 310.
The engaging part 330 is formed in a recessed manner on the side face 320 to receive the groove 242 of the ink supply opening 240 of the ink pack 200 so that the tube part 241 can be disposed in a projecting manner.
The two claw stoppers 340 connect the cover part 400 with the base part 300.
The two screw holes 350 are formed for internal thread to receive two screws 510.
The stand parts 362 having a cylindrical shape are formed on the respective basal parts 361 having a larger diameter of a cylindrical shape. Such projecting parts 360 are inserted to the corresponding recessed parts 460 through the holes 250 of the ink pack 200.
The top face 410 is rectangular shaped, and the side face 420 stands vertically on the top face 410. The side face 320 and the side face 420 are connected so that the bottom face 310 and the top face 410 are disposed to face each other.
The engaging part 430 is formed in a recessed manner on the side face 420 to receive the groove 242 of the ink supply opening 240 of the ink pack 200 so that the tube part 241 can be disposed in a projecting manner.
The claws 440 are engaged with the respective claw stoppers 340 of the base part 300 by sliding and fitting the cover part 400 to the base part 300 in a direction X indicated in
The screw holes 450 are formed to allow the two screws 510 to be inserted therethrough.
The recessed parts 460 have an elongate hole or a slotted hole into which the projecting parts 360 are inserted via the holes 250 formed on the ink pack 200.
The basal parts 461 of the recessed parts 460 have an elongate hole or a slotted hole and formed in a row on the top face 410 and the side face 420. The hollow parts 462 of the recessed parts 460 with an elongate hole or a slotted hole are formed on the respective basal parts 461 to receive the stand parts 362 of the projecting parts 360 are inserted thereto. The hollow parts 462 of the recessed parts 460 are formed to extend in an identical direction so that the cover part 400 is slidably fitted to the base part 300 in the direction X in
To fit the base part 300 and the cover part 400 together, the claws 440 are slidably moved toward the claw stoppers 340 corresponding to the claws 440 in the direction X in
Before fitting the base part 300 and the cover part 400, the ink pack 200 is placed between the base part 300 and the cover part 400. The groove 242 of the ink supply opening 240 is sandwiched between the engaging part 330 of the base part 300 and the engaging part 430 of the cover part 400. The stand parts 362 of the projecting parts 360 are inserted into the holes 250 formed on the edge 232, and is then inserted into the hollow parts 462 of the recessed parts 460. By so doing, the edge 232 of the ink pack 200 is fixedly held in the vicinity of the holes 250 between the basal parts 361 of the projecting parts 360 and the basal parts 461 of the recessed parts 460, and therefore the ink pack 200 is surely held.
As described above, in the ink cartridge 10 according to an example embodiment of this patent specification, the ink pack 200 are held by the base part 300 and the cover part 400 at the ink supply opening 240 and the edge 232, which may not cause ink leakage due to drop impact. Therefore, the ink cartridge 10 according to an example embodiment of this patent specification can provide high resistance to impact and contain a large amount of ink. Further, the base part 300 and the cover part 400 of the ink cartridge 10 according to an example embodiment of this patent specification can be easily disassembled by unscrewing the screws 510, and the ink pack 200 can be easily removed. Accordingly, the ink cartridge 10 according to an example embodiment of this patent specification can provide high reusability.
In the above-described example embodiment, these two holes 250 are formed on the ink pack 200 to fix to the base part 300 and the cover part 400. However, any number of holes other than the two holes 250 can be formed on the ink pack 200.
Referring to
As illustrated in
With the above-described structure, the ink pack 201 according to this example embodiment can achieve a higher resistance to impact for the ink cartridge 10.
Referring to
The ink pack 202 shown in
As illustrated in
Since the hole 250 is reinforced with the reinforcing member 710 in the above-described structure, the ink pack 202 according to this example embodiment can achieve a higher resistance to impact for the ink cartridge 10.
Referring to
FIG .8 is a cross-sectional view of the ink pack 203 according to an example embodiment of this patent specification. Elements or parts of the ink pack 203 according to this example embodiment may be denoted by the same reference numerals as those of the ink pack 200 according to the above-described example embodiment and the descriptions thereof are omitted or summarized.
The ink pack 203 shown in
As illustrated in
Since the hole 250 is reinforced with the reinforcing member 720 in the above-described structure, the ink pack 203 according to this example embodiment can achieve a higher resistance to impact for the ink cartridge 10.
The exemplary embodiments of the present patent specification are explained. However, the present patent specification in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.
The above-described exemplary embodiments are illustrative, and numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative and exemplary embodiments herein may be combined with each other and/or substituted for each other within the scope of this disclosure and appended claims. It is therefore to be understood that within the scope of the appended claims, the disclosure of the present patent specification may be practiced otherwise than as specifically described herein.
Obviously, numerous modifications and variations of the present patent specification are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present patent specification may be practiced otherwise than as specifically described herein.
This patent specification claims priority from Japanese patent application No. 2008-104347 filed on Apr. 14, 2008 in the Japan Patent Office, the entire contents and disclosures of which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2008-104347 | Apr 2008 | JP | national |