1. Technical Field
The present invention relates to an ink jet apparatus.
2. Related Art
In the related art, there is known a liquid discharge apparatus including a discharge head that discharges liquid onto a recording medium, a control substrate connected to the discharge head, an air flow generator that generates air flow for cooling the control substrate, and the like (see, for example, JP-A-2009-220499).
In the above apparatus, however, when the air flow for cooling the control substrate contains mist, the mist adheres to the surface of the control substrate and causes the occurrence of an electrical failure, such as a short circuit, which is problematic.
The invention can be achieved as the following embodiment or application examples.
An ink jet apparatus according to this application example includes a head, a circuit substrate, a heat sink, and a fan. The head discharges liquid. The circuit substrate has a drive circuit for driving the head. Part of the heat sink is directly or indirectly in contact with the circuit substrate, and the heat sink can dissipate heat generated in the circuit substrate. The fan generates air flow capable of cooling the heat sink. The heat sink is configured such that the air flow is not directly blown against the drive circuit and such that the air flow having changed a direction after blown against the heat sink is not blown against the drive circuit.
According to this configuration, since the circuit substrate having the drive circuit is in contact with the heat sink, heat generated in the drive circuit can be efficiently dissipated from the circuit substrate via the heat sink. Moreover, air flow generated by the drive of the fan is applied to the heat sink to cool the heat sink, and hence the cooling effect of the circuit substrate can further be improved. Herein, the air flow supplied toward the heat sink by the drive of the fan may contain mist which is generated when droplets are discharged from the head. When the air flow containing mist is supplied toward the heat sink, there is a possibility that the mist may form droplets and adhere to the drive circuit, thereby causing the occurrence of an electrical failure such as a short circuit. According to this configuration, air flow generated by the drive of the fan is blown against the heat sink and is not directly blown against the drive circuit. This reduces the adhesion of mist to the drive circuit. Further, the air flow blown against the heat sink and changed its direction, flows but is not blown against the drive circuit. That is, the direction of the air flow generated by the drive of the fan is regulated so that the air flow is not blown against the drive circuit. This can improve the cooling (heat dissipation) efficiency of the circuit substrate and reduce the adhesion of mist to the drive circuit, thereby preventing an electrical failure such as a short circuit.
In the ink jet apparatus according to the above application example, the fan is disposed to face the drive circuit and the heat sink is disposed between the drive circuit and the fan.
According to this configuration, air flow generated by the drive of the fan easily is blown against the heat sink, thereby allowing efficient cooling (heat dissipation) of the drive circuit. Further, placement of the heat sink can make the air flow generated by the drive of the fan hardly blown against the drive circuit.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, an embodiment of the invention is described with reference to the drawings. In the following drawings, each member and the like are illustrated in a scale different from actual scale so that each of the members and the like is recognizable.
First, a configuration of the ink jet apparatus is described. An ink jet apparatus according to the embodiment includes a head, a circuit substrate, a heat sink, and a fan. The head discharges liquid. The circuit substrate has a drive circuit for driving the head. Part of the heat sink is directly or indirectly in contact with the circuit substrate, and the heat sink can dissipate heat generated in the circuit substrate. The fan generates air flow capable of cooling the heat sink. The heat sink is configured such that the air flow is not directly blown against the drive circuit and such that the air flow having changed a direction after blown against the heat sink is not blown against the drive circuit. Hereinafter, the configuration of the ink jet apparatus is specifically described.
As illustrated in
The feed section 2 has the feed shaft 20 around which the end of the sheet S is wound and a driven roller 21 on which the sheet S discharged from the feed shaft 20 is wound. The end of the sheet S is wound around the feed shaft 20 and supported in a state in which the front surface of the sheet S faces outward. The feed shaft 20 then rotates in a clockwise direction on the paper surface of
In the process section 3, while supporting the sheet S fed from the feed section 2 on the rotary drum 30, a process unit PU disposed around the outer circumference surface of a rotary drum 30 performs processing as appropriate to print (record) an image onto the sheet S. In the process section 3, a front drive roller 31 and a rear drive roller 32 are provided on both sides of the rotary drum 30 in the X direction. An image is printed in a state in which the sheet S being transported from the front drive roller 31 to the rear drive roller 32 is supported on the rotary drum 30.
The front drive roller 31 has a plurality of very small projections, formed by thermal spraying, on the outer circumference surface thereof. The back surface of the sheet S fed from the feed section 2 is wound onto the front drive roller 31. The front drive roller 31 then rotates in the clockwise direction on the paper surface of
The rotary drum 30 is a cylindrical drum having a center line extending in the Y direction. The sheet S can be wound onto the outer circumference surface of the rotary drum 30. Further, the rotary drum 30 has a rotary shaft 300 extending in the axial direction through the center line of the cylindrical shape. The rotary shaft 300 is rotatably supported by a support mechanism, not shown. The rotary drum 30 is configured so as to rotate around the rotary shaft 300.
The sheet S transported from the front drive roller 31 to the rear drive roller 32 is wound onto the outer circumference surface of the rotary drum 30 as described above so that the back surface of the sheet S faces the outer circumference surface of the rotary drum 30. The rotary drum 30 supports the sheet S from the back surface side, while receiving a frictional force that is generated between the rotary drum 30 and the sheet S and rotating forward in the transporting direction Ds of the sheet S. In the process section 3, driven rollers 33 and 34 for folding back the sheet S are provided on the upstream side and the downstream side of the rotary drum 30 where the sheet S is wound onto. The front surface of the sheet S is wound around the driven roller 33 so that the sheet S is folded back between the front drive roller 31 and the rotary drum 30. Meanwhile, the front surface of the sheet S is wound around the driven roller 34 so that the sheet S is folded back between the rotary drum 30 and the rear drive roller 32. In this manner, the sheet S is folded back on the upstream side and the downstream side in the transporting direction Ds with respect to the rotary drum 30, thereby ensuring the portion of the sheet S which is wound onto the rotary drum 30 (an area that supports the sheet S) to be long.
The rear drive roller 32 has a plurality of very small projections, formed by thermal spraying, on the outer circumference surface thereof. The sheet S transported from the rotary drum 30 via the driven roller 34 is wound onto the rear drive roller 32 so that the back surface side of the sheet S faces the outer circumference surface of the rear drive roller 32. The rear drive roller 32 then rotates in the clockwise direction on the paper surface of
In the manner as described above, the sheet S transported from the front drive roller 31 to the rear drive roller 32 is supported on the outer circumference surface of the rotary drum 30. Further, the process section 3 is provided with the process unit PU so as to print an image onto the front surface of the sheet S supported on the rotary drum 30. The process unit PU includes head units 6 (6a to 6f) and UV radiators 37a to 37e. Moreover, the process unit PU includes a carriage 51, and the carriage 51 supports the head units 6a to 6f and the UV radiators 37a to 37e.
The six head units 6a to 6f are aligned in the transporting direction Ds. The head units 6a to 6f correspond to white, yellow, cyan, magenta, black, and clear (transparent) in this order and can discharge inks of the corresponding colors from nozzles by employing an ink jet method. Each of the head units 6a to 6f includes a head 60 (see
The head unit 6a that discharges a white ink is used for forming a white background on a transparent sheet S when an image is to be printed on the transparent sheet S. Specifically, the head unit 6a forms a background by discharging the white ink so as to cover the entire surface of the area that is a target area for image formation. Then, the head units 6b to 6e that respectively discharge yellow, cyan, magenta, and black inks form a color image on the white background. Further, the head unit 6f discharges a clear ink on the color image to cover the color image with the clear ink. This can provide the color image with a texture such as a glossy texture or a matte texture.
As the ink for use in each of the head units 6a to 6f, a UV (ultraviolet) ink (photo-curable ink) that is cured by being irradiated with ultraviolet rays (light) is used. In order for the ink to be cured and fixed to the sheet S, the UV radiators 37a to 37e are provided. This ink-curing includes main curing and temporary curing which are selectively used. Herein, the main curing is the process of curing ink to such a degree as to stop wetting and spreading of the ink by irradiating the ink with ultraviolet rays having a relatively strong radiation intensity. The temporary curing is the process of curing ink to such a degree as to make wetting and spreading of the ink sufficiently slow as compared with the case of not irradiating the ink with ultraviolet rays, and is not intended to perform the main curing of the ink.
Specifically, the UV radiator 37a for main curing is disposed between the white head unit 6a and the cyan head unit 6b. Thus, the white background formed by the head unit 6a receives ultraviolet rays from the UV radiator 37a, to be subjected to the main curing, before inks from the head units 6b to 6f are overlaid. The UV radiators 37b to 37d for temporary curing are respectively disposed between the yellow, cyan, magenta, and black head units 6b to 6e. Thus, the inks discharged from the respective head units 6b to 6d receive ultraviolet rays from the UV radiators 37b to 37d, to be subjected to the temporary curing, before inks from the head units 6c to 6e on the downstream side in the transporting direction Ds are overlaid. This suppresses the occurrence of colors mixing, such as mixing of inks discharged from the respective head units 6b to 6e. The UV radiator 37e for main curing is disposed between the black head unit 6e and the clear head unit 6f. Thus, the color image formed by the head units 6b to 6e receive ultraviolet rays from the UV radiator 37e, to be subjected to the main curing, before an ink from the head unit 6f is overlaid.
Further, as described above, the six head units 6a to 6f and the five UV radiators 37a to 37e are mounted on the carriage 51 to constitute the process unit PU. In addition, guide rails 52 extending in the Y direction are disposed, respectively facing both ends of the carriage 51 in the X direction (transporting direction Ds), and the carriage 51 is provided across the two guide rails 52. Accordingly, the carriage 51 allows the head units 6a to 6f and the UV radiators 37a to 37e to be movable in the Y direction by using the guide rails 52.
Moreover, in the process section 3, the UV radiator 38 for main curing is provided on the downstream side in the transporting direction Ds with respect to the head unit 6f. Thus, the clear ink, discharged by the head unit 6f and overlaid on the color image, receives ultraviolet rays from the UV radiator 38, to be subjected to the main curing. Note that the UV radiator 38 is not mounted on the carriage 51.
The sheet S onto which the color image is formed by the process section 3 is transported to the take-up section 4 by the rear drive roller 32. Other than the take-up shaft 40 around which the end of the sheet S is wound, the take-up section 4 has a driven roller 41, on which the back surface of the sheet S is wound, between the take-up shaft 40 and the rear drive roller 32. In a state in which the front surface of the sheet S faces outward, the take-up shaft 40 winds up and supports the end of the sheet S. That is, when the take-up shaft 40 rotates in the clockwise direction on the paper surface of
Further, as illustrated in
On the upper side (+Z side) of the head plate 62, a manifold 61, which has a substantially rectangular shape and extends in the Y direction slightly more than the head plate 62, is disposed so as to be spaced from the head plate 62. The manifold 61 includes a plurality of flow paths therein and is configured to be able to supply ink from the ink supply section to each head 60.
Further, each head unit 6 has a substantially rectangular cover frame 66 formed to be hollow. The cover frame 66 is made of metal, for example, and holds on the inside thereof a circuit substrate 67 having the drive circuit (not shown) for driving the head 60. The circuit substrate 67 generates a control signal (electrical signal) for controlling discharge from the head 60 and outputs the generated signal to the head 60. In the embodiment, the cover frame 66 holds on the inside three circuit substrates 67 aligned in the Y direction. On each of the circuit substrates 67 mounted is a drive circuit including various devices such as a transistor, a capacitor, a coil, a resistor, and a memory, as well as metal wiring, and the like. On the side surface 66a of the cover frame 66 on the −X side, a fan 681 is provided so as to face the drive circuit mounted on each of the circuit substrates 67. The fan 681 generates air flow to cool (dissipate heat of) the circuit substrate 67 by the air flow. Further, a handle 682 provided on the +Y side end and a power cable 683 for supplying power to each of the circuit substrates 67 are attached to the cover frame 66.
Moreover, the cover frame 66 has a slit 661, which is disposed on the upper side (+Z side) of each of the heads 60, on the side wall 66a on the −X side. Five slits 661 are aligned in the Y direction on the side wall 66a of the cover frame 66. A fitting port 671 provided on the circuit substrate 67 is exposed from each of the slits 661, thereby allowing the wiring member 63 to be detachably engaged with the fitting port 671 via the slit 661. Accordingly, by fitting the fitting port 671 of the circuit substrate 67 to the wiring member 63 that extends from the head 60, a control signal can be transmitted from the circuit substrate 67 to the head 60 via the wiring member 63.
Next, an internal configuration of each head unit is described.
As illustrated in
Moreover, the heat sink 700 is configured such that the air flow having changed its direction after blown against the heat sink 700 is not blown against the circuit substrate 67. In the embodiment, a wall section 710 is provided at part of the peripheral end of the heat sink 700. More specifically, the wall sections 710 are provided at the end of the heat sink 700 in the +Z direction and at the end of the heat sink 700 in the −Z direction. In addition, the wall sections 710 may be formed integrally with the heat sink 700 or formed integrally with the cover frame 66, or the heat sink 700 and the cover frame 66 may be provided as separate structures. Since the air flow generated by the drive of the fan 681 is blown against the wall section 710, the direction of the air flow can be changed. That is, the wall sections 710 can regulate the direction of the air flow. Further, the wall section 710 is disposed so as to be in contact with the surface of the heat sink 700 which is on the opposite side to the surface in contact with the circuit substrate 67 and so as to be in contact with one surface of the cover frame 66 which faces the heat sink 700. That is, the wall section 710 is configured such that the air flow supplied by the drive of the fan 681 does not flow toward the circuit substrate 67 (drive circuit) over the wall section 710 in the +Z direction or the −Z direction.
Further, a through hole (outlet 66c) is provided on the side wall 66a of the cover frame 66. The outlet 66c discharges air flow, which is supplied toward the heat sink 700 by the drive of the fan 681, from the cover frame 66 to the outside. As illustrated in
Next, how the air flow generated by the drive of the fan 681 flows is described with reference to
As illustrated in
According to the above embodiment, the following effect can be obtained.
The air flow generated by the drive of the fan 681 is supplied from the inlet 66b of the cover frame 66 and blown against the heat sink 700. Subsequently, the direction of the air flow is changed so that the air flows along the wall section 710, and the air flow is eventually discharged from the outlet 66c. Accordingly, the cooling efficiency of the circuit substrate 67 can be improved by the air flow blown against the heat sink 700. Further, the air flow is not directly blown against the drive circuit of the circuit substrate 67. The air flow moves along the wall section 710 and is discharged from the outlet 66c. Accordingly, even when mist, dust, or the like is contained in the generated air flow, adhesion of the mist, the dust, or the like to the drive circuit is reduced, and it is thus possible to prevent an electrical failure such as a short circuit and improve the reliability of the ink jet apparatus 1.
The invention is not limited to the embodiment described above, and various modifications, improvements, and the like can be added to the embodiment described above. Modification examples are described below.
In the above embodiment, the fan 681 is driven and the generated air flow is made to flow toward the heat sink 700 and discharged from the outlet 66c. However, the invention may be configured to include a collection section for discharging from the outlet 66c and collecting mist which has adhered to the heat sink 700 and formed into droplets.
As illustrated in
In the above embodiment, the outlets 66c are provided in the +Z direction and the −Z direction with respect to the fan 681, but the invention is not limited to this configuration. For example, the invention may be configured such that the outlet 66c is provided only in the +Z direction with respect to the fan 681.
As illustrated in
In the above embodiment, the wall sections 710 are provided at the end of the heat sink 700 in the +Z direction and at the end of the heat sink 700 in the −Z direction, but the invention is not limited to this configuration. For example, wall sections 710 may be provided at the end of the heat sink 700 in the +Y direction and at the end of the heat sink 700 in the −Y direction in addition to the wall sections 710 at the end of the heat sink 700 in the +Z direction and at the end of the heat sink 700 in the −Z direction.
As illustrated in
In the above embodiment, the wall section 710 is disposed so as to be in contact with the surface of the heat sink 700 which is on the opposite side to the surface in contact with the circuit substrate 67 and so as to be in contact with one surface of the cover frame 66 which faces the heat sink 700. However, the invention is not limited to this configuration. For example, the wall section 710 may be disposed so as to be in contact with the end surface of the heat sink 700 and with one surface of the cover frame 66 which faces the heat sink 700. With this configuration, a similar effect to the above effect can also be obtained.
In the above embodiment, the heat sink 700 is provided on only one surface of the circuit substrate 67, but the invention is not limited to this configuration. For example, the heat sink 700 may be disposed on the other surface of the circuit substrate 67 in addition to the heat sink 700 on the one surface thereof. With this configuration, it is possible to further improve the cooling (heat dissipation) efficiency of the circuit substrate 67. Moreover, in this case, there may be disposed the fan 681 that makes air flow blown against the heat sink 700 disposed on the other surface of the circuit substrate 67. In this case, the wall section 710 and the outlet 66c that are similar to the above may be provided. With this configuration, a similar effect to the above effect can also be obtained.
In the ink jet apparatus 1 of the above embodiment, five heads 60 are disposed, but the invention is not limited to this configuration. For example, the number of heads 60 may be four or less, or six or more, and can be changed as appropriate. With such configuration, a similar effect to the above can also be obtained.
In the above embodiment, a description is given by taking UV ink as an example of the ink to be discharged from each head 60, but the invention is not limited thereto. Various inks other than the UV ink, such as a high-viscosity ink, can be applied. With this, a similar effect to the above can also be obtained.
In the above embodiment, the sheet S is supported on the cylindrical drum (rotary drum 30), but the invention is not limited to this configuration. For example, the invention may be configured such that the sheet S is supported on the flat surface. Also in this configuration, a similar effect to the above effect can be obtained.
The entire disclosure of Japanese Patent Application No. 2015-079824, filed Apr. 9, 2015 is expressly incorporated by reference herein.
Number | Date | Country | Kind |
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2015-079824 | Apr 2015 | JP | national |