Ink jet print head having offset nozzle arrays

Information

  • Patent Grant
  • 6742866
  • Patent Number
    6,742,866
  • Date Filed
    Monday, August 12, 2002
    22 years ago
  • Date Issued
    Tuesday, June 1, 2004
    20 years ago
Abstract
An ink jet printing apparatus forms a printed image on a print medium based on image data. The apparatus includes an ink jet print head having ink ejection nozzles in a nozzle array. Ink is ejected from the nozzles and onto the print medium as the print head scans across the print medium in a scan direction, thereby forming the image on the print medium. The nozzle array on the print head includes a first substantially columnar array of nozzles aligned with a print medium advance direction which is perpendicular to the scan direction. The first array has a first upper subarray pair that includes a first upper left and a first upper right subarray of nozzles. The first upper left and a first upper right subarrays each include a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings. The nozzle-to-nozzle spacing in the first upper right subarray is equivalent to the nozzle-to-nozzle spacing in the first upper left subarray. The first upper right subarray is offset from the first upper left subarray in the scan direction by a first horizontal spacing, and is offset in the print medium advance direction by one-half of the nozzle-to-nozzle spacing. The nozzle array also includes a second substantially columnar array of nozzles aligned with the print medium advance direction. The second array is offset from the first array in the scan direction by a second horizontal spacing, and is offset in the print medium advance direction by one-fourth of the nozzle-to-nozzle spacing. The second columnar array has a second upper subarray pair that includes a second upper left and a second upper right subarray. The second upper left and second upper right subarrays each include a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings. The second upper right subarray is offset from the second upper left subarray in the scan direction by the first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing.
Description




FIELD OF THE INVENTION




The present invention is generally directed to an ink jet printing apparatus. More particularly, the invention is directed to an ink jet print head having horizontally and vertically offset arrays of inkjet nozzles.




BACKGROUND OF THE INVENTION




Ink jet printers form images on a print medium by ejecting droplets of ink from nozzles in a print head as the print head translates across the print medium. The nozzles are generally arranged in one or more columns that are aligned orthogonally to the direction of translation of the print head.




In previous print head designs having two columns of nozzles, each nozzle in each column has been horizontally aligned with a corresponding nozzle in the other column. With at least two horizontally-aligned nozzles that are operable to print dots in the same row as the print head translates across the print medium, such designs provide redundancy. If one nozzle fails, the other nozzle can print dots that would have been printed by the failed nozzle.




In previous dual-column designs vertical spacing, or pitch, between nozzles in each column has typically been limited to {fraction (1/300)} inch. With these previous print heads, {fraction (1/300)} inch is as fine a vertical resolution as is possible during a single pass of the print head. Printing a 600 dots per inch (dpi) checkerboard pattern with such a print head requires a {fraction (1/600)} inch vertical movement of the print medium between two consecutive passes of the print head. Thus, these previous print heads are not capable of printing a 600 dpi checkerboard pattern in a single pass.




Further, in printers having two print cartridges, such as a black and a color cartridge, the vertical misalignment between the print heads on the two cartridges can be as much as {fraction (1/600)} inch where the vertical pitch between nozzles in each print head is {fraction (1/300)} inch. Such large vertical misalignment results in degradation of printed image quality.




Therefore, an improved print head that is capable of printing a 600 dpi checkerboard pattern in a single pass of the print head, and that provides for more accurate alignment between multiple print heads is needed.




SUMMARY OF THE INVENTION




The foregoing and other needs are met by an ink jet printing apparatus for forming a printed image on a print medium based on image data. The apparatus includes a printer controller for receiving the image data and for generating print signals based on the image data. The apparatus also includes an ink jet print head having ink ejection nozzles in a nozzle array and a corresponding number of ink heating elements. The print head receives the print signals and selectively activates the heating elements based on the print signals. This causes ink to be ejected from the corresponding nozzles and onto the print medium as the print head scans across the print medium in a scan direction, thereby forming the image on the print medium.




The nozzle array on the print head includes a first substantially columnar array of nozzles that is aligned with a print medium advance direction which is perpendicular to the scan direction. The first array has a first upper subarray pair that includes a first upper left and a first upper right subarray of nozzles. The first upper left and first upper right subarrays each include a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings. The nozzle-to-nozzle spacing in the first upper right subarray is equivalent to the nozzle-to-nozzle spacing in the first upper left subarray. The first upper right subarray is offset from the first upper left subarray in the scan direction by a first horizontal spacing, and is offset in the print medium advance direction by one-half of the nozzle-to-nozzle spacing.




The nozzle array also includes a second substantially columnar array of nozzles that is aligned with the print medium advance direction. The second array is offset from the first array in the scan direction by a second horizontal spacing, and is offset in the print medium advance direction by one-fourth of the nozzle-to-nozzle spacing. The second columnar array has a second upper subarray pair that includes a second upper left subarray and a second upper right subarray. The second upper left and second upper right subarrays each include a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings. The second upper right subarray is offset from the second upper left subarray in the scan direction by the first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing.




In preferred embodiments, the printer controller of the apparatus is operable to generate the print signals to activate the heating elements to cause ink to be ejected from the nozzles in the first upper left subarray to form first dots in a first column on the print medium. The spacing between the first dots is equivalent to the nozzle-to-nozzle spacing in the first upper left subarray. The printer controller also generates the print signals to cause ink to be ejected from the nozzles in the first upper right subarray, thus forming second dots in the first column that are collinear and interdigitated with the first dots. The spacing between the second dots is equivalent to the nozzle-to-nozzle spacing in the first upper right subarray. The printer controller is further operable to generate the print signals to cause ink to be ejected from the nozzles in the second upper left subarray to form third dots in a second column on the print medium. The spacing between the third dots is equivalent to the nozzle-to-nozzle spacing in the second upper left subarray. The printer controller additionally generates the print signals to cause ink to be ejected from the nozzles in the second upper right subarray, thereby forming fourth dots in the second column that are collinear and interdigitated with the third dots. The spacing between the fourth dots is equivalent to the nozzle-to-nozzle spacing in the second upper right subarray. The third and fourth dots are offset in the print medium advance direction from the first and second dots by one-quarter of the nozzle-to-nozzle spacing in the subarrays. The third and fourth dots are also offset in the scan direction from the first and second dots by at least one-quarter of the nozzle-to-nozzle spacing.




Thus, as the print head makes one pass across the print medium while printing the first, second, third, and fourth dots as described above, the invention prints a checkerboard pattern of dots











BRIEF DESCRIPTION OF THE DRAWINGS




Further advantages of the invention will become apparent by reference to the detailed description of preferred embodiments when considered in conjunction with the drawings, which are not to scale, wherein like reference characters designate like or similar elements throughout the several drawings as follows:





FIG. 1

is a functional block diagram of an ink jet printer according to a first embodiment of the invention;





FIG. 2

depicts an ink jet print head according to a preferred embodiment of the invention;





FIG. 3



a


depicts first and second columnar arrays of ink jet nozzles on the print head according to a preferred embodiment of the invention;





FIG. 3



b


depicts a more detailed view of the upper half of the first and second columnar arrays of ink jet nozzles according to the first embodiment of the invention.





FIG. 3



c


depicts a more detailed view of the lower half of the first and second columnar arrays of ink jet nozzles according to the first embodiment of the invention;





FIG. 3



d


depicts an arrangement of ink jet nozzles within a subarray pair according to a preferred embodiment of the invention;





FIG. 4



a


is a functional schematic diagram showing a nozzle addressing scheme for the lower half of the first and second columnar arrays of ink jet nozzles according to the first embodiment of the invention;





FIG. 4



b


is a functional schematic diagram showing a nozzle addressing scheme for the upper half of the first and second columnar arrays of ink jet nozzles according to the first embodiment of the invention;





FIG. 5

is a signal timing diagram for a nozzle addressing scheme according to the first embodiment of the invention;





FIGS. 6



a


-


6




d


depict a portion of the nozzles on the print head and indicate those nozzles that fire during sequential periods of time according to the first embodiment of the invention;





FIGS. 7



a


-


7




d


depict patterns of dots that print on a print medium during sequential periods of time according to the first embodiment of the invention;





FIG. 8

depicts a checkerboard pattern of dots printed according to a preferred embodiment of the invention;





FIG. 9

is a functional block diagram of an ink jet printer according to a second embodiment of the invention;





FIG. 10



a


depicts a more detailed view of the upper half of the first and second columnar arrays of ink jet nozzles according to the second embodiment of the invention;





FIG. 10



b


depicts a more detailed view of the lower half of the first and second columnar arrays of ink jet nozzles according to the second embodiment of the invention;





FIG. 11



a


is a functional schematic diagram showing a nozzle addressing scheme for the lower half of the first and second columnar arrays of ink jet nozzles according to the second embodiment of the invention;





FIG. 11



b


is a functional schematic diagram showing a nozzle addressing scheme for the upper half of the first and second columnar arrays of ink jet nozzles according to the second embodiment of the invention;





FIG. 12

is a signal timing diagram for a nozzle addressing scheme according to the second embodiment of the invention;





FIGS. 13



a


-


13




d


depict a portion of the nozzles on the print head and indicate those nozzles that fire during sequential periods of time according to the second embodiment of the invention; and





FIGS. 14



a


-


14




d


depict patterns of dots that print on the print medium during sequential periods of time according to the second embodiment of the invention.











DETAILED DESCRIPTION OF THE INVENTION




Shown in

FIG. 1

is an ink jet printer


2


for printing an image


4


on a print medium


6


. The printer


2


includes a printer controller


8


, such as a digital microprocessor, that receives image data from a host computer


10


. Generally, the image data generated by the host computer


10


describes the image


4


in a bit-map format. Such a format represents the image


4


as a collection of pixels, or picture elements, in a two-dimension rectangular coordinate system. For each pixel, the image data indicates whether the pixel is on or off (printed or not printed), and the rectangular coordinates of the pixel on the print medium


6


. Typically, the host computer


10


“rasterizes” the image data by dividing the image


4


into horizontal rows of pixels, stepping from pixel-to-pixel across each row, and writing out the image data for each pixel according to each pixel's order in the row. Based on the image data, the printer controller


8


generates print signals, scan commands, and print medium advance commands, as described in more detail below.




As shown in

FIGS. 1 and 2

, the printer


10


includes a print head


12


that receives the print signals from the printer controller


8


. On the print head


12


is a thermal ink jet heater chip covered by a nozzle plate


14


. Within the nozzle plate


14


are nozzles situated in a nozzle array consisting of first and second substantially columnar arrays


16




a


and


16




b


. Based on the print signals from the printer controller


8


, ink droplets are ejected from selected nozzles in the arrays


16




a


and


16




b


to form dots on the print medium


6


corresponding to the pixels in the image


4


. Ink is selectively ejected from a nozzle when a corresponding heating element on the heater chip is activated by the print signals from the controller


8


.





FIG. 3



a


depicts a preferred embodiment of the arrangement of nozzles N


1


-N


320


in the nozzle plate


14


. Array


16




b


includes the nozzles N


1


-N


160


, and array


16




a


includes the nozzles N


161


-N


320


. Preferably, nozzle-to-nozzle spacings in the two arrays


16




a


and


16




b


are identical. However, the array


16




a


is vertically offset from the array


16




b


by {fraction (1/600)} inch. Arrays


16




a


and


16




b


are horizontally separated by a second horizontal spacing of {fraction (y/600)} inch, where y is an odd integer. In the preferred embodiment of the invention, y is 17.





FIGS. 3



b


and


3




c


depict the arrays


16




a


and


16




b


in greater detail, with

FIG. 3



a


showing top half and

FIG.3



b


showing the bottom half of the arrays


16




a


and


16




b


. For convenience of description, the arrays


16




a


and


16




b


are divided into subarray groupings. Array


16




a


is divided into power groups G


2


, G


4


, G


6


, and G


8


, and array


16




b


is divided into power groups G


1


, G


3


, G


5


, and G


7


. Each power group G


1


-G


8


consists of four subarrays. For example, power group G


1


consists of subarrays C


11


-C


14


, power group G


2


consists of subarrays C


21


-C


24


, and so forth. The horizontal centers of horizontally-adjacent subarrays, such as C


84


and C


83


in

FIG. 3



b


, are horizontally separated by a first horizontal spacing of {fraction (x/1200)} inch, where, in the preferred embodiment, x is one. Each subarray has n number of substantially collinear nozzles. In the preferred embodiment, n is ten. Vertically-adjacent nozzles within each subarray are preferably separated by {fraction (1/150)} inch. Horizontally-adjacent subarrays are vertically offset from each other by {fraction (1/300)} inch.




The upper horizontally-adjacent subarrays within each power group in the column


16




a


, such as subarray C


83


and subarray C


84


, are also referred to herein as first upper subarray pairs


34


. The upper horizontally-adjacent subarrays within each power group in the column


16




b


, such as subarray C


73


and subarray C


74


, are also referred to herein as second upper subarray pairs


36


. The lower horizontally-adjacent subarrays within each power group in the column


16




a


, such as subarray C


81


and subarray C


82


, are also referred to herein as first lower subarray pairs


38


. The lower horizontally-adjacent subarrays within each power group in the column


16




b


, such as subarray C


71


and subarray C


72


, are also referred to herein as second lower subarray pairs


40


.




The left subarray in each first upper subarray pair


34


, such as subarray C


84


, is referred to herein as a first-upper-left subarray, and the right subarray in each first upper subarray pair


34


, such as subarray C


83


, is referred to herein as a first-upper-right subarray. The left subarray in each second upper subarray pair


36


, such as subarray C


74


, is referred to herein as a second-upper-left subarray, and the right subarray in each second upper subarray pair


36


, such as subarray C


73


, is referred to herein as a second-upper-right subarray.




The left subarray in each first lower subarray pair


38


, such as subarray C


82


, is referred to herein as a first-lower-left subarray, and the right subarray in each first lower subarray pair


38


, such as subarray C


81


, is referred to herein as a first-lower-right subarray. The left subarray in each second lower subarray pair


40


, such as subarray C


72


, is referred to herein as a second-lower-left subarray, and the right subarray in each second lower subarray pair


40


, such as subarray C


71


, is referred to herein as a second-lower-right subarray.




In a preferred embodiment of the invention, the nozzles within each subarray are not exactly collinear, but are horizontally offset relative to each other, such as shown in

FIG. 3



d


. As discussed in more detail below, nozzles within a subarray do not fire simultaneously as the print head


12


translates across the print medium


6


. Thus, the horizontal offset as illustrated in

FIG. 3



d


aligns each nozzle in the same vertical line on the print medium


6


at the instant in time when the nozzle fires. This provides for the correct vertical alignment of printed dots.

FIG. 3



d


illustrates the preferred nozzle spacing for the subarray pair C


11


-C


12


. Preferably, the other subarray pairs have the same relative nozzle spacings as that shown in

FIG. 3



d.






With reference to

FIG. 1

, the printer


2


includes a print head scanning mechanism


18


for scanning the print head


12


across the print medium


6


in a scanning direction as indicated by the arrow


20


. Preferably, the print head scanning mechanism


20


consists of a carriage which slides horizontally on one or more rails, a belt attached to the carriage, and a motor that engages the belt to cause the carriage to move along the rails. The motor is driven in response to the scan commands generated by the printer controller


8


.




As shown in

FIG. 1

, the printer


2


also includes a print medium advance mechanism


22


. Based on print medium advance commands generated by the controller


8


, the print medium advance mechanism


22


causes the print medium


6


to advance in a paper advance direction, as indicated by the arrow


24


, between consecutive scans of the print head


12


. Thus, the image


4


is formed on the print medium


6


by printing multiple adjacent swaths as the print medium


6


is advanced in the advance direction between swaths. In a preferred embodiment of the invention, the print medium advance mechanism


22


is a stepper motor rotating a platen which is in contact with the print medium


16


.




As mentioned above, the heating elements in the print head


12


are activated by print signals from the printer controller


8


. In a first embodiment of the invention, as shown in

FIG. 1

, the print signals consist of four quad signals, eight power signals, and ten address signals which are transferred to the print head


12


over four quad lines Q


1


-Q


4


, eight power lines P


1


-P


8


, and an address bus A, respectively. The address bus of this embodiment includes ten address lines A


1


-A


10


. As described in more detail below, this combination of signal lines provides for addressing 320 heating elements (4×8×10) corresponding to the 320 nozzles.




It will be appreciated that the number of address lines that connect the print head


12


to the printer controller


8


could be further reduced by including binary decoder circuitry on the print head


12


. For example, the ten address signals of the first embodiment could be encoded in the printer controller


8


on four lines, and then decoded in the print head


12


onto the ten address lines A


1


-A


10


. Also, twenty address signals of a second embodiment could be encoded in the printer controller


8


on five lines, and then decoded in the print head


12


onto twenty address lines.




Referring now to

FIGS. 4



a


and


4




b


, the addressing scheme of the first embodiment of the invention is described.

FIG. 4



a


depicts the connection of quad, power, and address lines to power groups G


1


-G


4


,while

FIG. 4



b


, which is a continuation of

FIG. 4



a


, depicts the connection of quad, power, and address lines to power groups G


5


-G


8


. Each power group of subarrays is connected to a corresponding one of the power lines P


1


-P


8


. For example, power line P


1


is connected to power group G


1


, power line P


2


is connected to power group G


2


, and so forth. Each quad line Q


1


-Q


4


is connected to one of the four subarrays within each of the power groups G


1


-G


8


. For example, quad line Q


1


is connected to subarrays C


11


, C


21


, C


31


, C


41


, C


51


, C


61


, C


71


, and C


81


, quad line Q


2


is connected to subarrays C


12


, C


22


, C


32


, C


42


C


52


, C


62


, C


72


, and C


82


, and so forth. The ten address lines A


1


-A


10


in the address bus A provide for individually addressing each of the ten nozzles in each subarray.




Tables I, II, III, and IV below correlate nozzle numbers to quad, power, and address lines.















TABLE I













Power




Q1






















Subarray




Line




A1




A2




A3




A4




A5




A6




A7




A8




A9




A10

























C11




P1




1




15




9




3




17




11




5




19




13




7






C21




P2




161




175




169




163




177




171




165




179




173




167






C31




P3




41




55




49




43




57




51




45




59




53




47






C41




P4




201




215




209




203




217




211




205




219




213




207






C51




P5




81




95




89




83




97




91




85




99




93




87






C61




P6




241




255




249




243




257




251




245




259




253




247






C71




P7




121




135




129




123




137




131




125




139




133




127






C81




P8




281




295




289




283




297




291




285




299




293




287

























TABLE II













Power




Q2






















Subarray




Line




A1




A2




A3




A4




A5




A6




A7




A8




A9




A10

























C12




P1




2




16




10




4




18




12




6




20




14




8






C22




P2




162




176




170




164




178




172




166




180




174




168






C32




P3




42




56




50




44




58




52




46




60




54




48






C42




P4




202




216




210




204




218




212




206




220




214




208






C52




P5




82




96




90




84




98




92




86




100




94




88






C62




P6




242




256




250




244




258




252




246




260




254




248






C72




P7




122




136




130




124




138




132




126




140




134




128






C82




P8




282




296




290




284




298




292




286




300




294




288

























TABLE III













Power




Q3






















Subarray




Line




A1




A2




A3




A4




A5




A6




A7




A8




A9




A10

























C13




P1




21




35




29




23




37




31




25




39




33




27






C23




P2




181




195




189




183




197




191




185




199




193




187






C33




P3




61




75




69




63




77




71




65




79




73




67






C43




P4




221




235




229




223




237




231




225




239




233




227






C53




P5




101




115




109




103




117




111




105




119




113




107






C63




P6




261




275




269




263




277




271




265




279




273




267






C73




P7




141




155




149




143




157




151




145




159




153




147






C83




P8




301




315




309




303




317




311




305




319




313




307

























TABLE IV













Power




Q4






















Subarray




Line




A1




A2




A3




A4




A5




A6




A7




A8




A9




A10

























C14




P1




22




36




30




24




38




32




26




40




34




28






C24




P2




182




196




190




184




198




192




186




200




194




188






C34




P3




62




76




70




64




78




72




66




80




74




68






C44




P4




222




236




230




224




238




232




226




240




234




228






C54




P5




102




116




110




104




118




112




106




120




114




108






C64




P6




262




276




270




264




278




272




266




280




274




268






C74




P7




142




156




150




144




158




152




146




160




154




148






C84




P8




302




316




310




304




318




312




306




320




314




308














According to the first embodiment of the invention, a particular heating element is activated and, thus, an ink droplet is ejected from the nozzle corresponding to the activated heating element, when the corresponding power, quad, and address signals for that nozzle are simultaneously on or “high”. The invention incorporates driver and switching devices to activate the heating elements based on the power, quad, and address signals.





FIG. 5

is a timing diagram depicting the preferred signal timing scheme of the invention. As shown in

FIG. 5

, the quad signals on quad lines Q


1


-Q


4


are high during sequential quad windows


26




a


-


26




d


. Preferably, each quad window


26




a


-


26




d


endures for approximately 31.245 μs. During each quad window


26




a


-


26




d


, each of the address lines A


1


-A


10


go high within sequential address windows


28


of approximately 2.6 μs duration. During any address window


28


, the printer controller


8


may drive any combination of the power lines P


1


-P


8


high, as determined by the image data.




The signal transitions shown in

FIG. 5

occur as the print head scanning mechanism


18


scans the print head


12


across the print medium


6


from right to left. This assumes that the image


4


is printed upside-down (as shown in

FIG. 1

) with the print head


12


shooting downward at the print medium


6


. As the print head


12


scans from left to right, the order of the quad window transitions is reversed: first Q


1


is high, then Q


2


, Q


3


, and Q


4


. Also, as the print head


12


scans from left to right, the order of the address lines going high is reversed. Thus, as the print head


12


travels from left to right, address line A


10


goes high first, then A


9


, and so forth. In the preferred embodiment of the invention, the scan speed of the print head


12


is approximately 26.67 inch/second. Thus, during one address window


28


, the print head


12


travels approximately 6.93×10


−5


inch in the scan direction. During one quad window, the print head


12


travels approximately 8.33×10


−4


({fraction (1/1200)}) inch.





FIGS. 6



a


-


6




d


depict the spatial arrangement of the nozzles within the power groups G


1


and G


2


and the sequence of nozzle firings which occur to print a checkerboard pattern of dots. In

FIG. 6



a


, the blackened circles represent the nozzles in power groups G


1


and G


2


that can be fired during the quad window


26




a


while the quad line Q


4


is high. The even-numbered nozzles N


22


-N


40


in subarray C


14


of the power group G


1


are fired when the controller


8


sets the power signal high on power line P


1


during each of the ten address windows


28


. Similarly, the even-numbered nozzles N


182


-N


200


in subarray C


24


of the power group G


2


are fired when the controller


8


sets the power signal high on power line P


2


during each of the ten address windows


28


.




The resulting dot pattern at the completion of quad window


26




a


is shown in

FIG. 7



a


. The circles in the first, or left, vertical column with the vertical hatching represent dots printed by the even-numbered nozzles N


182


-N


200


, and the circles in the second, or right, vertical column with the horizontal hatching represent dots printed by the even-numbered nozzles N


22


-N


40


. Each of the small dots in

FIG. 7



a


represents a grid location in a 600 dpi grid.




As shown in

FIG. 6



b


, the subarrays C


23


and C


13


are offset to the right of the subarrays C


24


and C


14


, respectively, by {fraction (1/1200)} inch in the nozzle plate


14


. Since the print head


12


is continuously moving during the quad window


26




a


, the print head


12


has traveled {fraction (1/1200)} inch to the left by the beginning of the quad window


26




b


. Thus, at the beginning of the quad window


26




b


, the subarrays C


23


and C


13


are positioned over the same scan location on the print medium


6


as were the subarrays C


24


and C


14


at the beginning of the quad window


26




a.







FIG. 6



b


depicts the nozzles within the power groups G


1


and G


2


that can be fired during the quad window


26




b


to continue the printing of the checkerboard pattern. During the quad window


26




b


, while quad line Q


3


is high, the controller


8


sets the power signals high on power lines P


1


and P


2


during each of the ten address windows


28


, thus firing the odd-numbered nozzles N


21


-N


39


in subarray C


13


of the power group G


1


and the odd-numbered nozzles N


181


-N


199


in subarray C


23


of the power group G


2


. The nozzles of subarrays C


13


and C


23


that are activated during the quad window


26




b


are represented in

FIG. 6



b


as the blackened circles.




The resulting dot pattern at the completion of quad window


26




b


is shown in

FIG. 7



b


. The circles filled with the diagonal hatching (interlaced with the circles filled with the vertical hatching) represent dots printed by the odd-numbered nozzles N


181


-N


199


, and the circles with the diagonal hatching (interlaced with the circles filled with the horizontal hatching) represent dots printed by the odd-numbered nozzles N


21


-N


39


.




As shown in

FIG. 6



c


, the subarrays C


22


and C


12


are offset to the right of the subarrays C


23


and C


13


, respectively, by {fraction (1/1200)} inch. As the print head


12


moves during the quad window


26




b


, the print head


12


travels {fraction (1/1200)} inch to the left. Thus, at the beginning of the quad window


26




c


, the subarrays C


22


and C


12


are positioned over the same scan location on the print medium


6


as were the subarrays C


23


and C


13


at the beginning of the quad window


26




b.







FIG. 6



c


depicts the nozzles within the power groups G


1


and G


2


that can be fired during the quad window


26




c


to continue the printing of the checkerboard pattern. During the quad window


26




c


, while quad line Q


2


is high, the controller


8


sets the power signals high on power lines P


1


and P


2


during each of the ten address windows


28


, thus firing the even-numbered nozzles N


2


-N


20


in subarray C


12


of the power group G


1


and the even-numbered nozzles N


162


-N


180


in subarray C


22


of the power group G


2


. The nozzles of subarrays C


12


and C


22


that are activated during the quad window


26




c


are represented in

FIG. 6



c


as the blackened circles.




The resulting dot pattern at the completion of quad window


26




c


is shown in

FIG. 7



c


. The circles in the bottom half of the figure with the vertical hatching represent dots printed by the even-numbered nozzles N


162


-N


180


, and the circles in the bottom half of the figure with the horizontal hatching represent dots printed by the even-numbered nozzles N


2


-N


20


.




As shown in

FIG. 6



d


, the subarrays C


21


and C


11


are offset to the right of the subarrays C


22


and C


12


, respectively, by {fraction (1/120)} inch. As the print head


12


moves during the quad window


26




c


, the print head


12


travels {fraction (1/1200)} inch to the left. Thus, at the beginning of the quad window


26




d


, the subarrays C


21


and C


11


are positioned over the same scan location on the print medium


6


as were the subarrays C


22


and C


12


at the beginning of the quad window


26




c.







FIG. 6



d


depicts the nozzles within the power groups G


1


and G


2


that can be tired during the quad window


26




d


to continue the printing of the checkerboard pattern. During the quad window


26




d


, while quad line Q


1


is high, the controller


8


again sets the power signals high on power lines P


1


and P


2


during each of the ten address windows


28


, thus firing the odd-numbered nozzles NI-N


19


in subarray C


11


of the power group G


1


and the odd-numbered nozzles N


161


-N


179


in subarray C


21


of the power group G


2


. The nozzles of subarrays C


11


and C


21


that are activated during the quad window


26




d


are represented in

FIG. 6



d


as the blackened circles.




The resulting dot pattern at the completion of quad window


26




d


is shown in

FIG. 7



d


. The circles in the bottom half of the figure filled with the diagonal hatching (interlaced with the circles filled with the vertical hatching) represent dots printed by the odd-numbered nozzles N


161


-N


179


, and the circles in the bottom half of the figure with the diagonal hatching (interlaced with the circles filled with the horizontal hatching) represent dots printed by the odd-numbered nozzles N


1


-N


19


.




As the print head


12


continues to scan across the print medium


6


, the process described above repeats. By the beginning of the next quad window


26




a


, the subarrays C


24


and C


14


are positioned {fraction (1/300)} inch to left of where they were at the beginning of the previous quad window


26




a


. After completing seventeen cycles of the process described above, the checkerboard pattern of dots as depicted in

FIG. 8

has been printed by the nozzles in power groups G


1


and G


2


in the bottom one-fourth of the printed swath. Note that, since the nozzles of subarrays C


11


, C


13


, C


21


, and C


23


are offset {fraction (1/600)} inch below the corresponding nozzles of subarrays C


12


, C


23


, C


22


, and C


24


, respectively, the 600 dpi checkerboard pattern is completely filled in during a single pass of the print head


12


across the print medium


6


without any need for a movement of the print medium


6


.




In the first embodiment of the invention, the spatial arrangement of nozzles in the other power groups G


3


-G


8


is identical to that shown in

FIGS. 6



a


-


6




d


. Thus, while the nozzles of the power groups G


1


and G


2


are printing the checkerboard pattern of dots according to the process described above in the bottom one-fourth of the swath, the nozzles of the power groups G


3


-G


4


, G


5


-G


6


, and G


7


-G


8


are printing the same pattern in the upper three-fourths of the swath.




In a second embodiment of the invention, the capability of printing the checkerboard pattern of

FIG. 8

is provided by a different arrangement of nozzles N


1


-N


320


in the nozzle plate


14


, and the corresponding heating elements are activated by a different combination of print signals. As shown in

FIG. 9

, this second embodiment of the invention uses print signals consisting of two nozzle-select signals, eight power signals, and twenty address signals which are transferred to the print head


12


over two nozzle-select lines S


1


and S


2


, eight power lines P


1


-P


8


, and an address bus A, respectively. The address bus of this second embodiment includes twenty address lines A


1


-A


20


. As described in more detail below, this combination of signal lines also provides for addressing the 320 heating elements (2×8×20) corresponding to the 320 nozzles.





FIGS. 10



a


and


10




b


depict the arrays


16




a


and


16




b


of the second embodiment, with

FIG. 10



a


showing top half and

FIG. 10



b


showing the bottom half of the arrays


16




a


and


16




b


. Arrays s


16




a


and


16




b


are horizontally separated by a second horizontal spacing of {fraction (y/600)} inch, where y is an even integer. In the second embodiment of the invention, y is


16


. For convenience of describing the second embodiment of the invention, the arrays


16




a


and


16




b


are divided into different subarray groupings than those discussed previously in describing the first embodiment. In the second embodiment, the arrays


16




a


and


16




b


are divided into eight power groups G


1


-G


8


, with each of the power groups G


1


-G


8


consisting of two horizontally-adjacent subarrays from each of the arrays


16




a


and


16




b


. For example, as shown in

FIG. 10



b


, power group G


1


consists of subarrays C


11


-C


14


, power group G


2


consists of subarrays C


21


-C


24


, and so forth. Preferably, each subarray includes ten substantially collinear nozzles. The horizontal centers of horizontally-adjacent subarrays within a power group only, such as the Is subarrays C


44


and C


43


in

FIG. 10



b


, are horizontally separated by {fraction (x/1200)} inch. Preferably, as in the first embodiment, x is one. Adjacent nozzles within each subarray are preferably separated by {fraction (1/150)} inch, and horizontally-adjacent subarrays are vertically offset from each other by {fraction (1/300)} inch. Otherwise, unlike the first embodiment, the subarrays in each power group of the second embodiment are horizontally aligned with the corresponding subarrays in each other power group.




Referring now to

FIGS. 11



a


and


11




b


, the addressing scheme of the second embodiment is described.

FIG. 11



a


depicts the connection of nozzle-select lines S


1


and S


2


, the power lines P


1


-P


8


, and the address bus A to the power groups G


1


-G


4


, while

FIG. 11



b


, which is a continuation of

FIG. 11



a


, depicts the connection of the same signal lines to the power groups G


5


-G


8


. Each power group of subarrays is connected to a corresponding one of the power lines P


1


-P


8


. For example, power line P


1


is connected to power group G


1


, power line P


2


is connected to power group G


2


, and so forth. Nozzle-select line S


1


is connected to all of the subarrays within the array


16




a


, and nozzle-select line S


2


is connected to all of the subarrays within the array


16




b.






The twenty address lines A


1


-A


20


in the address bus A provide for individually addressing each of the twenty nozzles in each horizontally-adjacent pair of subarrays. The odd-numbered address lines A


1


-A


19


address the odd-numbed nozzles, and the even-numbered address lines A


2


-A


20


address the even-numbed nozzles in each of the subarray pairs. For example, the ten odd-numbered address lines A


1


-A


19


address the ten odd-numbered nozzles N


161


-N


179


in the subarray C


13


, and the ten even-numbered address lines A


2


-A


20


address the ten even-numbered nozzles N


162


-N


180


in the subarray C


14


.




Tables V and VI below correlate nozzle numbers to the nozzle-select, power, and address lines of the second embodiment.














TABLE V











Sub-




Pwr




S1





























array




Line




A1




A2




A3




A4




A5




A6




A7




A8




A9




A10




A11




A12




A13




A14




A15




A16




A17 A18 A19 A20









C13




P1




161




162




163




164




165




166




167




168




169




170




171




172




173




174




175




176




177  178  179  180






C14






C23




P2




181




182




183




184




185




186




187




188




189




190




191




192




193




194




195




196




197  198  199  200






C24






C33




P3




201




202




203




204




205




206




207




208




209




210




211




212




213




214




215




216




217  218  219  220






C34






C43




P4




221




222




223




224




225




226




227




228




229




230




231




232




233




234




235




236




237  238  239  240






C44






C53




P5




241




242




243




244




245




246




247




248




249




250




251




252




253




254




255




256




257  258  259  260






C54






C63




P6




261




262




263




264




265




266




267




268




269




270




271




272




273




274




275




276




277  278  279  280






C64






C73




P7




281




282




283




284




285




286




287




288




289




290




291




292




293




294




295




296




297  298  299  300






C74






C83




P8




301




302




303




304




305




306




307




308




309




310




311




312




313




314




315




316




317  318  319  320






C84
























TABLE VI











Sub-




Pwr




S2





























array




Line




A1




A2




A3




A4




A5




A6




A7




A8




A9




A10




A11




A12




A13




A14




A15




A16




A17 A18 A19 A20
































C11




P1




1




2




3




4




5




6




7




8




9




10




11




12




13




14




15




16




 17   18   19   20






C12






C21




P2




21




22




23




24




25




26




27




28




29




30




31




32




33




34




35




36




 37   38   39   40






C22






C31




P3




41




42




43




44




45




46




47




48




49




50




51




52




53




54




55




56




 57   58   59   60






C32






C41




P4




61




62




63




64




65




66




67




68




69




70




71




72




73




74




75




76




 77   78   79   80






C42






C51




P5




81




82




83




84




85




86




87




88




89




90




91




92




93




94




95




96




 97   98   99  100






C52






C61




P6




101




102




103




104




105




106




107




108




109




110




111




112




113




114




115




116




117  118  119  120






C62






C71




P7




121




122




123




124




125




126




127




128




129




130




131




132




133




134




135




136




137  138  139  140






C72






C81




P8




141




142




143




144




145




146




147




148




149




150




151




152




153




154




155




156




157  158  159  160






C82















FIG. 12

is a timing diagram depicting the preferred signal timing scheme of the second embodiment of the invention. As shown in

FIG. 12

, the nozzle-select signals on the nozzle-select lines S


1


-S


2


are high during sequential and alternating nozzle-select windows


30




a


and


30




b


. Preferably, each nozzle-select window


30




a


and


30




b


endures for approximately 83.3 μs. During each nozzle-select window


30




a


and


30




b


, each of the even-numbered address lines A


2


-A


20


and then each of the odd-numbered address lines A


1


-A


19


go high within sequential address windows


32


of approximately 1.735 μs duration. During any one of the address windows


32


, the printer controller


8


may drive any combination of the power lines P


1


-P


8


high, as determined by the image data.




The signal transitions shown in

FIG. 12

occur as the print head scanning mechanism


18


scans the print head


12


across the print medium


6


from right to left. As the print head


12


scans from left to right, the order of the quad window transitions is reversed: first S


2


is high and then S


1


is high. Also, when scanning from left to right, the order in which the address lines go high is also reversed: the odd-numbered lines A


19


-A


1


go high, and then the even-numbered lines A


20


-A


2


go high, and so forth. In the second embodiment of the invention, the scan speed of the print head


12


is approximately 20 inch/second. Thus, during one address window


32


, the print head


12


travels approximately 3.47×10


−5


inch in the scan direction. During one nozzle-select window


30




a


or


30




b


, the print head


12


travels approximately 1.67×10


−3


({fraction (1/600)}) inch.





FIGS. 13



a


-


13




h


depict the spatial arrangement of the nozzles within the power groups G


1


and G


2


and the sequence of nozzle firings which occur to print a checkerboard pattern of dots according to the second embodiment of the invention. In

FIG. 13



a


, the blackened circles represent the even-numbered nozzles N


162


-N


200


that are fired during the first half of the nozzle-select window


30




a


, while the nozzle-select line S


1


is high, as the controller


8


sets the power signal high on power lines P


1


and P


2


during each of the first ten address windows


32


. The resulting dot pattern at the completion of the first half of the nozzle-select window


30




a


is shown in

FIG. 14



a.






As shown in

FIG. 13



b


, the subarrays C


13


and C


23


are offset to the right of the subarrays C


14


and C


24


by {fraction (1/1200)} inch in the nozzle plate


14


. Since the print head


12


is continuously moving during the nozzle-select window


30




a


, the print head


12


has traveled {fraction (1/1200)} inch to the left by the beginning of the second half of the nozzle-select window


30




a


. Thus, at the beginning of the second half of the nozzle-select window


30




a


, the subarrays C


13


and C


23


are positioned over the same scan location on the print medium


6


as were the subarrays C


14


and C


24


at the beginning of the first half of the nozzle-select window


30




a.







FIG. 13



b


depicts the nozzles within the power groups G


1


and G


2


that are fired during the second half of the nozzle-select window


30




a


to continue the printing of the checkerboard pattern. During the second half of the nozzle-select window


30




a


, the controller


8


sets the power signal high on the power lines P


1


and P


2


during each of the second ten address windows


32


, thus firing the odd-numbered nozzles N


161


-N


199


in subarrays C


13


and C


23


of the power groups G


1


and G


2


. The nozzles of subarrays C


13


and C


23


that are activated during the second half of the nozzle-select window


30




b


are represented in

FIG. 13



b


as the blackened circles.




The resulting dot pattern at the completion of second half of the nozzle-select window


30




a


is shown in

FIG. 14



b


. The circles filled with the diagonal hatching represent dots printed by the odd-numbered nozzles N


161


-N


199


.




In

FIG. 13



c


, the blackened circles represent the even-numbered nozzles N


2


-N


40


that are fired during the first half of the nozzle-select window


30




b


, while the nozzle-select line S


2


is high. These nozzles are fired as the controller


8


sets the power signal high on the power lines P


1


and P


2


during each of the first ten address windows


32


.




The resulting dot pattern at the completion of the first half of the nozzle-select window


30




b


is shown in

FIG. 14



c


. The dots having the horizontal hatching represent the dots printed by the even-numbered nozzles N


2


-N


40


. Since the print head


12


moved to the left by {fraction (1/600)} inch during the nozzle-select window


30




a


, the dots printed by the even-numbered nozzles N


2


-N


40


are separated from the dots printed during the nozzle-select window


30




a


by {fraction (15/600)} inch.




As shown in

FIG. 13



d


, the subarrays C


11


and C


21


are offset to the right of the subarrays C


12


and C


22


by {fraction (1/1200)} inch in the nozzle plate


14


. Since the print head


12


is continuously moving during the first half of the nozzle-select window


30




b


, the print head


12


has traveled {fraction (1/1200)} inch to the left by the beginning of the second half of the nozzle-select window


30




b


. Thus, at the beginning of the second half of the nozzle-select window


30




b


, the subarrays C


11


and C


21


are positioned over the same scan location on the print medium


6


as were the subarrays C


12


and C


22


at the beginning of the first half of the-nozzle-select window


30




b.







FIG. 13



d


depicts the nozzles within the power groups G


1


and G


2


that are fired during the second half of the nozzle-select window


30




b


to continue the printing of the checkerboard pattern. During the second half of the nozzle-select window


30




b


, the controller


8


sets the power signal high on the power lines P


1


and P


2


during each of the second ten address windows


32


, thus firing the odd-numbered nozzles N


1


-N


39


in subarrays C


11


and C


21


of the power groups G


1


and G


2


. The nozzles of subarrays C


11


and C


21


that are activated during the second half of the nozzle-select window


30




b


are represented in

FIG. 13



d


as the blackened circles.




The resulting dot pattern at the completion of second half of the nozzle-select window


30




b


is shown in

FIG. 14



d


. The circles filled with the diagonal hatching (interlaced with the circles having the horizontal hatching) represent dots printed by the odd-numbered nozzles N


1


-N


39


.




As the print head


12


continues to scan across the print medium


6


, the process performed by the second embodiment as described above repeats. By the beginning of the next nozzle-select window


30




a


, the subarrays C


23


and C


24


are positioned {fraction (1/300)} inch to left of where they were at the beginning of the previous nozzle-select window


30




a


. After completing fifteen cycles of the process described above, the checkerboard pattern of dots as depicted in

FIG. 8

has been printed by the nozzles in power groups G


1


and G


2


in the bottom one-fourth of the printed swath. Thus, as does the first embodiment, the second embodiment of the invention also completely fills in the 600 dpi checkerboard pattern during a single pass of the print head


12


across the print medium


6


without any need for a movement of the print medium


6


.




In the second embodiment of the invention, the spatial arrangement of nozzles in the other power groups G


3


-G


8


is identical to that shown in

FIGS. 13



a


-


13




d


. Thus, while the nozzles of the power groups G


1


and G


2


are printing the checkerboard pattern of dots according to the process described above in the bottom one-fourth of the swath, the nozzles of the power groups G


3


-G


4


, G


5


-G


6


, and G


7


-G


8


are printing the same pattern in the upper three-fourths of the swath.




It is contemplated, and will be apparent to those skilled in the art from the preceding description and the accompanying drawings that modifications and/or changes may be made in the embodiments of the invention. It should be appreciated that the invention is not limited to the nozzle spacings and signal timing described above. For example, the horizontal spacing between subarrays could be larger than {fraction (1/1200)} inch with a corresponding increase in the time between nozzle firings in the subarrays and/or a corresponding increase in print head scan speed. Accordingly, it is expressly intended that the foregoing description and the accompanying drawings are illustrative of preferred embodiments only, not limiting thereto, and that the true spirit and scope of the present invention be determined by reference to the appended claims.



Claims
  • 1. An ink jet printing apparatus for forming a printed image on a print medium based on image data, comprising:a printer controller for receiving the image data and for generating print signals based on the image data; and an ink jet print head having a plurality of ink ejection nozzles in a nozzle array and a corresponding number of ink heating elements, the print head for receiving the print signals and selectively activating the heating elements based on the print signals to cause ink to be ejected from the corresponding nozzles and onto the print medium as the print head scans across the print medium in a scan direction, thereby forming the image on the print medium, the nozzle array comprising: a first substantially columnar array of nozzles being aligned with a print medium advance direction which is perpendicular to the scan direction, the first array comprising: a first upper subarray pair comprising: a first upper left subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings; and a first upper right subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacing in the first upper right subarray being equivalent to the nozzle-to-nozzle spacing in the first upper left subarray, the first upper right subarray being offset from the first upper left subarray in the scan direction by a first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing; and a second substantially columnar array of nozzles being aligned with the print medium advance direction, the second array being offset from the first array in the scan direction by a second horizontal spacing and in the print medium advance direction by one-fourth of the nozzle-to-nozzle spacing in the first upper subarrays, the second array comprising: a second upper subarray pair comprising: a second upper left subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacings in the second upper left subarray being equivalent to the nozzle-to-nozzle spacing in the first upper left subarray; and a second upper right subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacing in the second upper right subarray being equivalent to the nozzle-to-nozzle spacing in the first upper right subarray, the second upper right subarray being offset from the second upper left subarray in the scan direction by the first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing.
  • 2. The apparatus of claim 1 further comprising:the first substantially columnar array of nozzles further comprising: a first lower subarray pair comprising: a first lower left subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the first lower left subarray being substantially aligned with the first upper left subarray in the scan direction and offset from the first upper left subarray in the print medium advance direction by n times the nozzle-to-nozzle spacing; and a first lower right subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacing in the first lower right subarray being equivalent to the nozzle-to-nozzle spacing in the first lower left subarray, the first lower right subarray being offset from the first lower left subarray in the scan direction by the first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing; and the second substantially columnar array of nozzles further comprising: a second lower subarray pair comprising: a second lower left subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacings in the second lower left subarray being equivalent to the nozzle-to-nozzle spacing in the first lower left subarray, the second lower left subarray being substantially aligned with the second upper left subarray in the scan direction and offset from the second upper left subarray in the print medium advance direction by n times the nozzle-to-nozzle spacing; and a second lower right subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacing in the second lower right subarray being equivalent to the nozzle-to-nozzle spacing in the first lower right subarray, the second lower right subarray being offset from the second lower left subarray in the scan direction by the first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing.
  • 3. The apparatus of claim 2 further comprising:the printer controller operable to generate the print signals to activate the heating elements to cause ink to be ejected from the nozzles in the first lower left subarray to form fifth dots in the first column on the print medium, the spacing between the fifth dots being equivalent to the nozzle-to-nozzle spacing in the first lower left subarray; the printer controller further operable to generate the print signals to activate the heating elements to cause ink to be ejected from the nozzles in the first lower right subarray to form sixth dots in the first column that are collinear and interdigitated with the fifth dots, the spacing between the sixth dots being equivalent to the nozzle-to-nozzle spacing in the first lower right subarray; the printer controller further operable to generate the print signals to activate the heating elements to cause ink to be ejected from the nozzles in the second lower left subarray to form seventh dots in the second column on the print medium, the spacing between the seventh dots being equivalent to the nozzle-to-nozzle spacing in the second lower left subarray; and the printer controller further operable to generate the print signals to activate the heating elements to cause ink to be ejected from the nozzles in the second lower right subarray to form eighth dots in the second column that are collinear and interdigitated with the seventh dots, the spacing between the eighth dots being equivalent to the nozzle-to-nozzle spacing in the second lower right subarray, the seventh and eighth dots being offset in the print medium advance direction from the fifth and sixth dots by one-quarter of the nozzle-to-nozzle spacing in the subarrays, and being offset in the scan direction from the fifth and sixth dots by at least one-quarter of the nozzle-to-nozzle spacing in the subarrays.
  • 4. The apparatus of claim 2 wherein the nozzle-to-nozzle spacing in the first lower left, first lower right, second lower left, and second lower right subarrays is {fraction (1/150)} inch, the second lower left subarray is offset from the first lower left subarray in the print medium advance direction by {fraction (1/600)} inch, and the second lower right subarray is offset from the first lower right subarray in the print medium advance direction by {fraction (1/600)} inch.
  • 5. The apparatus of claim 2 wherein the first upper subarray pair and the second upper subarray pair together comprise a power group.
  • 6. The apparatus of claim 2 wherein the first lower subarray pair and the second lower subarray pair together comprise a power group.
  • 7. The apparatus of claim 2 further comprising:the printer controller further operable to generate the print signals to activate the heating elements to cause ink to be ejected from the nozzles in the first upper left and the first lower left subarrays to form the first and fifth dots during a first period of time; and the printer controller further operable to generate the print signals to activate the heating elements to cause ink to be ejected from the nozzles in the first upper right and the first lower right subarrays to form the second and sixth dots during a second period of time which is sequential with the first period of time.
  • 8. The apparatus of claim 7 wherein the first and second periods of time each endure for approximately 41.65 μs.
  • 9. The apparatus of claim 2 further comprising:the printer controller further operable to generate the print signals to activate the heating elements to cause ink to be ejected from the nozzles in the second upper left and the second lower left subarrays to form the third and seventh dots during a third period of time; and the printer controller further operable to generate the print signals to activate the heating elements to cause ink to be ejected from the nozzles in the second upper right and the second lower right subarrays to form the fourth and eighth dots during a fourth period of time which is sequential with the first period of time.
  • 10. The apparatus of claim 9 wherein the third and fourth periods of time each endure for approximately 41.65 μs.
  • 11. A method for printing dots on a print medium by ejecting ink droplets from nozzles on a print head as the print head scans across the print medium in a scan direction, thereby forming the image on the print medium, where the print head hasa first upper left subarray of nozzles comprising n number of nozzles having equal nozzle-to-nozzle spacings that are substantially aligned in a print medium advance direction which is orthogonal to the scan direction, a first upper right subarray of nozzles comprising n number of nozzles having equal nozzle-to-nozzle spacings that are substantially aligned in the print medium advance direction, the first upper right subarray being offset from the first upper left subarray in the scan direction by a first horizontal spacing and in the print medium advance direction by one-half the nozzle-to-nozzle spacing, a second upper left subarray of nozzles comprising n number of nozzles having equal nozzle-to-nozzle spacings that are substantially aligned in the print medium advance direction, the second upper left subarray being offset from the first upper left subarray in the scan direction by a second horizontal spacing and in the print medium advance direction by one-quarter of the nozzle-to-nozzle spacing, a second upper right subarray of nozzles comprising n number of nozzles having equal nozzle-to-nozzle spacings that are substantially aligned in the print medium advance direction, the second upper right subarray being offset from the second upper left subarray in the scan direction by the first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing, a first lower left subarray of nozzles comprising n number of nozzles having equal nozzle-to-nozzle spacings that are substantially aligned in the print medium advance direction, the first lower left subarray being substantially aligned with the first upper left subarray in the scan direction and being offset from the first upper left subarray in the print medium advance direction by n times the nozzle-to-nozzle spacing, a first lower right subarray of nozzles comprising n number of nozzles having equal nozzle-to-nozzle spacings that are substantially aligned in the print medium advance direction, the first lower right subarray being offset from the first lower left subarray in the scan direction by the first horizontal spacing and in the print medium advance direction by one-half the nozzle-to-nozzle spacing, a second lower left subarray of nozzles comprising n number of nozzles having equal nozzle-to-nozzle spacings that are substantially aligned in the print medium advance direction, the second lower left subarray being offset from the first lower left subarray in the scan direction by the second horizontal spacing and in the print medium advance direction by one-quarter of the nozzle-to-nozzle spacing, and a second lower right subarray of nozzles comprising n number of nozzles having equal nozzle-to-nozzle spacings that are substantially aligned in the print medium advance direction, the second lower right subarray being offset from the second lower left subarray in the scan direction by the first horizontal spacing and in the print medium advance-direction by one-half of the nozzle-to-nozzle spacing, the method comprising the steps of: (a) during a first period of time, ejecting ink from the first upper left subarray of nozzles to form first dots in a first column on the print medium, where spacing between the first dots is equivalent to spacings between nozzles in the first upper left subarray; (b) during the first period of time, ejecting ink from the first lower left subarray of nozzles to form fifth dots in the first column on the print medium, where spacing between the fifth dots is equivalent to spacings between nozzles in the first lower left subarray; (c) during a second period of time, ejecting ink from the first upper right subarray of nozzles to form second dots that are collinear and interdigitated with the first dots in the first column on the print medium, where spacing between the second dots is equivalent to spacings between nozzles in the first upper right subarray; (d) during the second period of time, ejecting ink from the first lower right subarray of nozzles to form sixth dots that are collinear and interdigitated with the fifth dots in the first column on the print medium, where spacing between the sixth dots is equivalent to spacings between nozzles in the first lower right subarray; (e) during a third period of time, ejecting ink from the second upper left subarray of nozzles to form third dots in a second column on the print medium, where spacing between the third dots is equivalent to spacings between nozzles in the second upper left subarray; (f) during the third period of time, ejecting ink from the second lower left subarray of nozzles to form seventh dots in the second column on the print medium, where spacing between the seventh dots is equivalent to spacings between nozzles in the second lower left subarray; (g) during a fourth period of time, ejecting ink from the second upper right subarray of nozzles to form fourth dots that are collinear and interdigitated with the third dots in the second column on the print medium, where spacing between the fourth dots is equivalent to spacings between nozzles in the second upper right subarray; and (h) during the fourth period of time, ejecting ink from the second lower right subarray of nozzles to form eighth dots that are collinear and interdigitated with the seventh dots in the second column on the print medium, where spacing between the eighth dots is equivalent to spacings between nozzles in the second lower right subarray.
  • 12. An ink jet printing apparatus for forming a printed image on a print medium based on image data, comprising:a printer controller for receiving the image data and for generating print signals based on the image data; and an ink jet print head having a plurality of ink ejection nozzles in a nozzle array and a corresponding number of ink heating elements, the print head for receiving the print signals and selectively activating the heating elements based on the print signals to cause ink to be ejected from the corresponding nozzles and onto the print medium as the print head scans across the print medium in a scan direction, thereby forming the image on the print medium, the nozzle array comprising: a first substantially columnar array of nozzles being aligned with a print medium advance direction which is perpendicular to the scan direction, the first array comprising: a first upper subarray pair comprising: a first upper left subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings; and a first upper right subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacing in the first upper right subarray being equivalent to the nozzle-to-nozzle spacing in the first upper left subarray, the first upper right subarray being offset from the first upper left subarray in the scan direction by a first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing; and a first lower subarray pair comprising: a first lower left subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the first lower left subarray being substantially aligned with the first upper left subarray in the scan direction and offset from the first upper left subarray in the print medium advance direction by n times the nozzle-to-nozzle spacing; and a first lower right subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacing in the first lower right subarray being equivalent to the nozzle-to-nozzle spacing in the first lower left subarray, the first lower right subarray being offset from the first lower left subarray in the scan direction by the first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing; and a second substantially columnar array of nozzles being aligned with the print medium advance direction, the second array being offset from the first array in the scan direction by a second horizontal spacing and in the print medium advance direction by one-fourth of the nozzle-to-nozzle spacing in the first upper subarrays, the second array comprising: a second upper subarray pair comprising: a second upper left subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacings in the second upper left subarray being equivalent to the nozzle-to-nozzle spacing in the first upper left subarray, and a second upper right subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacing in the second upper right subarray being equivalent to the nozzle-to-nozzle spacing in the first upper right subarray, the second upper right subarray being offset from the second upper left subarray in the scan direction by the first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing, and a second lower subarray pair comprising: a second lower left subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacings in the second lower left subarray being equivalent to the nozzle-to-nozzle spacing in the first lower left subarray, the second lower left subarray being substantially aligned with the second upper left subarray in the scan direction and offset from the second upper left subarray in the print medium advance direction by n times the nozzle-to-nozzle spacing; and a second lower right subarray of nozzles comprising a substantially linear arrangement of n number of nozzles having equal nozzle-to-nozzle spacings, the nozzle-to-nozzle spacing in the second lower right subarray being equivalent to the nozzle-to-nozzle spacing in the first lower right subarray, the second lower right subarray being offset from the second lower left subarray in the scan direction by the first horizontal spacing and in the print medium advance direction by one-half of the nozzle-to-nozzle spacing, wherein the first upper subarray pair and the second upper subarray pair together comprise a first power group, and wherein the first lower subarray pair and the second lower subarray pair together comprise a second power group.
Parent Case Info

This is a division of Ser. No. 09/499,008, filed Feb. 4, 2000.

US Referenced Citations (4)
Number Name Date Kind
5349375 Bolash et al. Sep 1994 A
5734394 Hackleman Mar 1998 A
6024436 Katakura et al. Feb 2000 A
6097409 Murakami Aug 2000 A
Foreign Referenced Citations (1)
Number Date Country
09-309201 Dec 1997 JP