This application claims the benefit under 35 U.S.C. §119(a) of Korean Patent Application No. 2003-18770, filed on Mar. 26, 2003, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to an ink-jet printer. More particularly, the present invention relates to an ink-jet printer having a head gap adjusting apparatus which adjusts a distance between a printing medium and a nozzle according to the thickness of the printing medium.
2. Description of the Related Art
In general, ink-jet printers print an image by ejecting ink onto a printing medium. Specifically, ink-jet printers print a desired image on the printing medium by ejecting ink through nozzles of an ink cartridge which stores ink, while moving a carriage which holds the ink cartridge side to side. The ink cartridge typically includes a printhead that provides a plurality of nozzles through which ink is ejected downwardly.
A space (hereinafter, referred to as a head gap) between the printhead and the printing medium should be maintained at a constant level, so as to optimize printing quality. In other words, the smaller the head gap is, the larger the printed pixels are, and the larger the head gap is, the smaller the printed pixels are. As such, when the head gap is too large the shape of each pixel is deformed, and the quality of a recorded image is lowered.
Printing quality can also be deteriorated if the head gap is too small. In particular, if the head gap is not maintained in an optimum state, undried ink on the printing medium can be transferred back to the printhead. When the carriage in which the printhead is received moves in a reciprocating motion perpendicular to a printing medium ejecting direction, the printhead can contact undried ejected ink and smear the ink on the printing medium.
An apparatus for adjusting a head gap according to the thickness of a printing medium to be used therein is disclosed in U.S. Pat. No. 5,751,301.
In the above-disclosed apparatus for adjusting the head gap, a carriage is rotated on a guide shaft such that a space between a printhead and the printing medium is adjusted according to the thickness of the printing medium. However, in the above described apparatus for adjusting the head gap, a user is required to adjust the head gap manually. Thus, there are operational inconveniences, and the head gap cannot be precisely adjusted.
The present invention provides an ink-jet printer having a head gap adjusting apparatus which adjusts a head gap automatically without the need for a user to manually operate the head gap adjusting apparatus.
According to an aspect of the present invention, an ink-jet printer includes a carriage, which is rotatably installed on a guide shaft and includes a stacking portion on which an ink cartridge is stacked, and a balancing portion installed on a side opposite to the stacking portion, so as to move in a straight reciprocating motion along the guide shaft, and a head gap adjusting apparatus which is rotatably installed in the balancing portion and adjusts a head gap by rotating the carriage centering on the guide shaft according to a thickness of a printing medium.
According to another aspect of the present invention, an ink-jet printer includes a carriage, which is rotatably installed on a guide shaft and includes a stacking portion on which an ink cartridge is stacked, and a balancing portion installed on a side opposite to the stacking portion, so as to move in a straight reciprocating motion along the guide shaft, a head gap adjusting apparatus, which is rotatably installed in the balancing portion and adjusts a head gap by rotating the carriage centering on the guide shaft according to a thickness of a printing medium, and a bracket, which supports both ends of the guide shaft and on which a plurality of stoppers are provided so as to rotate the head gap adjusting apparatus while contacting the head gap adjusting apparatus.
The above and other aspects and advantages of the present invention will become more apparent by describing in detail preferred embodiments thereof with reference to the attached drawing figures in which:
Throughout the drawing figures, it should be understood that like reference numerals refer to like features and structures.
Referring to
The carriage 130 prints a desired image on a printing medium P while being slid to the right and left with respect to
The carriage 130 is mounted in the ink-jet printer to be able to rotate around the guide shaft 150, as shown by the arrow in
The carriage 130 includes a stacking portion 131 on which the plurality of ink cartridges 110 are stacked, and a balancing portion 133 integrally provided on a side opposite to the stacking portion 131.
A head gap adjusting apparatus 180, which adjusts a space H (hereinafter, referred to as a head gap) between the printhead 111 and the printing medium P by rotating the carriage 130 centering on the guide shaft 150, is installed on one side of the balancing portion 133.
The head gap adjusting apparatus 180 is rotatably installed in the balancing portion 133, as shown in
An inner surface of the guide portion 183 bent at a predetermined angle is referred to as a first surface 183a, and an outer surface thereof is referred to as a second surface 183b. The cam portion 182 and the guide portion 183 are provided on the same surface as the body 181 and spaced apart from each other. And a space portion 185 is provided to a predetermined height therebetween.
The cam portion 182 includes a first cam radius 182a formed on a surface opposite to the guide portion 183 and a second cam radius 182b formed on a surface perpendicular to the first cam radius 182a.
Preferably, a curvature radius of the second cam radius 182b is larger than that of the first cam radius 182a so that a head gap H is changed using a difference h1 in height caused by a difference in curvature radii of the first cam radius 182a and the second cam radius 182b.
A through hole 186 is formed in the center of the cam portion 182 and extends through the body 181. The through hole 186 is placed around a protrusion part 135 protruding on one end of the balancing portion 133 and is installed to be rotatable. Thus, the head gap adjusting apparatus 180 is rotated centering on the protrusion part 135.
One end of an elastic unit 187 is supported by the support portion 184, and the other end thereof is supported by a fixing part 137 provided on the balancing portion 133.
Both ends of the guide shaft 150 are supported by a bracket 190. A bent portion 193, which is bent to a predetermined height, is provided on one end of the bracket 190. A first stopper 196 and a second stopper 197, which protrude at a predetermined interval, are provided on a top surface 194 of the bent portion 193.
The first stopper 196 is provided on the left side in relation to
The second stopper 197 is provided on the right side in relation to
A printing section, in which an image is printed on the printing medium P, is placed between the first stopper 196 and the second stopper 197. In other words, the printing medium P passes between the first stopper 196 and the second stopper 197, and the carriage 130 moves in a reciprocating motion and slides, and then, a desired image is printed on the printing medium P.
The first cam radius 182a or the second cam radius 182b of the cam portion 182 is in contact with a bottom surface 195 of the bent portion 193. Thus, when the carriage 130 slides along the guide shaft 150, the first cam radius 182a or the second cam radius 182b slides while contacting the bottom surface 195 of the bent portion 193.
Preferably, a height from the top surface 194 of the bent portion 193 of the first stopper 196 is larger than a height h2 of the space portion 185. The first stopper 196 increases the head gap H by rotating the head gap adjusting apparatus 180 while contacting the second surface 183b of the guide portion 183 and by having it so that the second cam radius 182b is in contact with the bottom surface 195 of the bent portion 193.
On the other hand, preferably, a height from the top surface 194 of the bent portion 193 of the second stopper 197 is smaller than the height h2 of the space portion 185. The second stopper 197 reduces the head gap H by raising the tilted head gap adjusting apparatus 180 rotated by the first stopper 196 and by having it so that the first cam radius 182a is in contact with the bottom surface 195 of the bent portion 193.
Accordingly, when the first cam radius 182a contacts the bottom surface 195 of the bent portion 193, the head gap H is reduced, and when the second cam radius 182b contacts the bottom surface 195 of the bent portion 193, the head gap H is increased.
A hole 139 having a predetermined size which corresponds to a rotation radius of the head gap adjusting apparatus 180, is formed in the balancing portion 133 in which the head gap adjusting apparatus 180 is installed so that rotation of the head gap adjusting apparatus 180 is not disturbed.
Hereinafter, the operation of the head gap adjusting apparatus having the above structure, according to an embodiment of the present invention will be described with reference to the accompanying drawing figures.
A selection mode (not shown) in which the type of the printing medium P to be used can be selected is provided on the paper feeding stand (see 170 of
In this case, before the ink-jet printer starts a printing operation, in general, the printing medium P is in a normal printing medium mode. Thus, the first cam radius 182a is in contact with the bottom surface 195 of the bent portion 193.
Referring to
The carriage (see 130 of
Referring to
When the head gap adjusting apparatus 180 is rotated by θ2, the head gap adjusting apparatus 180 is rotated by an elastic force of the elastic unit 187 and is in a state shown in
Referring to
Meanwhile, when the head gap adjusting apparatus 180 is not elastically biased by the elastic unit 187, the head gap adjusting apparatus 180 should be rotated by over θ1, as shown in
However, even though the head gap adjusting apparatus 180 is rotated only by θ2, which corresponds to about half of θ1, the head gap adjusting apparatus 180 is rotated by the elastic force of the elastic unit 187, and the second cam radius 182b comes in contact with the bottom surface 195 of the bent portion 193, and thus, a rotation operation can be performed.
Thus, when the carriage 130 is further moved a predetermined distance, i.e., about 2.5–3 cm, from when the second surface 183b of the guide portion 183 is in contact with the first stopper 196, a low head gap is changed into a high head gap by the head gap adjusting apparatus 180.
As described above, in the state where the low head gap is changed into the high head gap, the carriage 130 moves in a straight reciprocating motion in a printing area placed between the first and second stoppers 196 and 197, performs a printing operation, and prints a desired image on the printing medium P.
As shown in
Referring to
The carriage (see 130 of
When the carriage 130 is further moved to the right side in relation to
When the head gap adjusting apparatus 180 is rotated counterclockwise by θ3, as shown in
When the head gap adjusting apparatus 180 is rotated by θ3 while contacting the second stopper 197, the head gap adjusting apparatus 180 is raised by the elastic force of the elastic unit 187, as shown in
Meanwhile, the head gap adjusting apparatus 180 is not elastically biased by the elastic unit 187, the head gap adjusting apparatus 180 should be rotated by more than θ4, as shown in
As described above, the head gap H is reduced and is in a standby state or the carriage 130 moves in a reciprocating motion between the first and second stoppers 196 and 197, performs a printing operation, and prints a desired image on the printing medium P.
As described above, in the ink-jet printer according to an embodiment of the present invention, a desired head gap can be automatically adjusted without the need for a user to adjust the head gap manually, such that high printing quality can be obtained on a thin printing medium and a smear of ink on a thick printing medium can be prevented.
While this invention has been particularly shown and described with reference to a preferred embodiment thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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10-2003-0018770 | Mar 2003 | KR | national |
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Number | Date | Country | |
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20040189726 A1 | Sep 2004 | US |