Information
-
Patent Grant
-
6523948
-
Patent Number
6,523,948
-
Date Filed
Wednesday, April 25, 200123 years ago
-
Date Issued
Tuesday, February 25, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 347 102
- 347 16
- 347 104
- 347 197
- 347 185
- 347 186
- 347 187
-
International Classifications
-
Abstract
An ink jet printer comprises at least one ink jet head, in which plural nozzles are arranged in an array in a main scan direction, and eject a droplet of ink to recording material respectively at an ejected amount according to information of an image. Feeder rollers feed the recording material relative to the ink jet head in a sub scan direction, to print the image to the recording material two-dimensionally. A thermal head includes plural heating elements arranged in an array in the main scan direction, for applying heat to the recording material respectively in a heating region. A system controller sets drying heat energy according to the ejected amount, and drives the thermal head to apply the drying heat energy to the heating region, to promote drying of the droplet in the heating region.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an ink jet printer and ink jet printing method. More particularly, the present invention relates to an ink jet printer and ink jet printing method in which ink can be dried quickly after printing operation.
2. Description Related to the Prior Art
An ink jet printer includes an ink jet head for printing, and is either of two types including a serial printer and a line printer. The serial printer includes a head carriage for moving the ink jet head in a sub scan direction that is widthwise to a recording sheet, and includes a mechanism for feeding the recording sheet in a main scan direction crosswise to the sub scan direction. In contrast, the line printer has a feeder for feeding the recording sheet one line after another. The line printer is advantageous in printing at a high speed.
In the line printer, ink is ejected through nozzles arranged in the range of the whole width of the recording sheet. An ejected amount of the ink per unit time is considerably high unlike the serial printer in which each belt-shaped region is recorded gradually from one side to the other. The highness of the ejected amount in the ink requires very long time for drying. The ink is likely to mix between wet droplets adjacent to one another, to cause occurrence of blur and drop of chroma. If the ink deposits on a feeder roller or the like, the ink is likely to contaminate the recording sheet. It is conceivable to dry the ink by use of a drier including a fan and a heater. However, disposition of the fan and the heater causes a problem of enlarging a size of the entirety of the line printer.
Note that, in the serial printer, the belt-shaped region can be enlarged with a greater range in a main scan direction. If the belt-shaped region has a considerably great range in the main scan direction, the ejected amount of the ink becomes very high to cause the same problem as the line printer. JP-A 8-174812 discloses a line printing type of ink jet printer in which a carriage or ink jet cartridge is provided with a heating ray emitter, which dries ink droplets or preheats recording material. However, there is no known technique for raising efficiency in the operation disclosed in this document to dry ink droplets or preheat recording material
SUMMARY OF THE INVENTION
In view of the foregoing problems, an object of the present invention is to provide an ink jet printer and ink jet printing method in which ink can be dried efficiently and quickly after printing operation.
In order to achieve the above and other objects and advantages of this invention, an ink jet printer comprises at least one ink jet head, including plural nozzles arranged in an array in a main scan direction, for ejecting a droplet of ink to recording material respectively at an ejected amount according to information of an image. A moving mechanism feeds one of the recording material and the ink jet head in a sub scan direction relative to a remaining one thereof, to print the image to the recording material two-dimensionally. At least one heater includes plural heater sections arranged in an array in the main scan direction, for applying heat to the recording material respectively in a heating region. A controller sets drying heat energy according to the ejected amount, and drives the heater to apply the drying heat energy to the heating region, to promote drying of the droplet in the heating region.
The heater is operated before, during or after operation of the ink jet head.
The controller sets the drying heat energy high according to highness in the ejected amount.
The moving mechanism feeds the recording material in the sub scan direction. Each of the heater sections in the heater corresponds to M nozzles included in the ink jet head, and M≧1.
The heater is disposed upstream from the ink jet head with reference to feeding of the recording material, and before the ink jet head operates, preheats the heating region where the droplet is ready to deposit.
In a preferred embodiment, the heater is disposed downstream from the ink jet head with reference to feeding of the recording material, and heats the droplet ejected by the ink jet head.
In another preferred embodiment, the heater heats the droplet simultaneously with ejection by the ink jet head.
The heater is disposed opposite to the ink jet head with reference to the recording material.
In a preferred embodiment, the heater is disposed close to the ink jet head with an inclination.
Furthermore, a speed signal generator generates a signal of a feeding speed at which the moving mechanism feeds the recording material. The controller sets the drying heat energy further in consideration of the feeding speed.
Furthermore, an information input unit inputs information of a recording material width of the recording material in the main scan direction. The controller designates heater sections to be driven among the heater sections in consideration of the recording material width.
The controller, if the ejected amount is equal to or lower than one reference amount, sets the drying heat energy as zero, and if the ejected amount is equal to or higher than the reference amount, sets the drying heat energy according to the ejected amount.
The heater comprises a thermal head, the plural heater sections are constituted by plural heating elements for pressurizing and heating the recording material.
Furthermore, a head shifter shifts the thermal head between a contact position and a non-contact position, wherein the thermal head, when in the contact position, contacts the recording material and is operated, and when in the non-contact position, is away from the recording material.
Furthermore, a protector belt is passed between the thermal head and the recording material, for protecting a surface of the thermal head pressurizing and heating the recording material.
The thermal head is disposed opposite to the ink jet head with reference to the recording material.
In a preferred embodiment, the heater is disposed beside the ink jet head, and directed to a recording surface where the droplet is ready to deposit.
In another preferred embodiment, the plural heater sections are constituted by plural infrared ray emitting elements for applying infrared rays to the heating region.
In another preferred embodiment, the moving mechanism is a head carriage for feeding the ink jet head in the sub scan direction to effect belt-shaped printing of the image. Furthermore, a moving mechanism moves one of the recording material and the head carriage relative to a remaining one thereof in the main scan direction by an amount of the belt-shaped printing, to record the image in a frame printing manner. The heater is secured to the head carriage beside the ink jet head.
The heater is disposed downstream from the ink jet head with reference to feeding of the head carriage, and before the ink jet head operates, preheats the heating region where the droplet is ready to deposit.
The ink jet head prints the image at a printing width of at least 80 mm in the main scan direction. The moving mechanism feeds the recording material at a feeding speed of at least 20 mm per second in the sub scan direction.
Furthermore, an information input unit inputs at least one of environmental temperature information, type information of the recording material, and thickness information of the recording material. The controller sets the drying heat energy further in consideration of at least one of the environmental temperature information, the type information and the thickness information.
According to another aspect of the invention, at least one ink jet head includes plural nozzles arranged in an array in a main scan direction, for ejecting a droplet of ink of an ultraviolet curable type to recording material respectively at an ejected amount according to information of an image. A moving mechanism feeds one of the recording material and the ink jet head in a sub scan direction relative to a remaining one thereof, to print the image to the recording material two-dimensionally. At least one ultraviolet ray emitter unit includes plural ray emitter sections arranged in an array in the main scan direction, for applying ultraviolet rays to the recording material respectively in a ray applying region. A controller sets ultraviolet ray intensity or ultraviolet ray amount according to the ejected amount, and drives the ultraviolet ray emitter unit according to the ultraviolet ray intensity or ultraviolet ray amount to cure the droplet in the ray applying region.
BRIEF DESCRIPTION OF THE DRAWINGS
The above objects and advantages of the present invention will become more apparent from the following detailed description when read in connection with the accompanying drawings, in which:
FIG. 1
is an explanatory view illustrating an ink jet printer;
FIG. 2
is a plan illustrating a thermal head for preheating in the ink jet printer;
FIG. 3
is a plan illustrating an ink jet head;
FIG. 4A
is an explanatory view in plan, illustrating a relationship between the thermal head and droplets of ink;
FIG. 4B
is an explanatory view in plan, illustrating another preferred embodiment with a different relationship between the thermal head and droplets of ink;
FIG. 5
is a plan illustrating a series of image frames between which indicia are printed;
FIG. 6A
is a plan illustrating a printed image;
FIG. 6B
is a plan illustrating a preheating pattern in relation to the printer image of
FIG. 6B
;
FIG. 7
is a graph illustrating a relationship between an ejected amount of ink and heat energy to be applied;
FIG. 8
is a block diagram illustrating relevant circuits in the ink jet printer;
FIG. 9
is a graph illustrating another preferred embodiment with a relationship between an ejected amount of ink and heat energy to be applied;
FIG. 10A
is an explanatory view in elevation, illustrating a preferred embodiment in which a thermal head is opposed to the ink jet head;
FIG. 10B
is an explanatory view in elevation, illustrating a preferred embodiment in which a thermal head is positioned downstream from the ink jet head;
FIG. 11
is an explanatory view in elevation, illustrating another preferred embodiment having two ink jet heads;
FIG. 12
is an explanatory view in elevation, illustrating another preferred embodiment having four ink jet heads;
FIG. 13
is an explanatory view in elevation, illustrating another preferred embodiment having a platen drum as moving mechanism for recording material;
FIG. 14
is a front elevation, partially cutaway, illustrating another preferred embodiment of a serial printing type;
FIG. 15
is an explanatory view in elevation, illustrating another preferred embodiment including a protector belt for protecting the thermal head;
FIG. 16A
is an explanatory view in plan, illustrating a preferred embodiment with the ink jet head and an array of infrared laser diodes for preheating in the ink jet printer;
FIG. 16B
is a side elevation illustrating the embodiment of
FIG. 16A
;
FIG. 16C
is a side elevation illustrating another arrangement of an array of infrared laser diodes downstream from the ink jet head;
FIG. 16D
is a side elevation illustrating an arrangement of an array of infrared laser diodes directed vertically to the recording material;
FIG. 16E
is a side elevation illustrating an arrangement of an array of infrared laser diodes downstream from the ink jet head;
FIG. 17
is a front elevation, partially cutaway, illustrating another preferred embodiment of a serial printing type with an array of infrared laser diodes;
FIG. 18
is an explanatory view in perspective, illustrating a preferred embodiment having a laser emitter unit; and
FIG. 19
is an explanatory view in elevation, illustrating still another preferred ink jet printer in which an ultraviolet curable type of ink is used.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S) OF THE PRESENT INVENTION
In
FIG. 1
, an ink jet printer
9
of the invention is illustrated, and is constituted by a supply component
10
, an image forming component
11
, a reservoir
12
, a cutter component
13
and a sorter
14
. In the supply component
10
, a supply roller
16
in a recording material magazine
15
is rotated, so continuous recording paper as recording material
17
is drawn out of the magazine
15
. The recording material
17
being drawn is fed to the image forming component
11
. In the present embodiment, the recording material
17
is 100 mm wide. An image recording region in the recording material
17
for an image frame is approximately 150 mm long, to produce prints of a post card size. Of course, the width and length of the recording material
17
may be changed in any suitable manner.
The image forming component
11
includes a first feeder roller set
20
, a second feeder roller set
21
, a thermal head
22
for preheating, and an ink jet head
23
. A motor
19
is driven by a motor driver
18
and rotates the first and second feeder roller sets
20
and
21
, which nip and feed the recording material
17
. The thermal head
22
and the ink jet head
23
are disposed between the first and second feeder roller sets
20
and
21
, and extend in parallel with a main scan direction that is perpendicular to feeding of the recording material
17
. Platen rollers
24
and
25
are disposed under the thermal head
22
and the ink jet head
23
, and support the recording material
17
.
A head shifter
26
supports the thermal head
22
movably up and down in a vertical direction. At the recording time by use of the ink jet head
23
, the thermal head
22
is moved down and squeezes the recording material
17
with the platen roller
24
. Heating elements
27
as heater sections in the thermal head
22
preheat the recording material
17
. At the time not of recording, the head shifter
26
sets the thermal head
22
away from the recording material
17
. In
FIG. 2
, the heating elements
27
are disposed in the thermal head
22
in an array extending in the main scan direction A. The preheating is for the purpose of drying the ink in a short time on the recording material
17
at the time of ejecting the ink from the ink jet head
23
.
In
FIG. 1
, a head driver
30
drives and controls the heating elements
27
in the thermal head
22
. A system controller
31
sends drive data to the head driver
30
, the drive data being determined for individually driving the heating elements
27
. The drive data are values according to ejected amounts of ink to be ejected by the ink jet head
23
. For pixels with higher ejected amounts, comparatively high preheating energy is applied to pixel regions by the heating elements
27
of the thermal head
22
. For pixels with lower ejected amounts, comparatively low preheating energy is applied to pixel regions by the heating elements
27
of the thermal head
22
. As will be described later in detail, the drive data for applying preheating energy are determined according to the ejected amounts of ink from the ink jet head
23
.
In consideration of cooling after the preheating, it is preferable that a distance L between the thermal head
22
and the ink jet head
23
is short. According to the distance L, a position of starting the preheating of the thermal head
22
is designated in the recording material
17
. Also, a position of starting the printing of the ink jet head
23
is designated in the recording material
17
. The ink jet head
23
is controlled to start the printing when the printing starting position of the recording material
17
is set at the ink jet head
23
.
In
FIG. 3
, the ink jet head
23
includes arrays of nozzles
35
,
36
,
37
and
38
for line recording of yellow, magenta, cyan and black colors, the arrays extending in the main scan direction A. The ink jet head
23
includes piezoelectric elements disposed in an ink flowing path close to the nozzles
35
-
38
. The ink flowing path is shortened or extended by the piezoelectric elements, to eject and supply ink.
In
FIG. 1
, an ink jet head driver
40
sends a drive signal to each of piezoelectric elements according to image data. Ink droplets are ejected and deposited to the recording material
17
at sizes and in a number according to the image data. A full-color image is recorded to the recording material
17
with ink of yellow, magenta, cyan and black colors. Note that, according to the present embodiment, gradation is reproduced both by controlling a dot diameter and by controlling a dot density at high quality in printing. However, only one of control of a dot diameter and that of a dot density may be used. Lines to be printed are disposed at a regular pitch with reference to a sub scan direction B. The piezoelectric elements are driven for each of the colors according to image data for which positions are offset suitably. Therefore, ink droplets are provided on the recording material
17
in such a manner that each line is recorded by image data of the same image portion between the yellow, magenta, cyan and black colors.
FIG. 4A
illustrates an example of a relationship between heating regions HA defined by the heating elements
27
in the thermal head
22
and ink ejecting regions IPA defined by the nozzles
35
-
38
. In the present embodiment, each of the heating regions HA corresponds to a combination of four ink ejecting regions IPA disposed in a matrix of 2×2. Each of the heating regions HA is heated by one of the heating elements
27
. Note that each of heating regions HA
1
may be defined by a combination of two adjacent heating elements
27
. Furthermore, three or more adjacent heating elements
27
may be combined to defined each one of heating regions. In the embodiments of
FIGS. 4A and 4B
, four or eight nozzles or ink ejecting regions IPA are combined to correspond to each one of the heating regions. However, nozzles or ink ejecting regions IPA of a suitable desired number may be combined to correspond to each one of the heating regions.
Thus, the recording material
17
is preheated by the heating elements
27
according to ejected amount for each of the heating regions HA. The ink on the recording material
17
can be dried efficiently. This is effective in suppressing decrease in chroma or definition due to mixture in ink before being dried on the recording material
17
. No ink is deposited to the second feeder roller set
21
. There is no contamination of the recording material
17
. As the ink can be dried in a short time, it is possible to prevent partial extension of the recording material
17
due to the absorption of the ink. A succeeding line to be recorded is prevented from having corrugation. The recording material
17
is kept flat and can be used to precise printing. Heat energy of each heating element can be raised according to a rise in the ejected amount. Local extension of the recording material
17
due to deposition of ink droplets can be prevented in a manner unlike regularized heating. Also, the recording material
17
can be heated efficiently according to the ejected amount, so that the power to be used can be lowered.
In
FIG. 1
, the reservoir
12
includes the second feeder roller set
21
, a movable guide plate
41
, and a first feeder roller set
42
. The second feeder roller set
21
and the movable guide plate
41
are on the side of the image forming component
11
. The first feeder roller set
42
is on the side of the cutter component
13
. The first feeder roller set
42
is stopped or driven at a lower speed than the second feeder roller set
21
so as to reserve a portion of the recording material
17
between the second feeder roller set
21
and the first feeder roller set
42
. A lower roller
21
a
is included in the second feeder roller set
21
, and has an axis about which the movable guide plate
41
is pivotally movable. The movable guide plate
41
guides a front edge of the recording material
17
toward the cutter component
13
, and when the recording material
17
passes, is shifted to a guiding position indicated by the phantom lines, and after the recording material
17
passes, is shifted to a retracted position indicated by the solid lines. A portion of the recording material
17
is suspended in a space created upon movement of the movable guide plate
41
, and is reserved in a temporary manner.
The cutter component
13
is constituted by the first feeder roller set
42
, second and third feeder roller sets
43
and
44
, an indicia sensor
46
and a cutter
47
. A motor
48
causes the feeder roller sets
42
-
44
to rotate. A motor driver
49
is connected between the system controller
31
and the motor
48
and drives the motor
48
. A cutter driver
47
a
is connected between the system controller
31
and the cutter
47
and drives the cutter
47
, which cuts the recording material
17
along a borderline between image frames. A print
55
is obtained with one of image frames.
A cutting indicia
51
and a sorting indicia
52
are disposed between images
50
in
FIG. 5
, and detected by the indicia sensor
46
. In the present embodiment, the sorting indicia
52
has a size greater in the sub scan direction than the cutting indicia
51
, and discernible from the same. Note that the cutting indicia
51
and the sorting indicia
52
may have a difference in appearance in any manners. For example, the cutting indicia
51
and the sorting indicia
52
may be different in the color, patterned shape, contour or the like.
The system controller
31
controls rotation of the motor
48
according to detection signals from the cutting indicia
51
and the sorting indicia
52
, sets borderlines between image frames in the recording material
17
at the cutter
47
. Cutting lines
53
and
54
are defined in positions downstream and upstream from the borderline, and are adapted to cutting of the recording material
17
. Then portions with the cutting indicia
51
and the sorting indicia
52
are cut away to obtain the print
55
with the image
50
. A print tray
56
collects a plurality of prints
55
after the cutting. Also, the system controller
31
controls the sorter
14
in response to the detection signal of the sorting indicia
52
, and sets a new print tray
56
to a print dropping position. The prints
55
are respectively inserted in the single print tray
56
per each order, and collected.
In the sorter
14
, a conveyor belt
57
is provided with a great number of the trays
56
. Upon a signal of detection of the sorting indicia
52
, the conveyor belt
57
is caused to move round by an amount of the pitch of disposition of the trays
56
, one of which is thus set in the position for receiving a drop of prints.
In
FIG. 6A
, an image
60
printed according to image data is depicted. In
FIG. 6B
, a preheating pattern
61
created by the thermal head
22
according to the same image data is depicted. The preheating pattern
61
is determined in consideration of the total of the ejected amounts of the yellow, magenta, cyan and black colors through the ink jet head
23
to the heating regions HA. Heat energy related to the preheating pattern
61
is determined high for each of the heating regions HA where the total of the ejected amounts is high.
FIG. 7
is a graph indicating a relationship between a total ejected amount of ink of the heating regions HA and heat energy for the heating regions HA. The heat energy is determined the higher according to highness of the total ejected amount. The relationship is previously obtained experimentally. According to a given value of the total ejected amount, heat energy is determined by referring to the relationship in FIG.
7
. Then drive data for heating elements are obtained according to the heat energy. In the present embodiment, an LUT (look-up table memory)
63
in the system controller
31
stores table data of the relationship to represent correlation between the total ejected amount and the number of drive pulses for heating elements. Note that the storage of this table data is an LUT (look-up table memory)
63
a.
FIG. 8
illustrates a construction for driving the thermal head
22
and the ink jet head
23
according to image data. A frame memory
64
is connected with the system controller
31
. Image data from an image reader device or image output device is written to the frame memory
64
.
The system controller
31
includes an image processor
65
, recording data convertor
66
and a heating pattern processor
67
. The image processor
65
receives image data of red, green and blue colors from the frame memory
64
, and subjects those to image processing known in the art. Examples of image processing are image data designation processing for designating the entirety or part of an original image, size changing processing for changing a size of the designated region, rotation processing for rotating an image, blur processing for blurring the entirety or part of an image, sharpening processing for sharpening the entirety or part of an image, luminosity adjustment processing, contrast adjustment processing and y-value adjustment processing.
The recording data convertor
66
obtains recording data for piezoelectric elements according to image data of the red, green and blue colors after the image processing, the recording data being associated with the yellow, magenta, cyan and black colors of the nozzles
35
-
38
(See FIG.
3
). A relationship between the image data and the recording data is previously obtained, and stored in an LUT (look-up table memory)
63
b.
The ink jet head driver
40
drives the piezoelectric elements in synchronism with feeding of the recording material
17
according to the recording data.
The heating pattern processor
67
obtains the total ejected amount for the heating region HA according to the image data. Then preheating data for the heating elements
27
in the thermal head
22
is obtained according to the total ejected amount by referring to the LUT
63
a
storing the relationship depicted in FIG.
7
. The preheating data is sent to the head driver
30
. The head driver
30
drives the heating elements according to the preheating data in synchronism with feeding of the recording material
17
, to preheat the recording material
17
before printing of the ink jet head
23
. The recording material
17
is fed to a printing position at the ink jet head
23
, which prints an image to the recording material
17
in a manner coincident with the preheating pattern
61
of FIG.
6
B. Note that the heating pattern processor
67
may determine preheating data according to the recording data output by the recording data convertor
66
as indicated by the phantom line in FIG.
8
. Also, the heating pattern processor
67
may determine preheating data according to the drive data from the ink jet head driver
40
. Furthermore, preheating data may be determined according to an amount of a volatile component of the ejected ink droplet. Also, preheating data may be determined simply according to image data without operation of obtaining an ejected amount, because there is a given relationship between the ejected amount and the image data.
In
FIG. 1
, a pulse generator
32
as speed signal generator is connected with the system controller
31
for detecting a feeding amount of the recording material
17
. The pulse generator
32
contacts the recording material
17
and generates a number of pulses in a proportional manner to a feeding amount of the recording material
17
. The system controller
31
counts the number of the pulses generated by the pulse generator
32
, and obtains a feeding amount of the recording material per unit time. According to the feeding amount, the system controller
31
determines a time point of starting driving the ink jet head
23
or the thermal head
22
. Also, a drive data compensator
68
in
FIG. 8
compensates for drive data for the heating elements
27
according to the feeding speed of the recording material
17
. For example, heat energy to be generated by the heating elements
27
is increased if the feeding speed of the recording material
17
is set higher. Heat energy to be generated by the heating elements
27
is decreased if the feeding speed of the recording material
17
is set lower. If the feeding speed of the recording material
17
is extremely small and near to zero (0), heat energy is set as zero (0) to avoid unnecessary heating of the recording material
17
. An LUT (look-up table memory)
63
c
stores a correction amount for this operation. A correction amount is obtained according to the feeding speed.
The operation of the above embodiment is described. When a power source is turned on, the supply roller
16
and the feeder roller sets
20
and
21
start rotation at first. The recording material
17
is fed to the image forming component
11
. The thermal head
22
is kept in the retracted position by the head shifter
26
, and allows a front edge of the recording material
17
to pass. When the front edge moves past the second feeder roller set
21
, then the recording material
17
is stopped and becomes ready for printing.
Then a printing key is operated to enter a signal of starting printing. The recording material
17
is fed by the first and second feeder roller sets
20
and
21
. The head shifter
26
moves down the thermal head
22
and sets the same in a preheating position. Then drive data for the heating elements
27
are created according to image data. The thermal head
22
preheats the recording material
17
. Also, the ink jet head driver
40
controls the nozzles
35
-
38
in the ink jet head
23
. To a start position of the preheating pattern, the nozzles
35
-
38
eject ink droplets according to the image data for printing an image according to ink jet printing.
As the recording material
17
has been preheated in consideration of the total ejected amount according to the image data, ink is dried shortly once ejected to the recording material
17
. Consequently, there occurs no local corrugation or other irregularity due to deposited ink along each printing line. The recording material
17
is kept flat. Printing of the ink jet head
23
can be effected with high precision. Furthermore, there is no ink stuck to the second feeder roller set
21
before being dried. There is no contamination of the recording material
17
. It is possible to suppress decrease in chroma or definition due to mixture in ink before being dried on the recording material
17
.
In
FIG. 5
, the cutting indicia
51
is printed by the ink jet head
23
on each borderline of the images
50
. The sorting indicia
52
is printed by the ink jet head
23
on each borderline between groups of images
50
associated with single orders.
Therefore, a position of the borderline can be set at the cutter
47
by detecting the cutting indicia
51
with the indicia sensor
46
. The portion with the cutting indicia
51
is cut away by cutting along the cutting lines
53
and
54
. At the time of starting printing, the cutting indicia
51
is printed to the front edge of the image
50
. A margin portion along the front edge of the recording material
17
is cut away. Upon detection of the sorting indicia
52
, image frames are cut away from one another in a similar manner to the cutting indicia
51
. Also, a sorting signal is generated in relation to the sorting indicia
52
for representing borderlines between orders for printing. If there is no image to be printed after printing a series of images, the front edge of the recording material
17
is moved back to the second feeder roller set
21
in the image forming component
11
, and stands by for printing.
In the present embodiment, the recording material
17
is 100 mm wide. A printing region of the recording material
17
for one image frame is 150 mm long including the cutting indicia
51
. A feeding speed of the recording material
17
in printing is 30 mm/sec. A printing width of the ink jet head
23
is 100 mm in one pass. In the present invention, it is possible that a printing width of the ink jet head
23
is 80 mm or more, and that a feeding speed in printing is 20 mm/sec or more. Ink can be dried rapidly without lowering the feeding speed in printing.
In the above embodiment, the number of the pixel regions IPA related to the nozzles
35
-
38
in the ink jet head
23
is four times as high as the number of the heating regions HA related to the heating elements
27
in the thermal head
22
. See FIG.
4
. However, the heating regions HA may have a size other than that according to FIG.
4
. For example, the heating regions HA can be determined identical to the pixel regions IPA. This makes it possible to drive the heating elements
27
according to each of the ejected amounts from the nozzles
35
-
38
. The preheating of the recording material
17
can be very precise.
Also, each of the heating elements may correspond to a combination of plural ink ejecting regions IPA disposed in a suitably predetermined matrix, for example 2×1, 3×2, 3×3, 4×4, 10×2 and the like. Also for such constructions, a total ejected amount is obtained for the plural nozzles associated with the heating regions. According to the total ejected amount, drive data for heating elements corresponding to the nozzles are determined. In short, the number of the heating elements
27
in the thermal head
22
is smaller than the number of the nozzles in each single array in the ink jet head
23
in relation to the nozzles
35
-
38
. The manufacturing cost of the thermal head
22
can be lowered because of a relatively great size of the heating elements
27
. This is effective in reducing a cost of the ink jet printer.
FIG. 7
illustrates a relationship between the total ejected amount of the heating regions HA and heat energy emitted by the heating elements
27
for the heating regions HA. This is an increasing relationship between the total ejected amount and the heat energy. Furthermore, the heating elements
27
are driven even when ink of an extremely small amount is ejected. Alternatively,
FIG. 9
illustrates an embodiment in which ink is naturally dried without forcible drying when ink of an extremely small amount is ejected. There is a small reference amount being predetermined. If an amount of ink is equal to or smaller than the reference amount, heat energy to be applied by the heating elements
27
is set zero (0). This is effective in reducing the total of electric power.
FIG. 8
illustrates one relationship between the total ejected amount of the heating regions HA and heat energy emitted by the heating elements
27
for the heating regions HA. No heat energy is emitted if an amount of ink is equal to or smaller than the reference amount, so the use of electric power is economized. An LUT (look-up table memory)
63
d
is provided and stores the relationship between the total ejected amount and the heat energy applied by the heating elements according to FIG.
9
. Drive data for each of the heating elements is obtained by referring to the
63
d.
In the above embodiment, the thermal head
22
is positioned upstream from the ink jet head
23
with reference to feeding of the recording material
17
. In
FIG. 10A
, another preferred embodiment is depicted, in which a thermal head
70
as a heater may be disposed directly under the ink jet head
23
. The thermal head
70
, for pressurization, contacts a back surface of the recording material
17
which is reverse to a recording surface for receiving ink, so as to prevent the thermal head
70
from contacting the ink before being dried. In
FIG. 10B
, an embodiment is illustrated, in which a thermal head
70
a
as a heater is offset from the ink jet head
23
downstream with reference to feeding of the recording material
17
. Elements similar to those of the above embodiment are designated with identical reference numerals.
Furthermore, it is possible that a thermal head as a heater may be disposed upstream from the ink jet head
23
, and contacts the back surface of the recording material
17
for the purpose of preheating.
In the above embodiment, the nozzles
35
-
38
for the yellow, magenta, cyan and black colors are arranged in the ink jet head
23
being single in a line shape as illustrated in FIG.
3
. Furthermore, a plurality of ink jet heads may be used. In
FIG. 11
, a first ink jet head
71
has nozzles for ejecting black ink. A second ink jet head
72
has nozzles for ejecting yellow, magenta and cyan ink. First and second thermal heads
73
and
74
as heaters are associated with respectively the ink jet heads
71
and
72
, and preheat the recording material
17
with heat energy determined according to the ejected amounts of the ink jet heads
71
and
72
. Note that, for a full-color image of an ordinary image frame, an ejected amount of the black ink is smaller than those of the yellow, magenta and cyan ink. Therefore, the first ink jet head
71
is disposed upstream from the second ink jet head
72
with reference to the feeding direction. Black ink can be ejected to the recording material
17
and dried earlier than the yellow, magenta and cyan ink. The second thermal head
74
can be so disposed as to contact the recording surface of the recording material
17
. This is effective in increasing efficiency in the drying operation.
In
FIG. 12
, a preferred embodiment is illustrated, in which first, second, third and fourth ink jet heads
75
,
76
,
77
and
78
are provided for printing of yellow, magenta, cyan and black colors. First, second, third and fourth thermal heads
80
,
81
,
82
and
83
as heaters are disposed upstream from respectively the four ink jet heads
75
-
78
for preheating the recording material
17
according to ejected amounts from the nozzles in the four ink jet heads
75
-
78
. Also, the fourth ink jet head
78
for the black color may be positioned upstream from the first, second and third ink jet heads
75
-
77
in a manner similar to the positioning of the first ink jet head
71
of FIG.
11
.
In the above embodiment, ink of each of the yellow, magenta, cyan, and black colors is ejected by one nozzle array in FIG.
3
. Furthermore, ink of each of the yellow, magenta, cyan and black colors may be ejected by a plurality of nozzle arrays. The number of the nozzles per unit length in the main scan direction becomes lower because of the increase in the number of the arrays. This facilitates the manufacture of the ink jet heads. Furthermore, a plurality of ink jet heads having a smaller length in the main scan direction may be used. Those ink jet heads can be arranged in line and combined for printing in the full range in the main scan direction.
In the above embodiment, recording material wound in a roll form is used. Alternatively, recording sheets of a limited length may be used in an ink jet printer. Such an ink jet printer may include a platen drum. See
FIG. 13. A
recording sheet
86
as recording material is fitted on a periphery of a platen drum
85
as a feeder. An ink jet head
87
prints an image to the recording sheet
86
. A thermal head
89
as a heater is positioned upstream from the ink jet head
87
with reference to feeding of the recording sheet
86
, and preheats the recording sheet
86
according to an ejected amount.
There is a clamper
90
for retaining a front edge of the recording sheet
86
to the platen drum
85
. A tension coil spring
91
biases the damper
90
in a direction to retain the front edge of the recording sheet
86
to the platen drum
85
. Before squeezing the front edge of the recording sheet
86
, a shifter mechanism
92
raises the damper
90
. Also, shifter mechanisms (not shown) are associated with the ink jet head
87
and the thermal head
89
and shift those to prevent interference of the clamper
90
therewith. The ink jet head
87
and the thermal head
89
are shifted to their retracted positions each time that the clamper
90
moves past the ink jet head
87
and the thermal head
89
. Note that, instead of the shifter mechanisms, a gap may be formed in the periphery of the platen drum
85
for containing the damper
90
for the purpose of avoiding interference of the damper
90
with the ink jet head
87
and the thermal head
89
.
It is furthermore possible to consider a type, thickness and width of the recording material in compensating for drive data for heating elements. In
FIG. 1
, a keyboard
110
as input unit is provided and connected to the system controller
31
for inputting information of the type, thickness and width of the recording material
17
. Instead of inputting with the keyboard
110
, it is also possible to predetermine discernment information of the recording material
17
in a form of a bar code, and preprint the discernment information to the recording material
17
or a winding core for the recording material
17
. The discernment information can be automatically read, and used for compensating for drive data of heating elements. Compensation amounts for the drive data are previously obtained experimentally, and are written to the LUT
63
c
in the drive data compensator
68
as depicted in
FIG. 8. A
compensation amount is obtained by referring to the LUT
63
c
and according to the discernment bar code and a signal entered by a recording material type key in the keyboard
110
. Drive data is compensated for according to the compensation amount. It is also to be noted that plural operation modes can be predetermined by presetting plural combinations of a type, thickness and width of the recording material
17
. Relationships between image data and preheating drive data for the heating elements can be previously obtained for each of the preset operation modes, and stored in the LUTs
63
a
and
63
d.
Furthermore, drying speed correlated with environmental temperature or humidity may be previously obtained in view of conditions of placing the ink jet printer, so as to compensate for drive data of the heating elements. As illustrated in
FIG. 1
, a temperature sensor S
1
and a humidity sensor S
2
are provided in the ink jet printer. Output signals from the sensors S
1
and S
2
are input to the system controller
31
. Then the drive data compensator
68
in the system controller
31
in
FIG. 8
compensates for drive data to be applied to the heating elements according to the output signals. Note that, instead of compensating for the drive data, it is possible to consider the environmental temperature and humidity, previously obtain relationships between image data and drive data for the heating elements, and write those to the LUT
63
c.
Furthermore, it is preferable to drive the heating elements selectively in a manner suitable for a width of the recording material
17
. The drive data compensator
68
in
FIG. 8
determines selected heating elements in the thermal head according to information of the width of the recording material
17
particularly when the recording material
17
is renewed.
In the above embodiment, the printer is a line printer for recording one line after another in the main scan direction A that is widthwise of the recording material
17
and the recording sheet
86
. In
FIG. 14
, another preferred embodiment is illustrated, in which a serial printer
97
has an ink jet head
94
, and a head carriage
95
in a feeder causes the ink jet head
94
to scan recording material
96
in sub scan direction B for recording, the sub scan direction B being widthwise of the recording material
96
. A thermal head
98
as a heater is disposed in a position on the head carriage
95
, and located downstream from the ink jet head
94
. The thermal head
98
includes heating elements
98
a
as heater sections associated with nozzles in the ink jet head
94
. The heating elements
98
a
preheat the recording material
96
with energy according to ejected amounts of the respective nozzles, so as to dry ink rapidly. Note that a guide rod
99
guides the head carriage
95
in the sub scan direction B of the recording material
96
. A platen
100
such as a platen drum supports the recording material
96
. A moving mechanism
104
moves the platen
100
in the main scan direction A which is perpendicular to the sheet surface of the drawing.
Note that the head carriage
95
moves back and forth in the sub scan direction. While the head carriage
95
moves forwards, the ink jet head
94
operates for printing. While the head carriage
95
moves backwards, the ink jet head
94
is returned from a printing end position to a printing start position.
When the thermal head contacts the recording material directly, resistance to feeding of the recording material is considerably high. The thermal head is likely to be abraded. This is specifically conspicuous if minute gaps or projections are formed in the recording surface of the recording material for the purpose of efficient absorption and drying of ink.
FIG. 15
illustrates a preferred embodiment in which a lifetime of a thermal head can be longer. A protector belt
123
of an endless shape is passed between recording material
122
and heating elements
121
in a thermal head
120
as a heater, and prevents the heating elements
121
from directly contacting the recording material
122
.
A belt pulley
124
is disposed above the thermal head
120
. The protector belt
123
is disposed to run between peripheries of the heating elements
121
and the belt pulley
124
with looseness. A width of the protector belt
123
is equal to or more than a range of all the heating elements
121
in the thermal head
120
. When a platen roller
125
rotates, the protector belt
123
moves freely in response to feeding of the recording material
122
. An example of the protector belt
123
is formed from polyimide or other synthetic resin, and has a thickness of approximately 50 μm. Also, the protector belt
123
can be a thin sheet formed from metal or the like, and may have a suitable thickness more or less than 50 μm. In synchronism with feeding of the recording material
122
, it is possible that the belt pulley
124
drives the protector belt
123
to move around. This is effective in reducing resistance of the recording material
122
against feeding. Also, a printer may have the platen drum of
FIG. 13
instead of the platen roller
125
, and may be provided with the protector belt
123
.
In
FIG. 16A
illustrates an ink jet head
131
including IRLDs (infrared laser diodes)
130
as heating ray emitting elements. A great number of nozzles
132
are arranged in the main scan direction in the ink jet head
131
with the IRLDs
130
in a great number. In the present embodiment, two of the nozzles
132
are associated with one of the IRLDs
130
. Note that a ratio of the numbers between the nozzles
132
and the IRLDs
130
may be determined in any suitable manner. In
FIG. 16B
, an optical axis
130
a
of the IRLDs
130
is positioned in a direction toward recording material
136
and directed to a position for receiving an ink droplet
135
. Each of the IRLDs
130
emits infrared rays to the ink droplet
135
to dry the same efficiently. In a manner the same as the heating elements
27
described above, a ray amount of the IRLDs
130
is controlled according to the ejected amount. To control the ray amount, a voltage applied to the IRLDs
130
is changed to change intensity of the rays. Also, a duty factor of a current flowing in the IRLDs
130
may be changed to change an exposure amount of rays per unit time. Note that, in
FIG. 16B
, the IRLDs
130
are positioned upstream from the nozzles
132
as viewed with feeding of the recording material. Furthermore, in
FIG. 16C
, the IRLDs
130
may be positioned downstream from the nozzles
132
.
In
FIG. 16D
, IRLDs (infrared laser diodes)
138
preheat recording material
137
before printing by application of infrared rays. An ink droplet
140
is ejected by each of nozzles
139
to a printing position in a preheating pattern, and dried quickly because of the heat. In
FIG. 16E
, an ink droplet
142
is ejected by each of nozzles
141
to recording material
143
, which is heated by infrared rays from IRLDs (infrared laser diodes)
144
for drying the ink droplet
142
. Note that the structures of
FIGS. 16A-16E
may be incorporated in a line printing type of ink jet printer in FIGS.
1
and
10
-
13
, and also in a serial printing type of ink jet printer in FIG.
14
. In
FIG. 17
, a serial printing type is illustrated, and has a ray-emitting head
115
including at least one array of IRLDs (infrared laser diodes)
114
. The array in the ray emitting emitting head
115
extends in parallel with nozzles
94
a
in the ink jet head
94
. Note that, in
FIG. 17
, elements similar to those in
FIG. 14
are designated with identical reference numerals.
In
FIG. 18
, still another preferred embodiment is depicted, in which a laser emitter unit
146
is used to apply laser light
147
to recording material
148
for heating. Heat energy to be applied by the laser emitter unit
146
is determined according to an ejected amount. The recording material
148
may be preheated, or may be dried during or after recording. An ink jet head
149
is disposed beside the laser emitter unit
146
. Intensity of the laser light
147
is changed by modulation according to the ejected amount, to apply heat energy according to the ejected amount. This is effective in efficiently drying the ink. The laser emitter unit
146
includes elements such as an fθ lens, polygon mirror and the like well-known in the art, scans the recording material
148
with the laser light
147
in the main scan direction, to preheat the recording material
148
or dry ink being ejected. It is to be noted that, a heater device may include a digital micromirror device (DMD), a piezoelectric type of micromirror device (AMA) or the like (not shown) disposed along the arrays of the nozzles of the ink jet head. Heating beams, laser light or the like is applied to the digital micromirror device (DMD) or the piezoelectric type of micromirror device (AMA), in which micromirrors are tilted individually to apply heating beams or laser light in a selective manner according to the ejected amounts.
It is also to be noted that the IRLDs
130
,
138
, and
144
and the laser emitter unit
146
may be disposed on a side opposite to the ink jet head with respect to the recording material, and apply heat to the back surface of the recording material.
In
FIG. 19
, an ink jet printer for use with an ultraviolet curable type of ink. An ultraviolet emitting laser unit (UVL)
152
as ultraviolet ray emitter unit is disposed instead of the IRLDs
130
of
FIG. 16
, and extends in parallel with an array of nozzles
153
in an ink jet head
154
. After recording material
155
is provided with an image by the ink jet head
154
, the ultraviolet emitting laser unit
152
is controlled by an ultraviolet intensity adjustor
160
or control unit for intensity of ultraviolet rays
157
according to an ejected amount of an ink droplet
156
, which is cured or hardened by the ultraviolet rays
157
. This control with the ejected amount is effective in efficiently curing the ink droplet
156
. Note that an amount of the ultraviolet rays
157
may be changed instead of the intensity. In
FIG. 19
, an ultraviolet ray amount adjustor
161
or control unit indicated by the phantom lines changes the amount of the ultraviolet rays
157
. Furthermore, the use of the ultraviolet ray amount adjustor
161
may be combined with that of the ultraviolet intensity adjustor
160
.
It is to be noted that, a heater device may include a digital micromirror device (DMD), a piezoelectric type of micromirror device (AMA) or the like (not shown) disposed along the arrays of the nozzles of the ink jet head. Ultraviolet rays for heating may be applied to the digital micromirror device (DMD) or the piezoelectric type of micromirror device (AMA), in which micromirrors are tilted to apply ultraviolet rays according to the ejected amounts. Furthermore, an ultraviolet ray emitter unit for emitting ultraviolet rays, instead of the ultraviolet emitting laser unit
152
, may be an excimer laser, ultraviolet lamp or the like.
In the above embodiments, the thermal heads or laser diodes are used for applying heat. Alternatively, a heater or drier device may be constituted by a heater unit and a fan, and apply drying air to the recording material in the main scan direction according to the ejected amount. In such a construction, the heater unit includes a great number of heater sections arranged in the main scan direction, and are controlled for heat energy according to ejected amounts associated with heating regions.
In the above embodiments, drive data for heating elements and ray emitting elements are obtained according to ejected amounts. It is to be noted that the term of the ejected amount used herein means an amount of an ink volatile component included in ejected ink in addition to the ejected amount in a proper meaning. The ink volatile component amount is regarded as ejected amount so as to effect operation of drying ink with high precision without irregularity. Furthermore, the term of the ejected amount used herein also means conversion data of various types which are determined according to image data. This is because the image data is a factor determining the ejected amount in its proper meaning.
In the above embodiment, piezoelectric elements are used in the ink jet heads. However, other types of structures for ejecting ink may be used as ink jet printing. For example, a flow rate control diaphragm type may be used, in which piezoelectric elements are combined with diaphragms. A thermal ink jet printing may be used, in which heating elements heat liquid ink, generate bubbles and eject the ink. A continuous ink jet printing may be used, in which ink droplets are charged by means of electrodes, and deflection electrodes and separator plates are combined to eliminate and withdraw unnecessary ink droplets, and remaining ink droplets are ejected to the recording material. An electrostatic attraction ink jet printing may be used, in which high voltage is applied according to an image signal, and causes attraction of ink droplets to recording material. An ultrasonic ink jet printing may be used, in which ultrasonic waves are applied to vibrate liquid ink, and generate ink droplets. Furthermore, the colors of ink may be light magenta, light cyan and the like instead of the yellow, magenta, cyan and black colors.
Although the present invention has been fully described by way of the preferred embodiments thereof with reference to the accompanying drawings, various changes and modifications will be apparent to those having skill in this field. Therefore, unless otherwise these changes and modifications depart from the scope of the present invention, they should be construed as included therein.
Claims
- 1. An ink jet printer, comprising:at least one ink jet head, including plural nozzles arranged in a main scan direction, for ejecting a droplet of ink to recording material respectively at an ejected amount according to information of an image; moving means for feeding one of said recording material and said inkjet head in a sub scan direction relative to a remaining one thereof, to print said image to said recording material two-dimensionally; at least one heater, including plural heater sections arranged in said main scan direction, controllable in heat quantity individually, for applying heat to said recording material respectively in a heating region, wherein one heater section of said plural heater sections is provided for said plural nozzles and said heater and said inkjet head being positioned on a same side of the recording material and plural heaters being positioned upstream from respective plural nozzles in an alternative manner; and a controller for driving said heater sections individually according to said ejected amount for said heating region, to promote drying of said droplet in said heating region by controlling said heat quantity for said heating region.
- 2. An ink jet printer as defined in claim 1, wherein said heater is operated before, during or after operation of said ink jet head.
- 3. An ink jet printer as defined in claim 2, wherein said controller determines said heat quantity high according to highness in said ejected amount.
- 4. An ink jet printer as defined in claim 3, wherein said moving means feeds said recording material in said sub scan direction.
- 5. An ink jet printer as defined in claim 4, wherein said heater is disposed upstream from said ink jet head with reference to feeding of said recording material, and before said ink jet head operates, preheats said heating region where said droplet is ready to deposit.
- 6. An ink jet printer as defined in claim 4, wherein said heater is disposed downstream from said ink jet head with reference to feeding of said recording material, and heats said droplet ejected by said ink jet head.
- 7. An ink jet printer as defined in claim 4, wherein said heater heats said droplet simultaneously with ejection by said ink jet head.
- 8. An ink jet printer as defined in claim 7, wherein said heater is disposed close to said ink jet head with an inclination.
- 9. An ink jet printer as defined in claim 4, further comprising a speed signal generator for generating a signal of a feeding speed at which said moving means feeds said recording material;wherein said controller controls said heat quantity further in consideration of said feeding speed.
- 10. An ink jet printer as defined in claim 4, further comprising an information input unit for inputting information of a recording material width of said recording material in said main scan direction;wherein said controller designates heater sections to be driven among said heater sections in consideration of said recording material width.
- 11. An ink jet printer as defined in claim 4, wherein said controller, if said ejected amount is equal to or lower than one reference amount, determines said heat quantity as zero, and if said ejected amount is higher than said reference amount, determines said heat quantity according to said ejected amount.
- 12. An ink jet printer as defined in claim 3, wherein said heater comprises a thermal head, said plural heater sections are constituted by plural heating elements for pressurizing and heating said recording material.
- 13. An ink jet printer as defined in claim 12, further comprising a head shifter for shifting said thermal head between a contact position and a non-contact position, wherein said thermal head, when in said contact position, contacts said recording material and is operated, and when in said non-contact position, is away from said recording material.
- 14. An ink jet printer as defined in claim 3, wherein said heater is disposed beside said ink jet head, and directed to a recording surface where said droplet is ready to deposit.
- 15. An ink jet printer as defined in claim 3, wherein said plural heater sections are constituted by plural infrared ray emitting elements for applying infrared rays to said heating region.
- 16. An ink jet printer as defined in claim 3, further comprising an information input unit for inputting at least one of environmental temperature information, type information of said recording material, and thickness information of said recording material;wherein said controller controls said heat quantity further in consideration of at least one of said environmental temperature information, said type information and said thickness information.
- 17. An ink jet printer as defined in claim 1, wherein said plural heater sections and said plural nozzles are positioned on a same side of the recording material.
- 18. An ink jet printer as defined in claim 1, further comprising:an image processor which receives image data; a recording data convertor which obtains recording data according to the image data of the image processing; a look up table (LUT) for storing a relationship between a total ejected amount and a preheating data; and a heating pattern processor for determining the preheating data for said plural heater sections from said total ejected amount by referring to said LUT after determining said total ejected amount for said heating region according to the image data.
- 19. An ink jet printer as defined in claim 18, wherein the preheating data is sent to a head driver which drives the plural heater sections according to the preheating data in synchronism with feeding of the recording material in order to preheat the recording material before ejection of the droplet of ink.
- 20. An ink jet printer as defined in claim 18, wherein the heating pattern processor determines preheating data according to drive data from the head driver.
- 21. An ink jet printer as defined in claim 18, wherein the preheating data is determined according to an amount of a volatile component of the ejected amount.
- 22. An ink jet printer as defined in claim 18, wherein the preheating data is determined according to image data without obtaining an ejected amount of the droplet of ink based on a known relationship between the ejected amount and the image data.
- 23. An ink jet printer, comprising:at least one ink jet head, including plural nozzles arranged in a main scan direction, for ejecting a droplet of ink to recording material respectively at an ejected amount according to information of an image, said ink jet head printing said image at a printing width of at least 80 mm in said main scan direction; moving means for feeding one of said recording material and said inkjet head in a sub scan direction relative to a remaining one thereof to print said image to said recording material two-dimensionally said moving means fees said recording material at a feeding speed of at least 20 mm per second in said sub scan direction; at least one heater, including plural heater sections arranged in said main scan direction, controllable in heat quantity individually, for applying heat to said recording material respectively in a heating region, wherein one heater section of said plural heater sections is provided for said plural nozzles and said heater and said ink jet head being positioned on a same side of the recording material, said heater being operated before, during or after operation of said inkjet head; and a controller for driving said heater sections individually according to said ejected amount for said heating region, to promote drying of said droplet in said heating region by controlling said heat quantity for said heating region, said controller further deter said heat quantity high according to highness in said ejected amount.
- 24. All inkjet printer, comprising:at leg one ink jet head, including plural nozzles arranged in a main scan direction, for ejecting a droplet of ink to recording material respectively at an ejected amount according to information of an image; a head carriage for feeding said ink jet head in a sub scan direction relative to said recording material, to effect belt-shaped printing of said image; a moving mechanism for moving one of said recording material and said head carriage relative to a remaining one thereof in said main scan direction by an amount of said belt-shaped printing, to print said image in a frame printing manner; at least one heater, including plural heater sections arranged in said main scan direction, controllable in heat quantity individually, for applying heat to said recording material respectively in a heating region, one heater section of said plural heater sections being provided for said plural nozzles and said heater and said ink jet head being positioned on a same side of the recording material, and plural heaters are positioned upstream from respective plural nozzles in an alternative manner; and a controller for driving said heater sections individually according to said ejected amount for said heating region, to promote drying of said droplet in said heating region by controlling said heat quantity for said heating region.
- 25. An ink jet printer as defined in claim 24, wherein said heater is secured to said head carriage beside said ink jet head.
- 26. An ink jet printer as defined in claim 25, wherein said heater is disposed downstream from said ink jet head with reference to feeding of said head carriage, and before said ink jet head operates, preheats said heating region where said droplet is ready to deposit.
- 27. An ink jet printing method comprising:a step of ejecting a droplet of ink to recording material through plural nozzles respectively at an ejected amount according to information of an image, said plural nozzles being arranged in a main scan direction, for constituting an ink jet head; a step of feeding one of said recording material and said ink jet head in a sub scan direction relative to a remaining one thereof, to print said image to said recording material two-dimensionally; a step of determining drying heat energy according to said ejected amount for a heating region defined on said recording material and arranged in said main scan direction; and a step of applying said drying heat energy to said heating region on a same side of the recording material as the ejected amount, to promote drying of said droplet in said heating region.
- 28. An ink jet printing method as defined in claim 27, wherein said energy determining step determines said drying heat energy high according to highness in said ejected amount.
- 29. An ink jet printing method as defined in claim 28, wherein before said ejecting step, said heat applying step preheats said heating region where said droplet is ready to deposit, on an upstream side from said ink jet head with reference to feeding of said recording material.
- 30. An ink jet printing method as defined in claim 28, wherein after said ejecting step, said heat applying step heats said droplet on a downstream side from said ink jet head with reference to feeding of said recording material.
- 31. An ink jet printing method as defined in claim 28, wherein said heat applying step includes using plural heating elements arranged in said main scan direction, for respectively pressurizing and heating said recording material.
- 32. An inkjet printer, comprisingat least one inkjet head, including plural nozzles arranged in a main scan direction, for ejecting a droplet of ink to recording material respectively at an ejected amount according to information of an image, said ink jet head printing said image at a printing width of at least 80 mm in said main scan direction; moving means for feeding one of said recording material and said inkjet head in a sub scan direction relative to a remaining one thereof, to print said image to said recording material two-dimensionally; at least one heater, including plural heater sections arranged in said main scan direction, controllable in heat quantity individually, for applying heat to said recording material respectively in a heating region, wherein one heater section of said plural heater sections is provided for said plural nozzles and said heater and said inkjet head being positioned on a same side of the recording material, said heater being operated before, during or after operation of said inkjet head; and a controller for driving said heater sections individually according to said ejected amount for said heating region, to promote dying of said droplet in said heating region by controlling said heat quantity for said heating region, said controller further determining said beat quantity high according to highness in said ejected amount, wherein the plural heaters are positioned upstream from respective plural nozzles in an alternative manner.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-128293 |
Apr 2000 |
JP |
|
US Referenced Citations (13)
Foreign Referenced Citations (1)
Number |
Date |
Country |
8-174812 |
Jul 1996 |
JP |