Ink-jet head and ink-jet type recording apparatus

Abstract
A plurality of ink droplets are discharged from the same nozzle during one printing cycle so as to perform multiple gray level printing. A group of driving pulses including an initial pulse P1, a first subsequent pulse P2 and a second subsequent pulse P3 in one printing cycle is supplied to an actuator. Time intervals t1, t2 and t3 between pulses are set to satisfy t1≦t2
Description




TECHNICAL FIELD




The present invention relates to an ink jet head and an ink jet type recording apparatus.




BACKGROUND ART




In recent years, there has been proposed an ink jet type recording apparatus which discharges, during one printing cycle for forming a single dot on recording paper, a plurality of ink droplets from the same nozzle of an ink jet head so as to form a single dot by the plurality of ink droplets, as disclosed in, for example, Japanese Laid-Open Patent Publication No. 10-81012.




An ink jet type recording apparatus of this type includes an ink jet head for discharging ink droplets and relative movement means for relatively moving the ink jet head and the recording paper with respect to each other. The ink jet head includes a head body which is provided with a pressure chamber containing ink and a nozzle, an actuator for discharging the ink in the pressure chamber through the nozzle, and driving signal supply means for supplying driving signals to the actuator.




While the ink jet head and the recording paper are relatively moved with respect to each other by the relative movement means, the driving signal supply means supplies a driving signal including one or more driving pulses during one printing cycle. The actuator is actuated by receiving the driving signal so as to discharge one or more ink droplets through the nozzle. The ink droplets thus discharged strike the recording paper in the order they are discharged so as to form a single ink dot. A predetermined image is formed on the recording paper by a collection of a large number of such ink dots on the recording paper. In this process, the number of ink droplets to be discharged during one printing cycle is adjusted so as to adjust the gradation and the size of the dot, thereby realizing so-called “multiple gray level printing”.




In order to discharge one or more ink droplets during one printing cycle as described above, it is necessary to supply to the actuator a number of driving pulses corresponding to the number of ink droplets to be discharged. However, it is difficult to form a desirable ink dot on the recording paper simply by supplying a number of driving pulses corresponding to the number of ink droplets to be discharged without elaborating the driving signal.




For example, when performing high-speed printing, the speed of the relative movement of the ink jet head and the recording paper is high, whereby it is likely that a plurality of ink droplets discharged from the same nozzle strike the recording paper at positions shifted from each other. As a result, it is likely that the ink dot has an oblong circle shape, thereby deteriorating the printing quality. Therefore, in such a case, it is necessary to successively discharge a plurality of ink droplets so that the ink droplet discharging interval is reduced as much as possible, and to discharge the ink droplets so that each later discharged ink droplet is discharged with a higher discharge velocity than that of the previously discharged ink droplet. Thus, a new technique for precisely discharging ink droplets successively with higher velocities in the order they are discharged has been longed for.




On the other hand, there has also been proposed a method in which two ink droplets discharged from the same nozzle are allowed to merge in flight into a single ink droplet before striking, as disclosed in, for example, U.S. Pat. No. 5,285,215 or Japanese Patent Publication for Opposition No. 7-108568. In such a method, it is necessary to elaborate, particularly, the driving signal. In the apparatus disclosed in Japanese Patent Publication for Opposition No. 7-108568, it is made possible to change the discharge velocity of an ink droplet by changing the inclination angle of the trailing edge portion of a driving pulse.




However, supplying a driving signal including a plurality of driving pulses whose trailing edge portions have different inclination angles to the actuator has complicated the driving signal supply means and increased the cost thereof. In such a background, a new technique for merging a plurality of ink droplets before striking using a driving signal of a simple waveform has been longed for.




Moreover, if the meniscus vibration of ink upon completion of one printing cycle remains in the next printing cycle, the ink discharging performance will be unstable. In view of this, a method for supplying a driving signal which is less susceptible to the adverse influence of the meniscus vibration has been longed for.




The present invention has been made in view of the above, and has an object to improve the ink discharging performance of an ink jet head which discharges one or more ink droplets from the same nozzle during one printing cycle, and the ink discharging performance of an ink jet type recording apparatus incorporating the same.




DISCLOSURE OF THE INVENTION




An ink jet head according to the present invention includes: a head body which is provided with a pressure chamber containing ink and a nozzle communicated to the pressure chamber; an actuator having a piezoelectric element for applying a pressure on the ink in the pressure chamber by a piezoelectric effect of the piezoelectric element; and driving signal supply means for supplying a driving voltage signal including a plurality of driving pulses to the piezoelectric element of the actuator, wherein the driving signal supply means supplies the plurality of driving pulses during one predetermined printing cycle so that a time interval between the driving pulses gradually approaches a natural period of the actuator.




Note that the natural period of the actuator as used herein refers to the natural period of the entire vibration system including an acoustic element (specifically, the ink).




Thus, a plurality of driving pulses are supplied to the piezoelectric element of the actuator during one printing cycle, thereby discharging a plurality of ink droplets from the same nozzle. Now, the time interval of the plurality of driving pulses gradually approaches the natural period of the actuator, whereby the discharge velocity of the plurality of ink droplets discharged from the nozzle gradually increases. Therefore, a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet. Then, the later discharged ink droplet catches up with the previously discharged ink droplet, and the ink droplets merge before striking the recording medium. As a result, the plurality of ink droplets merge into a single ink droplet and then strike the recording medium, thereby forming a desirable single dot on the recording medium.




It is preferred that the driving signal supply means supplies the plurality of driving pulses so that the time interval between the driving pulses gradually increases.




Thus, the time interval of the driving pulse gradually increases so as to approach the natural period of the actuator, whereby the overall time interval of the driving pulses is shorter than that when the time interval gradually decreases so as to approach the natural period. Therefore, it is possible to reduce the printing cycle, thereby enabling printing at a higher speed.




In the ink jet head described above, the driving voltage signal may include a negative pressure potential for driving the actuator to depressurize the pressure chamber, and a positive pressure potential for driving the actuator to pressurize the pressure chamber; and the plurality of driving pulses may include: an initial driving pulse composed of a potential decreasing waveform which decreases from a predetermined reference potential between a negative pressure potential and a positive pressure potential to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential; and one or more subsequent driving pulses each composed of a positive pressure potential holding waveform which holds a positive pressure potential, a potential decreasing waveform which decreases from the positive pressure potential to a negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to a positive pressure potential.




Thus, so-called pull-push type ink discharge is performed in which the actuator is once driven to be depressurized and then driven to be pressurized so as to discharge the ink.




The driving signal supply means may be configured so as to sequentially supply at least the initial driving pulse, a first subsequent driving pulse and a second subsequent driving pulse during one printing cycle; and a first time t


1


from a start of potential decrease in the potential decreasing waveform to an end of potential increase in the potential increasing waveform in the initial driving pulse, a second time t


2


from a start of potential holding in a positive pressure potential holding waveform to an end of potential increase in a potential increasing waveform in the first subsequent driving pulse, and a third time t


3


from a start of potential holding in a positive pressure potential holding waveform to an end of potential increase in a potential increasing waveform in the second subsequent driving pulse, may be set to satisfy t


1


≦t


2


<t


3


≦t


0


with respect to the natural period t


0


of the actuator.




Thus, the first ink droplet discharged by the initial driving pulse, the second ink droplet discharged by the first subsequent driving pulse, and the third ink droplet discharged by the second subsequent driving pulse, merge before striking the recording medium, thereby forming a single dot on the recording medium. As a result, a desirable single dot is formed on the recording medium, and high-speed printing is enabled.




The positive pressure potential of the initial driving pulse and the positive pressure potential of each of the subsequent driving pulses may be equal to each other; and the negative pressure potential of the initial driving pulse and the negative pressure potential of each of the subsequent driving pulses may be equal to each other.




Thus, a plurality of driving pulses are formed by three levels of potential, i.e., the predetermined positive pressure potential, the predetermined reference potential, and the predetermined negative pressure potential. Therefore, the driving pulses can be easily formed.




It is preferred that a time T


1


from a start of potential decrease in the potential decreasing waveform of the initial driving pulse to an end of potential increase in a potential increasing waveform of a last subsequent driving pulse in one printing cycle is set to satisfy T


1


/T


2


≦0.5 with respect to a minimum printing cycle T


2


.




Thus, a sufficient time for settling down the ink in the pressure chamber is ensured between when the last subsequent driving pulse is supplied and when the initial driving pulse of the next printing cycle is supplied. Therefore, the ink discharge is stabilized.




With an actuator whose natural period is relatively long, the influence of the waveform holding time of the potential holding waveform of a driving pulse on the ink discharge velocity is relatively small. Therefore, by shortening the potential holding waveform, the potential increasing waveform or the potential decreasing waveform can be elongated accordingly.




In view of this, it is preferred that a pulse width of each of the driving pulses is set to be less than or equal to the natural period of the actuator; and a waveform holding time of a potential holding waveform of each of the driving pulses is set to be less than or equal to ¼ of the natural period of the actuator.




Thus, the rising time of the potential increasing waveform or the falling time of the potential decreasing waveform is sufficiently ensured, thereby realizing stable ink discharge without extra dots. Note that the waveform holding time may be zero. In other words, the waveform holding time may be 0 to ¼ times the natural period.




Alternatively, in the ink jet head described above, the plurality of driving pulses may include three or more rectangular driving pulses each composed of a potential increasing waveform which increases from a predetermined reference potential to a positive pressure potential for driving the actuator to pressurize the pressure chamber, a positive pressure potential holding waveform which holds the positive pressure potential, and a potential decreasing waveform which decreases from the positive pressure potential to a predetermined reference potential.




Thus, three or more rectangular driving pulses are supplied to the actuator during one printing cycle so that three or more ink droplets are discharged from the nozzle so that the discharge velocity gradually increases. As a result, the ink droplets merge before striking the recording medium, so that they strike the recording medium after merging into a single ink droplet. Therefore, a desirable single dot is formed on the recording medium, and high-speed printing is enabled.




The driving signal supply means may be configured so as to sequentially supply at least first, second and third rectangular driving pulses during one printing cycle; and a first time t


1


from an end potential increase in the first driving pulse to an end of potential increase in the second driving pulse, and a second time t


2


from an end of potential increase in the second driving pulse to an end of potential increase in the third driving pulse, may be set to satisfy t


1


<t


2


≦t


0


with respect to the natural period t


0


of the actuator.




Thus, the first ink droplet discharged by the first driving pulse, the second ink droplet discharged by the second driving pulse, and the third ink droplet discharged by the third driving pulse, merge before striking the recording medium, thereby forming a single dot on the recording medium.




The rectangular driving pulses may have an equal positive pressure potential and an equal reference potential.




Thus, the driving pulses can be formed by only two potentials, whereby the driving pulses can be formed easily.




It is preferred that a time T


1


from a start of potential increase in a first driving pulse to a start of potential increase in a last driving pulse in one printing cycle is set to satisfy T


1


/T


2


≦0.5 with respect to a minimum printing cycle T


2


.




Thus, a sufficient time for settling down the ink in the pressure chamber is ensured between when the last driving pulse is supplied and when the first driving pulse of the next printing cycle is supplied. Therefore, the ink discharge is stabilized.




Another ink jet head according to the present invention includes a head body which is provided with a pressure chamber containing ink and a nozzle communicated to the pressure chamber; an actuator having a piezoelectric element for applying a pressure on the ink in the pressure chamber by a piezoelectric effect of the piezoelectric element; and driving signal supply means for supplying a driving voltage signal to the piezoelectric element of the actuator, wherein: the driving signal supply means is configured so as to supply a plurality of driving pulses during one predetermined printing cycle; and a time interval between the driving pulses increases so as to gradually approach a predetermined time which is slightly longer than a natural period of the actuator so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet.




When a plurality of driving pulses are successively supplied within a short period of time, the influence of the vibration of the actuator or the pulsation of the ink from a preceding driving pulse may remain, thereby influencing the actuation of the actuator by a subsequent driving pulse. As a result, there are cases where the ink discharge velocity is higher if the time interval between driving pulses is set to be equal to a predetermined time which is slightly longer than the natural period of the actuator than that obtained if it is set to be equal to the natural period. Therefore, in such cases, the discharge velocity of the ink droplets may be increased in the order they are discharged so that the ink droplets merge before striking by gradually increasing the time interval between driving pulses so that the time interval approaches a predetermined time which is slightly longer than the natural period as described above.




Another ink jet head according to the present invention includes a head body which is provided with a pressure chamber containing ink and a nozzle communicated to the pressure chamber; an actuator having a piezoelectric element for applying a pressure on the ink in the pressure chamber by a piezoelectric effect of the piezoelectric element; and driving signal supply means for supplying a driving voltage signal to the piezoelectric element of the actuator, wherein: the driving signal supply means is configured so as to supply a plurality of driving pulses during one predetermined printing cycle; and the plurality of driving pulses are supplied in such an order that a pulse width thereof gradually approaches a time which is equal to, or approximately equal to, one half of a natural period of the actuator so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet.




Thus, a plurality of driving pulses are supplied to the piezoelectric element of the actuator during one printing cycle, thereby discharging a plurality of ink droplets from the same nozzle. Now, since the pulse width of the driving pulse gradually approaches the time which is equal to, or approximately equal to, one half of the natural period of the actuator, the discharge velocity of the ink droplets discharged from the nozzle gradually increases in the order they are discharged. Therefore, a later discharged ink droplet catches up with a previously discharged ink droplet, whereby the ink droplets merge before striking the recording medium. As a result, the plurality of ink droplets merge into a single ink droplet and then strike the recording medium, thereby forming a desirable single dot on the recording medium.




The driving voltage signal may include a negative pressure potential for driving the actuator to depressurize the pressure chamber, and a positive pressure potential for driving the actuator to pressurize the pressure chamber; and the plurality of driving pulses may include: an initial driving pulse composed of a potential decreasing waveform which decreases from a predetermined reference potential between a negative pressure potential and a positive pressure potential to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential; and one or more subsequent driving pulses each composed of a positive pressure potential holding waveform which holds a positive pressure potential, a potential decreasing waveform which decreases from the positive pressure potential to a negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to a positive pressure potential.




Alternatively, the driving voltage signal may include a predetermined reference potential, and a negative pressure potential for driving the actuator to depressurize the pressure chamber; and the plurality of driving pulses may include three or more driving pulses each composed of a potential decreasing waveform which decreases from a reference potential to a negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to a reference potential.




Thus, so-called pull-push (pull and push) type ink discharge is performed, whereby a plurality of ink droplets are discharged during one printing cycle. Since the pulse width of the driving pulse gradually approaches the time which is equal to, or approximately equal to, one half of the natural period of the actuator, the plurality of ink droplets merge before striking, so that they strike the recording medium after merging into a single ink droplet.




Moreover, the plurality of driving pulses may include three or more rectangular driving pulses each composed of a potential increasing waveform which increases from a predetermined reference potential to a positive pressure potential for driving the actuator to pressurize the pressure chamber, a positive pressure potential holding waveform which holds the positive pressure potential, and a potential decreasing waveform which decreases from the positive pressure potential to the reference potential.




Thus, three or more rectangular driving pulses are supplied to the actuator during one printing cycle, whereby three or more ink droplets are discharged from the nozzle so that the discharge velocity thereof gradually increases. As a result, the ink droplets merge before striking the recording medium, so that they strike the recording medium after merging into a single ink droplet.




It is preferred that the plurality of driving pulses are supplied in such an order that a pulse width thereof gradually increases.




Thus, the pulse width of the driving pulse gradually increases so as to approach the time which is equal to, or approximately equal to, one half of the natural period, whereby the time obtained as the total pulse width of the driving pulses is shorter than that when the pulse width gradually decreases so as to approach the time. Therefore, the printing cycle can be reduced, and printing at a higher speed is enabled.




Another ink jet head according to the present invention includes: a head body which is provided with a plurality of pressure chambers containing ink and a plurality of nozzles communicated to the pressure chambers, respectively; a plurality of actuators each having a piezoelectric element for applying a pressure on the ink in the respective pressure chambers by a piezoelectric effect of the piezoelectric element; a driving signal production section for producing a reference driving signal including, in one predetermined printing cycle, N (N is a natural number equal to or greater than 2) ink discharging pulse signals for driving the actuators so as to discharge ink droplets from the nozzles; and a signal selection section for selectively supplying, to one of the actuators, P (P is a natural number less than or equal to N) ink discharging pulse signals included in the reference driving signal, wherein: the ink discharging pulse signals of the reference driving signal are formed so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet; and the signal selection section is configured so as to supply N−P+1


th


and subsequent ink discharging pulse signals of the reference driving signal.




Thus, the driving signal production section produces a reference driving signal including N ink discharging pulse signals so that a maximum of N ink droplets can be discharged during one printing cycle. On the other hand, the signal selection section selects, and supplies to the actuator, a total of P ink discharging pulse signals, i.e., the N−P+1


th


and subsequent signals, of the N ink discharging pulse signals so as to discharge P ink droplets during one printing cycle, according to a predetermined image signal. Now, since the P ink discharging pulse signals are pulse signals which have been successively produced in the reference driving signal, the time interval between the pulses is short. Therefore, the P ink droplets will be successively discharged one right after another. Moreover, the N ink discharging pulse signals are formed so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet, whereby the total of P ink droplets, which are discharged by the P ink discharging pulse signals, are discharged so that the discharge velocity thereof successively increases. Therefore, there is only a little displacement among the positions at which the P ink droplets strike, and merging the P ink droplets before striking is facilitated. Thus, irrespective of the number of ink droplets to be discharged, a desirable ink dot is formed and the ink discharging performance is improved.




Moreover, the driving signal produced by the driving signal production section for discharging the ink is only one kind of reference driving signal, and it is therefore not necessary to separately produce a number of driving signals according to the number of ink discharges. Thus, the configuration of the control system is simplified, and the cost is reduced.




It is preferred that the driving signal production section produces an auxiliary pulse signal for suppressing meniscus vibration of the ink in the head body after producing the reference driving signal; and the signal selection section is configured so as to supply, to one of the actuators, the N−P+1


th


and subsequent ink discharging pulse signals and the auxiliary pulse signal.




Thus, an auxiliary pulse signal is supplied to the actuator after a total of P ink discharging pulse signals, i.e., the N−P+1


th


and subsequent signals, of the reference driving signal are supplied thereto. As a result, the meniscus vibration of the ink after discharging the P ink droplets is suppressed, and the ink discharging performance in the next printing cycle is stabilized.




Another ink jet head according to the present invention includes: a head body which is provided with a plurality of pressure chambers containing ink and a plurality of nozzles communicated to the pressure chambers, respectively; a plurality of actuators each having a piezoelectric element for applying a pressure on the ink in the respective pressure chambers by a piezoelectric effect of the piezoelectric element; a driving signal production section for producing a reference driving signal including, in one predetermined printing cycle, N (N is a natural number equal to or greater than 2) ink discharging pulse signals for driving the actuators so as to discharge ink droplets from the nozzles; and a signal selection section for selectively supplying, to one of the actuators, P (P is a natural number less than or equal to N) ink discharging pulse signals included in the reference driving signal, wherein: the ink discharging pulse signals of the reference driving signal are formed so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet; the driving signal production section produces an auxiliary pulse signal for suppressing meniscus vibration of the ink in the head body after producing the reference driving signal; and the signal selection section is configured so as to supply the first ink discharging pulse signal of the reference driving signal when P is 1, and to supply the N−P+1


th


and subsequent ink discharging pulse signals of the reference driving signal and the auxiliary pulse signal when P is equal to or greater than 2.




Thus, in a case where one (P=1) ink droplet is discharged during one printing cycle, only the first pulse signal of the N ink discharging pulse signals included in the reference driving signal is supplied to the actuator. The first pulse signal has a stable waveform as compared to those of the second and subsequent pulse signals, and it is produced in the earliest period in the printing cycle, whereby the ink discharging timing is precise while the ink discharging performance is stabilized and the precision of the position at which the ink strikes is improved. Note that in such a case, since only one ink droplet is discharged, the overall amount of ink discharged during one printing cycle is small, and the influence of the meniscus vibration is small. Therefore, there is no problem even if the auxiliary pulse signal is not supplied. Moreover, even in a case where two or more (P≧2) ink droplets are discharged during one printing cycle, a desirable ink dot is formed irrespective of the number of ink droplets to be discharged, and the ink discharging performance is improved, for the reasons described above. Note that in such a case, an auxiliary pulse signal is supplied to the actuator after the reference driving signal is supplied thereto, thereby suppressing the deterioration in the discharging performance due to the influence of the meniscus vibration.




It is preferred that an interval between the N


th


ink discharging pulse signal of the reference driving signal and the auxiliary pulse signal is set to be 0.5 to 1.5 times a natural period of the actuators. Note that the natural period of the actuator refers to the natural period of the entire vibration system including an acoustic element (specifically, the ink).




Thus, the meniscus vibration of the ink is efficiently suppressed.




While it is difficult to sufficiently suppress the meniscus vibration when the potential difference of the auxiliary pulse signal is too small, an unintended ink discharge may occur when the potential difference is too large. In view of this, it is preferred that a potential difference of the auxiliary pulse signal is set to be 0.1 to 0.3 times a minimum potential difference of the ink discharging pulse signals of the reference driving signal.




Thus, there is obtained an auxiliary pulse signal which is suitable for efficiently suppressing the meniscus vibration without discharging the ink.




Each ink discharging pulse signal of the reference driving signal may be composed of a rectangular or trapezoidal pulse signal having a first potential as a reference potential and a second potential which is different from the first potential; the signal selection section may be comprised of a switching circuit which is selectively switched to either one of an ON state where the reference driving signal is supplied to one of the actuators and an OFF state where the supply of the reference driving signal to the actuator is stopped; and the switching circuit may be configured so as to be switched from the OFF state to the ON state while a potential of the reference driving signal is at the first potential.




Thus, the ink discharging pulse signals of the reference driving signal are composed of rectangular or trapezoidal pulse signals with only two potentials, i.e., the first potential and the second potential, whereby the waveform of the reference driving signal is simplified. Therefore, the configuration of the driving signal production section for producing the reference driving signal is simplified.




The ink discharging pulse signals of the reference driving signal may be each composed of: an initial pulse signal composed of a potential decreasing waveform which decreases from a reference potential, which is between a negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers and a positive pressure potential for driving the actuator to pressurize the pressure chamber, to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential; and one or more subsequent pulse signals each composed of a potential decreasing waveform which decreases from a respective one of predetermined positive pressure potentials to a respective one of predetermined negative pressure potentials, a negative pressure potential holding waveform which holds the respective one of the negative pressure potentials, and a potential increasing waveform which increases from the respective one of the negative pressure potentials to a respective one of predetermined positive pressure potentials; the signal selection section may be comprised of a switching circuit which is selectively switched to either one of an ON state where the reference driving signal is supplied to one of the actuators and an OFF state where the supply of the reference driving signal to the actuator is stopped; and the switching circuit may be configured so as to be switched from the OFF state to the ON state after passage of a predetermined time from a start of waveform holding in the negative pressure potential holding waveform of the reference driving signal so that the supply of the reference driving signal is started after a potential of the reference driving signal has transitioned to the negative pressure potential.




Thus, the switching circuit is switched from the OFF state to the ON state after passage of a predetermined time from the start of waveform holding of the negative pressure potential holding waveform of the reference driving signal so that it is switched with a predetermined time delay from the falling transition of the waveform of the reference driving signal. Therefore, the switching circuit is not switched while the potential of the reference driving signal is decreasing, whereby no unstable driving signal including a holding waveform of an unintended potential other than the reference potential, the negative pressure potential and the positive pressure potential is supplied to the actuator.




Each ink discharging pulse signal of the reference driving signal may be composed of a potential decreasing waveform which decreases from a reference potential to a negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the reference potential; the auxiliary pulse signal may be composed of a potential decreasing waveform which decreases from the reference potential to an auxiliary negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers, a negative pressure potential holding waveform which holds the auxiliary negative pressure potential, and a potential increasing waveform which increases from the auxiliary negative pressure potential to the reference potential; and an interval between an end of potential increase in the potential increasing waveform in the N


th


ink discharging pulse signal of the reference driving signal and a start of potential decrease in the potential decreasing waveform of the auxiliary pulse signal may be set to be 0.5 to 1 times a natural period of the actuators.




Thus, it is possible to realize stable ink discharge by using a reference driving signal having potential holding waveforms for two potentials (the reference potential and the negative pressure potential) and utilizing the ink discharging function and the meniscus vibration suppressing function based on the so-called pull-push operation of the actuator.




The ink discharging pulse signals of the reference driving signal may be each composed of: an initial pulse signal composed of a potential decreasing waveform which decreases from a reference potential, which is between a negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers and a positive pressure potential for driving the actuator to pressurize the pressure chamber, to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential; and one or more subsequent pulse signals each composed of a potential decreasing waveform which decreases from a respective one of predetermined positive pressure potentials to a respective one of predetermined negative pressure potentials, a negative pressure potential holding waveform which holds the respective one of the negative pressure potentials, and a potential increasing waveform which increases from the respective one of the negative pressure potentials to a respective one of predetermined positive pressure potentials; the auxiliary pulse signal may be composed of a potential decreasing waveform which decreases from the reference potential to an auxiliary negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers, a negative pressure potential holding waveform which holds the auxiliary negative pressure potential, and a potential increasing waveform which increases from the auxiliary negative pressure potential to the reference potential; and an interval between an end of potential increase in the potential increasing waveform in the last subsequent pulse signal of the reference driving signal and a start of potential decrease in the potential decreasing waveform of the auxiliary pulse signal may be set to be 0.5 to 1 times a natural period of the actuators.




Thus, it is possible to realize stable ink discharge by using a reference driving signal having potential holding waveforms for three potentials (the reference potential, the negative pressure potential and the positive pressure potential) and utilizing the ink discharging function and the meniscus vibration suppressing function based on the so-called pull-push operation of the actuator.




The ink discharging pulse signals of the reference driving signal may be each composed of: an initial pulse signal composed of a potential decreasing waveform which decreases from a reference potential, which is between a negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers and a positive pressure potential for driving the actuator to pressurize the pressure chamber, to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential; and one or more subsequent pulse signals each composed of a potential decreasing waveform which decreases from a respective one of predetermined positive pressure potentials to a respective one of predetermined negative pressure potentials, a negative pressure potential holding waveform which holds the respective one of the negative pressure potentials, and a potential increasing waveform which increases from the respective one of the negative pressure potentials to a respective one of predetermined positive pressure potentials; the auxiliary pulse signal may be composed of a potential increasing waveform which increases from the reference potential to an auxiliary pressurizing potential for driving one of the actuators to pressurize one of the pressure chambers, a positive pressure potential holding waveform which holds the auxiliary positive pressure potential, and a potential decreasing waveform which decreases from the auxiliary positive pressure potential to the reference potential; and an interval between an end of potential increase in the potential increasing waveform in the last subsequent pulse signal of the reference driving signal and a start of potential increase in the potential increasing waveform of the auxiliary pulse signal may be set to be 1 to 1.5 times a natural period of the actuators.




Thus, it is possible to realize stable ink discharge by using a reference driving signal having potential holding waveforms for three potentials (the reference potential, the negative pressure potential and the positive pressure potential) and utilizing the ink discharging function based on the so-called pull-push operation of the actuator and the meniscus vibration suppressing function based on the so-called push-pull operation.




The ink discharge velocity is higher as the interval between the ink discharging pulse signals supplied to the actuator is closer to the natural period of the actuator. In view of this, the reference driving signal may be formed so that an interval between the N ink discharging pulse signals gradually approaches a natural period of the actuators while gradually increasing.




Thus, a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet, thereby obtaining a specific preferable reference driving signal.




On the other hand, the ink discharge velocity is higher as the pulse height (potential difference) of the ink discharging pulse signal supplied to the actuator is greater. In view of this, the reference driving signal may be formed so that a potential differences in the N ink discharging pulse signals gradually increase.




Thus, a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet, thereby obtaining a specific preferable reference driving signal.




The thickness of the piezoelectric element may be set to be 0.5 μm to 5 μm. Also when the piezoelectric element is thus provided as a thin film, a desirable dot is formed on the recording medium.




An ink jet type recording apparatus according to the present invention includes: the ink jet head as described above; and relative movement means for relatively moving the ink jet head and a recording medium with respect to each other while the ink jet head discharges ink.




Thus, it is possible to obtain an ink jet type recording apparatus with an excellent ink discharging performance.




As described above, according to the present invention, a plurality of driving pulses are supplied to the actuator, and the time interval between the pulses is set so as to gradually approach the natural period of the actuator or a predetermined time which is slightly longer than the natural period, whereby it is possible to discharge a plurality of ink droplets so that the discharge velocity thereof gradually increases. Thus, it is possible to merge a plurality of ink droplets before striking the recording medium, so that they strike the recording medium as a single ink droplet. Therefore, a desirable single dot can be formed on the recording medium from a plurality of ink droplets. As a result, the printing quality and/or the printing speed can be improved.




In such a case, by gradually increasing the time interval of the driving pulse, it is possible to reduce the time of one printing cycle and to increase the speed of printing.




Moreover, according to the present invention, a plurality of driving pulses are supplied to the actuator, and the pulse width thereof is set so as to gradually approach a time which is equal to, or approximately equal to, one half of the natural period of the actuator, whereby it is possible to discharge a plurality of ink droplets so that the discharge velocity thereof gradually increases. Thus, it is possible to merge a plurality of ink droplets so that they strike the recording medium as a single ink droplet, and to improve the printing quality and/or the printing speed.




In such a case, by gradually increasing the pulse width of the driving pulse, it is possible to reduce the time of one printing cycle and to increase the speed of printing.




Moreover, according to the present invention, in a case where P ink droplets are discharged during one printing cycle, a reference driving signal including N pulse signals is produced in the driving signal production section, and the N−P+1


th


and subsequent pulse signals of the reference driving signal are supplied to the actuator, whereby a desirable ink dot can be formed on the recording medium from a plurality of ink droplets.




Moreover, according to the present invention, the first pulse signal of the reference driving signal is supplied when P is 1, and the N−P+1


th


and subsequent pulse signals of the reference driving signal and an auxiliary pulse signal are supplied when P is equal to or greater than 2, whereby the discharging performance for a case where one ink droplet is discharged can be further improved.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a diagram generally illustrating the configuration of an ink jet type recording apparatus according to one embodiment.





FIG. 2

is a plan view illustrating a part of an ink jet head.





FIG. 3

is a cross-sectional view taken along line A—A of FIG.


2


.





FIG. 4

is a cross-sectional view illustrating a part around an actuator.





FIG. 5

is a cross-sectional view taken along line B—B of FIG.


2


.





FIG. 6

is a block diagram illustrating a control circuit.




FIG.


7


(


a


) is a schematic diagram illustrating the behavior of ink droplets being discharged, and FIG.


7


(


b


) is a waveform diagram illustrating a driving signal according to Embodiment 1.





FIG. 8

is a waveform diagram illustrating a driving signal according to Embodiment 1.





FIG. 9

is a waveform diagram illustrating a variation of a driving signal.





FIG. 10

is a waveform diagram illustrating a driving signal according to Embodiment 2.





FIG. 11

is a waveform diagram illustrating a driving signal according to Embodiment 4.





FIG. 12

illustrates timing diagrams in a case where the number of ink discharges is one in Embodiment 5, wherein (a) illustrates a driving signal which is produced by a driving signal generation circuit, (b) illustrates an ON/OFF signal of a selection circuit, and (c) illustrates a driving signal which is supplied to an actuator.




FIGS.


13


(


a


)-(


c


) is similar to

FIG. 12

, but in a case where the number of ink discharges is two in Embodiment 5.





FIG. 14

is a schematic diagram illustrating the behavior of ink droplets being discharged.




FIGS.


15


(


a


)-(


c


) is similar to

FIG. 12

, but for Embodiment 6.





FIG. 16

is similar to

FIG. 12

, but in a case where the number of ink discharges is one in Embodiment 7.




FIGS.


17


(


a


)-(


c


) is similar to

FIG. 12

, but in a case where the number of ink discharges is two in Embodiment 7.











BEST MODE FOR CARRYING OUT THE INVENTION




Embodiments of the present invention will now be described with reference to the drawings.




<Embodiment 1>





FIG. 1

is a diagram generally illustrating the configuration of an ink jet type recording apparatus according to Embodiment 1. The ink jet type recording apparatus includes an ink jet head


1


which is supported and secured by a carriage


16


. The carriage


16


is provided with a carriage motor


28


(see

FIG. 6

) which is not shown in FIG.


1


. The ink jet head


1


and the carriage


16


are reciprocated by the carriage motor


28


in the primary scanning direction (the X direction as shown in FIG.


1


and

FIG. 2

) while being guided by a carriage shaft


17


which extends in the primary scanning direction. Note that the carriage


16


, the carriage shaft


17


and the carriage motor


28


together form relative movement means for relatively moving the ink jet head


1


and recording paper


41


with respect to each other.




The recording paper


41


is sandwiched between two carrier rollers


42


which are rotated by a carrier motor


26


(see

FIG. 6

) which is not shown in

FIG. 1

, and is carried by the carrier motor


26


and the carrier rollers


42


in the secondary scanning direction (the Y direction as shown in FIG.


1


and

FIG. 2

) which is perpendicular to the primary scanning direction.




As illustrated in

FIG. 2

to

FIG. 5

, the ink jet head


1


includes: a head body


40


which is provided with a plurality of pressure chambers


4


containing ink and a plurality of nozzles


2


communicated to the pressure chambers


4


, respectively; and a plurality of actuators


10


for applying a pressure on the ink in the respective pressure chambers


4


so as to discharge ink droplets from the respective nozzles


2


. The actuators


10


use a so-called flexural vibration type piezoelectric element


13


, as will be described later, and are configured so as to discharge ink droplets through the nozzles


2


and fill the ink into the pressure chambers


4


by the change of the pressure in the pressure chambers


4


caused by contraction and expansion of the pressure chambers


4


.




As illustrated in

FIG. 2

, the pressure chambers


4


are each formed in an elongate groove shape so as to extend in the primary scanning direction in the ink jet head


1


, and are arranged with respect to each other with a predetermined interval in the secondary scanning direction. The nozzle


2


is provided on one end (the right end in

FIG. 2

) of each pressure chamber


4


. The nozzles


2


provide openings on the lower surface of the ink jet head


1


which are arranged with respect to each other with a predetermined interval in the secondary scanning direction. One end of each ink supply path


5


is connected to the other end (the left end in

FIG. 2

) of the pressure chamber


4


, and the other end of each ink supply path


5


is connected to an ink supply chamber


3


which is provided so as to extend in the secondary scanning direction Y.




As illustrated in

FIG. 3

, the ink jet head


1


includes a nozzle plate


6


in which the nozzle


2


is formed, a partition wall


7


for partitioning and defining the pressure chamber


4


and the ink supply path


5


for each other, and the actuator


10


, which are deposited in this order. The nozzle plate


6


is made of a polyimide plate having a thickness of 20 μm, and the partition wall


7


is made of a stainless laminate plate having a thickness of 280 μm.




As illustrated in FIG.


4


and

FIG. 5

in an exaggerated manner, the actuator


10


includes a vibration plate


11


provided so as to face the pressure chamber


4


, the thin film piezoelectric element


13


for vibrating the vibration plate


11


, and a separate electrode


14


, which are deposited in this order. The vibration plate


11


is made of a chromium plate having a thickness of 2 μm, and also functions as a common electrode which, together with the separate electrode


14


, applies a voltage across the piezoelectric element


13


. The piezoelectric element


13


is provided for each pressure chamber


4


, and a super thin piezoelectric element made of PZT (lead zirconate titanate) having a thickness of 3 μm can be suitably used. The separate electrode


14


is made of a platinum plate having a thickness of 0.1 μm, and the total thickness of the actuators


10


is about 5 μm. Note that an electrically insulative layer


15


made of polyimide is embedded between adjacent piezoelectric elements


13


and between adjacent separate electrodes


14


.




Next, a control circuit


20


of the ink jet type recording apparatus will be described referring to the block diagram of FIG.


6


. The control circuit


20


includes a main control section


21


comprised of a CPU, a ROM


22


storing routines for various data processing operations, etc., a RAM


23


for storing various data, etc., driver circuits


25


and


27


and a motor control circuit


24


for driving/controlling the carrier motor


26


and the carriage motor


28


, respectively, a data receiving circuit


29


for receiving print data, a driving signal generation circuit


30


, and selection circuits


31


. The actuators


10


are connected to the respective selection circuits


31


. The driving signal generation circuit


30


generates a driving signal having a plurality of driving pulses during one printing cycle. The selection circuit


31


causes one or more driving pulses included in the driving signal to be selectively input to the actuator


10


while the ink jet head


1


is moving in the primary scanning direction along with the carriage


16


. The driving signal generation circuit


30


and the selection circuits


31


together form driving signal supply means


32


for supplying a predetermined driving signal to each actuator


10


.




Next, the operation of the ink jet type recording apparatus will be described. First, as the data receiving circuit


29


receives image data, the main control section


21


controls the carrier motor


26


and the carriage motor


28


via the motor control circuit


24


and the driver circuits


25


and


27


, respectively, and causes the driving signal generation circuit


30


to generate a driving signal including a plurality of driving pulses, based on a processing routine stored in the ROM


22


. Moreover, the main control section


21


outputs, to the selection circuit


31


, information indicating which driving pulse(s) should be selected based on the image data. Then, based on the information, the selection circuit


31


selects predetermined one or more of the plurality of driving pulses and supplies the selected driving pulse(s) to the actuator


10


. In this way, one or more ink droplets are discharged through the nozzles


2


of the ink jet head


1


during one printing cycle.




Next, as an example, a driving signal used when discharging three ink droplets from the nozzle


2


during one printing cycle and the behavior of the ink droplets will be described referring to FIG.


7


and FIG.


8


. As illustrated in

FIG. 7

, the driving signal includes three trapezoidal wave pulses P


1


to P


3


, i.e., the initial pulse P


1


, the first subsequent pulse P


2


and the second subsequent pulse P


3


, in one printing cycle T


2


. Each of the pulses P


1


to P


3


is a signal for driving the actuator


10


so as to once depressurize and then pressurize the pressure chamber


4


. In other words, each of the pulses P


1


to P


3


is a signal for causing the actuator


10


to perform a pull and push operation (so-called pull-push operation) so as to discharge an ink droplet.




The initial pulse P


1


is composed of a potential decreasing waveform S


1


which decreases from a reference potential V


0


to a minimum potential V


1


for driving the actuator


10


to depressurize the pressure chamber


4


, a minimum potential holding waveform S


2


which holds the minimum potential V


1


, and a potential increasing waveform S


3


which increases from the minimum potential V


1


to a maximum potential V


2


for driving the actuator


10


to pressurize the pressure chamber


4


. The first subsequent pulse P


2


is composed of a maximum potential holding waveform S


4


which holds the maximum potential V


2


, a potential decreasing waveform S


5


which decreases from the maximum potential V


2


to the minimum potential V


1


, a minimum potential holding waveform S


6


which holds the minimum potential V


1


, and a potential increasing waveform S


7


which increases from the minimum potential V


1


to the maximum potential V


2


. The second subsequent pulse P


3


is composed of a maximum potential holding waveform S


8


which holds the maximum potential V


2


, a potential decreasing waveform S


9


which decreases from the maximum potential V


2


to the minimum potential V


1


, a minimum potential holding waveform S


10


which holds the minimum potential V


1


, and a potential increasing waveform S


11


which increases from the minimum potential V


1


to the maximum potential V


2


. The second subsequent pulse P


3


is followed by a maximum potential holding waveform S


12


which holds the maximum potential V


2


, a potential decreasing waveform S


13


which decreases from the maximum potential V


2


to the reference potential V


0


, and a reference potential holding waveform S


14


which holds the reference potential V


0


. Note that the reference potential V


0


, the minimum potential V


1


and the maximum potential V


2


are preferably potentials in the range of about −100 V to 100 V. For example, the minimum potential V


1


, the reference potential V


0


and the maximum potential V


2


may be 0 V, 20 V and 50 V, respectively.




The driving pulses included in this driving signal have gradually increasing lengths so that the time interval between the pulses gradually approaches the natural period of the actuator


10


. Note that the natural period as used herein refers to the natural period of the entire vibration system including even the influence of the ink in the pressure chamber


4


, and is represented by the inverse of the Helmholtz natural vibration frequency f which is described in, for example, the specification of U.S. Pat. No. 4,697,193. Specifically, a first time t


1


from the start of potential decrease in the potential decreasing waveform S


1


to the end of potential increase in the potential increasing waveform S


3


in the initial pulse P


1


, a second time t


2


from the start of potential retention in the maximum potential holding waveform S


4


to the end of potential increase in the potential increasing waveform S


7


in the first subsequent pulse P


2


, and a third time t


3


from the start of potential retention in the maximum potential holding waveform S


8


to the end of potential increase in the potential increasing waveform S


11


in the second subsequent pulse P


3


, are set to satisfy t


1


≦t


2


<t


3


≦t


0


with respect to a natural period t


0


of the actuator


10


. For example, when the natural period of the actuator


10


is 8 μs, t


1


, t


2


and t


3


may be set to be 5.5 μs, 7 μs and 8 μs, respectively.




The pulse width of each of the pulses P


1


to P


3


is set to be less than or equal to the natural period of the actuator


10


. Moreover, typically with the thin film piezoelectric element


13


which has a long natural period, the time (peak hold time) for which to hold the maximum potential or the minimum potential of the pulse has a small influence on the ink droplet discharge velocity. Therefore, it is possible to reduce the peak hold time so as to relatively increase the falling time of the potential decreasing waveform and the rising time of the potential increasing waveform of the pulses P


1


to P


3


. In the present embodiment, the potential holding time (peak hold time) of each of the potential holding waveforms S


2


, S


4


, S


6


, S


8


, S


10


and S


12


of the pulses P


1


to P


3


is set to be less than or equal to ¼ of the natural period of the actuator


10


.




Moreover, the waveforms S


12


to S


14


after the second subsequent pulse is supplied are set to have sufficient durations to sufficiently settle down the ink in the pressure chamber


4


and the nozzle


2


during a period from the end of ink discharge in one printing cycle to the start of ink discharge in the next printing cycle. Specifically, a time T


1


from the start of potential decrease in the potential decreasing waveform S


1


of the initial pulse P


1


to the end of potential increase in the potential increasing waveform S


11


of the second subsequent pulse P


3


is set to be less than or equal to one half of a minimum printing cycle T


2


. Thus, T


1


/T


2


≦0.5, and they may be set so that T


1


=20.5 μs and T


2


=50 μs, for example. The time T


1


may be set within a range such that the ink can be discharged in a desirable manner, and it is particularly preferred to set the time T


1


to be equal to or greater than the natural period or equal to or greater than (T


2


)/8 (i.e., ⅛≦T


1


/T


2


).




As described above, in the present embodiment, the time interval t


1


, t


2


, t


3


between pulses gradually approaches the natural period of the actuator


10


. Therefore, as illustrated in FIG.


7


(


a


), a first ink droplet Q


1


discharged by the initial pulse P


1


, a second ink droplet Q


2


discharged by the first subsequent pulse P


2


and a third ink droplet Q


3


discharged by the second subsequent pulse P


3


are discharged so that they have gradually increasing speeds. In other words, v


1


≦v


2


<v


3


, where v


1


, v


2


and v


3


denote the discharge velocities of the first ink droplet Q


1


, the second ink droplet Q


2


and the third ink droplet Q


3


, respectively. Note that the discharge velocity v


3


of the third ink droplet Q


3


may be set to be higher than a discharge velocity v


12


of a first merged ink droplet Q


12


so that the third ink droplet Q


3


further merges the first merged ink droplet Q


12


after the first ink droplet Q


1


and the second ink droplet Q


2


merge into the first merged ink droplet Q


12


. Alternatively, for example, they may be set to satisfy v


1


=v


2


so that the third ink droplet Q


3


and the second ink droplet Q


2


merge into a second merged ink droplet, after which the second merged ink droplet further merges the first ink droplet Q


1


. In this way, the first, second and third ink droplets Q


1


to Q


3


merge in flight into a single ink droplet Q


123


, which strikes the recording paper


41


to form a single dot.




As described above, according to the present embodiment, the time intervals t


1


to t


3


of the pulses P


1


to P


3


are set to vary so as to gradually approach the natural period of the actuator


10


, whereby it is possible to discharge a plurality of ink droplets so that the discharge velocity gradually increases. Therefore, it is possible to merge the first to third ink droplets Q


1


to Q


3


before striking, whereby it is possible to form a desirable ink dot on the recording paper


41


even when the carriage speed of the ink jet head


1


is high. Therefore, it is possible to perform multiple gray level recording at a high speed.




Moreover, since the time intervals t


1


to t


3


of the pulses P


1


to P


3


have gradually increasing lengths, it is possible to reduce the total time interval T


1


=t


1


+t


2


+t


3


, as compared to a case where the time intervals have gradually decreasing lengths toward the natural period of the actuator


10


. Therefore, the printing speed is improved.




Moreover, since the peak hold time of each of the pulses P


1


to P


3


is short, it is possible to accordingly increase the potential falling time and/or the potential rising time, whereby it is possible to sufficiently ensure the potential rising time and the potential falling time. Therefore, it is possible to discharge stable ink droplets without extra dots, and to obtain desirable printing.




Moreover, since there is a long time from the second subsequent pulse P


3


, which is the last pulse in one printing cycle, to the initial pulse P


1


of the next printing cycle, the pulsation and/or the meniscus vibration of the ink in the pressure chamber


4


and the nozzle


2


after discharging the third ink droplet Q


3


are sufficiently reduced before the first ink droplet Q


1


of the next printing cycle is discharged. Therefore, when the first ink droplet Q


1


is discharged, the ink in the pressure chamber


4


and the nozzle


2


is sufficiently settled down. Thus, it is possible to stably discharge the first ink droplet Q


1


.




Note that in order to suppress the vibration of the actuator


10


to further settle down the ink, the inclination of the potential decreasing waveform S


13


after the second subsequent pulse P


3


may be reduced, as illustrated in

FIG. 9

, and the potential decreasing waveform S


13


may be continuous with the potential decreasing waveform S


1


of the initial pulse of the next printing cycle.




<Embodiment 2>




In Embodiment 2, a plurality of rectangular pulses are supplied to the actuator


10


in one printing cycle.




As illustrated in

FIG. 10

, a group of driving pulses according to the present embodiment includes first to third rectangular pulses P


1


′ to P


3


′ in one printing cycle. While the waveforms of the first to third pulses P


1


′ to P


3


′ may differ from one another (in height and width), the first to third pulses P


1


′ to P


3


′ are rectangular pulses of the same waveform in the present embodiment. In other words, the first to third pulses P


1


′ to P


3


′ have the same pulse height and the same pulse width. The reference potential V


0


and the maximum potential V


2


are preferably potentials in the range of about −100 V to 100 V. For example, the reference potential V


0


and the maximum potential V


2


may be 0 V and 50 V, respectively. By setting the reference potential V


0


and the maximum potential V


2


as described above, it is no longer necessary to previously produce a driving signal in the driving signal generation circuit


30


, and it is possible to produce driving pulses only by turning ON/OFF the selection circuit


31


between the reference potential V


0


and the maximum potential V


2


. Thus, the driving pulses can be produced only by a switching (ON/OFF) operation of the selection circuit


31


. Therefore, it is possible to omit the driving signal generation circuit


30


, thereby simplifying the configuration of the control circuit


20


.




The first time t


1


from the end of potential increase in the first pulse P


1


′ to the end of potential increase in the second pulse P


2


′, and the second time t


2


from the end of potential increase in the second pulse P


2


′ to the end of potential increase in the third pulse P


3


′, are set to satisfy t


1


<t


2


≦t


0


with respect to the natural period t


0


of the actuator


10


. Therefore, as in Embodiment 1, it is possible to discharge the first to third ink droplets Q


1


to Q


3


so that the discharge velocity thereof gradually increases and thus to merge the ink droplets Q


1


to Q


3


before striking the recording paper


41


.




The time T


1


between the start of potential increase in the first pulse P


1


′ and the start of potential increase in the third pulse P


3


′ is set to satisfy T


1


/T


2


≦0.5 with respect to the printing cycle T


2


. Therefore, as in Embodiment 1, the ink in the pressure chamber


4


and the nozzle


2


is sufficiently settled down when the next first ink droplet Q


1


is discharged, whereby it is possible to stably discharge the first ink droplet Q


1


.




Furthermore, according to the present embodiment, the group of driving pulses is composed only of rectangular pulses, whereby it is possible to easily form the group of driving pulses. This is because rectangular pulses can be formed more easily than trapezoidal wave pulses. Therefore, it is possible to simplify the waveform of the driving signal. Moreover, since the rectangular pulses can be formed only by the ON/OFF operation of the selection circuit


31


as described above, it is possible to omit the driving signal generation circuit


30


.




<Embodiment 3>




Now, depending on the viscosity of the ink, the volume of the pressure chamber


4


, the rigidity of the actuator


10


, the interval between driving pulses, etc., the influence of the vibration of the actuator


10


or the meniscus vibration of the ink from a preceding driving pulse may remain, thereby influencing the actuation of the actuator


10


by a subsequent driving pulse. The present inventors have discovered that when the influence of a preceding driving pulse is relatively large, the time interval between driving pulses which maximizes the ink droplet discharge velocity is actually slightly longer than the natural period. In other words, the time interval between driving pulses which maximizes the ink droplet discharge velocity may, in some cases, shift from the time equal to the natural period. Embodiment 3 is an improvement made on Embodiment 1 in view of such an influence of a preceding driving pulse.




Specifically, in the present embodiment, the first time t


1


, the second time t


2


and the third time t


3


are set to satisfy t


1


≦t


2


<t


0


<t


3


≦tm, where tm denotes the time interval which maximizes the ink droplet discharge velocity.




Note that the time interval tm is a time which depends on the viscosity of the ink, the rigidity of the actuator


10


, and the like, and it can be determined by experiments, etc.




<Embodiment 4>




In Embodiment 4, the pulse width of the driving pulse gradually approaches one half, or approximately one half, of the natural period t


0


of the actuator


10


. As illustrated in

FIG. 11

, the driving signal according to the present embodiment includes first to fourth pulses P


11


to P


14


and an auxiliary pulse P


15


in one printing cycle. The first to fourth pulses P


11


to P


14


are driving pulses for discharging ink droplets. On the other hand, the auxiliary pulse P


15


is not a driving pulse for discharging an ink droplet, but for suppressing the remaining vibration of the actuator and the meniscus vibration of the ink due to the first to fourth pulses P


11


to P


14


so that the damped vibration of the actuator


10


from the preceding printing cycle, or the like, does not influence the following printing cycle.




While the pulse width of each driving pulse may be defined by the time from the falling half maximum point to the rising half maximum point or by the time from the falling start point to the rising end point, the pulse width is set to the time from the falling start point to the rising start point. In the present embodiment, 0.5×t


0


<tn and t


11


to t


14


are set to satisfy t


11


<t


12


<t


13


<t


14


<tn, where t


11


denotes the pulse width of the first pulse P


11


, t


12


denotes the pulse width of the second pulse P


12


, t


13


denotes the pulse width of the third pulse P


13


, t


14


denotes the pulse width of the fourth pulse P


14


, t


0


denotes the natural period of the actuator


10


, and tn denotes the pulse width which maximizes the ink discharge velocity. Note that while the time tn depends on the viscosity of the ink, the rigidity of the actuator


10


, and the like, it is a time which can be determined by experiments, etc. For example, in a case where the natural period t


0


of the actuator is 8 μs, t


11


, t


12


, t


13


and t


14


can be set to be 3.5 μs, 4 μs, 4.5 μs and 5.5 μs, respectively. Note that in a case where the influence of a preceding driving pulse on a subsequent driving pulse can be ignored, the pulse width which maximizes the ink droplet discharge velocity can be considered to coincide with one half of the natural period (=0.5×t


0


), whereby they may be set to satisfy t


11


<t


12


<t


13


<t


14


<0.5×t


0


.




By supplying such a driving signal to the actuator


10


, the first to fourth ink droplets are discharged with successively increasing discharge velocities, whereby they merge before striking the recording paper


41


so as to strike after merging into a single ink droplet.




Note that the driving pulse is not limited to a trapezoidal wave pulse, but may alternatively be a rectangular pulse as in Embodiment 2. Since rectangular pulses can be easily produced by the ON/OFF operation of the selection circuit


31


, the driving signal generation circuit


30


can be omitted, thereby simplifying the configuration of the control circuit


20


, as in Embodiment 2.




<Embodiment 5>




In the present embodiment, the driving signal generation circuit


30


(see

FIG. 6

) produces a reference driving signal having N (N is a natural number equal to or greater than 2) ink discharging pulse signals during one printing cycle, and an auxiliary pulse signal for suppressing the meniscus vibration of the ink. The selection circuit


31


causes one or more pulse signals included in the reference driving signal to be selectively input to the actuator


10


when the ink jet head


1


is moving in the primary scanning direction along with the carriage


16


. Specifically, the selection circuit


31


is comprised of a switching circuit for turning ON/OFF the signal supply from the driving signal generation circuit


30


to the actuator


10


, and supplies to the actuator


10


N−P+1


th


and subsequent pulse signals of the N ink discharging pulse signals included in the reference driving signal.




In the present embodiment, first, as the data receiving circuit


29


receives image data, the main control section


21


controls the carrier motor


26


and the carriage motor


28


via the motor control circuit


24


and the driver circuits


25


and


27


, respectively, and the driving signal generation circuit


30


produces the reference driving signal, based on a processing routine stored in the ROM


22


. Moreover, the main control section


21


outputs, to each selection circuit


31


, information regarding the number of ink droplets that should be discharged during one printing cycle based on the image data. Then, based on the information, the selection circuit


31


selects P (P is a natural number less than or equal to N) pulse signals of the N pulse signals included in the reference driving signal and supplies the selected pulse signal(s) to the actuator


10


. Moreover, the selection circuit


31


also supplies an auxiliary pulse signal from the driving signal generation circuit


30


. In this way, one or more ink droplets are discharged through the nozzles


2


of the ink jet head


1


during one printing cycle.




Next, as an example, an operation of discharging one ink droplet and another operation of discharging two ink droplets during one printing cycle will be described referring to

FIG. 12

to FIG.


14


.




First, referring to FIG.


12


(


a


) or FIG.


13


(


a


), the driving signal produced by the driving signal generation circuit


30


will be described. The driving signal generation circuit


30


produces a reference driving signal composed of five ink discharging pulse signals P


1


to P


5


and one auxiliary pulse signal S


1


during one printing cycle. Each of the pulse signals P


1


to P


5


is composed of a potential decreasing waveform which decreases from a reference potential (20 V) to a negative pressure potential (0 V) for driving the actuator


10


to depressurize the pressure chamber


4


, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the reference potential. The auxiliary pulse signal S


1


is composed of a potential decreasing waveform which decreases from the reference potential (20 V) to the auxiliary negative pressure potential (15 V), an auxiliary negative pressure potential holding waveform which holds the auxiliary negative pressure potential, and a potential increasing waveform which increases from the auxiliary negative pressure potential to the reference potential. Thus, the pulse signals P


1


to P


5


and S


1


are signals for causing the actuator


10


to perform a pull and push operation (so-called pull-push operation). Note that while each of the pulse signals P


1


to P


5


and S


1


has a rectangular waveform in this example, the signal waveform may be a trapezoidal wave.




The pulse signals P


1


to P


5


of the reference driving signal are formed so that the time interval between pulses gradually approaches the natural period of the actuator


10


and gradually increases so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet. Specifically, the intervals of the pulse signals P


1


to P


5


are set to be 7.5 μs, 9 μs, 9.5 μs, 10 μs and 12 μs, respectively. Note that the natural period of the actuator


10


as used herein refers to the natural period of the entire vibration system including even the influence of the ink in the pressure chamber


4


, and is 12 μs in this example.




Since the time intervals between pulse signals are set as described above, in a case where three ink droplets Q


1


, Q


2


and Q


3


are sequentially discharged as illustrated in

FIG. 14

, for example, the discharge velocities v


1


to v


3


of the ink droplets Q


1


to Q


3


satisfy v


1


<v


2


<v


3


. Then, the second ink droplet Q


2


catches up with the first ink droplet Q


1


before striking the recording paper, and the first ink droplet Q


1


and the second ink droplet Q


2


merge into an ink droplet Q


12


. Moreover, the third ink droplet Q


3


catches up with the ink droplet Q


12


, and the third ink droplet Q


3


and the ink droplet Q


12


merge to form an ink droplet Q


123


. Thus, the sequentially discharged ink droplets Q


1


to Q


3


merge before striking the recording paper into a single ink droplet which forms a single ink dot on the recording paper.




The interval between the fifth pulse signal P


5


, which is the last pulse signal (the N


th


pulse signal) of the reference driving signal, and the auxiliary pulse signal S


1


is set to be 0.5 to 1.5 times the natural period of the actuator


10


. Note that it is particularly preferred that the interval is 0.5 to 1 times the natural period of the actuator


10


, and is set to be 10 μs (about 0.83 times the natural period) in this example. The auxiliary negative pressure potential of the auxiliary pulse signal S


1


is preferably 0.1 to 0.3 times the negative pressure potential of the pulse signals P


1


to P


5


of the reference driving signal, and is set to be 0.25 times the potential in this example.




Next, the operation of the selection circuit


31


will be described. In a case where the number of ink discharges is one, the selection circuit


31


is switched from the OFF state to the ON state while the potential of the reference driving signal is at the reference potential between the fourth pulse signal P


4


and the fifth pulse signal P


5


, as illustrated in FIG.


12


(


b


). Then, it is switched from the ON state to the OFF state while the potential is at the reference potential after the auxiliary pulse signal S


1


. By such an ON/OFF operation of the selection circuit


31


, the fifth pulse signal P


5


and the auxiliary pulse signal S


1


are supplied to the actuator


10


, as illustrated in FIG.


12


(


c


).




On the other hand, in a case where the number of ink discharges is two, the selection circuit


31


is switched from the OFF state to the ON state while the potential of the reference driving signal is at the reference potential between the third pulse signal P


3


and the fourth pulse signal P


4


, as illustrated in FIG.


13


(


b


). Then, as in the case where the number of ink discharges is one, it is switched from the ON state to the OFF state after the auxiliary pulse signal S


1


. By such an ON/OFF operation of the selection circuit


31


, the fourth pulse signal P


4


, the fifth pulse signal P


5


and the auxiliary pulse signal S


1


are supplied to the actuator


10


, as illustrated in FIG.


13


(


c


).




As described above, according to the present embodiment, while the driving signal generation circuit


30


produces only one kind of reference driving signal, a part or whole of the reference driving signal is appropriately selected by the ON/OFF operation of the selection circuit


31


, so as to supply to the actuator


10


a number of pulse signals according to the number of ink discharges. Thus, it is possible to simplify the driving signal generation circuit


30


and to provide the control circuit


20


in a simple and inexpensive manner.




The pulse signals of the reference driving signal are formed so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet, and a number of pulse signals in a latter portion of the reference driving signal according to the number of ink discharges are selected by the selection circuit


31


, whereby a plurality of ink droplets can be merged before striking, and the flying velocity of an ink droplet (the discharge velocity of an ink droplet where the number of ink discharges is one, and the flying velocity of a merged ink droplet where the number of ink discharges is two or more) can be kept substantially constant even when the number of ink discharges changes. Therefore, high-speed printing is enabled, while the printing quality is improved.




Since there are only two potentials, i.e., the reference potential and the negative pressure potential, for the holding waveforms of the reference driving signal, it is possible to desirably supply pulse signals to the actuator


10


only by switching the selection circuit


31


from the OFF state to the ON state while the potential is at the reference potential. In other words, since a reference potential holding waveform having a certain duration is provided between the pulse signals, desirable pulse signals are supplied to the actuator


10


even if the selection circuit


31


switching timing is somewhat shifted, as long as the selection circuit


31


is switched during the reference potential holding waveform. Therefore, the driving signal is stably supplied to the actuator


10


, thereby improving the ink discharging performance.




<Embodiment 6>




Embodiment 6 adds changes in the reference driving signal and the auxiliary pulse signal produced by the driving is signal generation circuit


30


and the selection circuit


31


switching timing to those of Embodiment 5.




As illustrated in FIGS.


15


(


a


)-(


c


), the reference driving signal of Embodiment 6 includes an initial pulse signal R


1


and four subsequent pulse signals R


2


to R


5


following the initial pulse signal R


1


. The initial pulse signal R


1


is composed of a potential decreasing waveform which decreases from a reference potential (10 V) to a negative pressure potential (0 V), a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to a positive pressure potential (20 V). Each of the subsequent pulse signals R


2


to R


5


is composed of a potential decreasing waveform which decreases from the positive pressure potential to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential. An auxiliary pulse signal T


1


is composed of a potential decreasing waveform which decreases from the reference potential to the auxiliary negative pressure potential (5 V), an auxiliary negative pressure potential holding waveform which holds the auxiliary negative pressure potential, and a potential increasing waveform which increases from the auxiliary negative pressure potential to the reference potential.




As in Embodiment 5, the selection circuit


31


is configured so as to select a number of pulse signals in a latter portion of the reference driving signal according to the number of ink discharges. However, unlike Embodiment 5, the selection circuit


31


of Embodiment 6 is switched from the OFF state to the ON state after passage of a predetermined time from the start of waveform holding of the negative pressure potential holding waveform of a pulse signal. In other words, the selection circuit


31


is configured so as to be switched with a predetermined time delay from the potential decrease of a pulse signal.




With a control circuit which supplies the reference driving signal simultaneously with the completion of the potential decrease of a pulse signal, there is no problem when the switching timing is delayed, but if the switching timing is too early, a driving signal whose potential is still decreasing would be supplied, thereby making the operation of an actuator unstable. According to the present embodiment, however, the selection circuit


31


switching timing is set to be a predetermined time after when the potential has decreased to the negative pressure potential, whereby even if an error occurs in the switching timing, the selection circuit


31


is always switched while the potential is at the negative pressure potential. Therefore, the operation of an actuator is stable. Note that due to the time lag between when the potential has transitioned to the negative pressure potential and when the selection circuit


31


is switched, the pulse signal which is first supplied to the actuator


10


is a signal whose pulse width is smaller than those of the subsequently supplied pulse signals. However, since a later discharged ink droplet has a higher discharge velocity than that of the first ink droplet discharged, the flying behavior of the merged ink droplet is dominated primarily by the flying behavior of the later discharged ink droplet. Therefore, in the present embodiment, despite the delay in the selection circuit


31


switching timing, there is no problem in practice when discharging ink, and it is possible to realize a desirable ink discharging performance.




<Embodiment 7>




As illustrated in FIG.


16


and

FIG. 17

, Embodiment 7 also adds changes in the signals produced by the driving signal generation circuit


30


and the selection circuit


31


switching timing to those of Embodiment 5.




The reference driving signal of Embodiment 7 has an initial pulse signal U


1


and four subsequent pulse signals U


2


to U


5


following the initial pulse signal U


1


. The initial pulse signal U


1


is composed of a potential decreasing waveform which decreases from a reference potential (20 V) to a negative pressure potential (0 V), a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to a predetermined positive pressure potential (15 V). Each of the subsequent pulse signals U


2


to U


5


is composed of a potential decreasing waveform which decreases from a respective positive pressure potential (15 V, 17 V, 22 V, 26 V) to the negative pressure potential (0 V), a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to a respective positive pressure potential (17 V, 22 V, 26 V, 26 V). The subsequent pulse signals U


2


to U


5


are formed with gradually increasing potential differences (pulse heights) so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet. Specifically, the potential difference of the initial pulse signal U


1


is set to be 20 V for the purpose of improving the first ink droplet discharging performance, and the potential differences of the remaining subsequent pulse signals U


2


to U


5


are set to be 15 V, 17 V, 22 V and 26 V, respectively.




After the potential increasing waveform of the last subsequent pulse signal U


5


, there are provided an auxiliary potential decreasing waveform which decreases from the positive pressure potential (26 V) to the reference potential (20 V), and an auxiliary potential holding waveform which holds the reference potential thereafter. In the present embodiment, the auxiliary potential decreasing waveform and the auxiliary potential holding waveform together form an auxiliary pulse signal for suppressing the meniscus vibration of the ink. Note that the interval between the end of potential increase in the potential increasing waveform of the subsequent pulse signal U


5


and the start of potential decrease in the auxiliary potential decreasing waveform in the auxiliary pulse signal is preferably set to 0.5 to 1 times the natural period of the actuator


10


.




In the present embodiment, in a case where the number of ink droplets to be discharged is one, the selection circuit


31


selects the initial pulse signal U


1


, as illustrated in FIGS.


16


(


b


) and (


c


). Thus, the selection circuit


31


is turned to the ON state simultaneously with the start of a printing cycle, and is turned to the OFF state during or after the potential increasing waveform of the initial pulse signal U


1


.




On the other hand, in a case where the number of ink droplets to be discharged is two or more, the selection circuit


31


selects a number of pulse signals in a latter portion of the reference driving signal according to the number of ink droplets to be discharged. In a case where the number of ink droplets to be discharged is two, the selection circuit


31


is switched from the OFF state to the ON state simultaneously with, or after passage of a predetermined time from, the end of potential decrease in the subsequent pulse signal U


4


, so as to supply the two pulse signals U


4


and U


5


to the actuator


10


, as illustrated in FIGS.


17


(


b


) and (


c


).




As described above, in the present embodiment, the initial pulse signal U


1


is supplied in a case where one ink droplet is discharged during one printing cycle, and pulse signals in a latter portion of the reference driving signal are supplied in a case where two or more ink droplets are discharged during one printing cycle. Therefore, while the various effects as described above can be obtained when the number of ink droplets to be discharged is two or more, the precision of the discharge timing and the discharge stability can be further improved when the number of ink droplets to be discharged is one.




<Alternative Embodiments>




The ink discharging pulse signal of the reference driving signal is not limited to such a pulse signal which causes an actuator to perform a pull-push operation, but may alternatively be such a pulse signal which causes it to perform a so-called push-pull operation.




The auxiliary pulse signal is not limited to the auxiliary pulse signal of Embodiments 5 to 7 described above, and may alternatively be composed of other pulse signals. For example, it may be composed of a potential increasing waveform which increases from a reference potential to a positive pressure potential, a positive pressure potential holding waveform which holds the positive pressure potential, and a potential decreasing waveform which decreases from the positive pressure potential to the reference potential, so as to cause the actuator


10


to perform a so-called push-pull operation. In such a case, the interval between the end of potential increase in the potential increasing waveform in the last pulse signal of the reference driving signal and the start of potential increase in the potential increasing waveform of the auxiliary pulse signal is preferably set to be 1 to 1.5 times the natural period of the actuator


10


.




INDUSTRIAL APPLICABILITY




As described above, the present invention is useful in a recording apparatus, etc., which performs an ink jet type recording operation, such as a printer, a facsimile, and a copier.



Claims
  • 1. An ink jet head, comprising:a head body which is provided with a pressure chamber containing ink and a nozzle communicated to the pressure chamber; an actuator having a piezoelectric element for applying a pressure on the ink in the pressure chamber by a piezoelectric effect of the piezoelectric element; and driving signal supply means for supplying a driving voltage signal including a plurality of driving pulses to the piezoelectric element of the actuator, wherein the driving signal supply means supplies the plurality of driving pulses during one predetermined printing cycle so that a time interval between the driving pulses gradually approaches a natural period of the actuator.
  • 2. The ink jet head of claim 1, wherein the driving signal supply means supplies the plurality of driving pulses so that the time interval between the driving pulses gradually increases.
  • 3. The ink jet head of claim 2, wherein:the driving voltage signal includes a negative pressure potential for driving the actuator to depressurize the pressure chamber, and a positive pressure potential for driving the actuator to pressurize the pressure chamber; and the plurality of driving pulses include: an initial driving pulse composed of a potential decreasing waveform which decreases from a predetermined reference potential between a negative pressure potential and a positive pressure potential to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential; and one or more subsequent driving pulses each composed of a positive pressure potential holding waveform which holds a positive pressure potential, a potential decreasing waveform which decreases from the positive pressure potential to a negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to a positive pressure potential.
  • 4. The ink jet head of claim 3, wherein:the driving signal supply means is configured so as to sequentially supply at least the initial driving pulse, a first subsequent driving pulse and a second subsequent driving pulse during one printing cycle; and a first time t1 from a start of potential decrease in the potential decreasing waveform to an end of potential increase in the potential increasing waveform in the initial driving pulse, a second time t2 from a start of potential holding in a positive pressure potential holding waveform to an end of potential increase in a potential increasing waveform in the first subsequent driving pulse, and a third time t3 from a start of potential holding in a positive pressure potential holding waveform to an end of potential increase in a potential increasing waveform in the second subsequent driving pulse, are set to satisfy t1≦t2<t3≦t0with respect to the natural period t0 of the actuator.
  • 5. The ink jet head of claim 3, wherein:the positive pressure potential of the initial driving pulse and the positive pressure potential of each of the subsequent driving pulses are equal to each other; and the negative pressure potential of the initial driving pulse and the negative pressure potential of each of the subsequent driving pulses are equal to each other.
  • 6. The ink jet head of claim 3, wherein:a pulse width of each of the driving pulses is set to be less than or equal to the natural period of the actuator; and a waveform holding time of a potential holding waveform of each of the driving pulses is set to be less than or equal to ¼ of the natural period of the actuator.
  • 7. The ink jet head of claim 2, wherein the plurality of driving pulses include three or more rectangular driving pulses each composed of a potential increasing waveform which increases from a predetermined reference potential to a positive pressure potential for driving the actuator to pressurize the pressure chamber, a positive pressure potential holding waveform which holds the positive pressure potential, and a potential decreasing waveform which decreases from the positive pressure potential to a predetermined reference potential.
  • 8. The ink jet head of claim 7, wherein:the driving signal supply means is configured so as to sequentially supply at least first, second and third rectangular driving pulses during one printing cycle; and a first time t1 from an end potential increase in the first driving pulse to an end of potential increase in the second driving pulse, and a second time t2 from an end of potential increase in the second driving pulse to an end of potential increase in the third driving pulse, are set to satisfy t1<t2≦t0with respect to the natural period t0 of the actuator.
  • 9. The ink jet head of claim 7, wherein the rectangular driving pulses have an equal positive pressure potential and an equal reference potential.
  • 10. The ink jet head of claim 7, wherein:a time T1 from a start of potential increase in a first driving pulse to a start of potential increase in a last driving pulse in one printing cycle is set to satisfy T1/T2≦0.5 with respect to a minimum printing cycle T2.
  • 11. The ink jet head of claim 3, wherein:a time T1 from a start of potential decrease in the potential decreasing waveform of the initial driving pulse to an end of potential increase in a potential increasing waveform of a last subsequent driving pulse in one printing cycle is set to satisfy T1/T2≦0.5 with respect to a minimum printing cycle T2.
  • 12. An ink jet head, comprising:a head body which is provided with a pressure chamber containing ink and a nozzle communicated to the pressure chamber; an actuator having a piezoelectric element for applying a pressure on the ink in the pressure chamber by a piezoelectric effect of the piezoelectric element; and driving signal supply means for supplying a driving voltage signal to the piezoelectric element of the actuator, wherein: the driving signal supply means is configured so as to supply a plurality of driving pulses during one predetermined printing cycle; and a time interval between the driving pulses increases so as to gradually approach a predetermined time which is slightly longer than a natural period of the actuator so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet.
  • 13. An ink jet head, comprising:a head body which is provided with a pressure chamber containing ink and a nozzle communicated to the pressure chamber; an actuator having a piezoelectric element for applying a pressure on the ink in the pressure chamber by a piezoelectric effect of the piezoelectric element; and driving signal supply means for supplying a driving voltage signal to the piezoelectric element of the actuator, wherein: the driving signal supply means is configured so as to supply a plurality of driving pulses during one predetermined printing cycle; and the plurality of driving pulses are supplied in such an order that a pulse width thereof gradually approaches a time which is equal to, or approximately equal to, one half of a natural period of the actuator so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet.
  • 14. The ink jet head of claim 13, wherein:the driving voltage signal includes a negative pressure potential for driving the actuator to depressurize the pressure chamber, and a positive pressure potential for driving the actuator to pressurize the pressure chamber; and the plurality of driving pulses include: an initial driving pulse composed of a potential decreasing waveform which decreases from a predetermined reference potential between a negative pressure potential and a positive pressure potential to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential; and one or more subsequent driving pulses each composed of a positive pressure potential holding waveform which holds a positive pressure potential, a potential decreasing waveform which decreases from the positive pressure potential to a negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to a positive pressure potential.
  • 15. The ink jet head of claim 13, wherein:the driving voltage signal includes a predetermined reference potential, and a negative pressure potential for driving the actuator to depressurize the pressure chamber; and the plurality of driving pulses include three or more driving pulses each composed of a potential decreasing waveform which decreases from a reference potential to a negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to a reference potential.
  • 16. The ink jet head of claim 13, wherein the plurality of driving pulses include three or more rectangular driving pulses each composed of a potential increasing waveform which increases from a predetermined reference potential to a positive pressure potential for driving the actuator to pressurize the pressure chamber, a positive pressure potential holding waveform which holds the positive pressure potential, and a potential decreasing waveform which decreases from the positive pressure potential to the reference potential.
  • 17. The ink jet head of claim 13, wherein the plurality of driving pulses are supplied in such an order that a pulse width thereof gradually increases.
  • 18. An ink jet head, comprising:a head body which is provided with a plurality of pressure chambers containing ink and a plurality of nozzles communicated to the pressure chambers, respectively; a plurality of actuators each having a piezoelectric element for applying a pressure on the ink in the respective pressure chambers by a piezoelectric effect of the piezoelectric element; a driving signal production section for producing a reference driving signal including, in one predetermined printing cycle, N (N is a natural number equal to or greater than 2) ink discharging pulse signals for driving the actuators so as to discharge ink droplets from the nozzles; and a signal selection section for selectively supplying, to one of the actuators, P (P is a natural number less than or equal to N) ink discharging pulse signals included in the reference driving signal, wherein: the ink discharging pulse signals of the reference driving signal are formed so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet; and the signal selection section is configured so as to supply N−P+1th and subsequent ink discharging pulse signals of the reference driving signal.
  • 19. The ink jet head of claim 18, wherein:the driving signal production section produces an auxiliary pulse signal for suppressing meniscus vibration of the ink in the head body after producing the reference driving signal; and the signal selection section is configured so as to supply, to one of the actuators, the N−P+1th and subsequent ink discharging pulse signals and the auxiliary pulse signal.
  • 20. The ink jet head of claim 19, wherein an interval between the Nth ink discharging pulse signal of the reference driving signal and the auxiliary pulse signal is set to be 0.5 to 1.5 times a natural period of the actuators.
  • 21. The ink jet head of claim 19, wherein a potential difference of the auxiliary pulse signal is set to be 0.1 to 0.3 times a minimum potential difference of the ink discharging pulse signals of the reference driving signal.
  • 22. The ink jet head of claim 19, wherein:each ink discharging pulse signal of the reference driving signal is composed of a potential decreasing waveform which decreases from a reference potential to a negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the reference potential; the auxiliary pulse signal is composed of a potential decreasing waveform which decreases from the reference potential to an auxiliary negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers, a negative pressure potential holding waveform which holds the auxiliary negative pressure potential, and a potential increasing waveform which increases from the auxiliary negative pressure potential to the reference potential; and an interval between an end of potential increase in the potential increasing waveform in the Nth ink discharging pulse signal of the reference driving signal and a start of potential decrease in the potential decreasing waveform of the auxiliary pulse signal is set to be 0.5 to 1 times a natural period of the actuators.
  • 23. The ink jet head of claim 19, wherein:the ink discharging pulse signals of the reference driving signal are each composed of: an initial pulse signal composed of a potential decreasing waveform which decreases from a reference potential, which is between a negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers and a positive pressure potential for driving the actuator to pressurize the pressure chamber, to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential; and one or more subsequent pulse signals each composed of a potential decreasing waveform which decreases from a respective one of predetermined positive pressure potentials to a respective one of predetermined negative pressure potentials, a negative pressure potential holding waveform which holds the respective one of the negative pressure potentials, and a potential increasing waveform which increases from the respective one of the negative pressure potentials to a respective one of predetermined positive pressure potentials; the auxiliary pulse signal is composed of a potential decreasing waveform which decreases from the reference potential to an auxiliary negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers, a negative pressure potential holding waveform which holds the auxiliary negative pressure potential, and a potential increasing waveform which increases from the auxiliary negative pressure potential to the reference potential; and an interval between an end of potential increase in the potential increasing waveform in the last subsequent pulse signal of the reference driving signal and a start of potential decrease in the potential decreasing waveform of the auxiliary pulse signal is set to be 0.5 to 1 times a natural period of the actuators.
  • 24. The ink jet head of claim 19, wherein:the ink discharging pulse signals of the reference driving signal are each composed of: an initial pulse signal composed of a potential decreasing waveform which decreases from a reference potential, which is between a negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers and a positive pressure potential for driving the actuator to pressurize the pressure chamber, to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential; and one or more subsequent pulse signals each composed of a potential decreasing waveform which decreases is from a respective one of predetermined positive pressure potentials to a respective one of predetermined negative pressure potentials, a negative pressure potential holding waveform which holds the respective one of the negative pressure potentials, and a potential increasing waveform which increases from the respective one of the negative pressure potentials to a respective one of predetermined positive pressure potentials; the auxiliary pulse signal is composed of a potential increasing waveform which increases from the reference potential to an auxiliary pressurizing potential for driving one of the actuators to pressurize one of the pressure chambers, a positive pressure potential holding waveform which holds the auxiliary positive pressure potential, and a potential decreasing waveform which decreases from the auxiliary positive pressure potential to the reference potential; and an interval between an end of potential increase in the potential increasing waveform in the last subsequent pulse signal of the reference driving signal and a start of potential increase in the potential increasing waveform of the auxiliary pulse signal is set to be 1 to 1.5 times a natural period of the actuators.
  • 25. The ink jet head of claim 18, wherein:each ink discharging pulse signal of the reference driving signal is composed of a rectangular or trapezoidal pulse signal having a first potential as a reference potential and a second potential which is different from the first potential; the signal selection section is comprised of a switching circuit which is selectively switched to either one of an ON state where the reference driving signal is supplied to one of the actuators and an OFF state where the supply of the reference driving signal to the actuator is stopped; and the switching circuit is configured so as to be switched from the OFF state to the ON state while a potential of the reference driving signal is at the first potential.
  • 26. The ink jet head of claim 18, wherein:the ink discharging pulse signals of the reference driving signal are each composed of: an initial pulse signal composed of a potential decreasing waveform which decreases from a reference potential, which is between a negative pressure potential for driving one of the actuators to depressurize one of the pressure chambers and a positive pressure potential for driving the actuator to pressurize the pressure chamber, to the negative pressure potential, a negative pressure potential holding waveform which holds the negative pressure potential, and a potential increasing waveform which increases from the negative pressure potential to the positive pressure potential; and one or more subsequent pulse signals each composed of a potential decreasing waveform which decreases from a respective one of predetermined positive pressure potentials to a respective one of predetermined negative pressure potentials, a negative pressure potential holding waveform which holds the respective one of the negative pressure potentials, and a potential increasing waveform which increases from the respective one of the negative pressure potentials to a respective one of predetermined positive pressure potentials; the signal selection section is comprised of a switching circuit which is selectively switched to either one of an ON state where the reference driving signal is supplied to one of the actuators and an OFF state where the supply of the reference driving signal to the actuator is stopped; and the switching circuit is configured so as to be switched from the OFF state to the ON state after passage of a predetermined time from a start of waveform holding in the negative pressure potential holding waveform of the reference driving signal so that the supply of the reference driving signal is started after a potential of the reference driving signal has transitioned to the negative pressure potential.
  • 27. The ink jet head of claim 18, wherein the reference driving signal is formed so that an interval between the N ink discharging pulse signals gradually approaches a natural period of the actuators while gradually increasing.
  • 28. The ink jet head of claim 18, wherein the reference driving signal is formed so that potential differences in the N ink discharging pulse signals gradually increase.
  • 29. An ink jet head, comprising:a head body which is provided with a plurality of pressure chambers containing ink and a plurality of nozzles communicated to the pressure chambers, respectively; a plurality of actuators each having a piezoelectric element for applying a pressure on the ink in the respective pressure chambers by a piezoelectric effect of the piezoelectric element; a driving signal production section for producing a reference driving signal including, in one predetermined printing cycle, N (N is a natural number equal to or greater than 2) ink discharging pulse signals for driving the actuators so as to discharge ink droplets from the nozzles; and a signal selection section for selectively supplying, to one of the actuators, P (P is a natural number less than or equal to N) ink discharging pulse signals included in the reference driving signal, wherein: the ink discharging pulse signals of the reference driving signal are formed so that a later discharged ink droplet has a higher discharge velocity than that of a previously discharged ink droplet; the driving signal production section produces an auxiliary pulse signal for suppressing meniscus vibration of the ink in the head body after producing the reference driving signal; and the signal selection section is configured so as to supply the first ink discharging pulse signal of the reference driving signal when P is 1, and to supply the N−P+1th and subsequent ink discharging pulse signals of the reference driving signal and the auxiliary pulse signal when P is equal to or greater than 2.
  • 30. The ink jet head of any one of claims 1 to 28, wherein a thickness of the piezoelectric element is set to be 0.5 μm to 5 μm.
  • 31. An ink jet type recording apparatus, comprising:the ink jet head of any one of claims 1 to 28; and relative movement means for relatively moving the ink jet head and a recording medium with respect to each other while the ink jet head discharges ink.
Priority Claims (2)
Number Date Country Kind
11-266850 Sep 1999 JP
11-330906 Nov 1999 JP
PCT Information
Filing Document Filing Date Country Kind
PCT/JP00/06338 WO 00
Publishing Document Publishing Date Country Kind
WO01/21408 3/29/2001 WO A
US Referenced Citations (5)
Number Name Date Kind
6022092 Misumi Feb 2000 A
6059393 Takahashi May 2000 A
6079806 Wen et al. Jun 2000 A
6151050 Hosono et al. Nov 2000 A
6364444 Ota Apr 2002 B1
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Number Date Country
115180 Aug 1984 EP
827838 Mar 1998 EP
916505 May 1999 EP
05016359 Jan 1993 JP
6-320723 Nov 1994 JP
07132604 May 1995 JP
08336970 Dec 1996 JP
10264370 Oct 1998 JP
10278275 Oct 1998 JP
11254685 Sep 1999 JP
11254686 Sep 1999 JP
11277730 Oct 1999 JP
11277744 Oct 1999 JP