Ink jet printer including detachable print cartridge

Information

  • Patent Grant
  • 6286934
  • Patent Number
    6,286,934
  • Date Filed
    Thursday, September 24, 1998
    26 years ago
  • Date Issued
    Tuesday, September 11, 2001
    23 years ago
Abstract
A printer cartridge stationarily fixes an ink package and movably provides a print head, and a separate printer body movably provides a carriage. Prior to mounting of the printer cartridge onto the printer body, the print head is held at a fixed position of the printer cartridge by a pressing member. Because the print head is pressed downward by the pressing member, mounting the cartridge onto the printer body will insert the print head into the carriage. After the print head is inserted into the carriage, a pawl and a protrusion of the carriage fit into an engagement groove and an indentation, respectively, in the print head. Also another protrusions of the print head are supported on an upper edge of the carriage. As a result, the print head is mounted onto the carriage in association with mounting of the print cartridge onto the printer body. A printer cartridge has a retaining member formed with an engaging groove, and the print head has a rectangular protrusion. When the printer cartridge is detached from the printer body, the rectangular protrusion is trapped by the upwardly moving retaining member and is engaged with the engaging groove. Thus, the print head is automatically disengaged from the carriage in interlocking relation with detachment of the printer cartridge from the printer body.
Description




BACKGROUND OF THE INVENTION




The present invention relates to an image forming device and a cartridge unit capable of preventing different colored inks from mixing when exchanging a cartridge unit filled with one colored ink with that filled with another colored ink and capable of reducing load imparted on a driving means for driving a print head.




There has been known an ink jet type print device having a print head. Ink is supplied to the print head from an ink-filled ink cartridge. The print head ejects the ink onto a print sheet in order to print characters and the like. A variety of configurations are known for supplying ink from a cartridge to a print head. For example, Japanese Patent Application Publication (Kokai) HEI-5-218 discloses an ink cartridge connected by an ink supply tube to a print head, which is mounted on a carriage of a printing device. Ink filling the ink cartridge is supplied through the ink supply tube to the print head.




However, with this configuration, when the ink cartridge in this printing device is to be exchanged for a new one, ink from the old ink cartridge can remain in the ink supply tube and in the print head when the new cartridge is exchanged. When an ink cartridge filled with one color of ink is replaced with an ink cartridge filled with a different color of ink, then the ink remaining in the ink supply tube and the print head can undesirably mix with the ink in the new ink cartridge. For example, if the ink cartridge presently mounted on the carriage is filled with black ink and the ink cartridge to replace the present ink cartridge is filled with magenta colored ink, then the black ink remaining in the ink supply tube and the print head can mix into the newly supplied magenta colored ink and change the color of the magenta colored ink.




Japanese Patent Publication (Kokoku) SHO-62-42792 discloses a print head cartridge configured from an integral print head and ink tank. A printing device using this print head cartridge can print in a desired color when a print head cartridge filled with a desired colored ink is mounted onto the carriage of the printing device. Further, when the print head cartridge is exchanged, the print head is also exchanged, so undesirable mixing of different colored inks can be prevented.




Since the print head cartridge includes not only the print head but also the ink tank, the load weight on the carriage includes not only the print head but also the ink tank. Therefore, the carriage motor for driving the carriage must be large enough to also move the weight of the ink tank, thereby requiring a large carriage motor. Further, a large amount of power is used for driving the carriage motor.




Further, as the ink stored in the ink tank is consumed during printing operations, the load on the carriage drops. As a result, the load imparted on the carriage motor fluctuates over time. When the load on the carriage motor fluctuates, the moving speed of the carriage also fluctuates so that it is difficult to obtain uniform and proper printing quality. As a result, there is a need to provide a separate control means for controlling moving speed of the carriage in association with change in the amount of ink in the ink tank. This special control device increases the production costs of the printing device.




Japanese Patent Application Publication (Kokai) HEI-6-234209 discloses a printing device having a print head and an ink tank connected together by an ink supply tube. The print head and ink tank form a unit that can be exchanged by detaching the unit from the main body of the printing device. The ink tank is fixed to a predetermined position of the unit, and only the print head is mounted on the carriage of the printing device.




Therefore, even when the ink in the ink tank is consumed during printing operations, load on the carriage will remain the same. For this reason, load on the carriage motor will also remain stable so that uniform and proper printing quality can be achieved. Further, printing can be performed in the desired colored ink by mounting a unit, including an ink tank filled with a desired colored ink, onto the main body of the printing device. By exchanging the unit, the print head is also exchanged so that undesirable mixing of different colored inks can be prevented.




SUMMARY OF THE INVENTION




However, with the exchangeable unit disclosed in Japanese Patent Application Publication (Kokai) HEI-6-234209, the print head must be grasped by fingers for its attachment to or detachment from the carriage. This makes exchanging the unit very troublesome. Further, because the user must grasp the print head by hand when detaching the print head from the carriage, the user may touch the nozzles of the print head, the user can stain his or her hands with ink.




It is, therefore an object of the present invention to overcome the above-described problems and to provide an image forming device and a cartridge unit capable of preventing undesirable mixture of ink when cartridge units for different colored inks are used, and capable of reducing the load imparted on the driving means for driving the print head, and enabling replacement of the print head on the carriage with a simple mounting operation.




These and other object of the present invention will be attained by providing an image forming device for forming an image on a print sheet including a printer body, a cartridge unit, a print head, a colored agent supply means, a carriage, driving means, and assisting means. The cartridge unit is detachably provided to the printer body. The print head impinges a colored agent onto the print sheet to print on the print sheet. The print head is slidably movably disposed in the cartridge unit. The colored agent supply means supplies colored agent to the print head. The supply means is disposed at a fixed position in the cartridge unit. The carriage is provided in the printer body and is reciprocally movable therein. The print head is detachably mounted on the carriage and is movable in accordance with the reciprocal movement of the carriage. The driving means is disposed in the printer body and drives the carriage. The assisting means assists mounting of the print head onto the carriage in interlocking relation with mounting of the cartridge unit onto the printer body.




In another aspect of the invention, there is provided an image forming device for forming an image on a print sheet including the printer body, the cartridge unit, the print head, the colored agent supply means, the carriage, the driving means, and a print head detachment means. The print head detachment means is adapted for detaching the print head from the carriage in interlocking relation with detachment of the cartridge unit from the printer body.




In still another aspect of the invention, there is provided an image forming device for forming an image on a print sheet including the printer body, the cartridge unit, the print head, the colored agent supply means, the carriage, the driving means, the assisting means, and the print head detachment means.




In still another aspect of the invention, there is provided a cartridge unit for use in combination with an image forming device, the image forming device having a printer body and a carriage reciprocally movably disposed therein, the cartridge unit including a cartridge case, a print head, a colored agent supply means, and assisting means. The cartridge case is detachably mountable to the printer body. The print head impinges a colored agent onto a print sheet to print on the print sheet. The print head is detachably mountable to the carriage and reciprocally movable in the cartridge case. The colored agent supply means supplies colored agent to the print head. The colored agent supply means is disposed at a predetermined position on the cartridge case. The assisting means assists mounting of the print head onto the carriage in interlocking relation with mounting of the cartridge unit onto the printer body.




In still another aspect of the invention, there is provided a cartridge unit for use in combination with an image forming device, the image forming device having a printer body and a carriage reciprocally movably disposed therein, the cartridge unit including the cartridge case, the print head, the colored agent supply means, and a print head detachment means. The print head detachment means is adapted for detaching the print head from the carriage in interlocking relation with detachment of the cartridge unit from the printer body.




In still another aspect of the invention, there is provided a cartridge unit for use in combination with an image forming device, the image forming device having a printer body and a carriage reciprocally movably disposed therein, the cartridge unit including the cartridge case, the print head, the colored agent supply means, the assisting means, and the print head detachment means.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

is an exploded perspective view showing an ink jet printer including a printer cartridge according to a first embodiment of the present invention;





FIGS. 2

is a cross-sectional view showing a portion of a print head of the printer shown in

FIG. 1

;




FIG.;


3


is an exploded perspective view showing an ink cartridge including an ink package used in the printer of

FIG. 1

;





FIG. 4

is a graph representing effect that thickness of laminated sheet forming the ink package has on the relationship between pressure in the ink packages and consumption of ink from the ink package;





FIG. 5

is a graph representing effect that length to wide ratio of ink package has on the relationship between pressure in the ink package and consumption of ink from the ink package;





FIG. 6

is a graph representing effect that length of the ink package has on the relationship between pressure in the ink packages and consumption of ink from the ink package;





FIG. 7

is a chart showing the effect that diameter of a needle used to pierce and extract ink from the ink package has on quality of seal formed between the ink package and the ink extraction needle;





FIG. 8

is an exploded perspective view showing an ink jet printer including a printer cartridge according to a second embodiment of the present invention;





FIG. 9

an exploded perspective view showing an ink jet printer including a printer cartridge according to a third embodiment of the present invention;





FIG. 10

is plan view showing an ink jet printer according to a fourth embodiment of the present invention;





FIG. 11

is a cross-sectional view taken along the line XI—XI of

FIG. 10

;





FIG. 12

is a front view as viewed from the line XII—XII of

FIG. 11

for showing an internal arrangement of the ink jet printer;





FIG. 13

is an enlarged cross-sectional view showing details of a left side portion of

FIG. 12

;





FIG. 14

an enlarged cross-sectional view showing the view of

FIG. 13

after a print cartridge has been lifted slightly upward; and





FIG. 15

is an enlarged cross-sectional view showing the view of

FIG. 14

after the print cartridge is separated from a printer body of the printer of FIG.


10


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




An ink jet printer


1


and a printer cartridge


3


assembled thereinto according to a first embodiment of the present invention will be described with reference to

FIGS. 1 through 7

. Throughout the specification, terms such as left, right, up, down, front, and rear for describing direction are used to describe locations of components in the ink jet printer


1


while the ink jet printer


1


is in the orientation in which it is intended to be used.





FIG. 1

shows a table top type ink jet printer


1


including a box-shaped printer body


2


, the print cartridge


3


, and an ink cartridge


40


housing an ink package


30


and that is detachably mountable on the print cartridge


3


. The print cartridge


3


is detachably mountable on the printer body


2


and is provided with a print head


21


.




The printer body


2


includes a main frame


12


having a front wall, a rear wall, a pair of side walls, a top wall and a bottom wall. A laterally extending discharge port


13


is formed in the front wall of the main frame


12


for discharging printed-on print sheets from the printer body


2


, and a laterally extending head movement groove


14


is formed in the top wall. Although not shown in the drawings, a sheet supply port through which unprinted print sheets are inserted into the printer body


2


is formed at the rear wall and at a position opposing the sheet discharge port


13


. The print cartridge


3


includes a cartridge frame


26


. The main frame


12


, the discharge port


13


, the head movement groove


14


, and the cartridge frame


26


are indicated by two-dot chain lines in FIG.


1


. The movement direction for mounting the ink cartridge


40


onto the print cartridge


3


is indicated by an arrow X in FIG.


1


.




A transport roller


4


for transporting a print sheet through the ink jet printer


1


is rotatably supported on the main frame


12


of the printer body


2


. A follower gear


4




a


is attached to the left end of the transport roller


4


. The follower gear


4




a


is meshingly engaged with a drive gear


5




a


of a line feed motor


5


disposed adjacent to the follower gear


4




a


. With this configuration, rotation of the line feed motor


5


rotates the drive gear


5




a


and consequently the transport roller


4


so that the print sheet can be is transported.




A guide bar


17


is disposed in the main frame


12


in parallel with the transport roller


4


. It should be noted that the end portions of the guide bar


17


are not shown in

FIG. 1. A

carriage


6


on which the print head


21


of the print cartridge


3


is mounted, is itself mounted on the guide bar


17


via holes formed through the carriage


6


. With this configuration, the carriage


6


can slidingly move along the guide bar


17


in a direction perpendicular to the transport direction of the print sheet.




A mechanism for driving the carriage


6


includes a carriage return (CR) motor


7


disposed at the right end of the main frame


12


, a drive pulley


7




a


driven by rotation of the CR motor


7


, a follower pulley


7




b


provided at the left end of the main frame


12


, and a belt


7




c


spanning between the drive pulley


7




a


and the follower pulley


7




b


and connected to the carriage


6


. With this configuration, rotation of the CR motor


7


rotates the drive pulley


7




a


so that the belt


7




c


reciprocally transports the carriage


6


in the lengthwise direction of the printer body


2


, that is, in the direction parallel with the axes of the guide bar


17


and the transport roller


4


. As a result, the print head


21


mounted on the carriage


6


is also reciprocally transported in the lengthwise direction of the printer body


2


so that printing can be performed on the print sheet. It should be noted that a portion of the belt


7




c


is omitted from

FIG. 1

to facilitate understanding of the transport roller


4


and the guide bar


17


.




Although the print head


21


and the ink cartridge


40


will be described in further detail later, it will be noted here that the print head


21


is mounted on the carriage


6


, but the ink cartridge


40


is mounted at the left end of the cartridge frame


26


and not on the carriage


6


. With this configuration, the load imparted on the carriage


6


when the carriage


6


is driven to move is less than if the ink cartridge


40


were also mounted on the carriage


6


. For this reason, the ink jet printer


1


of the first embodiment requires less power to drive the carriage


6


than does a conventional printer wherein the ink cartridge is also mounted on the carriage. As a result, the load such as start-up torque on the CR motor


7


is reduced. Also, through-up period of the CR motor


7


can be reduced. These reductions in the load and through-up period of the CR motor


7


translate into a reduction in the amount of power consumed by the CR motor


7


.




Because the load applied on the carriage


6


is reduced, a small motor with only a small amount of torque can be used as the CR motor


7


. Because the CR motor


7


can be a small motor, the size of the printer body


2


of the ink jet printer


1


can be made more compact. Because the printer body


2


can be made more compact, the ink jet printer


1


is more portable and can be easily carried with and used with a laptop computer or a personal digital assistant (PDA).




Because only the print head


21


is mounted on the carriage


6


, less drive force is required to drive the carriage


6


. As a result, the CR motor


7


can drive the carriage


6


stably at a high speed. That is to say, because only the print head


21


is mounted on the carriage


6


, the weight applied on the carriage


6


will not change as ink is consumed. This differs from the conventional situation wherein the ink cartridge is also mounted on the carriage. Accordingly, the ink jet printer


1


according to the first embodiment does not require a control means for controlling fluctuation in moving speed of the carriage


6


because moving speed of the carriage


6


will not change with consumption of ink. Therefore, overall cost of the ink jet printer


1


will be reduced by the cost of the unneeded control means.




The print head


21


has nozzles


21




a


including nozzle openings


21




b


(FIG.


2


). A suction cap


8


and a suction pump


9


are disposed at the left end of the printer body


2


. The suction cap


8


and the suction pump


9


are for performing purging processes for recovering the print head


21


to a proper ink ejecting condition. That is, the suction cap


8


is for sealing closed the nozzle openings


21




b


. The suction pump


9


is for sucking ink from the nozzle openings


21




b


, once the nozzle openings


21




b


are sealed closed by the suction cap


8


. When these purge processes are to be performed, the CR motor


7


moves the carriage


6


mounted with the print head


21


to the left side of the ink jet printer


1


, whereupon the suction cap


8


seals closed the nozzle openings


21




b


of the print head


21


. When the suction pump


9


is driven while the suction cap


8


covers the nozzle openings


21




b


in this manner, dried ink and bubbles are sucked from the nozzle openings


21




b


so that the nozzle openings


21




b


of the nozzles


21




a


are recovered to a sufficient ink ejection condition. It should be noted that purge processes are performed when dried ink or the like clogs the nozzle openings


21




b


, which prevents the surface of the liquid ink filling the nozzle openings


21




b


from forming into a concave shaped meniscus M shown in FIG.


2


.




A protective cap


10


for covering the nozzles


21




a


of the print head


21


is disposed at the left side of the suction cap


8


. The protective cap


10


covers the nozzles


21




a


to prevent ink in the nozzles


21




a


from evaporating and drying out when printing is not performed using the print head


21


, that is, when the carriage


6


is in a stand-by condition.




A control circuit board


11


mounted with a central processing unit (CPU)


11




a


and the like is disposed within the lower portion of the printer body


2


. The CPU


11




a


is for controlling the ink jet printer


1


according to control programs with respect to an operation of the ink jet printer


1


. A PC card


15


is connected to the control circuit board


11


via a connection cable


16


. The PC card


15


is inserted into a PC card slot of a personal computer (not shown in the drawings) to enable input of print data and the like from the personal computer to the ink jet printer


1


.




It should be noted that by inserting the PC card


15


into the PC card slot of the personal computer, power of the personal computer is also supplied to the ink jet printer


1


over the connection cable


16


and the PC card


15


. Accordingly, there is no need to connect the ink jet printer


1


to an AC power source when the ink jet printer


1


is used to print. For example, the ink jet printer


1


can be used outside of the office or outdoors by using the power source of a laptop personal computer.




The printer


1


according to the present embodiment is designed so that the heavier components, such as the line feed motor


5


and the CR motor


7


, are disposed in the printer body


2


. As a result, the central gravity of the ink jet printer


1


is located in the printer body


2


. Because the printer body


2


is disposed in the lower portion of the ink jet printer


1


, the ink jet printer


1


is more stably set in place. With this configuration, the ink jet printer


1


can be prevented from falling over because of vibration caused by the movement of the carriage


6


or the transport roller


4


, for example. Further, the printer body


2


can be prevented from toppling over when the print cartridge


3


is exchanged.




A connector


18


is disposed in the upper surface of the top wall of the main frame


12


. The connector


18


is adapted for supplying power for driving the print head and electrical signals based on image data to the print head


21


of the print cartridge


3


. Although not shown in the drawings, the connector


18


is connected to the control circuit board


11


disposed on the lower portion of the printer body


2


. A plurality of connection holes


18




a


are formed in the upper surface of the connector


18


. Each connector hole


18




a


is formed for receiving a particular one of a plurality of connection pins (not shown), which are provided on the lower surface of an attachment member


25


disposed on the print cartridge


3


.




The rectangular shaped head movement groove


14


is provided in the upper wall of the main frame


12


so that when the print cartridge


3


is attached to the printer body


2


, the print head


21


can be mounted in the carriage


6


through the head movement groove


14


.




The print cartridge


3


is configured to be attachable to and detachable from the top wall of the printer body


2


. The print cartridge


3


has a box shaped cartridge frame


26


, which houses the print head


21


and other components, such as an ink extraction needle


22


, an ink supply tube


23


, an attachment member


24


and the attachment member


25


. The attachment members


24


,


25


are for connecting the ink extraction needle


22


and the print head


2


to the ink supply tube


23


.




The print head


21


is installed so as to be capable of reciprocal movement in a main scanning direction, that is, in the lengthwise direction of the print cartridge


3


. The print cartridge


3


supports the print head


21


along all or a portion of its reciprocal movement region within the print cartridge


3


. This configuration is achieved by providing protrusion members that protrude from side or upper surfaces of the print head


21


and by also providing retaining members on the inner side walls of the print cartridge


3


for retaining these protrusion members. The retaining members are provided in the print cartridge


3


along a portion of the reciprocal movement region of the print head


21


. Alternatively, the retaining members can be provided in the print cartridge


3


so as to span the entire reciprocal moving region of the print head


21


.




By configuring the print cartridge


3


in this manner, the print head


21


is held by the retaining members at a position within the reciprocal moving region in the print cartridge


3


. Therefore, when the print cartridge


3


is removed from the printer body


2


, the retaining members lift up the protrusion members. Therefore, the print head


21


can be removed from the printer body


2


with the state that the print cartridge


3


holds the print head


21


. Further, the print head


21


can be mounted onto the carriage


6


by fitting the print head


21


into the carriage


6


when the print cartridge


3


is mounted in the printer body


2


.




In order t o accurately mount the print head


21


to and detach the print head


21


from the carriage


6


when attaching the print cartridge


3


to and detaching the print cartridge


3


from the printer body


2


, the CPU


11




a


, for example, must control the stop of the carriage


6


always at a predetermined stop position upon completion of printing operations. This is particularly the case when the retaining members are provided in the print cartridge


3


along a portion of the reciprocal movement region of the print head


21


. In this case, in order to accurately attach the print head


21


to and detach the print head


21


from the carriage


6


by attaching the print cartridge


3


to and detaching the print cartridge


3


from the printer body


2


, the CPU


11




a


and the like must control to stop the carriage


6


at a position directly beneath the retaining members of the print cartridge


3


at the end of printing operations.




It should be noted that the protrusion members, the retaining members, and other means for mounting the print head


21


to the carriage


6


, that is, when the print cartridge


3


is mounted onto the printer body


2


, configure a print head mounting means and a print head detachment means of the present invention. An exemplary embodiment of this configuration will be described later while referring to

FIGS. 10 through 15

. Even though,

FIGS. 10 through 15

pertain to a fourth embodiment, the print head mount-assist means and print head detachment means shown in

FIGS. 10

though


15


are also provided in the first through third embodiments.




The print head includes the nozzles


21




a


formed from piezoelectric elements. As shown in

FIG. 2

, the nozzles


21




a


include the plurality of nozzle openings


21




b


. Each nozzle opening


21




b


is filled with ink supplied from the ink package


30


housed in the ink cartridge


40


. When a voltage is applied to the nozzles


21




a


, the nozzles


21




a


deform to an extent proportional to the applied voltage so that the volume of each nozzle opening


21




b


can be selectively reduced. When the volume of one of the nozzle openings


21




b


is reduced, the ink filling the particular nozzle opening


21




b


is ejected toward the print sheet PP so that printing is performed. It should be noted that the printing method used to drive the print head


21


, which is provided with the nozzles


21




a


made from piezoelectric elements, will be referred to as a piezoelectric drive method hereinafter in the present specification.




Piezoelectric elements require less power to eject ink droplets than do the ink ejection means of a thermal jet (bubble jet) method. Therefore the piezoelectric drive method consumes less power than does the thermal jet method. The ink jet printer


1


saves power because it uses the piezoelectric drive method and also because the CR motor


7


is burdened with a smaller load as described previously. These power savings enable reduction of power consumption by the ink jet printer


1


. Also, the PC card


15


can be used to supply power to the ink jet printer


1


from the power source, such as a small dry cell battery or a secondary cell battery, of a laptop type personal computer.




The nozzle openings


21




b


of the print head


21


are spaced away from each other by a pitch of approximately 180 dots per inch (dpi). The carriage


6


mounted with the print head


21


can print monochrome characters and the like at the resolution of 180 dpi by reciprocally moving in the lengthwise direction of the printer body


2


as viewed in FIG.


1


.




When the ink filling the nozzle openings


21




b


has a concave shaped meniscus M at the lower surface of the ink, proper ink ejection can be achieved so that clear printing results can be obtained. Concave menisci M can be formed in the nozzle openings


21




b


by maintaining negative pressure in the ink filling the nozzle openings


21




b


. For example, concave menisci M can be formed at the ink surface in the nozzle openings


21




b


by maintaining the ink supply pressure in the print head


21


to within an operating pressure range of from about not less than 0 mm Aq (water column) to about not more than about −300 mmAq (water column) with respect to atmospheric pressure. It should be noted that the method of maintaining a negative pressure in the ink supply pressure will be later explained while explaining the ink package


30


.




As shown in

FIG. 1

, one end of the ink supply tube


23


is connected to the print head


21


by the attachment member


24


, which is provided on the upper portion of the print head


21


, and the other end of the ink supply tube


23


is attached to the ink extraction needle


22


through the attachment member


25


. The ink extraction needle


22


is for extracting ink from the ink package


30


housed within the ink cartridge


40


. The ink extracted by the ink extraction needle


22


is supplied to the print head


21


via the ink supply tube


23


and the attachment members


24


,


25


.




The ink supply tube


23


is generally linear in shape but curves greatly near the attachment member


24


. For this reason, the ink supply tube


23


is formed shorter than conventional tubes, and without a plurality of bends in the tube in the manner of conventional ink supply tubes. Because the ink supply tube


23


is shorter than conventional ink supply tubes and without any discontinuous bent portions, resistance to flow of ink flowing through the ink supply tube


23


to the print head


21


can be reduced. Also, the amount of ink sucked out during purge operations, which also sucks ink out of the ink tube in addition to out of the print head, is also reduced. Further, because the short ink supply tube


23


can be used, manufacturing costs can be reduced.




Although not shown in the drawings, a harness and the like is formed integrally with the ink supply tube


23


and is connected between the print head


21


and the attachment member


25


. The harness is for supplying power for driving the print head


21


and is for supplying electric signals based on image data to the print head


21


.




Although not shown in the drawings, a plurality of connection pins are provided to the lower surface of the attachment member


25


. Each connection pin is formed so as to be insertable into the corresponding one of the plurality of connection holes


18




a


formed in the upper surface of the connector


18


. Each connection pin of the attachment member


25


is inserted into the corresponding connection hole


18




a


of the connector


18


when the print cartridge


3


is mounted onto the printer body


2


. As a result, the print head


21


and the control circuit board


11


are connected via the attachment member


24


, the ink supply tube


23


, the attachment member


25


, and the connector


18


. Therefore, power for driving the print head and electric signals based on image data can be supplied from the control circuit board


11


to the print head


21


.




The print head


21


, the ink extraction needle


22


, the ink supply tube


23


, and the attachment members


24


,


25


will be referred to collectively as the print head


21


and the like, hereinafter. The print head


21


and the like are connected and adhered using adhesive or fuse-bonding. That is, no seal members such as detachable O-rings are used in the print cartridge


3


. Therefore, when breakdowns or other problems occur at positions anywhere in the print cartridge


3


, the problem can be resolved by disposing of the print cartridge


3


and replacing it with a new print cartridge


3


of the same type. For this reason, there is no need to exchange separately each part of the print cartridge


3


so that maintenance of the ink jet printer


1


is easily performed. Because there is no need to solely exchange the print head


21


separately, there is no danger that the user will accidentally touch the nozzles


21




a


of the print head


21


and stain his or her hand.




Because sections of the print head


21


and the like are attached or connected by fuse-bonding or by adhering with adhesive, the connection portions and the attachment portions of the print head


21


and the like can be maintained in an air tight condition. Accordingly, air and the like will not enter into the print head


21


, and, ink will not leak out of the print head


21


through the adhering or bonding part.




The ink extraction needle


22


is formed in a hollow needle shape and is formed with an ink extraction port


22


a in its tip. With this configuration, the ink extraction needle


22


can be inserted into an ink holding portion


31


of the ink package


30


to extract ink from the ink holding portion


31


through the ink extraction port


22




a


. The ink extraction needle


22


is formed from a corrosion resistant ceramic or metal, such as stainless steel.




This ink extraction operation will described in more detail here. First, the ink cartridge


40


housing the ink package


30


is inserted into the print cartridge


3


and slid in the direction indicated by an arrow X in FIG.


1


. This sliding motion inserts the ink extraction needle


22


into the ink holding portion


31


through a through hole


42


shown in FIG.


3


. Once the ink cartridge


40


is disposed adjacent to the attachment member


25


as indicated in two-dot chain line in

FIG. 1

, ink within the ink package


30


flows into the hollow space of the ink extraction needle


22


through the ink extraction port


22




a


. Ink that flows into the ink extraction needle


22


further flows into the ink supply tube


23


through the attachment member


25


. Further, ink is supplied to the ink head


21


through the attachment member


24


. An explanation of the ink package


30


will be provided later along with description of an outer diameter d of the ink extraction needle


22


.




The print cartridge


3


is designed to be light weight. That is, the print cartridge


3


is installed with components, such as the print head


21


and the ink supply tube


23


, that are lighter than components, such as the CR motor


7


, the line feed motor


5


, and the guide bar


17


, which are installed in the printer body


2


. For this reason, the print cartridge


3


is easily lifted up and carried around when exchanging the print cartridge


3


. Also, the print cartridge


3


will not cause injury to hands or feet, for example, if accidentally dropped.




Next, the ink package


30


and the ink cartridge


40


housed therein will be described in detail while referring to

FIGS. 3

to


6


. As shown in

FIG. 3

, the ink cartridge


40


is formed in a substantially box shape and is detachable from the print cartridge


3


. The ink cartridge


40


includes a cartridge body


41


, a lid


43


, and the ink package


30


. The cartridge body


41


is opened at its upper surface to enable insertion of the ink package


30


. The lid


43


is provided for covering the upper open end of the cartridge body


41


after the ink package


30


has been inserted therein. After the lid


43


is placed over the upper open end of the cartridge body


41


, the lid


43


is fuse-bonded to the cartridge body


41


to attach it to cartridge body


41


. Instead of fuse-bonding the lid


43


to the cartridge body


41


, the lid


43


can be attached to the cartridge body


41


by providing attachment members to both the cartridge body


41


and the lid


43


.




The through hole


42


is opened to the side wall of the cartridge body


41


. As described above, the ink extraction needle


22


is inserted into the ink cartridge


40


through the through hole


42


. By inserting the ink extraction needle


22


into the through hole


42


, the ink extraction needle


22


can be inserted into an indentation portion


32


of the ink package


30


housed in the ink cartridge


40


. Providing a seal member, such as packing formed, for example, from NBR to the through hole


42


is helpful in preventing ink from leaking out of the ink cartridge


40


when the ink cartridge


40


is removed from the print cartridge


3


and the ink extraction needle


22


is removed from the ink package


30


. It should be noted that to fit the ink package


30


within the ink cartridge


40


, heat seal portions


33


,


34


,


35


of the ink package


30


can be either folded and bent while the ink package


30


is being inserted into the ink cartridge or cut off before the ink package


30


is inserted into the cartridge body


41


.




The ink package


30


is formed into a substantially rectangular bag shape from a laminated film formed from a plurality of, for example, ten polyethylene resin film sheets. The ink holding portion


31


, which is filled with ink for printing, is formed in the approximate center of the ink package


30


. The left edge of the ink holding portion


31


is defined by the indentation portion


32


, which has an indented shape as viewed from above and which is where the ink extraction needle


22


is inserted. The other three edges are defined by the heat seal portions


33


,


34


,


35


. With this configuration, the indentation portion


32


is supported at both ends by heat-seal portions


33


,


34


. Therefore the ink extraction needle


22


can easily penetrate into the ink holding portion


31


when the ink extraction needle


22


is inserted into the indentation portion


32


.




Here, a method for manufacturing the ink package


30


will be described. First, the rectangular shaped laminated film is folded in half so that the two halves overlap each other. The overlapping edges opposite the folded portion of the laminated film member are heat-sealed together to form the heat seal portion


35


. At this point, the laminated film is in a hollow tubular shape. Next, the overlapping edges at one of the open ends of the hollow tube are heat-sealed together to form the heat-seal portion


33


. At this point, the laminated film is in the shape of a bag, with the end corresponding to the fused portion


34


still open. Next, ink is introduced into the bag through this open portion. After ink is introduced into the bag, the open end of the bag, which is positioned opposite of the fused portion


33


, is fused closed to form the fused portion


34


and the indentation portion


32


at one edge of the ink holding portion


31


.




At this point, the ink package


30


, wherein ink is sealed in the ink holding portion


31


, is positioned at one end of the folded halves of the rectangular shaped lamination film. After the ink package


30


is formed, the heat seal portion


34


is cut from the folded halves, so that the ink package


30


can be separated from the folded halves. This completes production of the ink package


30


. It should be noted that the ink holding portion


31


is maintained at a positive pressure while ink is being introduced into the bag. This prevents air and the like from being introduced into the ink holding portion


31


of new and unused ink packages


30


.




Next, a manner for maintaining ink supply pressure of ink supplied to the print head


21


will be described. The ink package


30


is formed from the laminated film member as described above. Therefore, when the ink package


30


is penetrated with the ink extraction needle


22


, the outer peripheral surface of the inserted ink extraction needle


22


is in a sealed condition with the laminated film member of the ink package


30


. Accordingly, ink can be prevented from leaking out of the ink holding portion


31


. Also, air can be prevented from entering into the ink holding portion


31


, in particular while ink is being extracted through the ink extraction needle


22


during consumption of ink. Said differently, ink extracted from the ink holding portion


31


is not replaced by air and the like in amounts that correspond to the amount of ink consumed. Therefore, the internal pressure P of the ink holding portion


31


is maintained in a negative pressure.




Further, strengthening the rigidity of the laminated film member forming the ink package


30


increases a dimensional stability or shape-restoring property of the laminated film member, thereby preventing the ink holding portion


31


of the ink package


30


from changing its shape. Therefore, ink can be extracted from the ink holding portion


31


through the ink extraction needle


22


without the ink holding portion


31


being compressed by atmospheric pressure and the like. As a result, the internal pressure P of the ink holding portion


31


can be maintained at a negative pressure so that when the ink extracted from the ink extraction needle


22


is supplied to the print head


21


, the ink supply pressure of ink can be maintained at a negative pressure.




Next, an explanation for a method of strengthening the rigidity of the laminated film member will be provided while referring to

FIGS. 4 through 6

.

FIG. 4

is a graph comparing ink packages


30


in which thickness w of the laminated structure film materials is different,

FIG. 5

is a graph comparing ink packages


30


in which the ratio h of the longitudinal direction length A to the lateral direction length B (aspect ratio) of the ink sealing portion


31


is different, and

FIG. 6

comparing ink packages


30


in which either one of the longitudinal direction length A or the lateral direction length B of the ink sealing portion


31


is different. In

FIGS. 4-6

, the horizontal axes


51


,


61


and


71


represent the consumed amount V of the ink sealed inside the ink sealing portion, and the vertical axes


52


,


62


and


72


represent the inner pressure P inside the ink holding portion


31


.




Regarding the thickness w of the laminated structure film materials in the respective ink packages


30


shown in

FIG. 4

, the curves


53


(alternating long and short dashed line),


54


(alternating long and two short dashed line),


55


(solid line),


56


(dotted line) and


57


(broken line) correspond to 300 ìm, 160 ìm, 100 ìm, 80 ìm and 30 ìm, respectively. When the respective curves


53


-


57


are compared, with increase in the amount V of consumed ink, the inner pressure P drastically decreased in the order of curves


53


,


54


,


55


,


56


and


57


. In other words, as the thickness w of the laminated structure film material increases, the rigidity of the film material forming the ink sealing portion


31


increases. With these thickness, the shape stability of the laminated structure film material becomes significantly large, and a change in the shape of the ink sealing portion


31


is restrained. Thus, in the present embodiment, on the basis of the result from

FIG. 4

, the thickness w of the laminated structure film material is set from approximately 30 ìm to approximately 300 ìm, in order to set the ink supplying pressure, that is, the inner pressure P inside the ink sealing portion


31


,


25


within the print head workable pressure ranging from approximately −100 mmAq to approximately 0 mmAq.




Since in the present embodiment the thickness w of the laminated structure film material is set approximately 30 ìm to approximately 300 ìm, in the aforementioned manner, an excessive increase in heating time and an excessive rise in heating temperature are prevented in the fuse-bonding step for forming the heat-sealed portions


33


,


34


and


35


of the ink package


30


. Thus, the cost for making the ink package


30


can be reduced. Further, the ink extraction needle


22


can be easily inserted into the ink package


30


with little resistance.




Regarding the aspect ratio h of the ink holding portion


31


of the respective ink packages


30


shown in

FIG. 5

, the curves


63


(alternating long and two short dashed line),


64


(solid line) and


65


(dotted line) correspond to “1”, “1.5” and “2”, respectively. When the respective curves


63


-


65


in

FIG. 5

are compared, with an increase in the amount V of consumed ink, the inner pressure P drastically decreased in the order of curves


63


,


64


and


65


. In other words, as the aspect ratio h of the ink sealing portion


31


decreases, the rigidity of the laminated structure film material


10


forming the ink holding portion


31


increases Therefore, with these ratio, the shape stability of the laminated structure film material becomes significantly large, and a change in the shape of the ink holding portion


31


is prevented. Thus, in the present embodiment, on the basis of the result from

FIG. 5

, the aspect ratio h of the ink holding portion


31


is set about from “1” to “2”, that is, the length in the longitudinal direction A (the length in the lateral direction) of the ink holding portion


31


is set to about from 1 to 2 times as long as the lateral direction length B (the length in the longitudinal direction A), in order to set the ink supplying pressure, that is, the inner pressure P in the ink sealing portion


31


within the print head workable pressure ranging from approximately −100 mmAq to approximately 0 mmAq. It should be noted that in

FIG. 5

, “A:B=2:1” provided the result the same as the result of “A:B=1:2”. In other words, in the lower limit, the one side and another side perpendicular to the one side has the same length, and in the upper limit, the one side has a length twice as long as the other side.




Regarding the length in the longitudinal direction A (the length in the lateral direction B) of the holding portion


31


of the respective ink packages


30


shown in

FIG. 6

, the curves


73


(alternating long and short dashed line),


74


(alternating long and two short dashed line),


75


(solid line), and


76


(dotted line) correspond to 30 mm, 50 mm 70 mm and 100 mm, respectively. When the respective curves


73


-


76


in

FIG.6

are compared, with an increase in the amount V of consumed ink, the inner pressure P drastically decreased in the order of curves


73


,


74


,


75


and


76


. In other words, as the length in the longitudinal direction A (the length in the lateral direction B) of the ink holding portion


31


decreases, the rigidity of the ink holding portion


31


increased. Therefore, the shape stability of the laminated structure


30


film material becomes significantly large, and a change in the shape of the ink sealing portion


31


is prevented. Thus, in the present embodiment, on the basis of the result from

FIG. 6

, the longitudinal direction length A (the lateral direction length) of the ink holding portion


31


is set about 100 or less mm, in order to set the ink supplying


17


pressure, that is, the inner pressure P in the ink sealing portion


31


within the print head workable pressure ranging from approximately −100 mmAq to approximately 0 mmAq. It should be noted that this length is available for both the side A and side B.




Next, while referring to

FIG. 7

, an explanation will be provided for the relationship between diameter d of the ink extraction needle


22


and the seal formed between the ink package


30


and the ink extraction needle


22


. In the chart of

FIG. 7

, the seal formed between the ink package


30


and the ink extraction needle


22


is represented as a pressing force F. The pressing force F was determined for each different diameter ink extraction needle


22


by inserting each ink extraction needle


22


into an ink package


30


, and measuring the pressing force F applied to the ink package


30


in its thickness directions at the time when the ink extraction needle


22


was pushed out of ink package


30


. The ink package


30


used during these experiments was formed from a laminated film member having a thickness of about 100 μm.




As shown in

FIG. 7

, as the outer diameter d of the ink extracting member


22


increased, the pressing power F that the ink extraction member


22


is pulled out from the ink package


30


increased. Preferably, the pressing power F is approximately 100 g or less. On the basis of this result, the outer diameter d of the ink extracting member


22


is set to about 5 mm or less, in order to maintain the intimate contact power of the outer surface of the ink extraction member


22


stuck into the ink package


30


with the laminated structure film material of the ink package


30


.




The ink supply pressure can be adjusted and maintained at a negative pressure by supplying ink to the print head


21


using this ink package


30


and the ink extraction needle


22


formed as described above. Therefore, there is no need to provide an ink supply pressure adjustment means, such as an ink supply pump and a sub-tank disposed below the print head


21


for generating a negative ink supply pressure. As a result, the ink jet printer


1


can be produced with fewer components so that overall costs of making the ink jet printer


1


can be reduced. Because no ink supply pump and the like is needed, the ink jet printer


1


can be driven without consuming as much power as conventional printers. The details of the lamination film and the ink package


30


is described, for example, in a copending U.S. patent application Ser. No. 09/132,486 filed Aug. 11, 1998, the disclosure of which is hereby incorporated by reference.




Next, while referring to

FIGS. 1

to


3


, a method for assembling the ink jet printer


1


will be described. First, the ink package


30


shown in

FIG. 3

is inserted into the cartridge body


41


by either bending or partly cutting the heat-seal portions


33


,


34


,


35


of the ink package


30


. After the ink package


30


is inserted into the cartridge body


41


, the lid


43


is placed on the top of the cartridge body


41


. Then the ink package


30


is sealed within the ink cartridge


40


by fuse-bonding the lid


43


to the cartridge body


41


.




Next, the through hole


42


of the ink cartridge


40


is aligned with the ink extraction needle


22


. By sliding the ink cartridge


40


in the direction X, the ink extraction needle


22


is inserted into the through hole


42


of the ink cartridge


40


. After the ink extraction needle


22


is inserted into the through hole


42


, the ink extraction needle


22


easily pierces the indentation portion


32


of the ink holding portion


31


of the ink package


30


housed in the ink cartridge


40


. Because the indentation portion


32


of the ink package


30


is supported at its two sides by the heat-seal portions


33


,


34


, the ink holding portion


31


can be prevented from deforming when pressed by the ink extraction needle


22


and when the ink extraction needle


22


pierces the indentation portion


32


.




When the ink cartridge


40


is further slid in the direction X, the ink cartridge


40


will be installed in the left-hand portion of the print cartridge


3


in the position indicated by the two dot chain line at the left-hand side of the FIG.


1


. This completes operations for mounting the ink cartridge


40


into the print cartridge


3


. In the mounted condition, the ink cartridge


40


will tilt downward toward the attachment member


25


, that is, toward the right center as viewed in FIG.


1


. Said differently, the ink cartridge


40


will be disposed so that it tilts downward from the left end of the ink cartridge


40


to the right end of the ink cartridge


40


. With this orientation, any air and the like mixed in the ink when filling the ink package


30


during manufacture of the ink package


30


will gather at the upper left end of the ink cartridge


40


. Therefore, air can be prevented from entering the ink extraction needle


22


. It is desirable that when the ink cartridge


40


is in its mounted condition in the ink package


30


, it should have a slanting angle of about 0 to 10 degrees or optimally about 0 to 3 degrees. Further, because the laminated film member forming the ink package


30


is in sufficient sealing contact with the outer peripheral surface of the ink extraction needle


22


, air can be prevented from entering the ink package


30


and ink can be prevented from leaking out of the ink package


30


.




When the ink extraction needle


22


pierces the ink holding portion


31


of the ink package


30


, ink is extracted from the ink holding portion


31


through the ink extraction port


22




a


. The ink flows through the attachment member


25


, the ink supply tube


23


, and the attachment member


24


, whereupon it is supplied to the print head


21


. Because the laminated film forming the ink package


30


has strength and rigidity sufficient to enable the ink package


30


to recover its shape, change in the shape of the ink holding portion


31


of the ink package ink package


30


is restricted. Accordingly, the internal pressure P of the ink holding portion


31


can be maintained in a negative pressure while ink is being extracted through the ink extraction needle


22


. That is, the ink holding portion


31


will not be squeezed by atmospheric pressure and the like so that the ink supply pressure can be maintained at negative pressure when ink extracted by the ink extraction needle


22


is supplied to the print head


21


. As a result, a concave meniscus M can be formed in ink filling each of the nozzle ports


21




b


, thereby enabling the print head


21


to properly eject ink to produce good clean printing results.




Next, the print cartridge


3


is mounted onto the printer body


2


while inserting the print head


21


of the print cartridge


3


into the carriage


6


of the printer body


2


. At this time, the print head


21


can be easily mounted of the carriage


6


without any labor by merely mounting the print cartridge


3


onto the printer body


2


using a print head mounting means to be described later. After the print cartridge


3


has been mounted, the PC card


15


of the ink jet printer


1


is inserted into the PC slot of a personal computer to electrically connect the ink jet printer


1


with the personal computer. In this condition, power is supplied from the personal computer to the ink jet printer. Also print data and the like can be transmitted between the personal computer and the ink jet printer


1


.




Printing is performed on the print sheet PP when the ink jet printer


1


receives transmission of print data from the personal computer. In this case, when an unused print sheet PP is inserted into the sheet supply port (not shown) of the ink jet printer


1


, the transport roller


4


transports the print sheet PP along the transport pathway under the print head


21


, which is mounted on the carriage


6


. When the transported print sheet PP passes through the transport pathway under the print head


21


, the print head


21


ejects ink from the nozzle ports


21




b


to print characters and the like on the print sheet PP. This printed print sheet PP is then discharged through the discharge port


13


.




Next, while referring to

FIG. 8

, an ink jet printer


100


having a print cartridge


103


according to a second embodiment of the present invention will be explained. The print cartridge


103


of the ink jet printer


100


is a modification of the print cartridge


3


of the first embodiment.




The print cartridge


103


of the ink jet printer


100


includes a print head


121


, which is similar to the print head


21


. The print heads


21


and


121


are positioned side by side in the scanning direction of the carriage. The print head


121


includes a row of nozzles


121




a


at its lower surface. In a manner similar to the print head


21


, A nozzle opening is formed at the lower end of each nozzle of the row of nozzles


121




a


. The nozzle opening are disposed at a pitch corresponding to 180 dpi. The rows of nozzles


21




a


,


121




a


are shifted with respect to each other in the sheet feeding direction by a half pitch distance, that is, by a distance corresponding to a pitch of 360 dpi. When both the print heads


21


,


121


are used for printing, printing can be performed at a resolution of 360 dpi by reciprocally moving the carriage


6


, on which both of the print heads


21


,


121


are mounted, in the lengthwise direction of the printer body


2


. Accordingly, the ink jet printer


100


according to the second embodiment can perform higher resolution printing within a shortened period in comparison with the first embodiment.




The ink jet printer


100


of the second embodiment uses the same printer body


2


as the ink jet printer


1


of the first embodiment. Therefore, the ink jet printer


100


of the second embodiment can be used as part of the ink jet printer


1


by merely replacing the print cartridge


3


of the first embodiment with print cartridge


103


of the second embodiment.




Next, an ink jet printer


200


according to a third embodiment of the present invention will be described while referring to FIG.


9


. The ink jet printer


200


includes a print cartridge


203


and ink cartridges


240


, which are modifications of the print cartridge


3


and the ink cartridge


40


of the first embodiment.




The print cartridge


203


of the ink jet printer


200


is mounted with four ink cartridges


240


and two print heads


221




a


,


222




a


. Each ink cartridge


240


houses an ink package


30


. In the present embodiment, each ink package


30


is filled with one of four different colored inks, that is, black ink, yellow ink, cyan ink, and magenta ink from top to bottom as viewed in FIG.


9


. Although not show in the drawings, a plurality of nozzles are provided to the print heads


221


,


222


. The four different colored inks from the ink packages


30


are supplied to the print heads


221


,


222


and ejected from the nozzles to print in full color on a print sheet PP.




More black ink than other colored inks is consumed during printing. For this reason, the ink package


30


filled with black ink needs to be replaced more frequently than the other ink packages


30


. Therefore, the ink cartridge


40


housing the ink package


30


filled with black ink is mounted above the other ink cartridges


40


to facilitate operations for replacing the ink cartridge


40


filled with black ink. Also, with this configuration exchange operations can b e performed without mistaking the position for mounting the black ink cartridge


40


.




The ink jet printer


200


has the same printer body


2


as the ink jet printers


1


,


100


of the first and second embodiments. Therefore, by exchanging the print cartridge


203


with the print cartridges


3


,


103


of the first and second embodiments, the ink jet printer


200


can be converted into either of the ink jet printers


1


,


100


. In other words, by merely exchanging the print cartridges


3


,


103


,


203


, the user can easily switch between monochrome printing using the print cartridges


3


,


103


and full color printing using the print cartridge


203


. Further, because the user exchanges the print cartridges


3


,


103


,


203


to switch between monochrome printing and full color printing, different colored inks within the ink supply pathway, that is, the ink within the print head


21


, the ink extraction needle


22


, the ink supply tube


23


, and the attachment members


24


,


25


, can be prevented from mixing together.




The print cartridge


203


includes four ink supply tubes


23


for connecting the ink cartridges


40


to the print heads


221




a


,


222




a


. The ink supply tubes


23


are aligned vertically one on top of the other as shown in FIG.


9


. This configuration prevents the ink supply tubes


23


from bending downward, that is, as viewed in

FIG. 9

, under their self-weight. Accordingly, fluctuation in ink supply pressure and damage to the ink supply tubes


23


resulting from the buckling of the ink supply tubes


23


when they bend can be prevented.




Four attachment members


125




a


to


125




d


are provided, one for each of the four ink cartridges


40


. As shown in

FIG. 9

, each attachment member


125




a


to


125




d


has an ink extraction needle


22


attached thereto at a different position in the front-to-rear direction of the printer


1


. Although not shown in the drawings, the through holes


42


of the ink cartridges


40


are similarly aligned in correspondence with positions of the ink extraction needle


22


. As long as the ink cartridges


40


are mounted on the print cartridge


203


in the proper order of magenta, cyan, yellow, and black, that is, starting with magenta on the bottom and ending with black on the top as viewed in

FIG. 9

, then each ink extraction needle


22


will be positioned at a through hole


42


. On the other hand, if the ink cartridges


40


are mounted in any other order, the ink extraction needle


22


will not be positioned at a through hole


42


of the mismounted ink cartridge


40


. This configuration prevents a user from accidentally mounting the wrong ink cartridge


40


and mixing ink from one ink cartridge with ink from another ink cartridge. It should be noted that the ink cartridges


40


can alternately be formed into an integral unit.




Next, while referring to

FIGS. 10

to


15


, an ink jet printer


300


according to a fourth embodiment of the present invention will be described. The ink jet printer


300


includes a print head mounting means and a print head separation means. It should be noted that the print head mounting means and the print head separation means are essential components of the ink jet printers of the first to third embodiments and will be explained here using the ink jet printer


300


merely as a representative example.





FIG. 10

is a plan view showing the ink jet printer


300


according to the fourth embodiment. The ink jet printer


300


includes a printer body


301


and a print cartridge


302


. The printer body


301


has a main frame


301




a


formed in an approximately box shape. The print cartridge


302


has a cartridge frame


302




a


formed in a substantially box shape. The print cartridge


302


is detachably provided on the printer body


301


. A rectangular shaped discharge port


303


through which printed print sheets PP are discharged is formed in the front wall of the printer body


301


.




As shown in

FIG. 11

, the print cartridge


302


includes ink cartridges


311


disposed at a predetermined position. A print head


309


is formed with nozzles


309




a


for ejecting ink toward print sheet PP. In the ink jet printer


300


with this configuration, ink from the ink cartridges


311


is supplied to the print head


309


. The print head


309


ejects the ink from the nozzles


309




a


to print on a print sheet PP.




A sheet feed port


304


through which unprinted print sheets PP are inserted is formed in the lower right side of the printer body


301


. Print sheet PP inserted through the sheet feed port


304


are transported in a sheet transport direction Y indicated in

FIG. 11. A

transport roller


305


and a pressing roller


306


are disposed downstream from the sheet feed port


304


in the transport direction Y. The transport roller


305


for transporting print sheets PP and the pressing roller


306


for pressing the print sheets PP against the transport roller


305


cooperate together to press and support print sheets PP while transporting them.




A sheet discharge roller


307


and a pressing roller


308


are disposed downstream from the rollers


305


,


306


. The sheet discharge roller


307


is for discharging print sheets PP transported by the transport roller


305


out of the printer body


301


. The pressing roller


308


is for pressing print sheet PP against the sheet discharge roller


307


. A carriage


310


is disposed above where sheets are disposed when supported between the transport roller


305


and the sheet discharge roller


307


. The print head


309


is detachably mounted on carriage


310


above where sheets are disposed when supported between the transport roller


305


and the sheet discharge roller


307


.




A guide bar


313


spans between opposing sides of a frame


319


of the printer body


301


. The carriage


310


, on which the print head


309


is detachably mounted, is reciprocally movable along the guide bar


313


in a direction Z indicated in FIG.


12


and in a direction opposite to the direction Z. The nozzles


309




a


are formed in the print head


309


at the side thereof confronting the print sheet PP supported between the transport roller


305


and the sheet discharge roller


307


. Rectangular protrusions


309




b


are provided on the upper edges of the side walls of the print head


309


. As will be described later, the rectangular protrusions


309




b


are for stopping the print head


309


at a predetermined position in the print cartridge


302


when the print cartridge


302


is detached from the printer body


301


.




Retaining members


314


for supporting the protrusions


309




b


are formed integrally with the print cartridge


302


at positions immediately below corresponding protrusions


309




b


. Rectangular engagement grooves


314




a


, into which the protrusions


309




b


are fitted, are formed in the upper surface of the retaining members


314


at positions in opposition with corresponding protrusions


309




b


. With this configuration, when the print cartridge


302


is lifted up and removed from the printer body


301


, the retaining members


314


will be raised up so that the protrusions


309




b


of the print head


309


engage in corresponding engagement grooves


314




a


. Thus, the print head


309


is engaged with the print cartridge


302


.




As will be described later, a pressing spring member


315


presses down on the print head


309


while the print head


309


is held onto the print cartridge


302


via engagement of the protrusions


309




b


in the engagement grooves


314




a


of the retaining members


314


. The pressing spring member


315


insures that the print head


309


will be properly pressed down so that even if the printer cartridge


302


is dropped or otherwise subjected to a large shock, the downward pressing operation will not be accidentally released and the print head


309


will not be shifted out of position.




The four ink cartridges


311


are detachably mounted in the print cartridge


302


, stacked one on top of the other. Each ink cartridge


311


is filled with a different colored ink. In the example shown in

FIG. 11

, the upper-most ink cartridge


311


is filled with black ink, the second one down is filled with yellow ink, the third one down is filled with cyan colored ink, and the lowest ink cartridge


311


is filled with magenta colored ink.




Four ink supply tubes


312


are provided for supplying ink to the print head


309


. Each ink supply tube


312


is attached at one end to a corresponding one of the ink cartridges


311


and at the other end to the upper portion of the print head


309


, which is disposed below the ink cartridge


311


. Because the ink supply tubes


312


connect the print head


309


with each ink cartridge


311


, ink can be supplied from the ink cartridges


311


, which are disposed at predetermined positions in the print cartridge


302


, to the print head


309


. It should be noted that the print head


309


is mounted on the carriage


310


and moves reciprocally within the ink jet printer


300


leftward and rightward as viewed in FIG.


12


.




As shown in

FIG. 12

, the retaining members


314


are formed in a substantial plate shape. The engagement grooves


314




a


are formed in the upper surface of the retaining members


314


in confrontation with the protrusion


309




b


of the print head


309


. The engagement grooves


314




a


are formed to substantially the same depth as the thickness of the protrusion


309




b


. Further, the engagement grooves


314




a


and the protrusions


309




b


of the print head


309


are formed to the same length in the lengthwise direction of the ink jet printer


300


. With this configuration, when the protrusions


309




b


are fitted in the engagement grooves


314




a


, the print head


309


is held to the print cartridge


302


and prevented from rattling around. The lengthwise ends of the protrusion members


309




b


, that is, the ends of the protrusions


309




b


that confront sidewalls of the engagement grooves


314




a


, are formed in a curved shape as best shown in FIG.


13


. Therefore, when the protrusions


309




b


are fitted in the engagement grooves


314




a


, the edges of the protrusions


309




b


formed with these curve surfaces can be easily fitted in the engagement grooves


314




a


. Alternatively, the ends of the protrusions


309




b


are chamfered for the same purpose.




A carriage return motor or CR motor


320


is disposed at the upper portion of the frame


319


, which is disposed at the left side of the printer body


301


. The carriage return motor


320


is for supplying drive force for reciprocally moving the carriage


310


rightward in the direction Z and leftward in the direction opposite the direction Z. A line feed motor or LF motor


321


for rotating the transport roller


305


and the sheet discharge roller


307


is disposed below the carriage return motor


320


.




As shown in

FIG. 13

, the print head


309


is formed with a rectangular shape holding groove


309




c


in its right side surface and with a substantially trapezoid shaped indentation


309




d


in its left side surface, that is, in the side surface opposite the side surface in which the holding groove


309




c


is formed. The print head


309


is further formed with two protrusion portion


309




e


, one above each of the holding groove


309




c


and the indentation


309




d


. The protrusion portions


309




e


are both formed so as to protrude outward away from the print head


309


and are positioned to abut against the upper surface of the carriage


310


as shown in FIG.


13


. With this abutment, the print head


309


can be prevented from passing through and falling away from the carriage


310


.




The carriage


310


is formed in a hollow box shape with the upper and lower surfaces open. The print head


309


is insertingly mounted in the open portion of the carriage


310


. A holding pawl


310




a


is fixed to the right side of the carriage


310


, and an approximately trapezoid shaped protrusion


310




b


is formed in the left side of the carriage


310


. Both the holding pawl


310




a


and the protrusion


310




a


are for holding the print head


309


firmly onto the carriage


310


as will be described next.




The holding pawl


310




a


is formed at its upper free end portion in a substantially D shaped bend that fits in the holding groove


309




c


of the print head


309


so that the print head


309


is held firmly to the carriage


310


. The holding pawl


310




a


is formed from a resilient material, such as spring steel material, and so as to be capable of resiliently deforming. Accordingly, the holding pawl


310




a


fits in and pulls out of the holding groove


309




c


of the print head


309


as the print head


309


is attached to or detached from the carriage


310


. It should be noted that in order to mount the print head


309


onto the carriage


310


by resiliently deforming the holding pawl


310




a


, it is necessary to press the print head


309


onto the carriage


310


using a force of about 1 kgf, which force is sufficient to provide the resilient deformation of the holding pawl


310




a


. The protrusion


310




b


protrudes toward the interior of the carriage


310


and is formed in a shape adapted to fit into the indentation


309




d


of the print head


309


.




With this configuration, the print head


309


can be fixed to the carriage


310


by fitting the protrusion


310




b


and the holding pawl


310




a


into the indentation


309




d


and the holding groove


309




c


, respectively. Because the protrusion


310




b


, and the bent upper portion of the holding pawl


310




a


, are disposed at positions confronting the carriage


310


at the same level, the protrusion


310




b


and the holding pawl


310




a


are fitted into the indentation


309




d


and the holding groove


309




c


, respectively, at almost the same time. Accordingly, the possibility of either one of the holding pawl


310




a


or the protrusion


310




b


being fitted first, that is, into the holding groove


309




c


and the indentation


309




d


, respectively, before the other can be prevented, so that the print head


309


will not be mounted at a tilting posture. There is also no danger of the user forcefully mounting the print head


309


onto the carriage


310


at the tilting posture. The printer body


301


and the print cartridge


302


are consequently more durable, and so can withstand repeated attachment and detachment of the print cartridge


302


to and from the print cartridge


302


.




As shown in

FIG. 13

, when the print cartridge


302


is mounted on the printer body


301


, the lower surface of each protrusion


309




b


, which are both disposed at the upper sides of the print head


309


, will be positioned spaced away from the upper surface of corresponding engagement grooves


314




a


, which are formed in the retaining members


314


of the print cartridge


302


. Therefore, during printing on the print sheet PP, the print head


309


mounted on the carriage


310


can be reciprocally moved in the left and right directions as viewed in

FIG. 13

without the protrusions


309




b


catching in the engagement grooves


314




a


of the retaining members


314


.




The pressing spring member


315


for pressing against the upper edge of the print head


309


is provided to the lower left side of the print cartridge


302


. The pressing spring member


315


is disposed above and to the left of the print head


309


. The pressing spring member


315


is a coil spring formed from a resilient material such as spring steel. The pressing spring member


315


has an abutment portion


315




b


at one end, an attachment portion


315




c


at its substantial center, and a pressing portion


315




a


at its other end. The attachment portion


315




c


is wound around a support shaft


316


formed in the print cartridge


302


, so that the pressing spring member


315


is supported to the print cartridge. The abutment portion


315




b


is disposed in abutment with the inner left wall of the print cartridge


302


. The pressing portion


315




a


is disposed above the print head


309


. The pressing portion


315




a


and the abutment portion


315




b


are formed in combination into L-shape.




The pressing portion


315




a


is disposed so as to be swingable in the vertical direction about the support shaft


316


. The pressing portion


315




a


has a substantially V shaped tip. The abutment portion


315




b


urges the pressing portion


315




a


downward so that the V shaped tip abuts against the upper end of the print head


309


and presses the print head


309


downward, thereby preventing the print head


309


from moving upward. As shown in

FIG. 13

, the V shaped tip of the pressing portion


315




a


is formed at a position separated by a distance L


1


from an axial center of the support shaft


316


.




In a manner to be described later, it is necessary to press the print head


309


into the carriage


310


with pressing force of about 1 kgf in order to mount the print head


309


onto the carriage


310


. Therefore, the pressing spring member


315


is formed to press the upper surface of the print head


309


downward with a pressing force of more than 1 kgf.




A rectangular shaped guide member


318


is formed on the print cartridge


302


. A link member


317


formed in a substantially rod shape is slidably mounted in the guide member


318


. The link member


317


is disposed below the pressing spring member


315


and is for pressing the pressing spring member


315


upward in a manner to be described below. A rectangular shaped pressed portion


317




a


is fixed to the lower tip of the link member


317


. A stop portion


317




b


for preventing the link member


317


from falling out of the guide member


318


is fixed to the link member


317


at a position above the guide member


318


. Therefore, the downward travel can be stopped by the abutment of the stop portion


317




b


against the top surface of the guide member


318


.




The plate shaped frame


319


is provided to the printer body


301


at a position directly below the pressed portion


317




a


of the link member


317


. A link pressing portion


319


a for pressing the link member


317


upward is integrally formed with the frame


319


and extends upward from the upper edge of the frame


319


. With this configuration, there is no need to provide the printer body


301


with a separate member for pressing the link member


317


upward, so the ink jet printer


300


can be produced using fewer parts.




The link member


317


is disposed at a position so that its upper tip abuts the lower surface of the pressing portion


315




a


at a position near the attachment portion


315




c


. More specifically, the link member


317


is positioned by the guide member


318


so that the upper tip of the link member


317


abuts against and presses the pressing spring member


315


upward at a position separated by a distance L


2


from the axial center of the support shaft


316


, wherein the distance L


2


is smaller than the distance L


1


. Accordingly, the link member


317


abuts the pressing portion


315




a


at a position nearer to the attachment portion


315




c


than where the pressing portion


315




a


abuts against the print head


309


. Therefore, the pressing portion


315




a


can be lowered downward greatly by moving the link member


317


downward only by a slight amount. The amount that the pressing portion


315




a


is raised and lowered can be made much greater than the amount that the link member


317


is raised and lowered. Accordingly, by moving the link member


317


only slightly with respect to the pressing spring member


315


, the pressing portion


315




a


can be swung greatly in the vertical direction.




In the ink jet printer


300


of the fourth embodiment, the guide member


318


is positioned so that the L


2


is about one third of the distance L


1


. Accordingly, when the upper tip of the link member


317


presses the pressing spring member


315


upward by about 3 mm, the pressing portion


315




a


can be pressed upward by three times that amount, or by 9 mm. Accordingly, the pressing spring member


315


can be prevented from abutting against the print head


309


and obstructing movement of the print head


309


while the print head


309


is mounted on the carriage


310


and printing is performed by reciprocally moving the print head


309


in the direction Z and in the direction opposite the direction Z.




Next, while referring to

FIG. 14

, operations for removing the print cartridge


302


from the printer body


301


will be described.

FIG. 14

is a cross-sectional view similar to

FIG. 13

, showing the print cartridge slightly detached from the printer body


301


so that the pressing spring member


315


presses against the print head


309


mounted on the carriage


310


. As shown in

FIG. 14

, to detach the print cartridge


302


from the printer body


301


, first, the print cartridge


302


is lifted up slightly away from the printer body


301


. That is, the print cartridge


302


shown in

FIG. 13

is lifted and moved upward to the position shown for the print cartridge


302


in FIG.


14


. When the print cartridge


302


is moved slightly upward, the retaining members


314


move upward with the print cartridge


302


so that the protrusions


309




b


fit into the engagement grooves


314




a


. Simultaneously with this, slight upward movement of the print cartridge


302


is translated into slight downward movement of the link member


317


. Therefore, the pressing portion


315




a


moves downward and abuts against the upper surface of the print head


309


so that the print head


309


is pressed downward.




Because the link member


317


abuts the pressing portion


315




a


at a position closer to the attachment portion


315




c


than where the pressing portion


315




a


abuts against the print head


309


, the slight downward movement of the link member


317


is translated into a large downward movement of the pressing portion


315




a


. Therefore, by merely lifting the print cartridge


302


slightly upward, the pressing spring member


315


will rapidly press against the print head


309


so that when the print cartridge


302


is removed, the print head


309


can be prevented from moving out of place.




When the print cartridge


302


is further lifted upward, the print head


309


will also be lifted upward. When the print head


309


is lifted upward, the holding pawl


310




a


deforms and separates from the holding groove


309




c


. Simultaneously, the protrusion


310




b


of the carriage


310


separates from the indentation


309




d


of the print head


309


. As a result, the print head


309


separates from the carriage


310


in association with separation of the printer cartridge


302


from the printer body


301


.




When the print head


309


separates from the carriage


310


and the print cartridge


302


separates from the printer body


301


, the pressed portion


317




a


of the link member


317


separates from the link pressing portion


319




a


of the frame


319


. When the pressed portion


317




a


separates from the upper tip of the link pressing portion


319




a


, the link member


317


further slides downward via the guide member


318


. As a result, the upper tip of the link member


317


separates from the pressing spring member


315


so that the pressing spring member


315


completely presses against the print head


309


. At this time, the print head


309


is pressed down while in the left side portion of the print cartridge


302


.




Next, while referring to

FIGS. 14 and 15

, operations to mount the print cartridge


302


onto the printer body


301


will be described. The operations for mounting the print cartridge


302


onto the printer body


301


are performed using the opposite order of operations for separating the print cartridge


302


from the printer body


301


. As shown in

FIG. 15

, the print cartridge


302


is first aligned above the printer body


301


with the print head


309


in opposition with the carriage


310


.




After the print cartridge


302


is positioned in this manner, the print head


309


is inserted into the carriage


310


. At this time, the print head


309


is pressed downward by the pressing spring member


315


. The printhead


309


is inserted into the carriage


310


until the holding pawl


310




a


and the protrusion


310




b


of the carriage


310


are fitted in the holding groove


309




c


and the indentation


309




d


, respectively, of the print head


309


and until both of the protrusion portions


309




e


of the print head


309


abut against the upper surface of the carriage


310


. In this way, the print head


309


is mounted on the carriage


310


as shown in

FIG. 14

in association with mounting of the print cartridge


302


onto the printer body


301


.




As mentioned above, the print head


309


must be pressed downward with a pressing force of about 1 kgf when inserted into the carriage


310


so as to deform the holding pawl


310




a


. Since print head


309


is pressed downward by the pressing spring member


315


by a force of more than 1 kgf, the print head


309


can be easily pressed into the print head


309


.




As shown in

FIG. 14

, the pressed portion


317




a


is brought into abutment with the link pressing portion


319




a


simultaneously with mounting of the print head


309


onto the carriage


310


. As a result, the link member


317


is pressed and slidingly moved upward by the link pressing portion


319




a


relative to the guide member


318


. When the link member


317


is pressed upward, the upper tip of the link member


317


abuts against the pressing spring member


315


and the link member


317


starts to press the pressing portion


315




a


upward. Afterward, when the print cartridge


302


is further pressed onto the print cartridge


302


so that the print cartridge


302


slightly moves downward, the link pressing portion


319




a


further presses the link member


317


slightly upward so that the link member


317


presses the pressing portion


315




a


upward away from the print head


309


.




Because the link member


317


abuts against the pressing portion


315




a


at a position nearer the attachment portion


315




c


than where the pressing portion


315




a


abuts against the print head


309


, the slight upward movement of the link member


317


translates into a large upward movement of the pressing portion


315




a


. That is to say, the upward movement amount of the pressing portion


315




a


is much greater than the upward movement amount of the link member


317


. Therefore, by pressing the print cartridge


302


slightly downward onto the print cartridge


302


, the pressing portion


315




a


can be reliably pressed upward away from the print head


309


. It should be noted that according to the present embodiment, when the link pressing portion


319




a


presses the link member


317


upward by about 3 mm, the pressing portion


315




a


will be pressed upward by about 9 mm.




When the print cartridge


302


moves further downward, the link member


317


presses the pressing portion


315




a


further upward away from the print head


309


. Also, the retaining members


314


move downward with movement of the print cartridge


302


. As a result, the protrusions


309




b


is moved upward relative to the engagement grooves


314




a


so that the protrusions


309




b


separate from the engagement grooves


314




a


. By the time the protrusions


309




b


separate from the engagement grooves


314




a


, the pressing spring member


315


has stopped pressing against the print head


309


. This completes operations for mounting the print cartridge


302


onto the printer body


301


.




When the print cartridge


302


is mounted in this manner, the ink jet printer


300


is capable of printing on a print sheet PP. That is to say, when an unused print sheet PP is inserted into the sheet feed port


304


, the line feed motor


321


rotates to drive rotation of the transport roller


305


and the pressing roller


306


, thereby transporting the unused print sheet PP to below the print head


309


. When the print sheet PP transported in this manner passes below the print head


309


, the carriage


310


is driven by the carriage return motor


320


and ink is ejected from the nozzles


309




a


formed in the print head


309


mounted on the carriage


310


so that printing is performed on the print sheet PP. The printed print sheet PP is then discharged through the discharge port


303


by rotation of the sheet discharge roller


307


and the pressing roller


308


, which are driven by rotation of the line feed motor


321


. It should be noted that the ink filling the ink cartridge


311


is supplied to the print head


309


through the ink supply tube


312


and ejected from the nozzles


309




a


of the print head


309


.




According to the ink jet printer


300


of the fourth embodiment, the protrusions


309




b


and the engagement grooves


314




a


hold the print head


309


, which is capable of reciprocal movement within the ink jet printer


300


in association with movement of the carriage


310


, at a predetermined position in the print cartridge


302


when the print cartridge


302


is separated from the printer body


301


. Also, the pressing spring member


315


presses the print head


309


at a predetermined position of the print cartridge


302


. Accordingly, the print cartridge


302


can be detached from the printer body


301


and carried around without the print head


309


moving around in the print cartridge


302


. Further, the print head


309


can be attached to and detached from the carriage


310


in association with the attachment and detachment of the print cartridge


302


to and from the printer body


301


.




Because the print head


309


is pressed and held in place at a predetermined position of the print cartridge


302


when the print cartridge


302


is mounted on the printer body


301


and the print head


309


is mounted on the carriage


310


, there is no need for the user to grasp the print head


309


by hand and move it to a predetermined position. Therefore, the user can avoid staining his or her hands. printer body


301


so that the print head


309


is mounted on the carriage


310


, the link member


317


and the link pressing portion


319




a


prevent the pressing spring member


315


from pressing against the print head


309


. Accordingly, the pressing spring member


315


will not interfere with movement of the print head


309


. Therefore, the print head


309


mounted on the carriage


310


can reciprocally move within the ink jet printer


300


without interference.




While the invention has been described in detail with reference to specific embodiments thereof, it would be apparent to those skilled in the art that various changes and modifications may be made therein without departing from the spirit and scope of the invention.




In the forgoing embodiments, the entire ink package


30


was formed from a laminated film and the ink extraction needle


22


was inserted into the indentation portion


32


to extract ink. However, different configurations can be provided for performing extraction of ink. For example, ink can be sealed directly into the ink cartridge itself without using the ink package


30


. In this case, a laminated film to be pierced by the ink extraction needle


22


can be fused onto a portion of the ink cartridge. During use, the laminated film member is pierced by the ink extraction needle


22


and ink is extracted from the ink cartridge. It should be noted that in this case, the ink cartridge can be formed from a polyoxymethylene (POM) or other material that can, without undesirable results, come into contact with ink used in printing. In other words, the cartridge should be formed of a material compatible with the ink.




The third embodiment describes that the ink extraction needles


22


are attached at different positions with respect to the front and rear direction of FIG.


9


and that the through hole


42


are formed at positions corresponding to the ink extraction needles


22


. However, the positions of the ink extraction needle


22


and the through hole


42


are not restricted to this configuration. For example, ink extraction needles can be disposed at the same position with respect to the front and rear direction of FIG.


9


. That is, ink extraction needles can be disposed in a vertically aligned arrangement. In this case, the through holes are formed at about the same position in their respective ink cartridges so that the same cartridge body can be used for all different colored inks. In this case, the number of different types of print cartridge


203


can be reduced.




The third embodiment describes use of a plurality of separate ink cartridges


40


. However, a plurality of ink cartridges can be formed in an integral unit. In this case, by providing a partition member between adjacent ink packages housed in the integral ink cartridge, the ink packages can be prevented from directly contacting each other. Accordingly, there is no danger that contact between the ink packages will change internal pressure within the ink sealed portions.




Regarding all embodiments, the link pressing portion


319




a


is provided at the upper surface of the frame


319


for pressing the link member


317


upward. However, other configurations can be provided for pressing the link member


317


upward. For example, a separate pressing member for pressing the link member upward can be provided to the printer body. In other words, any kind of arrangement is available as long as the link member can press the spring member


315


upward above the print head when the printer cartridge is mounted on the printer body.




In the foregoing embodiments, the holding pawl


310




a


and the trapezoid shaped protrusion


310




b


are provided to the carriage


310


, and the holding groove


309




c


and the trapezoid shaped indentation


309




d


are formed in the print head


309


. However, the holding pawl and the trapezoid shaped protrusion can be provided to the print head and the holding groove an the trapezoid shaped indentation can be formed in the carriage.



Claims
  • 1. An image forming device for forming an image on a print sheet comprising:a printer body; a cartridge unit detachably provided to the printer body; a print head that impinges a colored agent onto the print sheet to print on the print sheet, the print head being slidably movably disposed in the cartridge unit; a colored agent supply means that supplies said colored agent to the print head, the supply means being disposed at a fixed position in the cartridge unit; a carriage provided in the printer body and reciprocally movable therein, the print head being detachably mounted on the carriage and being movable in accordance with the reciprocal movement of the carriage; driving means disposed in the printer body and driving the carriage; and assisting means that assists mounting of the print head onto the carriage in interlocking relation with mounting of the cartridge unit onto the printer body.
  • 2. The image forming device as claimed in claim 1, wherein the assisting means comprises:a pressure member movable between a pressure applying region and a pressure release region with respect to the print head, the pressure member initially pressing the print head in the pressure applying region when the print head is mounted on the carriage, and releasing the pressure to the print head when the mounting of the print head onto the carriage is completed in the pressure release region, the pressure member also applying pressure to the print head in the pressure applying region after the print head is removed from the carriage; and a release member that allows the pressure member to move toward the pressure applying region when mounting of the cartridge unit onto the printer body is incomplete or when the cartridge unit is separated from the printer body, and the release member moving the pressure member toward the pressure release region when the cartridge unit is completely mounted on the printer body.
  • 3. The image forming device as claimed in claim 2, wherein the cartridge unit is positioned above the printer body when the cartridge unit is mounted on the printer body, so that the cartridge unit is attached to and detached from the printer body by moving the cartridge unit in a vertical direction.
  • 4. The image forming device as claimed in claim 3, wherein the pressure member comprises:an elongated pressing portion swingable in a vertical direction toward the pressure applying region and a pressure release region; an urging portion that urges the elongated pressing portion toward the pressure applying region; and an attachment portion that attaches the elongated pressing portion and the urging portion to the cartridge unit; and wherein the release member comprises: a link member movable in said vertical direction and supported to the cartridge unit, the link member having an upper end abuttable on the pressing portion for pressing the pressure portion against a biasing force from the urging portion, the link member having a lower end; and a support member provided in the printer body, the lower end of the link member being abutted against the support member to move the link member upwardly when the cartridge unit is mounted on the printer body, whereby the pressure portion is moved upward away from the print head.
  • 5. The image forming device as claimed in claim 4, wherein the link member is disposed adjacent the attachment portion of the pressing member, the pressing portion having a free end portion selectively contactable with the print head, a first distance between the free end portion and the attachment portion being greater than a second distance between the attachment portion and the upper end of the link member when the upper end of the link member is in contact with the pressing portion.
  • 6. The image forming device as claimed in claim 5, wherein the printer body comprises a frame body having opposing side walls;and the image forming device further comprising a guide bar extending between the opposing side walls for guiding reciprocal movement of the carriage, the support member being provided on the frame body.
  • 7. The image forming device as claimed in claim 2, further comprising a fixing means for fixing the print head at a fixed position in the carriage, the fixing means comprising a holding pawl formed from a resilient material provided at one of the print head and carriage, remaining one of the carriage and the print head being formed with a holding groove at a complementary position of the holding pawl for holding the holding pawl.
  • 8. The image forming device as claimed in claim 7, wherein the fixing means further comprises:a holding protrusion disposed at a position substantially opposite from the holding pawl and provided at one of the print head and carriage, remaining one of the carriage and the print head being formed with a holding indentation at a complementary position of the holding protrusion for holding the holding protrusion, the holding pawl and the holding protrusion engaging the holding groove and the holding indentation, respectively, at a vertical level equal to each other.
  • 9. The image forming device as claimed in claim 1, wherein the colored agent supply means comprises:a colored agent cartridge unit filled with said colored agent and disposed at a fixed position on the cartridge unit; and colored agent transport means connected between the colored agent cartridge unit and the print head for transporting said colored agent from the colored agent cartridge unit to the print head.
  • 10. The image forming device as claimed in claim 9, wherein the colored agent cartridge unit is detachably mounted to the cartridge unit.
  • 11. An image forming device for forming an image on a print sheet comprising:a printer body; a cartridge unit detachably provided to the printer body; a print head that impinges a colored agent onto the print sheet to print on the print sheet, the print head being slidably movably disposed in the cartridge unit; a colored agent supply means that supplies said colored agent to the print head, the supply means being disposed at a fixed position in the cartridge unit; a carriage provided in the printer body and reciprocally movable therein, the print head being detachably mounted on the carriage, and being movable in accordance with the reciprocal movement of the carriage; driving means disposed in the printer body and driving the carriage; and a print head detachment means for detaching the print head from the carriage in interlocking relation with detachment of the cartridge unit from the printer body.
  • 12. The image forming device as claimed in claim 11, wherein the cartridge unit is positioned above the printer body when the cartridge unit is mounted on the printer body, so that the cartridge unit is attached to and detach from the printer body by moving the cartridge unit in a vertical direction,and wherein the print head detachment means comprises: a protrusion member protruding outward away from the print head; and a retaining member provided to the cartridge unit and formed with an engagement groove with which the protrusion member is engageable, the engagement groove being positioned lower than the protrusion member, so that the protrusion member is trapped by the engagement groove when the cartridge unit is moved upwardly from the printer body.
  • 13. The image forming device as claimed in claim 12, wherein the protrusion member has lateral side ends each formed with a curved or beveled surface;and wherein the engagement groove has opposing vertical surfaces in confronting relation to the curved or beveled surface when the protrusion member is brought into engagement with the engagement groove.
  • 14. The image forming device as claimed in claim 13, wherein a distance between the lateral side ends of the protrusion member is equal to a distance between the opposing vertical surfaces of the engagement groove.
  • 15. The image forming device as claimed in claim 11, wherein the colored agent supply means comprises:a colored agent cartridge unit filled with said colored agent and disposed at a fixed position on the cartridge unit; and colored agent transport means connected between the colored agent cartridge unit and the print head for transporting said colored agent from the colored agent cartridge unit to the print head.
  • 16. The image forming device as claimed in claim 15, wherein the colored agent cartridge unit is detachably mounted to the cartridge unit.
  • 17. An image forming device for forming an image on a print sheet comprising:a printer body; a cartridge unit detachably provided to the printer body; a print head that impinges a colored agent onto the print sheet to print on the print sheet, the print head being slidably movably disposed in the cartridge unit; a colored agent supply means that supplies said colored agent to the print head, the supply means being disposed at a fixed position in the cartridge unit; a carriage provided in the printer body and reciprocally movable therein, the print head being detachably mounted on the carriage and being movable in accordance with the reciprocal movement of the carriage; driving means disposed in the printer body and driving the carriage; assisting means that assists mounting of the print head onto the carriage in interlocking relation with mounting of the cartridge unit onto the printer body; and a print head detachment means for detaching the print head from the carriage in interlocking relation with detachment of the cartridge unit from the printer body.
  • 18. The image forming device as claimed in claim 17, wherein the assisting means comprises:a pressure member movable between a pressure applying region and a pressure release region with respect to the print head, the pressure member initially pressing the print head in the pressure applying region when the print head is mounted on the carriage, and releasing the pressure to the print head when the mounting of the print head onto the carriage is completed in the pressure release region, the pressure member also applying pressure to the print head in the pressure applying region after the print head is removed from the carriage; and a release member that allows the pressure member to move toward the pressure applying region when mounting of the cartridge unit onto the printer body is incomplete or when the cartridge unit is separated from the printer body, and the release member moving the pressure member toward the pressure release region when the cartridge unit is completely mounted on the printer body.
  • 19. The image forming device as claimed in claim 18, wherein the cartridge unit is positioned above the printer body when the cartridge unit is mounted on the printer body, so that the cartridge unit is attached to and detach from the printer body by moving the cartridge unit in a vertical direction.
  • 20. The image forming device as claimed in claim 19, wherein the pressure member comprises:an elongated pressing portion swingable in a vertical direction toward the pressure applying region and a pressure release region; an urging portion that urges the elongated pressing portion toward the pressure applying region; and an attachment portion that attaches the elongated pressing portion and the urging portion to the cartridge unit; and wherein the release member comprises: a link member movable in said vertical direction and supported to the cartridge unit, the link member having an upper end abuttable on the pressing portion for pressing the pressure portion against a biasing force from the urging portion, the link member having a lower end; and a support member provided in the printer body, the lower end of the link member being abutted against the support member to move the link member upwardly when the cartridge unit is mounted on the printer body.
  • 21. The image forming device as claimed in claim 20, wherein the link member is disposed adjacent the attachment portion of the pressing member, the pressing portion having a free end portion selectively contactable with the print head, a first distance between the free end portion and the attachment portion being greater than a second distance between the attachment portion and the upper end of the link member when the upper end of the link member is in contact with the pressing portion.
  • 22. The image forming device as claimed in claim 21, wherein the printer body comprises a frame body having opposing side walls;and the image forming device further comprising a guide bar extending between the opposing side walls for guiding reciprocal movement of the carriage, the support member being provided on the frame body.
  • 23. The image forming device as claimed in claim 18, further comprising a fixing means for fixing the print head at a fixed position in the carriage, the fixing means comprising a holding pawl formed from a resilient material provided at one of the print head and carriage, remaining one of the carriage and the print head being formed with a holding groove at a complementary position of the holding pawl for holding the holding pawl.
  • 24. The image forming device as claimed in claim 23, wherein the fixing means further comprises:a holding protrusion disposed at a position substantially opposite from the holding pawl and provided at one of the print head and carriage, remaining one of the carriage and the print head being formed with a holding indentation at a complementary position of the holding protrusion for holding the holding protrusion, the holding pawl and the holding protrusion engaging the holding groove and the holding indentation, respectively at a vertical level equal to each other.
  • 25. The image forming device as claimed in claim 20, wherein the print head detachment means comprises:a protrusion member protruding outward away from the print head; and a retaining member provided to the cartridge unit and formed with an engagement groove with which the protrusion member is engageable, the engagement groove being positioned lower than the protrusion member, so that the protrusion member is trapped by the engagement groove when the cartridge unit is moved upwardly from the printer body, the print head being firmly fixed to the cartridge unit by the engagement between the protrusion member and the engagement groove and by the pressing of the pressing portion of the pressing member onto the print head.
  • 26. The image forming device as claimed in claim 25, wherein the protrusion member has lateral side ends each formed with a curved or beveled surface;and wherein the engagement groove has opposing vertical surfaces in confronting relation to the curved or beveled surface when the protrusion member is brought into engagement with the engagement groove.
  • 27. The image forming device as claimed in claim 26, wherein a distance between the lateral side ends of the protrusion member is equal to a distance between the opposing side surfaces of the engagement groove.
  • 28. A cartridge unit for use in combination with an image forming device, the image forming device having a printer body and a carriage reciprocally movably disposed therein, the cartridge unit comprising:a cartridge case detachably mountable to the printer body; a print head that impinges a colored agent onto a print sheet to print on the print sheet, the print head being detachably mountable to the carriage and reciprocally movable in the cartridge case; colored agent supply means that supplies said colored agent to the print head, the colored agent supply means being disposed at a predetermined position on the cartridge case; and, assisting means that assist mounting of the print head onto the carriage in interlocking relation with mounting of the cartridge case onto the printer body.
  • 29. A cartridge unit for use in combination with an image forming device, the image forming device having a printer body and a carriage reciprocally movably disposed therein, the cartridge unit comprising:a cartridge case detachably mountable to the printer body; a print head that impinges a colored agent onto a print sheet to print on the print sheet, the print head being detachably mountable to the carriage and reciprocally movable in the cartridge case; colored agent supply means that supplies said colored agent to the print head, the colored agent supply means being disposed at a predetermined position on the cartridge case; and, a print head detachment means for detaching the print head from the carriage in interlocking relation with detachment of the cartridge case from the printer body.
  • 30. A cartridge unit for use in combination with an image forming device, the image forming device having a printer body and a carriage reciprocally movably disposed therein, the cartridge unit comprising:a cartridge case detachably mountable to the printer body; a print head that impinges a colored agent onto a print sheet to print on the print sheet, the print head being detachably mountable to the carriage and reciprocally movable in the cartridge case; colored agent supply means that supplies said colored agent to the print head, the colored agent supply means being disposed at a predetermined position on the cartridge case; assisting means that assist mounting of the print head onto the carriage in interlocking relation with mounting of the cartridge unit onto the printer body; and, a print head detachment means for detaching the print head from the carriage in interlocking relation with detachment of the cartridge case from the printer body.
Priority Claims (4)
Number Date Country Kind
9-261460 Sep 1997 JP
9-302481 Nov 1997 JP
9-302482 Nov 1997 JP
10-178504 Jun 1998 JP
US Referenced Citations (3)
Number Name Date Kind
4306245 Kasugayama et al. Dec 1981
5367328 Erickson Nov 1994
5798777 Yoshimura et al. Aug 1998
Foreign Referenced Citations (3)
Number Date Country
B2-62-42792 Sep 1987 JP
B2-5-218 Jan 1993 JP
A-6-234209 Aug 1994 JP