This description relates to ink delivery.
Ink can be delivered from an ink reservoir located in an ink jet printer to ink jetting assemblies and when activated, the jetting assemblies jet ink to form images on a substrate.
Generally, in one aspect, for use in ink jetting, an apparatus includes a reservoir system including a reservoir to contain a volume of ink to be delivered to and jetted from at least two jetting assemblies onto a substrate in an ink jetting direction. The reservoir system is located adjacent to at least two of the jetting assemblies along the ink jetting direction.
Implementations may include one or more of the following features.
The ink reservoir is configured to maintain a free surface on the volume of ink at locations vertically above the jetting assemblies. Ink is delivered to the jetting assemblies from the volume of ink along the ink jetting direction. Ink is delivered horizontally from the volume of ink into the jetting assemblies. The reservoir comprises an inlet to receive ink to replenish the volume of ink. The volume of ink contains a free surface and the reservoir has an interior ceiling taller than the free surface of the volume of ink as ink is jetted and as ink is replenished. The interior ceiling of the reservoir provides a clearance space of at least about 1 to 3 cm on average above the free surface of the volume of ink as ink is jetted and as the volume of ink is replenished. The reservoir comprises a connection from the clearance space to a vacuum. The reservoir comprises at least one outlet to permit ink from the volume of ink to move into the jetting assemblies. The reservoir comprises at least one outlet and each jetting assembly comprises a passage to receive ink from the outlet of the reservoir. The volume of ink contains a free surface and the reservoir system comprises a sensor to sense a height of the free surface in the reservoir. The reservoir is in the form of a chamber to hold the volume of ink and the chamber comprises a metal. The chamber has a depth of about 5 cm. The chamber has a length of about 1 meter. The chamber has a length of about 2 meters. The chamber has a length larger than 1 meter. The chamber includes a rectangular cross-section. The chamber comprises a curved floor. The reservoir and the jetting assemblies are mounted on a first mounting frame. The jetting assemblies are also mounted on a second mounting frame, the first and second mounting frames being arranged adjacent to each other. The jetting assemblies are also mounted on a second mounting frame that comprises an insulation frame. The apparatus also includes a conduit between the reservoir and each jetting assembly to permit ink to move along the ink jetting direction from the volume of ink in the reservoir, along the conduit, and into the ink jetting assembly. The conduit comprises a vertical tube. The conduit comprises a horizontal tube. The jetting assemblies are arranged in a row along a length of the reservoir. The jetting assemblies are arranged in two rows, each row being along a length of the reservoir. The jetting assemblies in one of the two rows are staggered along a length of the reservoir relative to the jetting assemblies in the other of the two rows. The reservoir system comprises additional reservoirs, each of the additional reservoirs being configured to contain a volume of ink. At least some of the reservoirs are configured to contain volumes of ink of different colors. The reservoir is kept level. The first mounting frame is kept level.
In another aspect, for use in ink jetting, an apparatus includes a reservoir system comprising a reservoir to contain a volume of ink to be jetted onto a substrate in an ink jetting direction; a vacuum applied to the volume of ink in the reservoir; at least two jetting assemblies to receive ink from the volume of ink in the reservoir; a conduit between the reservoir and each jetting assembly to conduct ink from the volume of ink in the reservoir to each jetting assembly; and a mounting frame on which the jetting assemblies are mounted; wherein the reservoir is located relative to at least two of the jetting assemblies along the ink jetting direction and ink is delivered from the volume of ink to the jetting assemblies to be jetted.
In another aspect, for use in ink jetting, a method includes delivering ink along an ink delivering direction from a volume of ink to at least two jetting assemblies where the ink is to be jetted onto a substrate in an ink jetting direction, the ink delivering direction being parallel to the ink jetting direction.
Implementations may include one or more of the following features.
The method also includes maintaining a free surface on the volume of ink. The maintaining includes sensing the free surface. The maintaining comprises preventing the free surface from contacting an interior ceiling of a reservoir the volume of ink is contained, as the ink is jetted and as the ink is replenished. Preventing the free surface from contacting the ceiling of the reservoir comprises keeping the free surface at least about 1 cm to about 3 cm on average lower than the interior ceiling of the reservoir. The method also includes applying a vacuum to the free surface. The method also includes replenishing ink in the volume of ink. Delivering ink comprises passing ink from the volume of ink through multiple ink outlets arranged along a length the volume of ink expands to the at least two jetting assemblies. The length the volume of ink expands is larger than 1 meter.
These and other aspects and features can be expressed as methods, apparatus, systems, means for performing a function, and in other ways.
Other features and advantages will be apparent from the following detailed description, and from the claims.
Referring to
Referring to
In some embodiments, an orifice plate (not shown) is attached to the bottom of the body 28. Each orifice on the orifice plate corresponds to one opening and ink is jetted along the ink jetting direction z through the orifices onto the substrate 16 (
Each of the jetting assemblies 12a, 12b, 12c, and 12d also includes electronic components 42 to trigger the pumping chambers formed from the wells 34 to jet ink. For example, the electronic components include two sets of electrodes 44 and 44′ on the polymer films 36 and 36′, which are connected by leads (not shown) to respective flexible printed circuits 46, 46′ and integrated circuits 48 and 48′. Piezoelectric elements 50 and 50′ are attached to the outer side of each of the polymer films 36 and 36′, respectively and each includes a set of electrodes 52 and 52′ that contacts the polymer films 36 and 36′. Each electrode 52 or 52′ covers a pumping chamber and is capable of activating the corresponding portion of the piezoelectric elements 50 and 50′ to subject the covered pumping chamber to a jetting pressure.
In use, pulse voltages sent from the integrated circuits 48 and 48′ cause the piezoelectric elements 50 and 50′ to change their shapes to apply pressures to selected pumping chambers. More information about the ink jetting assembly is also provided in U.S. Pat. No. 6,755,511, and incorporated here by reference.
Referring back to
Referring to
The free surface 62 of the volume of ink 60 is kept lower than the interior of the ceiling 70 to maintain a clearance space 82 including air between the ceiling 70 and the ink free surface 62. In some embodiments, the clearance space 82 has a height h, for example, of at least about 1 cm to at least about 3 cm. The clearance space 82 is open to a vacuum 66 through a connection 68 and the vacuum offsets the effect of the gravity on the ink volume 60 to maintain a proper ink pressure at each ink outlet 72 so that ink is held in the reservoir 58 and does not flood, because of gravity, into the jetting assemblies 32. In some embodiments, the pressure at the free surface 62 of the volume of ink 60 is about the pressure produced by about 1 inch to 7 inches of water. The clearance space 82 also prevents ink from being sucked into the vacuum 66 and disabling the vacuum control to the reservoir system 56.
The reservoir 58 includes a chamber 69 that encompasses the space of the volume of ink 60 and the clearance space 82 and is made of a metal, for example, aluminum, anodized aluminum, or stainless steel. The chamber 69 includes the ceiling 70, the floor 76, and four walls 71, 73, 75, and 79 (
In some embodiments, the long dimension L of the reservoir 58 expands a total length of the row of jetting assemblies 32. The row includes, for example, at least 2, 5, 10, 20, 30, 40, 50, 60, 70, or 80 jetting assemblies 32, and/or up to, for example, 100, 120 or even more jetting assemblies 32 along the length L.
The sensor 64 can be a thermal or capacitive sensor. In some embodiments, the sensor 64 includes a sensing portion 78 starting at a first point 85 and ending at a second point 87 on the body of the sensor 64. The sensor portion 78 is placed within the chamber 69 to sense the level of the ink free surface 62. In particular, the first point 85 of the sensor 64 is placed, for example, at least 1.5 cm below the interior of the ceiling 70 and/or the second point 87 of the sensor 64 is for example, about 2 to about 3 cm from the interior of the floor 76. In use, when the ink free surface 62 is above the first point 85, the ink level is high and no more ink should be filled into the reservoir 58 and when ink free surface 62 is below the second point 87, the ink level is low and ink needs to be replenished into the volume of ink 60.
In some embodiments, the ink inlet 70 has a diameter, for example, of about 0.25 cm, 0.5 cm, or about 1 cm, and each of the outlets 72 corresponds to an ink passage 30 (
By maintaining the free surface 62 of the volume of ink 60 vertically above the jetting assemblies 32, ink fills into the jetting assemblies 32 at a substantially even temperature. In some embodiments, to keep the temperature of ink in the volume of ink 60 from being changed by the environment around the reservoir 58, strip or cartridge heaters (not shown) can be mounted on the inside or outside of the chamber 69. For example, the strip heater can be a silicone rubber jacketed strip heater. In such an arrangement, the jetting assemblies 32 and the reservoir 58 are not required to be perfectly leveled because ink flows in the vertical direction.
When the volume of ink 60 contains sufficient amount of ink to cover the floor 76 of the chamber 69, the ink delivery from the ink outlets 72 to one of the jetting assemblies 32 is independent of the ink delivery to other jetting assemblies 32. This allows easier and lower-cost manufacturing of the ink jet printer 28. The arrangement of the reservoir system 56 also allows air pockets in the volume of ink 34 to be removed into the clearance space 52 easily and prevents them from reaching the outlets 72. In addition, by placing the reservoir system 56 above the jetting assemblies 32, the overall length D of the ink jet printer 54 is smaller so that the printer is spatially more economical. For example, the overall length D is similar to the length L of the reservoir 58 and ranges between 20 cm and 3 m or even longer.
The jetting assemblies 32 are mounted in mounting frames 84 and 86 that are positioned adjacent to each other, for example, one above the other. In some embodiments, the upper surface 77 of the mounting frame 84 is aligned with the upper surface 79 of the body 28 (
The mounting frame 84 is made of a metal, for example, aluminum, or stainless steel and has a thickness of about 1 cm to about 2 cm. The mounting frame 86 includes an insulating material, for example, polyoxymethylene, which is also known as Delrin (Dupont, Wilmington, Del.), and have a thickness of about 1 cm to about 2 cm. The insulating mounting frame 86 keeps the jetting assemblies 32 at a desired, for example, uniform, temperature, which allows for consistent jetting performance.
Referring to
The conduits 88 can be made of substantially the same material as the reservoir chamber 69. In some embodiments, each of the conduits 88 has a length t, for example, of about 2 to about 10 cm. This arrangement can provide flexibility in design and be used, for example, in situations where clearance space is needed between the upper surface 77 of the mounting frame 84 and the floor 76 of the chamber 69.
Referring to
The printer 54 can include more than one reservoir system arranged along the process y direction that is perpendicular to the width of the substrate 57, each having the same features as the reservoir system 56 of
Referring to
Referring to
Other embodiments are also within the scope of the following claims.
For example, the shape of the reservoir chamber 69 can be different from rectangular. The dimensions of the ink chamber 69 can be different from those described above. For example, the length L, depth H, and width W of the ink chamber 69 can be larger or smaller than the values listed above. The ink inlet 70 can also be located on one of the walls 71, 73, 75, and 79 between the ceiling and the floor of the reservoir chamber 69. The ink inlet 70 can be either above or below the free surface 62 of the volume of ink 60.
Jetting assemblies other than that shown in
Only one or more than two mounting frames can be used. Each jetting assembly 32 can include more than one ink passage 30 and more than one conduit 88 can be used to connect the ink passages 30 of each jetting assembly 32 with the ink outlets 72. The conduits 88 can be non-vertical, depending on the relative position of each ink outlet 72 and its corresponding ink passage 30. The upper surface 79 of the jetting assembly body 28 can be in a different plane than the upper surface 77 of the mounting frame 84. The lower surface 83 of the jetting assembly body 28 can be in a different plane than the lower surface 81 of the mounting plate 86. Each of the mounting plates 84 and 86 can have a thickness different from those described above.
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Number | Date | Country | |
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20090322830 A1 | Dec 2009 | US |