The present invention relates to an ink jet printer.
An ink jet printer executes a print to a subject to be printed by injecting ink to a subject to be injected the ink from an ink jet head. As specific aspects thereof, a “direct print” which executes the print to a paper by injecting the ink to the paper from the ink jet head, and an “indirect print” which executes the print to the paper by injecting the ink to an intermediate transcription body from the ink jet head and transcribing the ink to the paper from the intermediate transcription body are given as examples.
A normal ink jet printer executes the print to a paper by relative move an ink jet head and the paper (or an intermediate transcription body or the like) in two directions so as to scan the paper (or the intermediate transcription body or the like) with respect to the ink jet head or scan the ink jet head with respect to the paper (or the intermediate transcription body or the like). This is because in the normal ink jet printer, a printing width of the ink jet head is smaller than a printing width of the paper with respect to both of a vertical direction and a horizontal direction of the paper.
On the contrary, a line type ink jet printer executes a print to a paper by relative move an ink jet head and the paper (or an intermediate transcription body or the like) in one direction so as to scan the paper (or the intermediate transcription body or the like) with respect to the ink jet head or scan the ink jet head with respect to the paper (or the intermediate transcription body or the like). This is because in the line type ink jet printer, the printing width of the ink jet head is smaller than the printing width of the paper with respect to only one direction of the vertical direction and the horizontal direction of the paper. In other words, since the printing width of the ink jet head is equal to or more than the printing width of the paper with respect to the other direction, it is not necessary to relatively move the ink jet head and the paper (or the intermediate transcription body or the like) in two directions. The line type ink jet printer is desired to come into practical use in view of a high-speed printing.
An ink jet head of the line type ink jet printer is called as a line type ink jet head. As a method of forming the line type ink jet head, there can be considered a method of forming one line type ink jet head from one long ink jet head. In the case of employing this method, since it is necessary to manufacture a very long ink jet head, there are problems in a work size of the manufacturing apparatus, and a yield ratio at a time of manufacturing. However, since there is no effective countermeasure against these problems at the present time, it is hard to employ this method for the time being.
Accordingly, as a method of forming the line type ink jet head, there can be considered a method of forming one line type ink jet head from a plurality of short ink jet heads. In the case of employing this method, since it is necessary to integrally form the short ink jet heads with each other, there is a problem how the line type ink jet head is designed. There is a possibility that a disadvantage is generated at a time of manufacturing the line type ink jet head and maintaining the line type ink jet head, in accordance with the design.
An object of the present invention (a first invention) is to achieve an ink jet printer provided with a line type ink jet head formed from a plurality of ink jet heads, in which an excellent design is provided.
The invention (the first invention) relates to the ink jet printer provided with a line type ink jet head formed from a plurality of ink jet heads, wherein a plurality of ink jet heads are fixed to a plate, and an ink is injected to an ink injected subject from a plurality of ink jet heads in a state in which a plate surface of the plate and the ink injected subject are faced to each other.
In accordance with the invention (the first invention), it is possible to achieve an ink jet printer having an excellent design, wherein the ink jet printer provided with the line type ink jet head formed by a plurality of ink jet heads.
For example, it is possible to make it easy to attach and detach the ink jet head and position the ink jet head at a time of manufacturing and maintaining the line type ink jet head, by fixing a plurality of ink jet heads to the plate such that a plurality of ink jet heads pass through the plate. For example, it is possible to make the ink receiving subject vertical to the injecting direction of the ink, by fixing a plurality of ink jet heads to the plate such that the ink injecting direction of a plurality of ink jet heads is parallel to the plate surface, thereby making the ink receiving subject vertical to the ink injecting direction. For example, it is possible to make the ink receiving subject parallel to the injection surface of the ink, by fixing a plurality of ink jet heads to the plate such that the ink injection surface of a plurality of ink jet heads is parallel to the plate surface, thereby making the ink receiving subject parallel to the plate surface. As mentioned above, in accordance with the invention (the first invention), it is possible to achieve the ink jet printer having the excellent design.
An object of the invention (a second invention) is to achieve an ink jet printer in which it is easy to attach and detach an ink jet head and position the ink jet head at a time of manufacturing and maintaining the line type ink jet head, in connection with the first invention mentioned above.
The invention (the second invention) relates to an ink jet printer as described in the first invention mentioned above, wherein the ink jet head is fixed to the plate by an adjust plate.
In accordance with the invention (the second invention), in connection with the first invention mentioned above, it is possible to achieve the ink jet printer in which it is easy to attach and detach the ink jet head and position the ink jet head at a time of manufacturing and maintaining the line type ink jet head.
An object of the invention (a third invention) is to achieve an ink jet printer in which a tube for supplying the ink to the ink jet head and/or a cable for sending a signal to the ink jet head does not form an obstacle at a time of manufacturing and maintaining the line type ink jet head, in connection with the first invention mentioned above.
The invention (the third invention) relates to an ink jet printer as described in the first invention mentioned above, wherein a tube for supplying the ink to the ink jet head and/or a cable for sending a signal to the ink jet head is buried in the plate.
In accordance with the invention (the third invention), in connection with the first invention mentioned above, it is possible to achieve the ink jet printer in which the tube for supplying the ink to the ink jet head and/or the cable for sending the signal to the ink jet head does not form the obstacle at a time of manufacturing and maintaining the line type ink jet head.
An object of the invention (a fourth invention) is to achieve an ink jet printer in which it is easy to attach and detach the ink jet head and position the ink jet head at a time of manufacturing and maintaining the line type ink jet head, in connection with the first invention mentioned above.
The invention (the fourth invention) relates to an ink jet printer as described in the first invention mentioned above, wherein tubes for supplying the ink to the ink jet head and/or cables for sending a signal to the ink jet head are respectively connected by a connector.
In accordance with the invention (the fourth invention), in connection with the first invention mentioned above, it is possible to achieve the ink jet printer in which it is easy to attach and detach the ink jet head and position the ink jet head at a time of manufacturing and maintaining the line type ink jet head.
An object of the invention (a fifth invention) is to achieve an ink jet printer in which an ink meniscus of an ink jet head is maintained in a stable state even in the case that a movable plate is moved, in connection with the first invention mentioned above.
The invention (the fifth invention) relates to an ink jet printer as described in the first invention mentioned above, wherein an ink tank for supplying the ink to the ink jet head is fixed to the plate, and a height of an ink liquid surface in the ink tank is controlled such that the height of the ink liquid surface in the ink tank is maintained at a set value with respect to the movable plate.
In accordance with the invention (the fifth invention), in connection with the first invention mentioned above, it is possible to achieve the ink jet printer in which the ink meniscus of the ink jet head is maintained in the stable state even in the case that the movable plate is moved.
A description will be given of an embodiment in accordance with the present invention with reference to the accompanying drawings.
(Ink Jet Printer 101)
The ink jet printer 101 is a line type ink jet printer, and is provided with a line type ink jet head 102. The line type ink jet head 102 is provided with a plurality of ink jet heads 111, a plate 112, adjust plates 113, ink tubes 114, signal cables 115, ink tube connectors 116, signal cable connectors 117, sub ink tanks 118 and ball screws 119.
The ink jet printer 101 injects ink to a paper 103 from the line type ink jet head 102 so as to execute a print to the paper 103. The ink jet printer 101 injects the ink to the paper 103 from the line type ink jet head 102 in a state in which a vertical direction of the paper 103 is in parallel to a direction D1 and a horizontal direction of the paper is in parallel to a direction D2, as shown in
A printing width of the line type ink jet head 102 is designed so as to be smaller than a printing width of the paper 103 with respect to the vertical direction (the direction D1) of the paper 103, and to be equal to or larger than the printing width of the paper 103 with respect to the horizontal direction (the direction D2) of the paper 103. Accordingly, the ink jet printer 101 executes the print to the paper 103 by relative move the line type ink jet head 102 and the paper 103 in the direction D1. The ink jet printer 101 in accordance with the present embodiment executes the relative movement mentioned above by feeding the paper 103 in the direction D1 in a state in which the line type ink jet head 102 is at a standstill.
(Line Type Ink Jet Head 102)
The line type ink jet head 102 is formed by a plurality of (three in this case) ink jet heads 111.
Each of the ink jet heads 111 is arranged such that the nozzle line 122 is in parallel to the direction D2. A printing width of each of the ink jet heads 111 in the direction D2, that is, a width of the nozzle line 122 in each of the ink jet heads 111 is smaller than the printing width of the paper 103. A printing P1 in
However, the printing width of the line type ink jet head 102 in the direction D2, that is, a total of the widths of the nozzle lines 122 in the respective ink jet heads 111 becomes equal to or larger than the printing width of the paper 103, by arranging the respective ink jet heads 111 such that the nozzle lines 122 are shifted to each other in the direction D2. A printing P2 in
(Ink Jet Head 111 and Plate 112)
As shown in
Further, as shown in
For example, as shown in
Further, for example, as shown in
Further, for example, it is possible to make the paper 103 parallel to the injection surface of the ink, by fixing a plurality of ink jet heads 111 to the plate 112 such that the ink injection surface of a plurality of ink jet heads 111 is parallel to the plate surface, thereby making the paper 103 parallel to the plate surface. In this case, the ink injection surface of the ink jet heads 111 is made parallel to the plate surface by fixing the rectangular parallelepiped ink jet heads 111 vertical to the plate surface.
(Adjust Plate 113)
A description will be given of the adjust plate 113 in
(Ink Tube 114 and Signal Cable 115)
The ink tube 114 in
The ink tube 114 and the signal cable 115 are partly buried in the plate 112. In other words, a portion between an ink tube 114A in a side of the ink jet head 111 and an ink tube 114B in an opposite side to the ink jet head 111, and a portion between a signal cable 115A in a side of the ink jet head 111 and a signal cable 115B in an opposite side to the ink jet head 111 are buried in the plate 112. As mentioned above, since the ink tube 114 and the signal cable 115 are buried in the plate 112, the ink tube 114 and the signal cable 115 do not form an obstacle at a time of manufacturing and maintaining the line type ink jet head 102.
(Ink Tube Connector 116 and Signal Cable Connector 117)
The ink tube connector 116 in
The ink tube connector 116 and the signal cable connector 117 are respectively provided in a boundary between the ink tube 114A and the signal cable 115A, and the plate 112. One ends 116A and 117A of the ink tube connector 116 and the signal cable connector 117 are respectively mounted to the ink tube 114A and the signal cable 115A, and another ends 116B and 117B of the ink tube connector 116 and the signal cable connector 117 are mounted to the plate 112. The ends 116B and 117B are respectively connected to the ink tube 114B and the signal cable 115B.
If the ink tube connector 116 and the signal cable connector 117 are detached at a time of attaching and detaching the ink jet head 111 and positioning the ink jet head 111, ink tube 114 and the signal cable 115 in the portion which is not buried in the plate 112 do not form the obstacle. As mentioned above, it is possible to easily attach and detach the ink jet head 111 and easily position the ink jet head 111 at a time of manufacturing and maintaining the line type ink jet head 102, by connecting the ink tubes 114 to each other and connecting the signal cables 115 to each other by means of the ink tube connector 116 and the signal cable connector 117.
(Ink Suction)
A description will be given here of an ink handling at a time of detaching the ink tube connector 116 with reference to
In the case that the valve 129 is set to an “open state” as shown in
(Sub Ink Tank 118 and Ball Screw 119)
A description will be given of the sub ink tank 118 and the ball screw 119 shown in
Accordingly, as shown in
Further, as shown in
Consequently, in the present embodiment, as shown in
Further, it is possible to keep a state of preventing the bubbles from being sucked into the ink jet head 111 while the ink 104 is not dripped from the nozzle 131 and the ink meniscus 804 is slightly get sucked in the ink jet head 111 from the nozzle 131, by controlling the height of the ink liquid surface 802 such that the water head difference W is maintained at a preset value, in order to maintain the negative pressure at a proper value. As mentioned above, the ink meniscus 804 of the ink jet head 111 can be maintained in the stable state even when the movable plate 112 is moved, by fixing the sub ink tank 802 to the plate 112, and controlling the height of the ink liquid surface 802 of the sub ink tank 118 such that the height of the ink liquid surface 802 of the sub ink tank 118 is maintained at the set value with respect to the movable plate 112.
(Liquid Surface Control)
A description will be given here of a method of controlling the height of the ink liquid surface 802 of the sub ink tank 118. The sub ink tank 118 is provided with a liquid surface control sensor 901, as shown in
In the case that the ink is consumed and the height of the ink liquid surface 802 in the sub ink tank 118 reaches the lower limit value, the lower limit detecting portion 1001 detects the matter. When the matter is notified to the liquid surface control apparatus 902 from the liquid surface control sensor 901, the liquid surface control apparatus 902 sends an “operation signal” to a pump 903. When receiving the operation signal, the pump 903 starts operating. Consequently, the ink reserved in a main ink tank 904 is supplied to the sub ink tank 118 through a filter 905.
When the ink is supplied and the height of the ink liquid surface 802 in the sub ink tank 118 reaches the upper limit value, the upper limit detecting portion 1002 detects the matter. When the matter is notified to the liquid surface control apparatus 902 from the liquid surface control sensor 901, the liquid surface control apparatus 902 sends a “stop signal” to the pump 903. When receiving the stop signal, the pump 903 stops.
In addition, a liquid surface control sensor 906 is provided in the main ink tank 904. When a height of an ink liquid surface 907 in the main ink tank 904 reaches the lower limit value, the liquid surface control sensor 906 informs the operator of the matter by means of lightening of a patrol light 910 and a buzzer, at the same time of displaying an ink residual amount on an indicator 909 of an ink residual amount display apparatus 908.
The invention is not limited to the specifically disclosed embodiment, and various modified examples and embodiments can be considered within the claimed scope of the invention.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP02/08840 | 8/30/2002 | WO | 12/30/2004 |