1. Field of the Invention
The present invention relates to an ink jet print head that ejects ink droplets from ejection ports to print on a print medium. It also relates to an ink jet printing apparatus to perform printing using the ink jet print head.
2. Description of the Related Art
To meet a growing market demand on ink jet printing apparatus (or referred to simply as printing apparatus) for higher image quality and faster printing speed, the print head and the ink jet printing apparatus in recent years have shown significant advances in technologies for using multiple colors, increasing a density of printed dots, minimizing the size of ink droplets and forming a greater number of nozzles in the print head. When it comes to printing texts on plain paper or images on special media, the ink jet printing apparatus can form photographic images with a quality comparable to that of silver salt pictures. In using such an ink jet printing apparatus, a running cost is one of important factors that the user takes into consideration when purchasing the printing apparatus. Therefore, in addition to the advancement of performances such as high speed printing and high image quality, manufacturers of the printing apparatus have also been putting emphasis on the development of a technology that realizes high reliability of being able to always form stable images with fewer ink consumption.
In a print head with ejection ports to eject ink during a printing process, ejection of ink droplets may be blocked by viscous ink droplets adhering near the ejection port opening, dirt from a print medium (paper dust) and air-borne dust. This in turn causes ink ejection failures and ink ejection direction deviation, deteriorating a quality of printed images. To deal with such phenomena, the ink jet printing apparatus generally performs a preliminary ejection operation to discharge ink not useful for printing and a wiping operation to wipe clean the openings of ejection ports of the print head with a rubber wiping member installed in the printing apparatus body.
The surface of the print head formed with ejection ports (ejection port face) should preferably be flat and smooth in realizing better cleaning performance and efficiency during the wiping operation. The print head with a flat, smooth ejection port face can be relied upon to perform high quality printing. In designing and manufacturing the print head, the ejection port face is often formed with recessed and raised portions in addition to the ejection ports. For example, a raised portion is formed in a connecting portion between a head chip having ejection ports and wires supplying electric signals. As disclosed in Japanese Patent Laid-Open No. 2003-080717, a recessed portion is formed around ejection ports to alleviate stresses acting on the ejection port face. Further, as described in Japanese Patent Laid-Open Nos. 11-277756 (1999) and 2001-287378, there is known a technique that forms a recessed portion or groove in the ejection port face in the moving direction of the wiper member to collect ink droplets and dirt in the groove.
In print heads with a recess formed in their ejection port face, such as disclosed in Japanese Patent Laid-Open Nos. 2003-080717, 11-277756 (1999) and 2001-287378, the wiping operation may render the ink ejection unstable and cause color mixing, degrading the quality of printed images. These problems will be explained in the following.
When a printing apparatus has not been used for a long period of time, viscous ink remaining in a recessed portion may not be completely wiped off by the wiper 123 and may get spread from the recessed portion to be pushed into the ejection ports or cover them. At this time, if the ink color covering the ejection ports and the ink color ejected from these ejection ports differ, a color mixture may result in a printed image because both inks are ejected onto the print medium. A conventional practice to deal with this problem of color mixing is by performing a thorough preliminary ejection. In light of a growing need in recent years for reduced running cost, it is increasingly called for that the print head be wiped clean without performing the preliminary ejection as practically as possible.
It is therefore an object of this invention to minimize possible quality degradations of printed images in an ink jet printing apparatus that uses a print head formed with recessed portions in its ejection port face.
In a first aspect of the present invention, an ink jet printing apparatus using a print head for printing, the print head having recessed portions formed in an ejection port face thereof, the ejection port face being also formed with ink ejection ports, the ink jet printing apparatus comprising:
a wiper to wipe the ejection port face in the order of the recessed portions and the ejection ports;
wherein the ejection ports and the recessed portions are arranged to be shifted from each other in a direction crossing a wiping direction of the wiper.
In a second aspect of the present invention, an ink jet printing apparatus using a print head for printing, the print head having a plurality of recessed portions formed in an ejection port face thereof, the ejection port face being also formed with an ink ejection port column having a plurality of ink ejection ports, the ink jet printing apparatus comprising:
a wiper to wipe the ejection port face in the order of the plurality of recessed portions and the ejection port column;
wherein the plurality of ejection ports in the ejection port column and the plurality of recessed portions are arranged to be shifted from each other in a direction crossing a wiping direction of the wiper.
In a third aspect of the present invention, an ink jet printing apparatus using a print head for printing, the print head having a plurality of saw-tooth-edged, recessed portions formed in an ejection port face thereof, the ejection port face being also formed with an ink ejection port column having a plurality of ink ejection ports, the ink jet printing apparatus comprising:
a wiper to wipe the ejection port face in the order of the plurality of recessed portions and the ejection port column;
wherein the plurality of ejection ports in the ejection port column and apices of the saw-tooth-edged, recessed portions are arranged to be shifted from each other in a direction crossing a wiping direction of the wiper.
In a forth aspect of the present invention, an ink jet printing apparatus using a print head for printing, the print head having a plurality of recessed portions formed in an ejection port face thereof, the ejection port face being also formed with a first and a second ejection port column each having a plurality of ink ejection ports, the ink jet printing apparatus comprising:
a wiper to wipe the ejection port face in the order of the plurality of recessed portions, the first ejection port column and the second ejection port column;
wherein the plurality of ejection ports in the first ejection port column and the plurality of recessed portions are arranged to be shifted from each other in a direction crossing a wiping direction of the wiper.
In a fifth aspect of the present invention, an ink jet print head comprising:
an ejection port face having ink ejection ports and recessed portions formed therein;
wherein the ejection port face is wiped by a wiper installed in an ink jet printing apparatus in the order of the recessed portions and the ejection ports;
wherein the ejection ports and the recessed portions are arranged to be shifted from each other in a direction crossing a wiping direction of the wiper.
In a sixth aspect of the present invention, an ink jet print head comprising:
an ejection port face having ejection port column each having a plurality of ink ejection ports and saw-tooth-edged, recessed portions formed therein;
wherein the ejection port face is wiped by a wiper installed in an ink jet printing apparatus in the order of the plurality of recessed portions and the ejection ports column;
wherein the plurality of ejection ports and apices of the recessed portions are arranged to be shifted from each other in a direction crossing a wiping direction of the wiper.
With this invention, in an ink jet printing apparatus that performs printing using a print head formed with recessed portions in its ejection port face, quality degradations of printed images can be minimized.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
A first embodiment of this invention will be described by referring to the accompanying drawings.
The printing apparatus also has a paper supply mechanism 5 to feed a print medium P in a direction crossing the direction of movement of the carriage 2. The paper supply mechanism 5 intermittently feeds the print medium P a predetermined distance in response to the scan operation of the print head 3. Further, the ink jet printing apparatus of this embodiment has a recovery device 10 at one end of a travel range of the carriage 2 to execute an ejection performance recovery operation. In such a printing apparatus, the print medium P is supplied by the paper supply mechanism 5 into a scan area of the print head 3 where it is printed by the print head 3 to form images and characters thereon.
At a predetermined position (e.g., at a position corresponding to a home position) outside the range of a printing reciprocal motion (scan range) of the carriage 2 is installed the recovery device 10 to maintain the ejection performance of the print head 3. The recovery device 10 has a capping device 11 to cap the ejection port face of the print head 3 and a wiping device 12 to clean the ejection port face of the print head 3. The recovery device performs a recovery operation to remove, from the ejection port face of the print head 3, ink droplets, dirt coming from the print medium and air-borne dust.
A host computer 610 is a print data source and transfers print data and command and status signals to and from the controller 600 through an interface (I/F) 611. A switch group 620 includes a power switch 621 and operator command switches such as a recovery switch 622 to start the recovery operation on the print head 3. A sensor group 630 has a carriage sensor 631 used in combination with a scale 8 to detect a movement of the print head 3; a rear end sensor 632 to detect a presence or absence of a print medium through a mechanical means; and a temperature sensor 633 to detect an ambient temperature.
To deal with this problem, this embodiment has the recessed portions 42, that the wiper passes before the ejection ports P during the wiping operation, located so that the recessed portions 42 are not aligned with the ejection ports P in the direction of wiping direction. This can reduce effects that the dirt adhering to the recessed portions 42 and unable to be removed by the wiping has on the ejection performance.
It is noted that since the wiper 30 wipes only in one direction of arrow 44, if dirt gets caught in the recessed portions 43, the ejection performance of the ejection ports P in the ejection port column 41 is not adversely affected. Therefore, if the ejection ports and the recessed portions 43 overlap each other in a straight line in the scan direction of the wiper 30, no problem arises. However, considering the ease of design and the wiping from both sides, this embodiment arranges the recessed portions 43, too, so that they are not aligned with the ejection ports P in the scan direction of the wiper 30.
To evaluate this invention in terms of the contributions it makes to improvements in quality of printed images and in terms of the effect of reducing the ink volume spent in the preliminary ejection, the following two experiments have been conducted.
(I) Experiment to Determine Performance of Removing Paper Dirt by Wiping
An accelerated test was conducted in which a certain amount of dirt (paper dirt) was scattered over the ejection port face of the print head and then wiped off, after which an observation was made of the ejection port face.
(II) Experiment to Determine the Number of Preliminary Ejections Required to Remove Adhering Viscous Ink Mist Following Wiping
A test was conducted in which a certain amount of viscous ink droplets was spread over the ejection port face of the print head that was then wiped without executing a preliminary ejection, after which the number of ejections in each nozzle required to eliminate color mixing was counted after the wiping operation. The smaller the count, the smaller the ink volume will be that is used for other than the printing operation.
As described above, by arranging the ejection ports and the recessed portions in the print head in a staggered manner so that they are not aligned in the wiping direction, it is possible to keep the ink ejection of each ejection port in good condition and to reduce the amount of ink spent in the preliminary ejections.
The cleaning of the print head can be achieved also by a suction pump applying a negative pressure to ejection ports of the print head in addition to the wiping such as explained in the preceding examples. In printing apparatus having a cleaning means using the suction pump, dirt trapped in the recessed portions and ink spread by the wiper from the recessed portions can be collected by the suction recovery. However, there are printing apparatus on the market not equipped with a suction pump for reduced cost. In such printing apparatus not able to collect dirt and viscous ink by the suction recovery, the effects that the dirt and residual ink have on the degradation of ink ejection performance and the color mixing problem are profound. The above construction is particularly useful for the ink jet printing apparatus with no suction pump-based cleaning means.
A second embodiment of this invention will be described by referring to the accompanying drawings.
A print head of this embodiment differs from the first embodiment in that two columns of ejection ports are arranged in parallel. In other respects, the print head of this embodiment is similar to the first embodiment. Thus, what has been explained in the first embodiment that is similarly applicable is omitted here.
In
Further, the print head of this embodiment shown in
To evaluate this invention in terms of the contributions it makes to improvements in quality of printed images and in terms of the effect of reducing the ink volume spent in the preliminary ejection, the following two experiments have been conducted.
(I) Experiment to Determine Performance of Removing Paper Dirt by Wiping
For a rough evaluation of the print head durability after a wiping operation, an accelerated test was conducted in which a certain amount of dirt (paper dirt) was scattered over an ejection port face of a print head and then wiped off, after which an observation was made of the ejection port face.
In the print heads of this embodiment (
(II) Experiment to Determine the Number of Preliminary Ejections Required to Remove Adhering Viscous Ink Mist Following Wiping
A test was conducted in which a certain amount of viscous ink droplets was spread over the ejection port face of the print head that was then wiped without executing a preliminary ejection, after which the number of ejections in each nozzle required to eliminate color mixing was counted after the wiping operation. The smaller the count, the smaller the ink volume will be that is used for other than the printing operation.
As with the result of the (I) paper dirt removing performance test, the print head that required the largest volume of ink to eliminate color mixing was the conventional print head of
The color mixing is caused by viscous ink remaining in recessed portions which fails to be removed completely by the wiper but is spread from the recessed portions to enter or cover the nozzles. That is, the color mixing is considered a result of the recessed portions adversely affecting the nozzles located downstream in the wiping direction.
As described above, by shifting the positions of the recessed portions one-half pitch from the ink ejection ports of the print head in a direction crossing the wiping direction, the ink ejection of each ejection port can be kept in good condition and the ink volume spent in preliminary ejections reduced. Particularly in a print head with multiple ejection port columns, shifting a first ejection port column, the ejection port column that the wiper first passes after wiping the recessed portions, from the recessed portions in a direction crossing the wiping direction can maintain the ink ejection of each ejection port in good condition. Further, a second ejection port column, the ejection port column that the wiper passes after wiping the first ejection port column, should preferably be shifted from the recessed portions in a direction crossing the wiping direction as this arrangement not only can keep the ink ejection of each ejection port in good condition but also is desirable in terms of the ease of design.
The print head of this embodiment is not limited to the ejection port columns ejecting the same ink colors and the same volumes of ink (same ejection port diameters) but may also be applied to the ejection port columns ejecting different ink colors or different ink volumes.
If two or more of the ejection port columns are provided in an area enclosed by the recessed portions for alleviating stresses, the similar effects can be produced as long as the positional relation between the recessed portions and the ink ejection port column situated most upstream in the wiping direction is as described above.
In the figure, the apices of saw-tooth-edged recessed portions 83 (portions closest to the ejection ports) are shifted from the ejection ports by 1200 dpi or one-half the ejection port pitch of 600 dpi so that they are not aligned in the wiping direction (direction of arrow 84). When dirt scraped by the wiper is caught in the apices, in particular, of the recessed portions 83, it often interferes with the ejection ports, giving rise to a possibility of the ejection ports not being able to eject ink droplets in a desirable state. However, shifting the apices of the recessed portions one-half pitch from the ejection ports as in the print head of
It is noted that the number of ejection ports in the ejection port column does not need to be equal to the number of recessed portions. These numbers may be different. Further, all the ejection ports of the ejection port columns do not have to be shifted from the recessed portions in a direction crossing the wiping direction as described above. Only a part of the ejection ports of each ejection port column may be shifted. Further, shifting the recessed portions one-half of the ejection port pitch from the ejection ports so that the recessed portions come at the center between the ejection ports can make less likely the chance of dirt in the recessed portions getting caught in the ejection ports, thus maintaining the ink ejection performance of each ejection port in good condition. It is however noted that the recessed portions do not need to be shifted one-half pitch from the ejection ports and that the amount of shift can be designed arbitrarily.
Furthermore, the direction of array of ejection ports may be the same as the wiping direction, as shown in
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2007-306080, filed Nov. 27, 2007, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2007-306080 | Nov 2007 | JP | national |