Ink jet printer and method capable of forming a plurality of registration marks on a receiver and sensing the marks formed thereby

Information

  • Patent Grant
  • 6325480
  • Patent Number
    6,325,480
  • Date Filed
    Tuesday, July 28, 1998
    26 years ago
  • Date Issued
    Tuesday, December 4, 2001
    22 years ago
Abstract
An ink jet printer and method capable of forming a plurality of registration marks on a receiver and sensing the marks formed thereby. The method includes a print head for printing an image of predetermined length on the receiver. The receiver has an image area for receiving the image therein and a border area adjacent to the image area. A marker forms the plurality of registration marks in the border area, so that the marks extend the length of the image. In addition, a sensor is disposed in sensing relationship to the marks for sensing the marks. The invention provides a combination marker for marking a receiver and a sensor for sensing the marks so that each image line is in registration with other lines of the image. Also, use of the invention avoids need for costly precision motors to advance the receiver during printing of image lines.
Description




BACKGROUND OF THE INVENTION




This invention generally relates to ink jet printers and methods therefor and more particularly relates to an ink jet printer and method capable of forming a plurality of registration marks on a receiver and sensing the marks formed thereby to precisely translate the receiver in a manner avoiding use of a precision motor.




Ink jet printing is a popular technique for printing color images. The advantages of nonimpact printing, low noise, low energy use, low cost of operation, avoidance of toner transfers and fixing, and the ability to print on plain paper receiver are largely responsible for wide acceptance of ink jet printing in the marketplace.




In this regard, an ink jet printer produces text and color images on a receiver by ejecting ink droplets of cyan, magenta, yellow and black onto the receiver in an image-wise fashion. The different lines of the image are each deposited in separate printing passes, so that each printing pass forms one or more individual lines of an image. Combination of the lines forms the complete color print after all lines have been printed. It is known that such ink jet print heads can take any one of several forms including piezoelectric ink jet, thermal ink jet, and so-called “BUBBLE JET”™ ink jet.




Moreover, a typical ink jet printer includes a print head translatable in a first direction and a plurality of rollers for translating the receiver in a second direction orthogonal to the first direction. As the print head and receiver are translated, the color image is printed onto the receiver in a series of image bands, which typically overlap, each band corresponding to dots printed in a single scan of the printhead in the first direction. That is, as the print head is translated in the first direction, a predetermined amount of ink is ejected at selected locations in order to print an image band. At this point, the rollers are operated typically by means of a precision motor, such as a stepper motor, to translate the receiver in order to print another image band. In this manner, a color image is printed consisting of a plurality of rows of printed dots (image rows) along the first direction. After printing of the image, the receiver is then ejected from the printer to receive the next sheet of receiver for printing another image.




However, it is important that individual image bands be in alignment (i.e., in registration) with each other in order to provide an aesthetically pleasing print. Indeed, each image band is expected to be in registration to only a few micro meters with neighboring image bands. Registration is conventionally provided by the use of the precision motor which advances the receiver during the printing process in steps after each pass of the ink jet printhead.




In the color impact printing art, use of registration marks to align separate color planes of an image (cyan, magenta, yellow and black) is known. These registration markers indicate the start and end of the image in each color plane. Reference is made to these marks as separate color planes are printed, so that individual color planes are in registration. In this regard, a registration mark is a symbol or collection of marks, such as a bar code, which convey information to the printer about the receiver. Such registration marks may be produced using optical, magnetic, electrical, tactile or other method that is easily readable.




Use of registration marks to achieve registration of color planes is known. One such technique is disclosed in U.S. Pat. No. 5,434,956 titled “Method And Apparatus For Printing An Image In A Specified Positional Relationship With A Preprinted Registration Mark” issued Jul. 18, 1995 in the name of Myungsae Son, et al. In one embodiment of the Myungsae Son et al. device, an image is preprinted on a receiver in a known positional relationship with a two-dimensional registration mark. A new image is printed onto the same receiver as the preprinted image. These plural images, such as the several related images produced in a multicolor drawing, are aligned with each other according to the registration mark in order to achieve proper registration. However, this patent does not address the problem of controlling the movement of the printhead in relation to the receiver during the printing process, and only solves the problem of locating the registration mark that is used as a reference for aligning different portions or planes of an image.




As stated hereinabove, the receiver is typically translated with respect to the print head by a stepper motor to achieve accurate registration of the image rows. For example, an apparatus and method using a stepper motor for encoding positions of a web press is disclosed in U.S. Pat. No. 4,495,583 titled “Apparatus And Method For Encoding Positions Of Web Press Machines” issued Jan. 22, 1985 in the name of Dinesh G. Punater. This patent discloses an apparatus and method for encoding lateral setting within a web press that operates on a web. The apparatus may be any laterally adjustable machine for operating on the web, such as an imprinter, numbering unit, or a device for punching or perforating the web. The machine is mounted on a shaft for movement along the shaft. A stepper motor is connected to the shaft for rotating the shaft in order to provide pre-encodement alignment of the machine with respect to the web. However, stepper motors are costly and cumbersome, especially when the printer assembly is designed to be used as part of a compact portable device such as a digital camera. Therefore, another problem in the art is use of costly precision motors either for translation of the receiver or for movement of a machine that encodes a web press.




Therefore, there has been a long-felt need to provide an ink jet printer and method capable of forming a plurality of registration marks on a receiver and sensing the marks formed thereby to precisely translate the receiver in a manner avoiding use of a precision motor.




SUMMARY OF THE INVENTION




An object of the present invention is to provide an ink jet printer and method capable of forming a plurality of registration marks on a receiver and sensing the marks formed thereby to precisely translate the receiver in a manner avoiding use of a precision motor.




With this object in view, the invention resides in an ink jet printer capable of forming a plurality of registration marks on a receiver and sensing the marks formed thereby, comprising a print head for printing an image of predetermined length on the receiver, the receiver having an image area for receiving the image therein and a border area adjacent to the image area; a marker disposed near the print head for forming the plurality of registration marks in the border area, the marks extending the length of the image; and a sensor disposed near the print head and in sensing relationship to the marks for sensing the marks.




According to an embodiment of the invention, the printer comprises a print head for printing an image of predetermined length on the receiver. The receiver has an image area for receiving the image therein and a border area adjacent to the image area. A marker forms the plurality of registration marks in the border area, so that the marks extend the length of the image. In addition, a sensor is disposed in sensing relationship to the marks for sensing the marks. The invention provides a combination marker for marking a receiver and a sensor for sensing the marks so that each image line is in registration with other lines of the image. Also, use of the invention avoids need for costly precision motors to advance the receiver during printing of image lines.




A feature of the present invention is the provision of a printer having a combination marker for marking a receiver and a sensor for sensing the marks made by the marker during printing of a first line of a color image, so that subsequent image lines are capable of being in registration with the first line; however, without use of costly precision motors that advance the receiver during printing of individual image lines.




An advantage of the present invention is that the printer provides the dual function of both marking the receiver and sensing the marks made on the receiver, in order to achieve proper registration of image lines.




Another advantage of the present invention is that use of a costly precision motor to translate the receiver is avoided. This advantage allows one to design compact and portable printing devices, such as an on-board printer with a digital camera, without using an extra precision motor to translate the receiver.




These and other objects, features and advantages of the present invention will become apparent to those skilled in the art upon a reading of the following detailed description when taken in conjunction with the drawings wherein there is shown and described illustrative embodiments of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




While the specification concludes with claims particularly pointing-out and distinctly claiming the subject matter of the present invention, it is believed the invention will be better understood from the following description when taken in conjunction with the accompanying drawings wherein:





FIG. 1

illustrates a printer according to the present invention, the printer having a print head for printing an image on a receiver;





FIG. 2

is a fragmentation view in vertical section of the print head, the print head having a plurality of nozzles ejecting a plurality of ink droplets to be deposited on the receiver;





FIG. 3

is a view in perspective of the receiver, the receiver having registration marks thereon;





FIG. 4

is a view in elevation of a first embodiment marker for marking the receiver, such as by means of a dye;





FIG. 5

is a view in elevation of a second embodiment marker for perforating the receiver to form the registration marks;





FIG. 6

is a fragmentation view in plan of the receiver having perforated registration marks therethrough;





FIG. 7

is a view in elevation of a third embodiment marker for embossing the receiver to form the registration marks; and





FIG. 8

is a fragmentation view in plan of the receiver having the registration marks embossed onto the receiver.











DETAILED DESCRIPTION OF THE INVENTION




The present description will be directed in particular to elements forming part of, or cooperating more directly with, apparatus in accordance with the present invention. It is to be understood that elements not specifically shown or described may take various forms well known to those skilled in the art.




Therefore, referring to

FIGS. 1

,


2


and


3


, there is shown an ink jet printer, generally referred to as


10


. Printer


10


includes a print head


20


for printing a plurality of image bands forming a color image


30


on a receiver


40


. Receiver


40


includes an image area


42


of a predetermined length “L” and width “W” and further includes a border area


44


surrounding image area


42


, for reasons disclosed hereinbelow. Also, print head


20


may be any one of several known print head types, such as a piezoelectric ink jet print head, or a thermal ink jet print head, or a so-called “BUBBLE JET”™ ink jet print head. “BUBBLE JET” is a trademark of Canon Inc. located in Tokyo, Japan. An ink reservoir


46


is in fluid communication with each chamber


80


, such as by a conduit


48


, for supplying ink to each chamber


80


.




As best seen in

FIG. 1

, printer


10


includes an image source


50


having a digital input image file I(x,y) stored therein. With respect to input image file I(x,y), the letters “x” and “y” designate column and row numbers, respectively, the combination of which define individual pixel locations in an input image. More specifically, a plurality of color pixels with a color pixel value at each “x” and “y” location will preferably correspond to pixels having desired color densities when printed on receiver


40


. Image file I(x,y) may be generated by a computer or, alternatively, provided as an input generated from a magnetic disk, a compact disk, a memory card, a magnetic tape, a digital camera, a print scanner, a film scanner, or the like. Moreover, image file I(x,y) may be provided in any suitable format well known in the art, such as page-description language, or bitmap formats.




Referring to

FIGS. 1 and 2

, electrically connected to image source


50


is an image processor


60


, which processes image file I(x,y) by performing any one of several desired operations on image file I(x,y). These operations, for example, may be decoding, decompression, rotation, resizing, coordinate transformation, mirror-image transformation, tone scale adjustment, color management, in addition to other desired operations. Image processor


60


in turn generates an output image file I


p


(x,y), which includes a plurality of pixel values having color code values, the pixel values respectively corresponding to a plurality of ink delivery nozzles


70


(only seven of which are shown) integrally connected to print head


20


. Each nozzle


70


defines an ink chamber


80


therein capable of ejecting an ink droplet


90


therefrom. In order to eject ink droplet


90


, a pair of oppositely disposed sidewalls


100




a


and


100




b


line chamber


80


. Sidewalls


100




a


and


100




b


are capable of lateral movement in response to electrical stimuli applied thereto. In this regard, sidewalls


100




a


and


100




b


define an electromechanical transducer, which may be a piezoelectric transducer made of lead zirconium titanate (PZT), that is responsive to the electrical stimuli for inducing lateral movement of sidewalls


100




a


and


100




b


. Moreover, a heater (not shown) may be in heat transfer communication with ink in chamber


80


for reducing surface tension of the ink by supplying heat to the ink, so that ink droplet


90


can be more easily ejected from nozzle


70


.




Referring to

FIG. 1

, an image halftoning unit


110


is used to minimize undesirable artifacts (e.g., contouring and noise) in printed image


30


. As used herein, the terminology “image halftoning” refers to the image processing technique which creates the appearance of intermediate tones by the spatial modulation of two tones, for example, black and white, or multiple levels of tones, such as black, white and gray levels. Thus, halftoning improves image quality by minimizing image artifacts such as contouring and noise. In this regard, halftoning unit


110


produces a halftoned image file M(x,y).




Referring yet again to

FIG. 1

, halftoned image file M(x,y) is next sent to an image memory


120


. Image memory


120


performs the function of storing the halftoned image file M(x,y) during the printing process. Image memory


20


is in electronic communication with a controller


130


.




As shown in

FIGS. 1 and 2

, from image memory


120


, halftoned image file M(x,y) is next sent to the controller


130


, which is connected to a waveform generator


140


. Controller


130


controls electronic signals (not shown) generated by waveform generator


140


. Waveform generator


140


controls the electronic signals such that electronic pulses comprising each electronic waveform obtain a predetermined pulse amplitude, pulse width and time interval between pulses. Waveform generator


140


can include an electronic circuit (not shown) for producing the desired electronic waveforms. That is, waveform generator


140


is used to provide proper signals that are used to actuate piezoelectric sidewalls


100




a/b


of individual nozzles


70


. Movement of sidewalls


100




a/b


in turn ejects droplets


90


from ink nozzles


70


. Image-wise activation of nozzles


70


and ink ejection of ink droplets


90


produces image


30


on receiver


40


. More specifically, controller


130


performs the function of controlling electronic waveforms in order to obtain corresponding pixels with proper image density and pixel location for each image line. Controller


130


accomplishes this function by requesting that the electronic signal be generated by waveform generator


140


in order to lay-down a specific color of a specific density by a specific nozzle


70


and at a specific pixel location in image


30


. However, in order to select an individual nozzle


70


for activation, a nozzle selector


150


interconnects waveform generator


140


and print head


20


. Nozzle selector


150


selects individual nozzles


70


for activation in response to the waveform received from waveform generator


140


, so that ink droplet


90


of proper density, location and color is ejected from nozzle


70


. In case of a thermal ink jet print head (not shown) the electronic signal creates a desired heat pulse necessary to eject a desired number of drops out of the selected nozzles.




Referring again to

FIG. 1

, controller


130


is also connected to a first motor


160


for controllably translating print head


20


in a first direction along a guide rail


165


engaged by print head


20


. In addition, controller


130


is connected to a reversible second motor


170


for controllably translating receiver


40


in a second direction orthogonal to the first direction of travel for print head


20


. More specifically, second motor


170


may engage a plurality of rollers


175


that in turn engage receiver


40


for translating receiver


40


.




Referring to

FIGS. 1 and 3

, image


30


comprises a plurality of image bands


180


, each of which are made by firing selected printhead nozzles while first motor


160


is operated to scan printhead


20


across receiver


40


parallel to width “W”, as illustrated in FIG.


3


. During this time, receiver


40


is held stationary. The nozzles


70


of printhead


20


consist of a first nozzle, a last nozzle, and intermediate nozzles. Depending on positions of the nozzles while moving in the direction “L,” the first nozzle may be nearest the top of the printed image (the part of the image printed first). Also, this is the part of the image made by the first of the image bands


180


. After printing the first of the image bands


180


, first motor


160


typically moves printhead


20


back to its initial position along one side of receiver


40


. However, it is well known in the art to print along the “W” and/or the “L” direction. When printing along the “W” direction, return motion of printhead


20


is not required.




Referring again to

FIGS. 1 and 3

, before the next image band


180


is printed, receiver


40


is moved in a direction parallel to the line “L” in

FIG. 3

by second motor


170


, to allow printing of precisely spaced image bands


180


from the top to the bottom of receiver


40


. Each image band


180


is thus distinct in that it is made when printhead


40


is located at a multiplicity of different positions along the direction marked “L” in FIG.


3


. Preferably, the directions “W” and “L” are orthogonal, although this need not be the case. As is well known in the art, the distance receiver


40


is moved in a direction parallel to “L” in

FIG. 3

may be equal to the distance in a direction parallel to “L” between the first and last nozzles in printhead


20


or may be less than this distance, depending upon whether or not the bands are to be overlapped. Overlapping bands are provided in commercial products to increase image quality, as is well known in the art.




However, it is important that receiver


40


advances a precise width. This width is often, but not always, an integral fraction of the nozzle to nozzle distance in order to provide an aesthetically pleasing print. According to the invention, precise advancement of receiver


40


is achieved by judicious placement and sensing of registration marks in border area


44


rather than by the use of a precision stepper motor.




Therefore, turning now to

FIGS. 3 and 4

, a marker


190


is disposed near print head


20


for forming a plurality of spaced-apart registration marks


200


in border area


44


of receiver


40


. Marks


200


may preferably lay in a portion of border area


44


extending along length “L”. An optical sensor


210


is disposed near print head


20


and is in sensing relationship to marks


200


for sensing marks


200


. It will be understood that the terminology “marks” is defined herein to mean not only indicia printed onto receiver


40


, but also indicia formed as perforations or embossments.




Referring to

FIGS. 3 and 4

, first embodiment marker


190


is adapted to form marks in optically readable dye and sensor


210


is adapted to optically sense the optically readable dye. Sensor


210


may transmit a light beam onto border area


44


, so that as the light is intercepted by each mark


200


, it is reflected therefrom and received by sensor


210


. If marks


200


are more reflective than receiver


40


, the presence of marks


200


is indicated by a larger amplitude of light striking sensor


210


. If marks


200


are less reflective than receiver


40


, the presence of marks


200


is indicated by a lower level or absence of light striking sensor


210


. Alternatively a fluorescent dye which shifts wavelength or an infrared dye can used in making of marks


200


. Sensor


210


may accurately detect the position of marks


200


in a variety of ways. For example, a magnified optical image of marks


200


or of a subset of marks


200


may be projected onto a CCD which measures light reflected at various portions of the dot (i.e., mark


200


) and thereby provides data to image processor


60


as to location of mark


200


with respect to printhead


20


. Alternatively, sensor


210


may itself be controllably positionable over a narrow range of distances and may in this mode be programmed to “lock on” to a particular mark, such as by optically aperturing registration mark


200


and continuously adjusting position of sensor


210


in order to maximize a signal representing the amount of light reflected through the aperture and onto a single optical detector. In any case, it is advantageous to the precise determination of the location of mark


200


that mark


200


be small and spatially well defined. That is, mark


200


is relatively small and spatially well defined, so that the amount of reflected light sensed by sensor


210


changes abruptly in the region of mark


200


.




Referring to

FIGS. 3

,


5


and


6


, a second embodiment marker


215


may also form marks


200


as a plurality of holes


220


in border area


44


. In order to detect these marks


200


, sensor


210


may be a mechanical sensor for mechanically sensing each hole


220


by means of tactilely engaging each hole


220


. Stylus sensors suitable for detection of these holes are well known in the art. Alternatively, holes


220


may be sensed by a light source


230


disposed to one side of receiver


40


and in alignment with border area


44


for emitting a light beam through each hole


220


. An optical sensor


240


is disposed on an opposite side of receiver


40


and in alignment with light source


230


for optically sensing the light beam passing through holes


220


.




Referring to

FIGS. 3

,


7


and


8


, a third embodiment marker


245


may form marks


200


as a plurality of embossments


250


in border area


44


of receiver


40


. In this regard, sensor


210


may transmit a light beam of predetermined wavelength onto border area


44


, so that as the light beam is intercepted by each embossment


250


, it is reflected therefrom and received by sensor


210


. An alternative method of detection of embossments


250


is the use of the previously mentioned stylus mechanical sensors.




As described more fully hereinbelow, registration marks


200


are used to register each image row


188


of image


30


in order to obtain an aesthetically pleasing color image


30


in image area


42


. Moreover, use of printer


10


avoids need for a costly precision motor to translate receiver


40


along length “L” of image area


42


.




In the preferred embodiment of the present invention, marker


190


may be adapted to form marks in a dye which is optically readable to sensor


210


in the manner described hereinabove. Thus, for example, marker


190


may itself comprise an array of ink jet nozzles, similar to the array shown in

FIG. 2

, which shows nozzles


70


comprising printhead


20


. However, factors such as size of ink droplets


90


, ink material from which droplets


90


are made, and location of the nozzles belonging to marker


190


may be optimized for allowing sensor


210


to accurately detect the location of marks formed by marker


190


. For example, such optimization may be that the nozzles of marker


190


are relatively small and closely spaced. In this case, the material from which the drops are made is preferably rapidly absorbed into receiver


40


in order that marks on receiver


40


are small and closely spaced. Alternatively, the material from which the drops are made may be advantageously chosen to be of a type not at all absorbed by receiver


40


, such as a hot melt wax to provide a mark with a very sharp, optically visible boundary. A very sharp optically visible boundary aids sensor


210


in precisely detecting location of mark


200


. Thus, such a marking material can be used advantageously for establishing registration marks


200


in border area


44


. Yet another type of material from which drops comprising marks


200


may be a “mixed phase” material to allowing precise detection of the location of the marks. Such a “mixed phase” material may comprise, for example, fluorescent beads of low concentration in a colorless carrier fluid, the number of such beads deposited at each mark being relatively few. Yet another type of material from which drops comprising marks


200


may be made, advantageous to allowing precise detection of the location of the marks, is a mixed phase material comprised of two fluids which are immiscible at room temperature, one of which is absorbed by receiver


40


and the other of which is not absorbed by receiver


40


. The non-absorbed fluid contains dye visible to sensor


210


. In this manner, volume of the phase remaining on the surface of receiver


40


and hence the size of mark


200


is controllably small and its boundaries well defined.




Referring to

FIGS. 1 and 3

, another variation of the invention is shown comprising, controller


130


controllably operates first motor


160


, second motor


170


, nozzle selector


150


, and nozzles


70


, so that selected ones of nozzles


70


of printhead


20


print spaced-apart marks


200


along the border area


44


of the receiver


40


. Before printing the first image band


180


of image


30


, selected nozzles


70


are instructed by controller


130


to print spaced-apart marks


200


along border area


44


of receiver


40


. These marks thus appear in the border area over a distance of no more than the distance between the first and last nozzle in the direction parallel to “L” in FIG.


3


. For example, marks


200


in the border area might be placed at intervals of every third nozzle of printhead


20


.




Referring again to

FIGS. 1 and 3

, after first image band


180


is printed, receiver


40


is advanced by second motor


170


by an amount which is precisely determined, for example, by a feedback process comprising detection of marks


200


by sensor


210


, determining position of printhead


20


with respect to receiver


40


and feeding that information through controller


130


to operate second motor


170


, rollers


175


and printhead


20


. It is well known in the art that by repeating these steps in a continuous fashion, receiver


40


may be advanced by a precise amount. After receiver


40


has been advanced to the location desired for printing of the second image band, but before second image band


180


is printed, a new set of marks


200


are printed on border area


44


of receiver


40


. After second image band


180


is printed, the process of advancing receiver


40


by a precise amount is repeated. Sensor


210


or


240


, as the case may be, senses new marks


200


and transmits that information to controller


130


which controls movement of print head


20


, second motor


170


and rollers


175


. In this manner, a plurality of image rows


188


are printed all in registration because receiver


40


is advanced a precise distance each time in order to prepare to print consecutive image rows


188


.




It may be appreciated from the disclosure hereinabove, that an advantage of the present invention is that printer


10


provides the dual function of both marking receiver


40


and sensing marks


200


/


220


/


250


made on receiver


40


, in order to achieve proper registration of all image bands forming image


30


. This is so because printer


10


comprises marker


190


in combination with sensor


210


/


240


for both marking receiver


40


and sensing the marks made thereby, respectively.




It may be further appreciated from the disclosure hereinabove, that another advantage of the present invention is that use of a costly precision motor to translate the receiver is avoided. This is so because detection marks


200


together with second motor


170


are used to reposition receiver


40


rather than using a precision motor.




While the invention has been described with particular reference to its preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements of the preferred embodiments without departing from the invention. For example, marks


200


may be arranged in border area


44


so as to detect skew of receiver


40


as rollers


175


advance receiver


40


.




Therefore, what is provided is an ink jet printer and method capable of forming a plurality of registration marks on a receiver and sensing the marks formed thereby to precisely translate the receiver in a manner avoiding use of a precision motor.




PARTS LIST




L . . . length of image area




W . . . width of image area






10


. . . printer






20


. . . print head






30


. . . image






40


. . . receiver






42


. . . image area






44


. . . border area






46


. . . ink reservoir






48


. . . conduit






50


. . . image source






60


. . . image processor






70


. . . nozzles






80


. . . ink chamber






90


. . . ink droplet






100




a/b


. . . sidewalls






110


. . . image halftoning unit






120


. . . image memory






130


. . . controller






140


. . . waveform generator






150


. . . nozzle selector






160


. . . first motor






165


. . . guide rail






170


. . . second motor






175


. . . rollers






180


. . . image bands






188


. . . image row






190


. . . marker






200


. . . registration marks






210


. . . sensor






215


. . . second embodiment marker






220


. . . holes






230


. . . light source






240


. . . optical sensor






245


. . . third embodiment marker






250


. . . embossments



Claims
  • 1. An ink jet printer capable of forming a plurality of registration marks on a receiver and sensing the marks formed thereby, comprising:(a) a print head for printing a plurality of lines comprising a band of image information, including a first line and a last line, across a width-wise dimension of the receiver in a single pass to form a portion of an image on the receiver, the receiver having an image area for receiving the image therein and a border area adjacent to the image area; (b) a marker disposed near said print head for forming the plurality of registration marks in the border area, the plurality of marks extending along a length-wise dimension of the image, adjacent registration marks in the length-wise dimension being spaced closer than a spacing between the first and last lines of image information; (c) a sensor disposed near said print head and in sensing relationship to the registration marks for sensing the registration marks; and (d) a controller that adjusts position of the receiver relative to the printhead in the length-wise dimension direction of the printhead in response to sensing of the registration marks.
  • 2. The printer of claim 1,(a) wherein said marker forms the marks in optically readable dye; and (b) wherein said sensor is an optical sensor for optically sensing the optically readable dye.
  • 3. The printer of claim 1,a) wherein said marker forms the marks in optically readable hot wax ink; and (b) wherein said sensor is an optical sensor for optically sensing the optically readable hot wax ink.
  • 4. The printer of claim 1,(a) wherein said marker forms the marks by printing an ink including two immiscible phases, at least one of the phases containing an optically readable dye; and (b) wherein said sensor is an optical sensor for optically sensing the optically readable dye in the at least one phase.
  • 5. The printer of claim 1,(a) wherein said marker forms the marks in optically readable infrared dye; and (b) wherein said sensor is an optical sensor for optically sensing the infrared optically readable dye.
  • 6. The printer of claim 1,(a) wherein said marker forms the marks in optically readable dye containing a plurality of fluorescent particles; and (b) wherein said sensor is an optical sensor for optically sensing the fluorescent particles.
  • 7. The printer of claim 1,(a) wherein said marker forms the marks as holes; and (b) wherein said sensor is a mechanical sensor for mechanically sensing the holes.
  • 8. The printer of claim 1,(a) wherein said marker forms the marks as holes; and (b) wherein said sensor is an optical sensor for optically sensing a light beam passing through the holes.
  • 9. The printer of claim 8, further comprising a light source aligned with said sensor and disposed so as to pass the light beam through the holes and to said sensor.
  • 10. The printer of claim 1,(a) wherein said marker forms embossed marks; and (b) wherein said sensor is an optical sensor for optically sensing the embossed marks.
  • 11. The printer of claim 1,(a) wherein said marker forms embossed marks; and (b) wherein said sensor is a mechanical sensor for mechanically sensing the embossed marks.
  • 12. An ink jet printer capable of forming a plurality of registration marks on a receiver and sensing the marks formed thereby, comprising:(a) a print head for printing an image of a predetermined length on the receiver, the receiver having an image area for receiving the image and a border area surrounding the image area, the image being defined by a multiplicity of image bands each band defined by a plurality of image rows printable by said print head, the rows including a first row and a last row of a band; (b) a plurality of nozzles formed in said print head, each nozzle capable of being individually selected for activation and having an ink body thereat ejectable from said nozzle as said nozzle is selected for activation; (c) a nozzle selector connected to said nozzles for individually selecting said nozzles for activation; (d) a print head transport mechanism engaging said print head for moving said print head in a first direction with respect to the receiver, so that said print head prints each band of image rows; (e) a receiver transport mechanism disposed near said print head and engaging the receiver for moving the receiver in a second direction orthogonal the first direction; (f) a controller connected to said nozzle selector for controlling said nozzle selector, and connected to said print head transport mechanism for controlling said print head transport mechanism, and connected to said receiver transport mechanism for controlling said receiver transport mechanism, whereby individual ones of said nozzles are controllably selected for activation as said controller controls said nozzles, whereby said print head transport mechanism controllably moves in the first direction as said controller controls said print head transport mechanism, and whereby said receiver transport mechanism controllably moves said receiver in the second direction as said controller controls said receiver transport mechanism; (g) a marker disposed near said print head for forming the plurality of registration marks in at least a portion of the border area, the marks extending in the length-wise direction of the length of the image, adjacent marks spaced in the length-wise direction a distance less than a spacing between the first and last rows of the band; and (h) a sensor disposed near said print head and in sensing relationship to the marks for sensing the marks and for generating a signal indicative of the marks sensed thereby, said sensor being connected to said controller for transmitting the signal to said controller, so that said controller controls said nozzle selector and said print head control transport and said receiver control transport in response to the signal transmitted to said controller.
  • 13. The printer of claim 12,(a) wherein said marker forms the marks in optically readable dye; and (b) wherein said sensor is an optical sensor for optically sensing the optically readable dye.
  • 14. The printer of claim 12,(a) wherein said marker forms the marks in optically readable hot wax ink; and (b) wherein said sensor is an optical sensor for optically sensing the optically readable hot wax ink.
  • 15. The printer of claim 12,(a) wherein said marker forms the marks by printing an ink including two immiscible phases, at least one of the phases containing an optically readable dye; and (b) wherein said sensor is an optical sensor for optically sensing the optically readable dye.
  • 16. The printer of claim 12,(a) wherein said marker forms the marks in optically readable infrared dye; and (b) wherein said sensor is an optical sensor for optically sensing the infrared optically readable dye.
  • 17. The printer of claim 12,(a) wherein said marker forms the marks in optically readable dye containing a plurality of fluorescent particles; and (b) wherein said sensor is an optical sensor for optically sensing the fluorescent particles.
  • 18. The printer of claim 12,(a) wherein said marker forms the marks as holes; and (b) wherein said sensor is a mechanical sensor for mechanically sensing the holes.
  • 19. The printer of claim 12,(a) wherein said marker forms the marks as holes; and (b) wherein said sensor is an optical sensor for optically sensing a light beam passing through the holes.
  • 20. The printer of claim 19, further comprising a light source aligned with said sensor and disposed so as to pass the light beam through the holes and to said sensor.
  • 21. The printer of claim 12,(a) wherein said marker forms embossed marks; and (b) wherein said sensor is an optical sensor for optically sensing the embossed marks.
  • 22. The printer of claim 12,(a) wherein said marker forms embossed marks; and (b) wherein said sensor is a mechanical sensor for mechanically sensing the embossed marks.
  • 23. A method of printing with an ink jet printer comprising the steps of:(a) printing a plurality of lines of image information comprising a only a band portion of an image on a receiver during relative movement of an ink jet printhead with the receiver, the plurality of lines including a first line and a last line of the band portion, which band portion is only a small portion of the image to be printed on the receiver; (b) forming a plurality of registration marks on the receiver, the plurality of registration marks arranged in a length-wise direction of the receiver, the plurality of marks being formed during advancement of the receiver in the length-wise direction and adjacent registration marks being spaced closer in the length-wise direction than a spacing between the first and last lines of the band portion of the image; and (c) sensing the registration marks and adjusting printing of a next band portion of the image in response to sensing of a registration mark.
  • 24. The method of claim 23,(a) wherein the registration marks are formed in optically readable dye; and (b) wherein an optical sensor senses the optically readable dye.
  • 25. The method of claim 23,(a) wherein the marks are formed by printing with an optically readable hot wax ink; and (b) wherein an optical sensor senses the optically readable hot wax ink.
  • 26. The method of claim 23,(a) wherein the marks are formed by printing using an ink that includes two immiscible phases, at least one of the phases containing an optically readable dye.
  • 27. The method of claim 23,(a) wherein the marks are formed using an optically readable infrared dye; and (b) wherein a sensor senses the infrared of the optically readable dye.
  • 28. The method of claim 23,(a) wherein the marks are formed using an optically readable dye containing a plurality of fluorescent particles; and (b) wherein an optical sensor senses the fluorescent particles.
  • 29. The method of claim 23, comprising the steps of:(a) forming the marks as holes; and (b) mechanically sensing the holes.
  • 30. The method of claim 23, comprising the steps of:(a) forming the marks as holes; and (b) optically sensing a light beam passing through the holes.
  • 31. The method of claim 23,(a) wherein the marks are formed as embossed marks; and (b) wherein an optical sensor senses the embossed marks.
  • 32. The method of claim 23,(a) wherein the marks are formed as embossed marks; and (b) wherein a mechanical sensor mechanically senses the embossed marks.
  • 33. A method of operating an ink jet printer, comprising the steps of:(a) operating an ink jet printhead and printing an image of predetermined length in a length-wise direction of a receiver, the receiver having an image area for receiving the image therein and a border area adjacent to the image area; (b) forming a plurality of registration marks in the border area during movement of the receiver in the length-wise direction thereof, the plurality of marks arranged in the length-wise direction of the receiver; (c) disposing a CCD sensor near the print head and in sensing relationship to the marks for sensing the marks; and (d) sensing the marks and adjusting printing of a next portion of the image on the receiver in response to the sensing.
  • 34. The method of claim 33 and wherein the printhead prints a plurality of lines of image information on the receiver during a single pass of the printhead relative to the receiver in a direction transverse to the length-wise direction thereof, the plurality of lines forming a band portion of the image that is substantially less than the entire image and the plurality of lines including a first line and a last line, the spacing between adjacent marks in the length-wise direction being less than the spacing between the first line and the last line.
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