This application claims priority under 35 U.S.C. ยง119(a) from Korean Patent Application No. 2007-0061068, filed on Jun. 21, 2007 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
1. Field of the Invention
The present general inventive concept relates to an ink-jet image forming apparatus, and more particularly, to an ink-jet image forming apparatus having a cleaning device to clean a nozzle part
2. Description of the Related Art
An ink-jet image forming apparatus is an apparatus that forms an image by ejecting an ink onto a recording medium through a nozzle part of an ink-jet head. An ink drop, which is not ejected, remains on the nozzle part of the ink-jet head. If the nozzle part is exposed to air, the residual ink drop on the nozzle part may be solidified, or a foreign substance such as a dust in the air may be attached to the ink drop.
The hardened ink or the foreign substance attached to the nozzle part prohibits the ink ejection in an exact direction, causing the deterioration of a printing quality, and even chokes the nozzle. Thus, the ink-jet image forming apparatus is necessarily provided with a cleaning device to remove the foreign substance from the nozzle part. There is a known method for cleaning the nozzle part using a cleaning device with a wiper to wipe off the hardened ink or the foreign substance from the nozzle part. However, such a conventional cleaning method has a limitation in removing the hardened ink or the foreign substance from the nozzle part. Recently, a wet cleaning method has been used to remove the hardened ink or the foreign substance from the nozzle part by wetting the surface of the nozzle part with a cleaning liquid.
U.S. Pat. No. 6,281,909 discloses a cleaning device which cleans a nozzle part of an ink-jet head by a wet cleaning method. The disclosed cleaning device includes a container which is disposed below a nozzle part of an ink-jet head and contains a cleaning liquid, and a cleaning roller which rotates while being partially immersed in the cleaning liquid in the container. The cleaning device cleans the nozzle surface in such a manner that the cleaning roller wet with the cleaning liquid rubs the nozzle surface with the cleaning liquid.
However, the ink-jet image forming apparatus having the above cleaning device has a problem of a complicated constitution, because the container storing the cleaning liquid should be disposed below the nozzle part of the ink-jet head and additional supply means (a pump, a cleaning liquid supply passage, an additional cleaning liquid container, etc.) to supply the cleaning liquid into the container should be provided. Also, the conventional cleaning device has a problem of a large consumption of the cleaning liquid
The present general inventive concept provides an ink-jet image forming apparatus that has a cleaning device capable of simplifying a cleaning liquid supply unit and reducing the consumption of a cleaning liquid.
The present general inventive concept also provides an ink-jet image forming apparatus that has a cleaning device capable of minimizing contamination of a nozzle part due to a roller.
Additional aspects and utilities of the present general inventive concept will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the general inventive concept.
The foregoing and/or other aspects and utilities of the present general inventive concept may be achieved by providing an ink-jet image forming apparatus including a main body, an ink-jet head mounted in the main body and provided with a nozzle part, and a cleaning device movably mounted along the nozzle part to clean the nozzle part. The cleaning device includes a roller to supply a cleaning liquid to the nozzle part, and a wiper to wipe the nozzle part. The ink-jet head includes a cleaning liquid nozzle to supply the cleaning liquid to the roller, and a cleaning liquid storage part to store the cleaning liquid.
The cleaning liquid nozzle and the cleaning liquid storage part may be integrally provided in the ink-jet head.
The nozzle part may have a length in a main scanning direction corresponding to a width of paper. The cleaning device may include a moving member to support the roller and the wiper and to move in a longitudinal direction of the nozzle part, a guide member to guide the movement of the moving member, and a driving device to move the moving member.
The cleaning liquid nozzle may be disposed near one end of the nozzle part. During a non-cleaning state, the moving member may move to a stop position adjacent to the cleaning liquid nozzle so that the roller is located corresponding to the cleaning liquid nozzle.
The cleaning device may include a rotating member rotatably coupled to the moving member and provided with a plurality of roller supporting portions. The roller may be a plurality of rollers, and the rollers may be respectively mounted to the roller supporting portions. The wiper may be a plurality of wipers, and the wipers may be respectively mounted to the roller supporting portions.
The cleaning device may include a one-direction rotating device which limits the rotation of the rotating member when the moving member moves in a cleaning direction from the stop position, and allows the rotation of the rotating member when the moving member returns to the stop position.
The cleaning device may include a latching device provided at the stop position. When the moving member returns to the stop position, the rotating member may be latched by the latching device, and may rotate at a predetermined angle.
The one-direction rotating device may include a ratchet provided at the rotating member, a stopper latched by the ratchet, and a spring to bias the stopper toward the ratchet.
The driving device may include a driving motor, and a driving belt which travels in a forward direction and in a reverse direction by the operation of the driving motor and moves the moving member in a cleaning direction and in a return direction.
The roller may have a surface made of a porous absorbing material.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an ink-jet image forming apparatus including an ink-jet head provided with a nozzle part, and a cleaning device mounted movably along the nozzle part to clean the nozzle part. The ink-jet head includes a cleaning liquid nozzle to supply a cleaning liquid to the cleaning device, and a cleaning liquid storage part to store the cleaning liquid.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an ink-jet image forming apparatus including an ink-jet head provided with a nozzle part having a length in a main scanning direction corresponding to a width of paper, and a cleaning device movably mounted along the nozzle part to clean the nozzle part. The cleaning device includes a moving member to move in a longitudinal direction of the nozzle part, a guide member to guide the movement of the moving member, a driving device to move the moving member, a rotating member rotatably coupled to the moving member and provided with a plurality of roller supporting portions, a plurality of rollers respectively mounted to the roller supporting portions to supply a cleaning liquid to the nozzle part, a plurality of wipers respectively mounted to the roller supporting portions, and a one-direction rotating device which limits the rotation of the rotating member when the moving member moves in a cleaning direction and allows the rotation of the rotating member at a predetermined angle when the moving member.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an image forming apparatus including an ink-jet head having an ink storage part to store ink to be ejected, and a cleaning liquid storage part to store a cleaning liquid to be used to clean the ink-jet head.
The nozzle part and the cleaning part may be formed in a single integrated body.
The image forming apparatus may further include a cleaning device to receive the cleaning liquid from the cleaning liquid storage and to clean the ink-jet head.
The ink-jet head may include a nozzle part to eject the ink of the ink storage part, and a cleaning liquid nozzle to eject the cleaning liquid.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an image forming apparatus including an ink-jet head having a nozzle part to eject ink, and a cleaning nozzle part to eject a cleaning liquid to clean the nozzle part.
The nozzle part may eject the ink in a printing operation, and the cleaning nozzle part may eject the cleaning liquid in a maintenance operation.
The nozzle part and the cleaning part may be formed in a single integrated body.
The ink-jet head may include an ink storage part to store the ink to be used to form an image on a medium, and a cleaning liquid storage part to store the cleaning liquid to be used to clean the ink-jet head.
The image forming apparatus may further include a cleaning device disposed to have a first distance with the nozzle part in a printing operation and to have a second distance with the nozzle part in a return operation.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an image forming apparatus including an ink-jet head having a nozzle unit to exclusively eject ink in a printing operation and eject a cleaning liquid in a maintenance operation.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an image forming apparatus including an ink-jet head having a storage unit to store ink and cleaning liquid, and a nozzle unit to exclusively eject one of the ink and the cleaning liquid.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an image forming apparatus including a feeding unit to feed a medium; and an ink-jet head having an ink storage part to store ink, a nozzle part formed on the ink storage part to eject the stored ink, a cleaning liquid storage part to store a cleaning liquid, and a cleaning liquid nozzle part formed on the cleaning liquid storage part to eject the stored cleaning liquid to be used to clean the nozzle part.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing a method of an image forming apparatus, the method including providing in a single integrated body an ink-jet head having an ink storage part to store ink, and a cleaning liquid storage part to store a cleaning liquid, ejecting the ink in a printing operation, and ejecting the cleaning liquid in a maintenance operation to clean the ink-jet head.
These and/or other aspects and utilities of the present general inventive concept will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which
Reference will now be made in detail to the embodiments of the present general inventive concept, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments are described below in order to explain the present general inventive concept by referring to the figures.
As illustrated in
An ink drop, which is not ejected, may be solidified or a foreign substance such as a dust may be attached to the nozzle part 31 of the ink-jet head 30. The cleaning device 40 cleans the surface of the nozzle part 31 to keep the nozzle part 31 in an optimum condition.
As illustrated in
The moving member 44 is formed in a rectangular box shape which has an opening at a top thereof. The guide member 45 is formed in a long rod shape and is disposed parallel with the nozzle part 31 below the nozzle part 31 in the lengthwise direction thereof. The guide member 45 supports the moving member 44 and at the same time guides the reciprocating movement of the moving member 44 below the nozzle part 31. The guide member 45 may have a length longer than the nozzle part 31.
The driving device 50 includes a driving belt 51, a driving pulley 52 and a driven pulley 53 which support the driving belt 51 so that the driving belt 51 travels over a path extending between the driving pulley 52 and the driven pulley 53, and a driving motor 54 which rotates the driving pulley 52 in a forward direction or in a reverse direction. As illustrated in
The rotating member 41 is rotatably mounted in the moving member 44 by a rotating shaft 46. The rotating member 41 is provided with a plurality of roller supporting portions 41a, 41b, 41c and 41d which extend outwardly and radially from a rotational center of the rotating member 41. The rollers 42a, 42b, 42c and 42d are respectively mounted to the roller supporting portions 41a, 41b, 41c and 41d to supply a cleaning liquid to the surface of the nozzle part 31 when the moving member 44 moves along the nozzle part 31. The wipers 43a, 43b, 43c and 43d are also mounted to the roller supporting portions 41a, 41b, 41c and 41d to wipe the surface of the nozzle part 31. The rollers 42a, 42b, 42c and 42d have a surface made of a porous absorbing material, such as a fiber or a sponge, so as to absorb the cleaning liquid supplied from a cleaning liquid nozzle 34 (which will be described later). The wipers 43a, 43b, 43c and 43d are respectively disposed at the rear of the rollers 42a, 42b, 42c and 42d with respect to a cleaning direction in which the moving member 44 moves to clean the nozzle part 31. Accordingly, after the cleaning liquid is supplied to the nozzle part 31 from the rollers 42a, 42b, 42c and 42d, the wipers 43a, 43b, 43c and 43d wipe a surface of the nozzle part 31. The wipers 43a, 43b, 43c and 43d are made of an elastic material such as a rubber material.
The ink-jet head 30 is provided with the cleaning liquid nozzle 34 to supply the cleaning liquid to the rollers 42a, 42b, 42c and 42d, and a cleaning liquid storage part 35 to store the cleaning liquid to be supplied to the cleaning liquid nozzle 34. As illustrated in
Although they are not illustrated in the drawings, the ink-jet head 30 is provided with a passage to supply the cleaning liquid to the cleaning liquid nozzle 34 from the cleaning liquid storage part 35, and an ejection unit (e.g., a piezo element, etc.) to eject the cleaning liquid through the cleaning liquid nozzle 34. Because the cleaning liquid nozzle 34 and the cleaning liquid storage part 35 are integrally provided in the ink-jet head 30, when the ink is totally exhausted and the ink-jet head 30 is replaced, the cleaning liquid nozzle 34 and the cleaning liquid storage part 35 may be replaced together. Accordingly, because a separate work of replacing the cleaning liquid container for the supplement of the cleaning liquid is unnecessary, the image forming apparatus of this embodiment has a merit of easy maintenance. Also, because the cleaning liquid storage part 35 is integrally provided in the ink-jet head 30, a unit to supply the cleaning liquid can be simplified in comparison with a conventional apparatus. This results in the simplification of the constitution and the decrease in the bulk of the ink-jet image forming apparatus. Further, because the cleaning liquid is supplied to the rollers 42a, 42b, 42c and 42d in an ejection manner only when the cleaning operation is carried on, the consumption of the cleaning liquid can be reduced.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Hereinafter, an operation of cleaning the nozzle part 31 in the ink-jet image forming apparatus will be described with reference to
After the printing operation, the cleaning operation is carried on to remove contaminants such as ink remnants from the nozzle part 31. As illustrated in
After the cleaning liquid is ejected to the roller 42a, the moving member 44 moves in the cleaning direction A by the operation of the driving device 50. At this time, the rotation of the rotating member 41 is limited or prevented. As illustrated in
As illustrated in
As illustrated in
If the rotating member 41 rotates as described above, the roller 42a and the wiper 43a which have already performed the cleaning operation are not used until they are again used in the cleaning operation. Thus, drying time of the roller 42a and the wiper 43a can be sufficiently secured. Since the sufficiently dried roller 42a can absorb enough cleaning liquid when performing the cleaning operation, the cleaning effect of the nozzle part 31 can be increased. Further, since the foreign substances attached to the roller 42a or the wiper 43a during the previous cleaning operation are sufficiently dried, the contamination of the nozzle part 31 due to the foreign substances attached to the roller 42a or the wiper 43a can be minimized when the following cleaning operation is carried on. This embodiment describes that four rollers 42a, 42b, 42c and 42d and four wipers 43a, 43b, 43c and 43d are used by turns. However, the number of rollers and wipers is not limited thereto. The number of rollers and wipers may be respectively two, three, five or more.
If the ink in the ink-jet head 30 is totally exhausted, the ink-jet head 30 is replaced. Because the cleaning liquid nozzle 34 and the cleaning liquid storage part 35 are integrally provided in the ink-jet head 30, the cleaning liquid nozzle 34 and the cleaning liquid storage part 35 are replaced together.
As apparent from the above description, the ink-jet image forming apparatus according to the present general inventive concept can more simplify the cleaning liquid supply unit than a conventional unit, because the cleaning liquid nozzle and the cleaning liquid storage part are integrally provided in the ink-jet head.
Further, because a predetermined amount of cleaning liquid is supplied to the rollers in an ejection manner from the cleaning liquid nozzle, the consumption of the cleaning liquid can be minimized.
Further, because the cleaning liquid nozzle and the cleaning liquid storage part are integrally provided in the ink-jet head, the cleaning liquid nozzle and the cleaning liquid storage part can be replaced together when the ink-jet head is replaced. Accordingly, the maintenance of the apparatus can be easily achieved.
Further, because the cleaning liquid nozzle and the cleaning liquid storage part are integrally provided in the ink-jet head, the constitution of the ink-jet image forming apparatus can be more simplified and the bulk can be more decreased than a prior art.
Still further, because the plural rollers and wipers to clean the nozzle part are used by turns, the sufficiently dried rollers and wipers can be used in cleaning the nozzle part. Accordingly, since the rollers gets wet through with the cleaning liquid, the cleaning effect of the nozzle part can be increased, and the contamination of the nozzle part due to the rollers or the wipers can be minimized.
Although a few embodiments of the present general inventive concept have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the general inventive concept, the scope of which is defined in the appended claims and their equivalents.
Number | Date | Country | Kind |
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2007-61068 | Jun 2007 | KR | national |