Ink-jet print head and production method of ink-jet print head

Information

  • Patent Grant
  • 6406137
  • Patent Number
    6,406,137
  • Date Filed
    Friday, December 17, 1999
    24 years ago
  • Date Issued
    Tuesday, June 18, 2002
    22 years ago
Abstract
A connector cap 56 having connection openings 56A and 56B provided respectively corresponding to the other ends of ink passages 46 and 54 and a communication passage 56R for communicating the connection opening 56A with the connection opening 56B is provided detachably to the other ends of the ink passages 46 and 54.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an ink-jet print head for ejecting a liquid used for printing to a printing surface of a printing medium to perform printing operation and a production method of the ink-jet print head.




2. Description of Prior Art




An ink-jet printing apparatus is generally provided with a print head for ejecting an ink as a liquid used for printing. The print head, for example, as shown in

FIG. 4

, is fixed to an apparatus main body part


2


in the ink-jet printing apparatus through a support plate


8


. The print head comprises an ink ejection part


12


having a plurality of relatively small ink ejection openings for ejecting ink droplets ID to the printing surface of paper Pa and a printed circuit board


10


provided on the support plate


8


for supplying drive control signals to heaters provided in respective ink flow passages communicating with the respective ink ejection openings of the ink ejection part


12


.




A connection terminal


10


A of the printed circuit board


10


is connected to a connector


4


of the apparatus main body part


2


outputting a drive control signal group. Further, transportation direction of paper Pa is, for example, a direction along a nearly perpendicular direction to the paper surface.




In the ink ejection part


12


one connection opening


12




a


communicating with a common liquid chamber for distributing ink to respective ink flow passages is connected to an end of an ink passage


16


constituting part of a component of a liquid supply device for supplying ink to the print head. Further, in the ink ejection part


12


the other connection opening


12




b


communicating with the common liquid chamber is connected to an end of an ink passage


18


constituting part of a component of the liquid supply device.




The other ends of the ink passages


16


and


18


are respectively connected to a head side joint part


14


engaged with a main body side joint part


6


. The main body side joint part


6


has an ink passage supplied with ink from the apparatus main body part


2


.




The head side joint part


14


has a filter containing chamber communicated with an inner peripheral part of the other end of the ink passage


16


, and a filter containing chamber communicated with an inner peripheral part of the other end of the ink passage


18


. Smaller end diameters of the tapered filter containing chambers are respectively the same as diameters of the inner peripheral parts, and larger end diameters thereof are almost the same as diameters of filters as straining members contained. Each filter is to collect foreign matters such as dust in the ink.




SUMMARY OF THE INVENTION




In the thus constructed print head, there is a fear that foreign matters such as cutting debris or dust in the production process exist in the ink passages.




In the print head, for example, as shown in

FIG. 5

, in which a plurality of ink flow passages


27


are formed by adjacent partition walls


22


with predetermined intervals provided in parallel to each other in the common liquid chamber


28


, the print head is of a type in which electrothermal conversion elements


24


used for ejecting ink are provided in each ink flow passage


27


to eject ink in the direction shown by the arrow, namely, along an extension direction of the ink passage


27


through the ejection opening


26


. In this type of print head, when the common liquid chamber


28


or the ink flow passage


27


is constructed by a method of cutting such as cutting, cutting debris


23


is generated, which may exist at an inlet part (upstream side end part) of the ink flow passage


27


or in the common liquid chamber


28


.




Further, also in the print head of a type as shown in

FIG. 6

, in which in its orifice plate OP, an ejection opening


26


′ is provided at a position opposing each electrothermal conversion device


24


′ provided in each ink flow passage


27


′ , and ink is ejected through the ejection opening


26


′ , in the direction shown by the arrow, namely in a direction opposing the electrothermal conversion device


24


′, similarly to the above, there is a possibility that cutting debris


23


generated in the production of the print head remain in each ink flow passage


27


′ and the common liquid chamber


28


of the completed head.




Yet further, there is known, as shown in

FIGS. 7 and 8

, a print head having ejection openings


26


in an order of thousands. In

FIGS. 7 and 8

, same components as those shown in

FIGS. 4 and 5

are indicated with the same reference numbers, and detailed description there is omitted.




In the print head as shown in

FIGS. 7 and 8

, the ink ejection part


12


comprises a substrate


13


having electrothermal conversion devices


24


corresponding to respective ink flow passages


27


and electrically connected to the printed circuit board


10


, and a top plate


11


respectively having ejection openings


26


communicating with the respective ink flow passages


27


.




In such a print head, there may be a case that a relative position of the electrothermal conversion device


24


at the substrate


13


side is shifted with respect to the ink flow passage


27


due to a difference in thermal expansion coefficient between a material of the top plate


11


and that of the substrate


13


.




As a method for eliminating this problem, a method is proposed in which to improve a problem of thermal contraction during processing of the print head, the top plate


11


which forms the ink flow passage


27


in cooperation with the substrate


13


is, for example, insert formed with a stainless pipe


31


or the like.




In the print head thus fabricated by the above method, to obtain a structure capable of ink supply, the stainless pipe


31


is provided with a drilling hole


29


communicating with the common liquid chamber


28


at an appropriate interval, utilizing the stainless pipe


31


as a passage


33


for flowing ink in the stainless pipe


31


.




Therefore, cutting debris


23


generated during the machining may exist at. the inlet of the ink flow passage


27


and in the common liquid chamber


28


.




Such a foreign matter generated during machining may disturb ink flow at the inlet part of the ink flow passage


27


or in the common liquid chamber


28


and result in degradation of ink ejection performance. This leads to a reduction of yield of the produced print heads.




In order to remove cutting debris existing inside the print head just described, it is necessary to clean the inside of the print head. Further, in order to perform the cleaning more certainly, it is preferable to construct the print head such that the route for discharging cutting debris from the inside of the print head to the outside be appropriately selected depending on the size or the like of cutting debris existing in the inside.




It is an object of the present invention to provide an ink-jet print head capable of efficiently discharging cutting debris or the like from the inside of the print head to the outside, in which, in the production of the print head, a process is employed for cleaning the inside of the print head.




A further object of the present invention is to provide an ink-jet print head having a configuration capable of performing cleaning of the inside of the print head with ease.




In accordance with the present invention which is proposed to attain the above objects, there is provided a production method of an ink-jet print head comprising a plurality of ejection openings for ejecting a liquid, liquid flow passages for supplying the liquid to each of the plurality of ejection openings, a common liquid chamber communicating with the plurality of liquid flow passages, a first liquid passage communicating with one end of the common liquid chamber and having a diameter larger than that of the liquid flow passage, a second liquid passage communicating with the other end of the common liquid chamber and having a diameter larger than that of the liquid flow passage, and an openable/closable opening part having an opening diameter larger than that of the liquid flow passage provided halfway in the second liquid passage.




The print head is characterized in that the print head is produced employing a process for screening a foreign matter larger than the opening diameter of the liquid flow passage generated in the liquid passages, the liquid flow passages, or the common liquid chamber by a difference of opening diameter of the liquid flow passages.




Further, the ink-jet print head according to the present invention is characterized by comprising a plurality of nozzles for ejecting an ink, ink flow passages for supplying the ink to the plurality of nozzles, a common liquid chamber communicating with the plurality of ink flow passages, a first ink passage provided with a first filter at the other end side of a communicating part communicating with one end of the common liquid chamber, and a second ink passage provided with a second filter at the other end side of a communicating part communicating with the other end of the common liquid chamber, wherein an openable/closable opening having an opening diameter larger than that of the ink flow passage is provided halfway in the second ink passage.




Further, the present invention is characterized by comprising a first passage provided with arranged liquid ejection openings for ejecting a liquid used for printing communicating with one end side in a liquid ejection part for conducting the liquid into the liquid ejection part, a second passage communicating with the other end side of the liquid ejection part for supplying the liquid to the liquid ejection part or conducting out the liquid inside the liquid ejection part, and open/close means provided halfway in the second passage for communicating inside of the second passage selectively with the outside to discharge the liquid in the second passage to the outside.




As apparent from the above description, according to the print head and the production method of the ink-jet print head, since open/close means for selectively communicating the inside of the second ink passage with the outside is provided halfway in the second ink passage to discharge the liquid in the second ink passage, an unnecessary foreign matter remaining in the ink flow passage can be removed certainly and simply from the inside of the ink flow passage.




Since a cleaning liquid discharge part provided halfway in the ink passage is constructed to have an opening diameter larger than that of the ink flow passage communicating with the ink ejection opening, in performing treatment of foreign matter existing inside the print head, a foreign matter that can be discharged from the ink flow passage and a foreign matter of a size that cannot be discharged from the ink flow passage are separated by a difference in opening diameter, it is possible that the large foreign matter is discharged to the outside through the ink flow passage, and the small foreign matter is certainly discharged from the ink flow passage.




Further, foreign matter in the ink flow passage is even more certainly discharged to the outside by sucking from the ejection opening side.




A connector cap or a select valve provided at the cleaning liquid discharge part simplifies the configuration to communicate the ink passage or cut off the ink passage to release it to the outside according to the processing to be performed by the print head.




In cleaning of the print head, by vibrating the print head, since foreign matter can be effectively peeled off from the inner wall part of the print head and efficiently moved along with the cleaning liquid, cleaning effect is improved and, therefore, number of defective print heads causing non-ejection is reduced, and yield in the production of the print head is improved.




The above and other objects, effects, features and advantages of the present invention will become more apparent from the following description of embodiments thereof taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic diagram showing a construction example of the ink-jet print head according to the present invention;





FIG. 2

is a sectional diagram showing another construction example of a connector cap of the ink-jet print head according to the present invention;





FIG. 3

is a plan view of the construction example shown in

FIG. 2

;





FIG. 4

is a diagram showing the construction of a liquid supply device in a prior art print head;





FIG. 5

is a partial sectional diagram showing schematically the state where cutting debris or the like exist in the inside of an example of the prior art print head;





FIG. 6

is a partial sectional diagram showing schematically the state where cutting debris or the like exist in the inside of another example of the prior art print head;





FIG. 7

is an exploded perspective diagram showing schematically the construction of the prior art print head; and





FIG. 8

is a partial. sectional diagram taken along line VIII—VIII in the prior art print head shown in FIG.


7


.











DESCRIPTION OF PREFERRED EMBODIMENTS





FIG. 1

is a schematic diagram showing an example of print head according to the present invention. In

FIG. 1

, the print head comprises an ink ejection part


44


having a plurality of ink ejection openings for ejecting an ink droplet ID to a printing surface of printing paper Pa when it is loaded on a printing apparatus, and a printed circuit board


40


disposed on a support member used for mounting the print head on the printing apparatus for supplying a drive control signal group to a drive board


42


for driving the ink ejection part


44


. The printed circuit board


40


is provided with connection terminals


40


A to be connected with a connector


32


for signal transmission when the print head is equipped on the printing apparatus.




Further, the printed circuit board


40


is electrically connected to the drive board


42


, for example, by a wire connection Eb such as wire bonding. The drive board


42


is provided with heaters as electrothermal conversion devices corresponding to respective ink flow passages; communicating with respective ink ejection openings of the ink ejection part


44


, which will be described later.




The surface opposing paper Pa of the ink ejection part


44


is provided with a plurality of ink ejection openings arranged along a nearly perpendicular to a transportation direction of paper Pa. The ink ejection openings are formed at predetermined intervals along the entire width of printing area of paper Pa. One end of each ink flow passage is communicated with a common liquid chamber for distributing an ink to each ink flow passage.




The ink ejection part


44


has connection openings


44




a


and


44




b


respectively at its both ends communicating with the inside of its common liquid chamber respectively at both ends. One connection opening


44




a


of the ink ejection part


44


is connected to one end of an ink passage


46


forming a part of construction of the liquid supply device. The ink passage


46


is connected to one end of an ink passage


54


disposed at the backside of the ink ejection part


44


of the print head through a connector cap


56


which will be described later. Further, the other connection opening


44




b


of the ink ejection part


44


is connected to one end of ink passage


48


as a first ink passage forming a part of construction of the liquid supply device.




The other end of the ink passage


48


is connected with an ink supply tube


34


of a joint holder


50


provided with the ink supply tube


34


and an ink supply/recovery tube


36


, and the other end of the ink passage


54


is connected to the ink supply/recovery tube


36


of the joint holder


50


. The lower end of the joint holder


50


is supported on a support member


38


through a bracket (not shown).




The joint holder


50


formed of Noryl resin has an opening


50




b


connected with the other end of the ink passage


48


and an opening


50




a


connected with the other end of the ink passage


54


. Connection part of the ink passages


48


and


54


with the openings


50




a


and


50




b


is provided with a filter respectively which is a net-formed member having a predetermined mesh.




Here, to one end of the ink passage


54


and the other end of the ink passage


46


, a connector cap


56


detachably formed as open/close means to one end of the ink passage


54


and the other end of the ink passage


46


is detachably connected. The connector cap


56


has a communication passage


56


R for connecting the ink passages


46


and


54


with each other for both ink passages to function as a single ink passage, and has connection openings


56


B and


56


A connectable respectively with one end of the ink passage


54


and the other end of the ink passage


46


.




The connector cap


56


is formed, for example, of Noryl resin. Its connection openings


56


A and


56


B are separated by a distance corresponding to the distance between one end of the ink passage


54


and the other end of the ink passage


46


and have the same shape. With this construction, when connecting one end of the ink passage


54


with the other end of the ink passage


46


, the connector cap


56


can be connected in any mounting direction, thereby facilitating the production of the print head. The distance between one end of the ink passage


54


and the other end of the ink passage


46


is set to be the same as the distance between the other end of the ink passage


54


and one end of the ink passage


48


, further, the outer diameters of the other end of the ink passage


54


and one end of the ink passage


48


are equal to each other.




With the above-described construction, the openings


50




a


and


50




b


of the joint holder


50


can be connected to one end of the ink passage


54


and the other end of the ink passage


46


, and the connection openings


56


A and


56


B of the connector cap


56


can be connected to the other end of the ink passage


54


and one end of the ink passage


48


.




With the above construction, since the joint holder


50


is connectable to any of one end of the ink passage


54


and the other end of the ink passage


46


, and the other end of the ink passage


54


and one end of the ink passage


48


, design flexibility of the piping system in the apparatus main body is increased, and structural design of the print head can be performed flexibly without being affected by the outer shape of the joint holder


50


.




The connection openings


56


A and


56


B are respectively formed depressedly in the form of columns at parts opposing one end of the ink passage


54


and the other end of the ink passage


46


. Further, the connection openings


56


A and


56


B are communicating with each other by the connection passage


56


R for connecting the connection openings


56


A and


56


B. This communicates the ink passage


46


with the ink passage


54


as described above to form a single ink passage.




O-rings


58


having an inner diameter nearly equal to the outer diameter of the other end of the ink passage


54


and the ink passage


46


are provided in the inside of the connection openings


56


A and


56


B respectively. This makes the connector cap


56


detachable to the other end of the ink passage


54


and the ink passage


46


due to its elastic deformation. Further,.when the other end of the ink passage


54


and the ink passage


46


are inserted respectively into O-rings


58


of the connection openings


56


A and


56


B of the connector cap


56


, the connection openings


56


A and


56


B are liquid-tightly sealed by the O-rings


58


.




Therefore, a second ink passage of the liquid supply device is formed of the opening


50




a


, the ink passage


54


, the communication passage


56


R of the connector cap


56


, and the ink passage


46


.




The inner diameter of the ink passage


46


has a sufficiently larger opening diameter than that of the ink flow passage communicating with the ink ejection opening in the ink ejection part


44


(same for inner diameter of the ink passage


48


) in order to ensure sufficiently ink supplying. With this construction, in the print head cleaning shown below, a large foreign matter existing in the common liquid chamber or the like can be effectively discharged to the outside.




As to cleaning of the inside of the print head constructed as above will be described in the following.




After being constructed as the ink-jet print head, first, to the preset cleaning position, the ink ejection part


44


is disposed at a lower position along the gravitational direction relative to the position where the connector cap


56


is disposed.




Next, with this state, the connector cap


56


communicating the ink passage


46


with the ink passage


54


is removed, a cleaning liquid (in the present example, a case using an ink is described, however, it is needless to say that a specified cleaning liquid may be used) is supplied along the direction shown by arrow K in FIG.


1


. Therefore, the supplied ink is supplied to the ink ejection part


44


through the ink passage


48


.




Next, portion of ink supplied to the ink ejection part


44


is discharged to the outside through its ink ejection opening, and remaining ink is discharged from the other end of the ink passage


46


to the outside.




By supplying ink as above, of foreign matter such as debris or the like existing in the the ink flow passage and the common liquid chamber of the ink ejection part


44


, a foreign matter relatively smaller than opening diameter of the ink flow passage is mainly discharged to the outside from its ink ejection opening side. On the other hand, the above small foreign matter which was not discharged from its ink ejection opening and a foreign matter larger than the opening diameter of the ink flow passage inside the ink ejection part


44


are flowed inside the common liquid chamber of the ink ejection part


44


and separated from the above-described relatively small foreign matter and discharged from the other end of the ink passage


46


through the ink passage


46


having a sufficiently larger opening diameter than inner diameter of the ink flow passage.




After the completion of cleaning operation of the inside of the print head, the connector cap


56


is mounted on the other end of the ink passage


46


and one end of the ink passage


54


to form the second passage just described.




In the cleaning of the ink-jet print head inside, the following operation can be performed to improve reliability of cleaning even further.




That is, in the above-described construction the ink is used as a cleaning liquid to clean the inside of the print head, however, a configuration of using an exclusive cleaning liquid is preferable.




Further, when the ink or a cleaning liquid is supplied, a vibration applied to the entire print head is a very effective means to remove foreign matter.




By applying a vibration to the print head, foreign matter adhered to the ink flow passage wall of the print head is floated up into ink (cleaning liquid), and flowed with the flow of ink (cleaning liquid) from the inside of the print head. Therefore, the cleaning effect is improved.




When applying a vibration to the print head, the application may be performed in the state where ink (cleaning liquid) is filled in the print head with the connector cap


56


mounted. Further, vibration may be applied while flowing ink (cleaning liquid) with the connector cap


56


removed. When applying a vibration in the state with ink (cleaning liquid) filled in the print head, foreign matter can be efficiently floated up into ink (cleaning liquid) and efficiently peeled off from the wall surface of the ink flow passage. Further, when a vibration is applied to the print head while flowing ink (cleaning liquid), flow of ink (cleaning liquid) and vibration act synergistically to removal of foreign matter, thereby achieving sure removal and movement of foreign matter.




As a method of applying a vibration to the print head, various configurations, apparatus, or methods may be used as far as an unnecessary damage is not generated to the produced print head. As an example thereof, when an air cylinder or a stepping motor is used as vibration generation means, the application may be performed by tapping the substrate of the print head or a part of the support member with an intermediate for transmitting vibration from the vibration generation means.




As a variation of the type of flowing ink (cleaning liquid) in the print head, by flowing ink (cleaning liquid) and air alternately, it is effective for removal of a foreign matter to perform cleaning in the state that ink (cleaning liquid) and air are mixed alternately in the common liquid chamber or the like of the printing head. Action of ink (cleaning liquid) and air alternately to the wall forming the common liquid chamber or the ink flow passage facilitates effective action of vibration to a foreign matter. Therefore, it has an effect to promote removal of a foreign matter. Of course at this time, when this is performed while applying a vibration to the print head, even more effective removal of a foreign matter is possible.




Further, use of a configuration where ink (cleaning liquid) is sucked from the ink ejection opening of the print head to be positively discharged is effective because it assures removal of a foreign matter such as debris remained inside the ink flow passage of the print head.




The ink-jet print head with the inside cleaned as above is checked for non-ejection of ink, by making ejection of ink from all the ink ejection openings by a predetermined print inspection device.




In the inspection, a print head with normal ink ejection is mounted on the printing apparatus to be part of an ink-jet printing apparatus.




On the other hand, one which was not normal in ink ejection is removed again of the connector cap


56


, and mounted on a predetermined cleaning apparatus to be cleaned. Therefore, cleaning of the inside of the print head can be simply performed and, as a result, measures are taken for eliminating the non-ejection state. This improves the yield in the production of the print head.





FIGS. 2 and 3

are diagrams showing part of another construction example of connector cap used in an example of print head according to the present invention. In

FIGS. 2 and 3

, the same components as those shown in

FIG. 1

are indicated with the same reference numerals, and detailed description thereof is omitted. Other construction which is not shown is the same as the construction of the example shown in FIG.


1


.





FIGS. 2 and 3

show a select valve


60


as open/close means eliminating its detachment operation used in place of the connector cap


56


shown in FIG.


1


.




The select valve


60


comprises a valve main body case


62


having connection openings


62


A and


62


B connected respectively to the other end of the ink passage


46


and one end of the ink passage


54


and bonded to a support member


38


, and a spool member


64


slidably supported on a containing chamber


62


C in the valve main body case


62


for blocking communication state between the ink passages


46


and


54


with each other for selecting to discharge ink to the outside.




The valve main body case


62


is made, for example, of a stainless steel and has connection openings


62


A and


62


B opening to a surface being bonded cemented to the support member


38


, respectively corresponding to the other ends of the ink passages


46


and


54


. The connection openings


62


A and


62


B communicate with the containing chamber


62


C. The whole peripheral part of opening end of the containing chamber


62


C is provided with a sealing material


60


S engaged with a sealing material


64


S of the spool member


64


, which will be described later, for cooperatively sealing the containing chamber


62


C.




The spool member


64


has through-holes


64


A and


64


B, which when inserted to the position shown by the chain doubled-dashed line in

FIG. 2

, are respectively communicated with the connection openings


62


A and


62


B of the valve main body case


62


. The through-holes


64


A and


64


B are linked by a communication passage


64




e


formed inside. One end of the communication passage


64




e


is closed by a stopper St.




Further, as shown in

FIGS. 2 and 3

, a discharge passage


64




a


is formed inside and in parallel to the communication passage


64




e


. One end of the discharge passage


64




a


is closed by a stopper St. Still further, at a position of the discharge passage


64




a


opposing the through-hole


64


A, a through-hole


64




b


is formed for communicating the atmosphere with the inside of the discharge passage


64




a


. Yet further, at the other end of the discharge passage


64




a


, a through-hole


64




d


is provided which communicates with the connection opening


62


B when, as shown in

FIG. 2

, the spool member


64


is pulled out to the outside by a predetermined amount with respect to the main body case


62


.




Also in the above construction, when the spool member


64


is inserted to the position shown by the chain doubled-dashed line in

FIG. 2

, the above-described second passage is formed by the opening


50




a


, the ink passage


54


, the communication passage


64




e


, and the ink passage


46


.




Space between the through-hole


64




d


and the through holes


64


A and


64


B is communicated by a small spacing between the outer peripheral surface of the spool member


64


and an inner peripheral surface of the containing chamber


62


C of the valve main body case


62


, however, with ink of below a predetermined pressure, there is no danger that the ink flows out between the through-hole


64




d


and the through-holes


64


A and


64


B.




In the above example, the material of the spool member


64


is stainless steel as a metallic material, however, the present invention is not limited to this example, but the spool member


64


may be made of a resin or rubber material.




In the print head provided with the select valve


60


constructed as in the present example, when printing operation of the print head mounted on a predetermined position of the printing apparatus is performed, in the state that the spool member


64


is inserted into the containing chamber


62


C of the valve main body case


62


to the position shown by the chain doubled-dashed line in

FIG. 2

, ink is supplied through the ink supply tube


34


and ink supply/recovery tube


36


. By this operation, ink is supplied to the connection openings


44




a


and


44




b


of the ink ejection part


44


through both of the ink passage


48


, ink passages


54


and


46


.




Yet further, when recovery processing by preliminary ink ejection or suction in the ink ejection part


44


is performed, ink from the apparatus main body


30


is supplied through the ink supply tube


34


. The ink supplied through the ink supply tube


34


is supplied to the ink ejection part


44


through the ink passage


48


. Yet further, a portion of ink supplied to the ink ejection part


44


is discharged to the outside from the ejection opening, and remaining ink is recovered through the ink passage


46


, the communication passage


64




e


of the spool member


64


, the ink passage


54


and the ink supply/recovery tube


36


.




In this case, when the spool member


64


is pulled out to the position shown by the solid line in

FIG. 3

with respect to the containing chamber


62


C of the valve main body case


62


, a foreign matter such as dust which was not discharged from the ink ejection opening of the ink ejection part


44


and was moved is discharged to the outside through the through-hole


64




b


. At this moment, when a construction for recovering discharged ink is provided in the printing apparatus, staining of the inside of the apparatus is prevented.




An example of the present invention has been described with the print head of a type provided with a drive element in the ink passage of the ink ejection part


44


for ejecting ink along an extension direction of its ink flow passage, however, it is needless to say that an example of the present invention can be applied to a print head of a construction provided with an ejection opening in a direction opposing such a drive element.




Further, in an example of the present invention, the drive element is not limited to an electrothermal conversion element as in the above-described example, but the present invention can be effectively applied also to various constructions of print head including a type of ejecting ink utilizing an electromechanical conversion element and static electricity. Yet further, such a print head is not limited to one which ejects ink but may be one which ejects a treatment liquid for insolubilizing the ink.




The present invention has been described in detail with respect to preferred embodiments, and it will now be apparent from the foregoing to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspect, and it is the invention, therefore, in the apparent claims to cover all such changes and modifications as fall within the true spirit of the invention.



Claims
  • 1. A production method of an ink-jet print head comprisinga first passage provided with arranged liquid ejection openings for ejecting a liquid used for printing that communicates with one end of a liquid ejection part for conducting the liquid into said liquid ejection part, a second passage that communicates with another end of said liquid ejection part for supplying the liquid to said liquid ejection part or conducting the liquid in said liquid ejection part to the outside, and open/close means provided in said second passage for selectively communicating the inside of said second passage with the outside to discharge the liquid in said second passage to the outside, wherein said open/close means is detachable from two opening ends juxtaposed in said second passage, and when said open/close means is attached to said two opening ends a communication passage is formed for communicating said two opening ends with each other, said method comprising the steps of: supplying the liquid from said first passage to said second passage; discharging the liquid supplied to said second passage through said two opening ends by removing said open/close means from said two opening ends juxtaposed in said second passage; and attaching said open/close means to said two opening ends juxtaposed in said second passage after discharging the liquid supplied to said second passage, thereby forming a circulating route.
  • 2. The production method of an ink-jet print head as claimed in claim 1, wherein said ink-jet print head further comprises an openable/closable port constructed to be put in an open state or a closed state by said open/close means, wherein, when discharging the liquid from said openable/closable port, said openable/closable port is in the open state.
  • 3. The production method of an ink-jet print head as claimed in claim 2, wherein, after discharging the liquid from said openable/closable port, said openable/closable port is closed by said open/close means.
  • 4. The production method of an ink-jet print head as claimed in claim 1, wherein during flow of the liquid, a vibration is applied to said ink-jet print head.
  • 5. The production method of an ink-jet print head as claimed in claim 4, wherein said ink-jet print head further comprises an openable/closable port constructed to be put in an open state or a closed state by said open/close means, and wherein, when applying the vibration, said openable/closable port is in the closed state.
  • 6. The production method of an ink-jet print head as claimed in claim 1, wherein said ink-jet print head further comprises an openable/closable port constructed to be put in an open state or a closed state by said open/close means, and wherein, during flow of the liquid, a vibration is applied to said ink-jet print head with said openable/closable port in the open state.
  • 7. The production method of an ink-jet print head as claimed in claim 1, wherein foreign matter in a liquid flow passage is discharged to the outside by sucking from any of said ejection openings.
  • 8. The production method of an ink-jet print head as claimed in claim 1, wherein said ink-jet print head further comprises an openable/closable port constructed to be put in an open state or a closed state by said open/close means, and wherein a liquid flowing operation is performed with said openable/closable port disposed above said ejection openings in a gravitational direction.
  • 9. A production method of an ink-jet print head as claimed in claim 1, wherein, in said ink-jet head, an opening diameter of said first passage is larger than an opening diameter of said liquid ejection part, and an opening diameter of said second passage is larger than an opening diameter of said liquid ejection part.
  • 10. An ink-jet print head comprising:nozzles for ejecting an ink; ink flow passages to each nozzle; a common liquid chamber that communicates with said ink flow passages; a first ink passage provided with a first filter at an end of a communication part that communicates with an end of said common liquid chamber; a second ink passage provided with a second filter at an end of a communication part that communicates with another end of said common liquid chamber; and open/close means provided in said second ink passage for selectively communicating the inside of said second ink passage with the outside to discharge the liquid in said second ink passage to the outside, wherein said open/close means is detachable from two opening ends juxtaposed in said second ink passage, and when said open/close means is attached to said two opening ends a communication passage is formed for communicating said two opening ends with each other.
  • 11. The ink-jet print head as claimed in claim 10, further comprising an openable/closable port constructed to be put in an open state or a closed state by said open/close means, wherein said second ink passage, from said communication part that communicates with said common liquid chamber to said second filter, is constructed with an openable/closable cap member mounted to said openable/closable port.
  • 12. The ink-jet print head as claimed in claim 10, further comprising an openable/closable port constructed to be put in an open state or a closed state by said open/close means, wherein, during cleaning, said ink-jet print head is in a state in which said openable/closable port is disposed above said nozzles in a gravitational direction.
  • 13. The ink-jet print head as claimed in claim 10, further comprising a drive element driven for ejecting the ink in an extension direction of one of said ink flow passages.
  • 14. The ink-jet print head as claimed in claim 10, further comprising a drive element driven for ejecting the ink through an ejection opening opposite said drive element.
  • 15. An ink-jet print head comprising:a first passage provided with arranged liquid ejection openings for ejecting a liquid used for printing that communicates with one end of a liquid ejection part for conducting the liquid into said liquid ejection part; a second passage that communicates with another end of said liquid ejection part for supplying the liquid to said liquid ejection part or conducting the liquid in said liquid ejection part to the outside; and open/close means provided in said second passage for selectively communicating the inside of said second passage with the outside to discharge the liquid in said second passage to the outside, wherein said open/close means is detachable from two opening ends juxtaposed in said second passage, and when said open/close means is attached to said two opening ends a communication passage is formed for communicating said two opening ends with each other.
  • 16. The ink-jet print head as claimed in claim 15, wherein said open/close means includes a spool member having a discharge passage for discharging said liquid in said second passage to the outside, which, when moved relative to one of said two opening ends juxtaposed in said second passage, selectively communicates the inside of said second passage with the outside.
  • 17. The ink-jet print head as claimed in claim 16, wherein said spool member includes a communication passage for communicating said two opening ends with each other when moved relatively.
  • 18. The ink-jet print head as claimed in claim 15, wherein a shape of and a distance between respective ends of said first passage and said second passage are almost the same as a shape of and a distance between said two opening ends juxtaposed in said second passage.
  • 19. The ink-jet print head as claimed in claim 15, wherein said first passage and said second passage are provided, respectively, with filters for removing foreign matter contained in the liquid.
  • 20. The ink-jet print head as claimed in claim 15, wherein said open/close means is disposed between a filter and said liquid ejection part in said second passage.
  • 21. The ink-jet print head as claimed in claim 15, wherein said open/close means is formed of a resin material, a metal material, or a rubber material.
  • 22. The ink-jet print head as claimed in claim 21, wherein material forming said open/close means has a slight permeability to air.
  • 23. The ink-jet print head as claimed in claim 15, wherein said liquid ejection openings of said liquid ejection part are formed in a plurality of units at predetermined intervals over an entire width of a printing area of a printing medium.
  • 24. The ink-jet print head as claimed in claim 15, wherein said liquid ejection part is provided with electrothermal conversion elements in liquid flow passages respectively corresponding to said liquid ejection openings for heating the liquid to eject the liquid from said liquid ejection openings.
Priority Claims (2)
Number Date Country Kind
10-365636 Dec 1998 JP
11-348116 Dec 1999 JP
Parent Case Info

This application is based on patent application Ser. Nos. 10-365636 (1998) filed: Dec. 22, 1998 in Japan and 11-348116 (1999) filed Dec. 7, 1999 in Japan, the content of which is incorporated hereinto by reference.

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Number Name Date Kind
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4680696 Ebinuma et al. Jul 1987 A
5870116 Kyoshima Feb 1999 A
5956062 Omata et al. Sep 1999 A
6152559 Kojima Nov 2000 A