Ink jet head with an integrated charging control circuit

Information

  • Patent Grant
  • 6517195
  • Patent Number
    6,517,195
  • Date Filed
    Tuesday, December 15, 1998
    25 years ago
  • Date Issued
    Tuesday, February 11, 2003
    21 years ago
Abstract
In an ink jet head for performing charging and discharging between diaphragms and electrodes to transform the diaphragms to thereby eject ink drops from nozzle holes, a control circuit (60) of this ink jet head is constituted by an integrated circuit which is provided on a nozzle plate (300), a diaphragm substrate (200) or an electrode glass substrate (100) of an ink jet head chip (7).
Description




FIELD OF THE INVENTION




The present invention relates to an ink jet head for ejecting ink drops and performing printing with the ink drops on paper or the like, and an ink jet recording apparatus with such an ink jet head mounted thereon.




BACKGROUND OF THE INVENTION




Recently, an ink jet recording apparatus has become required to have a very small actuator because it has become higher in printing speed and smaller in size due to its multi-nozzle structure. Therefore, there is an ink jet recording apparatus in which electrostatic power is used for an actuator (for example, JP-A-6-71882). In this ink jet recording apparatus, the actuator is constituted by parallel plate electrodes, so that the apparatus has a feature that the actuator can be miniaturized, and a multi-nozzle structure can be realized.




The summary of this ink jet head driven by an electrostatic actuator will be described on the basis of the sectional view of FIG.


12


and the plan view of FIG.


13


. The ink jet head of

FIGS. 12 and 13

has a stack structure in which an electrode glass substrate


100


, a diaphragm substrate


200


and a nozzle plate


300


are alternately stacked one after another and bonded with each other. Ink


400


supplied to a reservoir


204


from an ink supply port


104


opened in the electrode glass substrate


100


is distributed equally to a plurality of cavities


203


through orifices


302


. The lower surface of each cavity


203


is constituted by a transformable diaphragm


201


so as to face an individual electrode


101


through an insulating film


202


for preventing shortcircuit to thereby constitute an electrostatic actuator


50


. A voltage is applied between the diaphragm


201


and the individual electrode


101


so that an electrostatic attractive force is generated to thereby transform the diaphragm


201


downward. Then, an ink drop


401


is ejected from a nozzle


301


by the pressure of a spring force of the diaphragm


201


generated when the applied voltage is removed.




However, in a direct driving system in which a voltage is applied to individual electrodes


101


directly, n wirings to individual electrode pads


102


and one wiring to a GND pad, that is, (n+1) wirings in total from a control circuit


2


are required when n electrostatic actuators (C


1


to C


n


)


50


are provided, as shown in the circuit diagram of FIG.


14


. Therefore, not only the space for a wiring connection portion increases, but also it is difficult to ensure the reliability. Particularly, the electrostatic capacity of the electrostatic actuators


50


is very small so that it may couple with the electrostatic capacity of each of the individual wirings from the control circuit


2


. Accordingly, there has been a possibility of generation of scattering in the electrical characteristics of the electrostatic actuators


50


.




In addition, JP-A-5-31898 discloses an ink jet head in which, in order to avoid complex wiring, on a substrate having a plurality of exoergic resistance elements arranged thereon, functional elements, integrated circuits and contacts for connecting the substrate to the outside are formed on the substrate. However, this ink jet head adopts a driving method called a bubble jet system, and its configuration is different from that of the above-mentioned ink jet head having the electrostatic actuators. Therefore, it was impossible to apply the head disclosed in the above Publication, as it is, to an ink jet head adopting electrostatic actuators.




DISCLOSURE OF THE INVENTION




It is an object of the present invention to provide an ink jet head adopting electrostatic actuators in which the total number of wirings is reduced so that not only the reduction of the space of a wiring connection portion can be intended, but also the reliability can be ensured.




It is another object of the present invention to provide an ink jet head in which printing accuracy is improved in addition to the above-mentioned object.




It is a further object of the present invention to provide an ink jet recording apparatus mounted with the above-mentioned ink jet head mounted thereon.




(A) According to the present invention, provided is an ink jet head which comprises an ink jet head chip having a plurality of nozzle holes, a plurality of independent ejection chambers communicating with the nozzle holes respectively, diaphragms constituting at least one-side walls of the ejection chambers, and individual electrodes disposed so as to be opposite to the diaphragms through air gaps respectively, and a control circuit for applying voltages between the diaphragms and the electrodes to perform charging/discharging so as to transform the diaphragms so that ink drops are ejected from the nozzle holes, respectively, wherein at least a part of the control circuit is constituted by an integrated circuit, and provided in the ink jet head chip.




In this invention, the control circuit is provided in the ink jet head chip. Therefore, not only it is possible to reduce the space of the wiring connection portion, but also it is possible to prevent the electrical characteristics of the electrostatic actuators from scattering. Accordingly, also from these points, it is possible to ensure the reliability.




(B) Further, in the above ink jet head according to the present invention, a part of or a whole of the control circuit is provided on a substrate (nozzle substrate) in the ink jet head chip, the plurality of nozzle holes being formed on the substrate.




The reason why control circuit is provided on the nozzle substrate according to the present invention is as follows.




{circle around (1)} The nozzle substrate is preferable for manufacturing an integrated circuit, because the heating step is gentle although the substrate is subjected to the heating step.




{circle around (2)} The nozzle substrate and the diaphragm substrate can be bonded with a bonding agent, and there is no fear that the control circuit is broken.




{circle around (3)} Since any substrate is sufficient for the nozzle substrate so long as a nozzle hole is opened therein, there is less limitation about the thickness in the nozzle substrate, and an Si substrate of a standard thickness (400 to 500 μm) may be used as the nozzle substrate.




In addition, when the control circuit is provided on the front surface (outside surface) of the nozzle substrate, there is an advantage that the availability of the substrate is high since a one-side mirror wafer can be used as the nozzle substrate.




In addition, when the control circuit is provided on the back surface (bonded surface) of the nozzle substrate, epoxy resin used for bonding the nozzle substrate with the diaphragm substrate may be used for a mold, so that no step is produced in the front surface of the nozzle substrate.




(C) Further, in the above ink jet head according to the present invention, a part of or a whole of the control circuit is provided on a substrate in the ink jet head chip, the diaphragms being formed on the substrate.




The reason why the control circuit is provided on the diaphragm substrate in the present invention is as follows.




{circle around (1)} Since the diaphragm substrate is formed of an Si single-crystal wafer, the control circuit can be built in on one and the same substrate.




{circle around (2)} All the steps other than the wet etching step, that is, the boron diffusion step, the thermal oxidation step, the patterning step of a thermally oxidized film, the electrode sputtering step, and so on, are common to each other between the cavity formation and the integrated circuit formation. Accordingly, it is possible to reduce the number of step.




Particularly, when the control circuit is provided on the back surface (on the electrode glass substrate side) of the diaphragm substrate, the mechanism becomes simple since a current can be applied to the individual electrode only by providing bumps or the like.




(D) Further, in the above ink jet head according to the present invention, a part of or a whole of the control circuit is provided on a substrate in the ink jet head chip, the individual electrodes being formed on the substrate.




When the control circuit is formed on the electrode substrate (glass substrate) according to the present invention, there are advantages as follows.




{circle around (1)} When a part of the control circuit is constituted by a TFT, the individual electrode and the control circuit can be manufactured on one and the same substrate by manufacturing the TFT on a neutral borosilicate glass through a passivation film, so that the connection between the individual electrode and the control circuit becomes easy.




{circle around (2)} The operation of the TFT can be confirmed by bringing a contact probe into contact with the individual electrode having a large area, so that inspection is easy.




(E) Further, in the above ink jet head according to the present invention, the control circuit has a resistor interposed in a charging path for each of electrostatic actuators constituted by the diaphragm and the individual electrode, and a resistor interposed in a discharging path for the electrostatic actuator, the value of the resistor interposed in the charging path being set to be larger than the value of the resistor interposed in the discharging path.




The time constant is increased by increasing the resistant value of the charging path, so that the electrostatic actuator can be driven gently. Accordingly, the electrostatic actuator can cope with the fluid resistance of an ink supply system. In addition, the time constant is reduced by reducing the resistant value of the charging path, so that the electrostatic actuator can be driven suddenly. A stable operation can be obtained by driving the electrostatic actuator in a manner as described above so that high resolution printing can be obtained.




(F) Further, in the above ink jet head according to the present invention, the control circuit switches the direction of charging for each electrostatic actuator constituted by the diaphragm and the individual electrode between the forward and backward directions alternately so as to make the ink jet head eject an ink drop twice for every dot. For example, the control circuit has switching elements connected in a bridge form to the each electrostatic actuator, and controls the open/close of the switching elements to thereby switch the direction of charging.




The quantity of ink to be ejected every time is reduced by ejecting an ink drop twice for every dot in such a manner, so that high resolution printing can be performed. In addition, since the direction of charging the electrostatic actuator is switched between the forward and backward directions alternately, residual charge after ejection is canceled, so that the relative displacement between the diaphragm and the electrode at the time of printing becomes stable. Also from this point, high resolution printing can be performed.




(G) In addition, an ink jet recording apparatus according to the present invention is provided with the above-mentioned ink jet head mounted thereon. Accordingly, an ink jet recording apparatus in which high quality printing can be performed is realized.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a circuit diagram of a control circuit of an ink jet head according to an embodiment 1 of the present invention;





FIG. 2

is a circuit diagram of a driving control circuit in

FIG. 1

;





FIG. 3

is a timing chart showing the operation of the driving control circuit in

FIG. 2

;





FIG. 4

is a timing chart showing the operation of the ink jet head in

FIG. 1

;





FIGS. 5A-5D

are explanatory diagrams of the operation at the time when the ink jet head in

FIG. 1

ejects an ink drop;





FIGS. 6A-6D

are explanatory diagrams of the operation at the time when the ink jet head in

FIG. 1

does not eject any ink drop;





FIG. 7

is a sectional view of the ink jet head in the embodiment shown in

FIG. 1

;





FIG. 8

is a sectional view of an ink jet head according to an embodiment 2 of the present invention;





FIG. 9

is a sectional view of an ink jet head according to an embodiment 3 of the present invention;





FIG. 10

is an explanatory view showing a mechanism around the ink jet head in

FIG. 7

,


8


or


9


;





FIG. 11

is an outline view of an ink jet recording apparatus including the mechanism in

FIG. 10

;





FIG. 12

is a sectional view of a conventional ink jet head driven by electrostatic actuators;





FIG. 13

is a plan view of the ink jet head in

FIG. 12

; and





FIG. 14

is a circuit diagram of the ink jet head in FIG.


12


.











THE BEST MODE FOR CARRYING-OUT THE INVENTION




Embodiment 1




In an ink jet head according to the embodiment 1, n electrostatic actuators (C


1


to C


n


)


50


are provided as shown in the circuit diagram of

FIG. 1. A

V


H


terminal


1


is connected to the emitters of transistors


11


and


13


, and a GND terminal


2


is connected to the emitters of transistors


10


and


12


. The collectors of the transistors


10


and


11


are connected to each other through resistors


14


and


15


, and one set of these transistors are provided for every individual electrode. Also collectors of the transistors


12


and


13


are connected to each other through resistors


14


and


15


, and one set of these transistors are provided on a common electrode side. One electrode of each electrostatic actuator (C


1


to C


n


)


50


is connected to a junction point between the resistors


14


and


15


on the transistors


10


and


11


sides, while the other electrode is connected to a junction point between the resistors


14


and


15


on the transistors


12


and


13


sides.




A control signal


3




a


for applying a forward/backward driving voltage to the actuators


50


is supplied to a strobe terminal


3


from the outside, and the control signal


3




a


is supplied to a driving control circuit


20


. A latch signal


4




a


is supplied to a latch terminal


4


, and the latch signal


4




a


is supplied to a latch circuit


21


. Serial data are supplied to a data terminal


5


, a clock is supplied to a clock terminal


6


, and a logic power source is supplied to a logic power source terminal


7


. Data and so on supplied to these terminals


5


to


7


are supplied to a shift register circuit


22


. In addition, the logic power source from the logic power source terminal


7


is supplied also to the latch circuit


21


and the driving control circuit


20


. A control circuit


60


having such a configuration is assembled in a nozzle plate


300


(see FIG.


7


), as will be described later.




Next, the driving control circuit


20


in

FIG. 1

will be described in detail. This driving control circuit


20


is constituted by D-type flip-flop circuits (hereinafter abbreviated to “DFF circuits”)


30


,


31


and


32


, an inverter


34


, AND circuits


35


and


36


, and an OR circuit


37


, as shown in FIG.


2


. One set of the inverter


34


, the AND circuits


35


and


36


and the OR circuit


37


are provided for every dot.




In this driving control circuit


20


, as shown in the timing chart of

FIG. 3

, the latch signal


4




a


(it takes an L level just before the second pulse of the control signal


3




a


) is inputted to a data terminal of the DFF


30


. When the first pulse of the control signal


3




a


is inputted to the clock terminal at that timing, the output of the DFF


30


is changed to an H level from the L level. Next, when the second pulse of the control signal


3




a


is inputted to the clock terminals of the DFF


30


to


32


, the output of the DFF


30


is changed to the L level from the H level, and the output of the DFF


31


is changed to the H level from the L level. Further, when the third pulse of the control signal


3




a


is inputted to the clock terminals of the DFF


30


to


32


, the output of the DFF


31


is changed to the L level from the H level, and the output of the DFF


32


is changed to the H level from the L level. When the fourth pulse of the control signal


3




a


is inputted to the clock terminals of the DFF


30


to


32


, the output of the DFF


32


is changed to the L level from the H level. Thus, latch signals


4




a


are outputted from the DFF


30


to


32


sequentially in synchronism with the leading edges of pulses of the control signal


3




a.






The above-mentioned output of the DFF


32


is outputted as outputs P


3


and P


4


. These outputs P


3


and P


4


are outputted in synchronism with the leading edges of the third pulse of the control signal


3




a


and independently of data from the latch circuit


21


.




In addition, the output of the latch circuit


21


is supplied to the AND circuit


35


through the inverter


34


together with the output of the DFF


32


, and the AND logic of the both signals is obtained in the AND circuit


35


. The output of the DFF


30


is also supplied to the AND circuit


36


together with the data from the latch circuit


21


, and the AND logic of the both signals is obtained in the AND circuit


36


. The outputs of the AND circuits


35


and


36


are supplied to the OR circuit


37


. The output of the OR circuit is outputted as P


1


and P


2


.




For example, in the case where the data from the latch circuit


21


is in the H level (at the time of ejection), when the output ({circle around (1)}) of the DFF circuit


30


is in the H level, also the output ({circle around (3)}) of the AND circuit


36


turns to the H level, as shown in FIG.


3


. The output ({circle around (3)}) becomes an output({circle around (5)}) of the OR circuit


37


, and is outputted as the outputs P


1


and P


2


(therefore, the outputs P


1


and P


2


are in synchronism with the output ({circle around (1)}) of the DFF circuit


30


). Then, when the output ({circle around (1)}) of the DFF circuit


30


turns to the L level, also the output ({circle around (3)}) of the AND circuit


36


turns to the L level. Then, since the data (H level) from the latch circuit


21


is inputted to the AND circuit


35


through the inverter


34


, the output of the AND circuit


35


turns to the L level, and also the output of the OR circuit


37


turns to the L level. Accordingly, the outputs P


1


and P


2


turn to the L level. Therefore, the outputs P


1


and P


2


become pulses synchronized with the output ({circle around (1)}) of the DFF circuit


30


. That is, the outputs P


1


and P


2


become pulses which rise up in synchronism with the leading edge of the first pulse of the control signal


3




a


, and fall in synchronism with the leading edge of the second pulse.




In addition, in the case where the data from the latch circuit


21


is in the L level (at the time of not-ejection), when the output ({circle around (2)}) of the DFF circuit


32


is in the H level, also the output ({circle around (4)}) of the AND circuit


35


is in the H level, as shown in FIG.


3


. The output ({circle around (4)}) becomes an output ({circle around (5)}) of the OR circuit


37


, and is outputted as the outputs P


1


and P


2


. Therefore, the outputs P


1


and P


2


become pulses synchronized with the output ({circle around (2)}) (: output P


3


) of the DFF circuit


32


. That is, the outputs P


1


and P


2


become pulses which rise up in synchronism with the leading edge of the third pulse of the control signal


3




a


, and fall in synchronism with the leading edge of the fourth pulse.




Next, the operation of the ink jet head in

FIG. 1

as a whole will be described with reference to the timing chart of FIG.


4


and the explanatory diagram of FIG.


5


.




As shown in

FIG. 4

, the clock


6




a


and the serial data


5




a


synchronized with the clock


6




a


are inputted to the shift register circuit


22


from the clock terminal


6


and the data terminal


5


. When the latch signal


4




a


is inputted to the latch circuit


21


through the latch terminal


4


in the state where all n data (D


1


to D


n


) have been set, the n data (D


1


to D


n


) are held by the latch circuit


21


. In the state where the data are held, the control signal


3




a


constituted by


4


pulses as shown in

FIG. 4

is supplied to the strobe terminal


3


, and then the signal is supplied to the driving control signal


20


.




(Operation at the Time of Ejection)




First, the operation at the time of ejection will be described.




In the driving control circuit


20


, for the electrostatic actuators


50


intended to eject, first, the outputs P


1


and P


2


are brought into the H level at the leading edge of the first pulse of the control signal


3




a


, as mentioned above. As a result, the transistor


10


is turned ON, and the transistor


11


is turned OFF. At this time, the transistor


12


is in the OFF state and the transistor


13


is in the ON state, because the outputs P


3


and P


4


are in the L level. Therefore, a charging circuit constituted by the transistor


13


, the resistor


14


, the electrostatic actuator


50


, the resistor


15


and the transistor


10


is formed as shown in Charge-Time (


1


) of

FIG. 5

so as to charge the electrostatic actuator


50


.




Then, at the leading edge of the second pulse of the control signal


3




a


, the driving control circuit


20


brings the outputs P


1


and P


2


into the L level. Therefore, the transistor


10


is turned OFF, and the transistor


11


is turned ON, as shown in Discharge-Time (


1


) of FIG.


5


. At this time, the transistors


12


and


13


are kept in their previous states (OFF and ON) since the outputs P


3


and P


4


are not changed. Therefore, the charge of the electrostatic actuator


50


is discharged only through the resistor


14


. Here, the resistant value of the resistor


15


takes a high value since the time constant is made large, so that the electrostatic actuator


50


is driven gently so as to cope with the fluid resistance of the ink supply system. On the other hand, the time constant of the resistor


14


is made small in order to obtain a speed at the time of ink ejection, taking it into consideration that the electrostatic actuator


50


can be driven suddenly.




Next, at the leading edge of the third pulse of the control signal


3




a


, the driving control circuit


20


brings the outputs P


3


and P


4


into the H level. At this time, the outputs P


1


and P


2


are left in the L level. Consequently, the transistor


12


is turned into the ON state and the transistor


13


is turned into the OFF state while the transistor


10


is left in the OFF state and the transistor


11


is left in the ON state, as shown in Charge-Time (


2


) of FIG.


5


. Therefore, a charging circuit constituted by the transistor


11


, the resistor


14


, the electrostatic actuator


50


, the resistor


15


and the transistor


12


is formed so as to charge the electrostatic actuator


50


in the direction reverse to that in Charge-Time (


1


) of FIG.


5


.




Next, at the leading edge of the fourth pulse of the control signal


3




a


, the driving control circuit


20


brings the outputs P


3


and P


4


into the L level.




Therefore, the transistor


12


is turned OFF, and the transistor


13


is turned ON, as shown in Discharge-Time (


2


) of FIG.


5


. At this time, the transistors


10


and


11


are kept in their previous states (ON and OFF) since the outputs P


1


and P


2


are not changed. Therefore, the charge of the electrostatic actuator


50


is discharged only through the resistor


14


in the direction reverse to that in Discharge-Time (


1


) of FIG.


5


.




As described above, charging and discharging of the electrostatic actuator


50


are repeated twice correspondingly to 4 pulses of the control signal


3




a


, so that an ink drop is ejected twice for every dot from a corresponding nozzle hole.




(At the Time of Not-Ejection)




Next, the operation at the time of not-ejection will be described.




The driving control circuit


20


makes the outputs P


1


and P


2


corresponding to the electrostatic actuators


50


which will not perform ejection synchronized with the outputs P


3


and P


4


, as mentioned above. Therefore, at the leading edge of the first pulse of the control signal


3




a


, the transistors


11


and


13


turn into the ON state, while the transistors


10


and


12


turn into the OFF state, as shown in Charge-Time (


1


) of FIG.


6


. At the leading edge of the second pulse of the control signal


3




a


, the transistors


11


and


13


turn into the ON state, while the transistors


10


and


12


turn into the OFF state, as shown in Discharge-Time (


1


) of FIG.


6


. At the leading edge of the third pulse of the control signal


3




a


, the transistors


10


and


12


turn into the ON state, while the transistors


11


and


13


turn into the OFF state, as shown in Charge-Time (


2


) of FIG.


6


. At the leading edge of the fourth pulse of the control signal


3




a


, the transistors


11


and


13


turn into the ON state, while the transistors


10


and


12


turn into the OFF state, as shown in Discharge-Time (


2


) of FIG.


6


. Since the transistors


10


to


13


operates in such a manner, neither a charging circuit nor a discharging circuit is formed for the electrostatic actuator


50


. Accordingly, the electrostatic actuator


50


is not driven, so that no ink drop is ejected from the nozzle hole corresponding to the electrostatic actuator


50


.




The ink jet head in this embodiment 1 is configured as shown in the sectional view of

FIG. 7. A

main part of the ink jet head in this embodiment 1 is constituted by an ink jet head chip


70


having such a structure that an electrode glass substrate


100


of borosilicated glass, a diaphragm substrate


200


of a single-crystal silicon substrate, and a nozzle plate


300


of a single-crystal silicon substrate, glass or plastics are stacked one on another. The transistors


10


to


13


, the resistors


14


and


15


, the driving control circuit


20


, the latch circuit


21


, the shift register circuit


22


and the bump


23


are assembled into the nozzle plate


300


through an ordinary semiconductor process after a nozzle


301


and an orifice


302


are formed by an organic alkali etching liquid such as tetramethylammonium hydroxide water-solution, or the like, containing no alkali metal. Wirings are led from these circuits to the GND terminal


2


, the strobe terminal


3


, the latch terminal


4


, the data terminal


5


, the clock terminal


6


and the logic power source terminal


7


. The electrode glass substrate


100


and the diaphragm substrate


200


are bonded with each other by anode bonding. An insulating layer based on an insulating film


202


provided with a through hole


210


opened by etching the diaphragm substrate


200


is formed on the upper surface of an individual electrode


101


. After a solder ball


30


is disposed at the through hole


210


, the nozzle plate


300


is heated and contact-bonded with the diaphragm substrate


200


through a bonding layer


105


. At the same time, the solder ball


30


is melted to thereby connect the individual electrode


101


to the bump


23


. In addition the V


H


terminal


1


is provided on the diaphragm substrate


200


of a low-resistant Si substrate.




In this embodiment 1, as is apparent from the above description, a control circuit for driving the electrostatic actuators


50


is disposed on a substrate of an ink jet head chip. Accordingly, the number of wirings is only seven (terminals


1


to


7


) as shown in

FIG. 1

, even if the number of the electrostatic actuators


50


is increased extremely. Therefore, the reliability of connection portions is improved, and wiring connection portions can be collected in a small size.




In addition, there is no scattering in capacity of wiring portions connected to the electrostatic actuators (C


1


to C


n


)


50


, or the scattering is small even if it exists. Accordingly, no scattering is generated in operation among the electrostatic actuators (C


1


to C


n


)


50


.




In addition, the direction of an electric field for driving the electrostatic actuators


50


is switched alternately, so that no charge is generated in an insulating film separating electrodes from each other. Accordingly, diaphragms constituting the electrostatic actuators (C


1


to C


n


)


50


are recovered entirely, and the relative displacements between the diaphragms and the individual electrodes are not changed. Therefore, the quantity of ejected ink becomes stable so that high resolution printing can be performed.




Further, since an ink drop is ejected twice for every dot, the quantity of ejected ink every time can be reduced, so that high resolution printing can be performed. In addition, since the direction of charging (the direction of voltage application) for the electrostatic actuators (C


1


to C


n


)


50


is switched between the forward and backward directions alternately, residual charge after ejection can be canceled. Accordingly, the relative displacements between the diaphragms and the electrodes at the time of printing are made stable. Also from this point, high resolution printing can be performed.




Embodiment 2




An ink jet head according to this embodiment 2 is configured as shown in the sectional view of FIG.


8


. In this embodiment, transistors


10


to


13


, resistors


14


and


15


, a driving control circuit


20


, a latch circuit


21


and a shift register


22


are assembled in a diaphragm substrate


200


. Although an Si substrate having a high resistant value is used, the electric resistance is reduced by diffusing boron in a diaphragm


201


in order to reduce the wiring resistance of the diaphragm


201


. The transistors


10


to


13


are connected to an individual electrode


101


through a through hole


210


opened in the diaphragm substrate


200


. In addition, the diaphragm substrate


200


is dug down so that V


H


terminal


1


is electrically connected to the diaphragm


201


directly.




Embodiment 3




An ink jet head according to this embodiment 3 is configured as shown in FIG.


9


. In this embodiment, transistors


10


to


13


, resistors


14


and


15


, a driving control circuit


20


, a latch circuit


21


and a shift register


22


are assembled in an electrode substrate


100


. The electrode glass substrate


100


is bonded with a diaphragm substrate


200


of single-crystal silicon directly, and borosilicated glass is used for the electrode glass substrate


100


. Therefore, for a circuit portion in which the driving control circuit


20


, the latch circuit


21


and the shift register


22


are integrated, SiO


2


is sputtered to form a passivation film


40


, for the purpose of preventing migration of alkali metal from the electrode glass substrate


100


. On the passivation film


40


, there is provided a poly-crystal Si film


41


recrystallized by laser annealing after deposition based on reduced-pressure CVD. The transistors


11


to


13


, the driving control circuit


20


, the latch circuit


21


and the shift register


22


are assembled in the poly-crystal Si film


41


through a TFT process. After the electrode glass substrate


100


and the diaphragm substrate


200


are bonded with each other, a circuit portion is protected by epoxy resin acting also as a seal


103


for the actuators


50


.




Although the above-mentioned embodiments 1 to 3 show examples in which respective circuits are integrated on one and the same substrate, the circuits may be mounted on a plurality of substrates.




Embodiment 4




An ink jet head


500


in

FIG. 7

to

FIG. 9

is attached to a carriage


501


as shown in FIG.


10


. This carriage


501


is attached to guide rails


502


movably, and the position of the carriage


501


is controlled in the width direction of paper


504


fed out by a roller


503


. This mechanism in

FIG. 10

is mounted on an ink jet recording apparatus


510


shown in FIG.


11


.



Claims
  • 1. An ink jet head comprising:an ink jet head chip having: (a) a nozzle hole formed in a nozzle substrate; (b) an ejection chamber communicating with said nozzle hole; and (c) an electrostatic actuator including: (i) a diaphragm constituting at least one side wall of said ejection chamber; (ii) an individual electrode disposed so as to be opposite to said diaphragm and separated by an air gap; and (iii) a control circuit provided in said ink jet head chip to apply voltages between said diaphragm and said individual electrode to perform charging/discharging so as to transform said diaphragm so that ink drops are ejected from said nozzle hole; wherein at least a part of said control circuit is constituted by an integrated circuit integrally constructed into said nozzle substrate.
  • 2. An ink jet head according to claim 1,wherein said control circuit includes a first resistance interposed in a charging path for said electrostatic actuator constituted by said diaphragm and said individual electrode, and a second resistance interposed in a discharging path for said electrostatic actuator, wherein the first resistance is greater than the second resistance.
  • 3. An ink jet head according to claim 2, wherein said first resistance comprises a first resistor and the second resistance comprises a second resistor.
  • 4. An ink jet head according to claim 1, wherein said control circuit switches a direction of charging for said electrostatic actuator between first and second directions alternately so as to make said ink jet head eject an ink drop twice for every dot.
  • 5. An ink jet head according to claim 4, wherein said control circuit includes switching elements connected in a bridge arrangement to said electrostatic actuator, and wherein said control circuit controls an open position and close position of said switching elements to thereby switch the direction of charging.
  • 6. An ink jet head comprising:an ink jet head chip having: (a) a nozzle hole; (b) an independent ejection chamber communicating with said nozzle hole; and (c) an electrostatic actuator including: (i) a diaphragm constituting a diaphragm substrate and at least one side wall of said ejection chamber; (ii) an individual electrode disposed so as to be opposite to said diaphragm and separated by an air gap; and (iii) a control circuit provided in said ink jet head chip to apply voltages between said diaphragm and said individual electrode to perform charging/discharging so as to transform said diaphragm so that ink drops are ejected from said nozzle hole; wherein at least a part of said control circuit is constituted by an integrated circuit integrally constructed into said diaphragm substrate.
  • 7. An ink jet head according to claim 6,wherein said control circuit includes a first resistance interposed in a charging path for said electrostatic actuator constituted by said diaphragm and said individual electrode, and a second resistance interposed in a discharging path for said electrostatic actuator, wherein the first resistance is greater than the second resistance.
  • 8. An ink jet head according to claim 6, wherein said control circuit switches a direction of charging for said electrostatic actuator between first and second directions alternately so as to make said ink jet head eject an ink drop twice for every dot.
  • 9. An ink jet head comprising:an ink jet head chip having: (a) a nozzle hole; (b) an independent ejection chamber communicating with said nozzle hole; and (c) an electrostatic actuator including: (i) a diaphragm constituting at least one side wall of said ejection chamber; (ii) an individual electrode formed on an electrode substrate disposed so as to be opposite to said diaphragm and separated by an air gap; and (iii) a control circuit provided in said ink jet head chip to apply voltages between said diaphragm and said individual electrode to perform charging/discharging so as to transform said diaphragm so that ink drops are ejected from said nozzle hole; wherein at least a part of said control circuit is constitute by an integrated circuit integrally constructed into said electrode substrate.
  • 10. An ink jet head according to claim 9,wherein said control circuit includes a first resistance interposed in a charging path for said electrostatic actuator constituted by said diaphragm and said individual electrode, and a second resistance interposed in a discharging path for said electrostatic actuator, wherein the first resistance is greater than the second resistance.
  • 11. An ink jet head according to claim 9, wherein said control circuit switches a direction of charging for said electrostatic actuator between first and second directions alternately so as to make said ink jet head eject an ink drop twice for every dot.
  • 12. A method of operating an ink jet head having an electrostatic actuator comprising the steps of:a) charging the actuator in a first direction to eject ink therefrom a first time; and b) after step a), charging the actuator in a second direction to eject ink therefrom a second time, the first direction being different than the second direction.
  • 13. An ink jet recording apparatus comprising:an ink jet head including: an ink jet head chip having: (a) a nozzle hole formed in a nozzle substrate; (b) an independent ejection chamber communicating with said nozzle hole; and (c) a n electrostatic actuators including: (i) a diaphragm constituting at least one side wall of said ejection chamber; (ii) an individual electrode disposed so as to be opposite to said diaphragm and separated by an air gap; and (iii) a control circuit provided in said ink jet head chip to apply voltages between said diaphragm and said individual electrode to perform charging/discharging so as to transform said diaphragm so that ink drops are ejected from a respective one of said plurality of nozzle holes;  wherein at least a part of said control circuit is constituted by an integrated circuit, integrally constructed into said nozzle substrate.
  • 14. An ink jet recording apparatus comprising:an ink jet head including: an ink jet head chip having: (a) a nozzle hole; (b) an independent ejection chamber communicating with said nozzle hole; and (c) an electrostatic actuator including: (i) a diaphragm constituting a diaphragm substrate and at least one side wall of said ejection chamber; (ii) an individual electrode disposed so as to be opposite to said diaphragm and separated by an air gap; and (iii) a control circuit provided in said ink jet head chip to apply voltages between said diaphragm and said individual electrode to perform charging/discharging so as to transform said diaphragm so that ink drops are ejected from said nozzle hole;  wherein at least a part of said control circuit is constituted by an integrated circuit, integrally constructed into said diaphragm substrate.
  • 15. An ink jet recording apparatus comprising:an ink jet head including: an ink jet head chip having: (a) a nozzle hole; (b) an independent ejection chamber communicating with said nozzle hole; and (c) an electrostatic actuator including: (i) a diaphragm constituting at least one side wall of said ejection chamber; (ii) an individual electrode formed on an electrode substrate disposed so as to be opposite to said diaphragm and separated by an air gap; and (iii) a control circuit provided in said ink jet head chip to apply voltages between said diaphragm and said individual electrode to perform charging/discharging so as to transform said diaphragm so that ink drops are ejected from said nozzle hole;  wherein at least a part of said control circuit is constitute by an integrated circuit integrally constructed into said electrode substrate.
Priority Claims (1)
Number Date Country Kind
9-102305 Apr 1997 JP
PCT Information
Filing Document Filing Date Country Kind
PCT/JP98/01757 WO 00
Publishing Document Publishing Date Country Kind
WO98/47710 10/29/1998 WO A
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Number Name Date Kind
5563634 Fujii et al. Oct 1996 A
5668579 Fujii et al. Sep 1997 A
5691752 Moynihan et al. Nov 1997 A
5757402 Günther et al. May 1998 A
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Foreign Referenced Citations (4)
Number Date Country
580 283 Jan 1994 EP
5-31898 Feb 1993 JP
6-71882 Mar 1994 JP
7-266558 Oct 1994 JP
Non-Patent Literature Citations (1)
Entry
Fink, D.G. and Christiansen, D. “Integrated-Circuit Design.” In: Electronics Engineers' Handbook—Third Edition (New York, McGraw Hill, 1989) pp. 8-45-8-106. TK7825.E34.