Ink-jet printing apparatus and ink cartridge

Information

  • Patent Grant
  • 6786581
  • Patent Number
    6,786,581
  • Date Filed
    Wednesday, November 10, 1999
    24 years ago
  • Date Issued
    Tuesday, September 7, 2004
    19 years ago
Abstract
An ink cartridge for a printing apparatus providing ink to a print head through a tapered ink supply needle and removably attached to the print head. The ink cartridge includes an ink chamber for containing ink, an ink supply port, a packing member and a valve device. The ink supply port supplies ink from the ink chamber to the print head of the printing apparatus, the ink supply port including an external opening. The packing member is provided in the ink supply port and forms an ink channel for allowing a flow of ink. The packing member seals the ink supply needle of the printing apparatus by fitting therewith. The valve device is contained in the ink supply port and elastically abuts against the packing member. The valve device selectively opens and closes the ink channel in conjunction with the ink supply needle.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a printing apparatus for ejecting ink on a printing medium from a print head supplied with ink through a tapered ink supply needle, and more particularly to an ink cartridge and an ink supply system removably attached to the printing apparatus.




2. Description of the Related Art




Typically, an ink cartridge having a supply port for providing ink is connected to a print head of a printing apparatus for ejecting ink on a printing medium from nozzle aperture of the print head. The printing apparatus has a hollow ink supply needle in the ink supply channel to supply ink to the print head. When the ink cartridge is mounted on the printing apparatus, the hollow ink supply needle is inserted into the ink supply port of the ink cartridge so that ink is introduced to the print head.




When the ink cartridge includes a porous member within its ink chamber for absorbing ink, the ink chamber receives a negative pressure by the porous member. Therefore, the ink cartridge needs to be sealed so as not to suck air or bubbles in the ink chamber, which would be undesirable.





FIG. 27

is a cross sectional view of an example of an ink artridge and an ink supply channel. The ink cartridge


112


has an ink supply port


114


and a packing member


120


contained in the ink supply port


114


and fitting with an ink supply needle


118


which is connected to a print head


116


. The ink supply port


114


is sealed with a sealing film, not shown in the drawings, prior to use. When the ink supply needle


118


is inserted in the ink supply port


114


and fitted in the packing member


120


, the ink supply needle


118


penetrates the sealing film. Ink is then provided to the print head


116


via the ink supply needle


118


. The ink cartridge


112


is sealed by fitting the ink supply needle


118


with the packing member


120


.




When the ink cartridge


112


is removed from the printing apparatus with ink left therein, the sealing of the ink supply needle


118


with the packing member


120


is released. The result is that ink leaks from the ink supply port


114


or that air or a bubble enters the ink supply port


114


. This means that a user of the ink cartridge cannot remove the ink cartridge until ink in the ink cartridge is completely used up. The user cannot repeatedly exchange a plurality of ink cartridges with his choice while ink still remains in the ink cartridge. There has been provided an ink cartridge as disclosed, for example, in U.S. Pat. No. 5,777,646, having an elastic slit wall formed at an opening of an ink supply port and a ball slidably received in the ink supply port which is always urged against the elastic slit wall by a spring.




An ink supply channel of the conventional ink cartridge described above is opened by urging the ball with a hollow ink supply needle of the printing apparatus when the ink cartridge is mounted on the apparatus. The ink supply channel of the ink cartridge is closed when the hollow ink supply needle is removed from elastic slit wall because of the elastic force of the spring which always urges the ball against the elastic slit wall of the ink supply port. Therefore, ink does not leak from the ink supply port and air or bubble does not enter the ink supply port.




The conventional ink cartridge, however, has a drawback that the structure of the ink supply port is complicated as shown in FIG.


27


. Therefore, the workability of the ink cartridge is deteriorated, and the manufacturing cost would rise up.





FIG. 28

shows another example of a conventional ink cartridge disclosed in Japanese patent application No. 5-229137 employing a packing member, or a rubber member disposed in the ink supply port and a ball which is urged against the packing member by a spring. Ink is supplied from an ink chamber to a print head via a cylindrical connecting means. The ball is urged by the cylindrical connecting means to move away from the packing member against the elastic force of the spring.




The ink cartridge illustrated in

FIG. 28

has a packing member


134


disposed in the ink supply port


132


and a ball


136


abutting against the packing member


134


by means of an elastic force of a spring


138


.




In the conventional ink cartridge shown and

FIG. 28

, the packing member


134


serves as a valve seat sealing the ink supply port


132


with the connecting means, and the ball


136


serves as a valve body closing the ink supply port


132


in cooperation with the packing member


134


. However, the relative position between the ball


136


and the spring


138


is unstable. This may cause an undesirable insufficient sealing by the ball


136


with the packing member


134


. Furthermore, the connecting means needs to have a large contact area to sufficiently urge the ball


136


against the elastic force of the spring. Therefore, the connecting means is not easily inserted in the packing member


134


. Furthermore, because the ball


136


is always urged toward the packing member


134


by the spring, the through hole of the packing member


134


may be expanded. This is disadvantageous because it may cause an insufficient connection between the ball


136


and the packing member


134


.




SUMMARY OF THE INVENTION




The present invention was made in view of the foregoing problems or drawbacks accompanying the conventional sealing structure of the conventional ink cartridge. Therefore, it is an object of the present invention to provide an ink cartridge and an ink supply system for an ink jet type printing apparatus capable of closing an ink supply channel assuredly, sufficiently when it is not mounted on the printing apparatus and capable of opening the ink supply channel to allow ink to smoothly flow to a print head when it is mounted on the printing apparatus.




Another object of the present invention is to provide an ink-jet type printing apparatus employing such ink cartridge.




The above and other objects can be achieved by combinations of the features recited in independent claims of the present application. Dependent claims define further advantages and exemplary combinations of the present invention.




In order to solve the above-stated problems and drawbacks accompanying the conventional ink cartridges, the present invention provides an ink cartridge for a printing apparatus providing ink to a print head through a tapered ink supply needle and removably attached to the print head, including: an ink chamber for containing ink; an ink supply port for supplying ink from the ink chamber to the print head of the printing apparatus, the ink supply port including an external opening; a packing member provided in the ink supply port, forming an ink channel for allowing a flow of ink, the packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in the ink supply port elastically abutting against the packing member, the valve device selectively opening and closing the ink channel in conjunction with the ink supply needle.




In order to solve the above-stated problems and drawbacks accompanying the conventional ink cartridges, the present invention further provides an ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, including: an ink chamber for containing ink; an ink supply port for supplying ink from the ink chamber to the print head of the printing apparatus, the ink supply port including an external opening; a packing member provided in the ink supply port, forming an ink channel for allowing a flow of ink, the packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in the ink supply port elastically abutting against the packing member, the valve device selectively opening and closing the ink channel in conjunction with the ink supply needle, the valve device being urged by the ink supply needle of the printing apparatus to open the ink channel at a same time when the ink supply needle is sealed by the packing member.




The valve device may come to close the ink channel of the packing member before the ink supply needle of the printing apparatus is completely detached from the packing member.




In order to solve the above-stated problems and drawbacks accompanying the conventional ink cartridges, the present invention further provides an ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, including: an ink chamber for containing ink; a porous member accommodated in the ink chamber for absorbing ink; an ink supply port for supplying ink from the ink chamber to the print head of the printing apparatus, the ink supply port including an external opening; a packing member provided in the ink supply port, forming an ink channel for allowing a flow of ink, the packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in the ink supply port elastically abutting against the packing member, the valve device selectively opening and closing the ink channel in conjunction with the ink supply needle.




In order to solve the above-stated problems and drawbacks accompanying the conventional ink cartridges, the present invention further provides an ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, including: an ink chamber for containing ink; an ink supply port for supplying ink from the ink chamber to the print head of the printing apparatus, the ink supply port including an external opening; a packing member provided in the ink supply port, forming an ink channel for allowing a flow of ink, the packing member sealing the ink supply needle of the printing apparatus by fitting therewith, the packing member including a hole and a protruding rim surrounding the hole; and a valve device contained in the ink supply port elastically abutting against the packing member, the valve device selectively opening and closing the ink channel in conjunction with the ink supply needle, the valve device including a substantially flat surface at least at a part with which the ink supply needle contacts.




The packing member may include a first surface facing the ink chamber formed with a cylindrical recess having a diameter acceptable to receive a part of the valve device at the first surface.




The hole of the packing member may have a diameter smaller than the diameter of the cylindrical recess at the first surface.




In order to solve the above-stated problems and drawbacks accompanying the conventional ink cartridges, the present invention further provides an ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, including: an ink chamber for containing ink; an ink supply port for supplying ink from the ink chamber to the print head of the printing apparatus, the ink supply port including an external opening; a packing member provided in the ink supply port, forming an ink channel for allowing a flow of ink, the packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in the ink supply port elastically abutting against the packing member, the valve device selectively opening and closing the ink channel in conjunction with the ink supply needle, the valve device including a valve body contacting with the packing member and including a substantially flat surface with which the ink supply needle contacts.




In order to solve the above-stated problems and drawbacks accompanying the conventional ink cartridges, the present invention further provides an ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, including: an ink chamber for containing ink; an ink supply port for supplying ink from the ink chamber to the print head of the printing apparatus, the ink supply port including an external opening; a packing member provided in the ink supply port, forming an ink channel for allowing a flow of ink, the packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in the ink supply port elastically abutting against the packing member, the valve device selectively opening and closing the ink channel in conjunction with the ink supply needle, the valve device including: a valve body contacting with the packing member and urged by the ink supply needle of the printing apparatus to open the ink channel when the ink cartridge is mounted on the printing apparatus; and a guide body for guiding the valve body to slide substantially vertically with respect to the packing member.




The valve device may include: a valve member selectively contacting with a surface of the packing member, the valve member being forced by the ink supply needle of the printing apparatus when the ink cartridge is mounted on the printing apparatus; and an elastic member always urging the valve member toward the packing member.




The valve member may include a support structure for supporting the elastic member. The support structure may be radially shaped. The valve member may include a flange for supporting the elastic member.




The packing member may also include a second surface facing the external opening with a tapered portion tapered from the external opening toward the ink chamber at the second surface, for guiding the ink supply needle of the printing apparatus. The tapered portion may fit with the ink supply needle.




The packing member may include a second surface facing the external opening with a fitting portion to fit with the ink supply needle of the printing apparatus.




The packing member may be made of an elastic material and provided with a lubricant coat at least at an area with which the ink supply needle contacts.




The valve device may include a substantially flat surface with which the ink supply needle contacts.




The valve body may include: a sealing portion for closing the ink channel of the packing member when the valve body contacts with the packing member; and an ink channel allowing ink to pass therethrough when the valve body is urged to come out of contact with the packing member by the ink supply needle of the printing apparatus.




At least a part of the ink channel of the valve body may be formed by cutting off the sealing portion.




The sealing portion of the valve body may include a substantially flat surface with which the ink supply needle contacts.




The guide body may include: an axial portion being connected to the valve body; and a guide block formed at an end of the axial portion opposite to the valve body, the guide block guiding the valve body to slide substantially vertically with respect to the packing member.




The axial portion of the guide body may be formed as one unit with the valve body.




The ink cartridge may further include a guide unit provided in the ink supply port to receive the guide block of the guide body.




The valve body and the guide body may be separately formed and fixed to each other by fixing means.




The guide body may be made of an elastic material. The guide body may be formed with a groove extending from the guide block through the axial portion.




The valve body of the valve device may include a surface facing the packing member formed with a convex surface.




The valve body of the valve device may include a surface, facing the packing member, formed with a protruding portion to contact with a tip end of the ink supply needle.




The valve body of the valve device may include a surface, facing the packing member, provided with a notch.




The notch of the valve body may have a tapered angle which is the same as that of the tapered ink supply needle.




The channel of the valve body may have a tapered angle which is smaller than that of the tapered ink supply needle.




The valve body of the valve device may include a surface, facing the packing member, formed with a spherical surface contacting with a tip end of the ink supply needle.




The spherical surface of the valve device may have a diameter of curvature larger than a diameter of a widest part of the valve body.




The packing member may include a first surface facing the ink chamber with a protruding portion having a hole whose diameter is smaller than the diameter of the ink supply needle of the printing apparatus.




The packing member may include a first surface facing the ink chamber with a protruding portion having a hole whose diameter is smaller than the diameter of the ink supply needle of the printing apparatus.




The spherical surface of the valve device may be formed with a flat portion at its center having a smaller diameter than a diameter of the hole of the protruding portion of the packing member.




The valve device may include: a valve body contacting with the packing member and urged by the ink supply needle of the printing apparatus to open the ink channel when the ink cartridge is mounted on the printing apparatus; and an elastic support portion for supporting the valve body.




The ink cartridge may further include a packing retainer for retaining the packing member at the external opening of the ink supply port.




The packing retainer may include a film capable of being penetrated by the ink supply needle of the printing apparatus.




The film may be formed with a hole which enables the ink supply needle to easily pass through.




The hole may be formed by cutting the film in a cross shape.




The packing retainer may be a protruding portion protruding from the external opening toward the center thereof.




The ink supply port may have an internal opening open to the ink chamber, and the ink cartridge further includes a filter provided at the internal opening.




The fitting portion may include a first fitting position for fitting the ink supply needle of the printing apparatus when the ink supply needle is inserted from the external opening, and a second fitting position for fitting the ink supply needle when the ink supply needle is further inserted toward the ink chamber.




The first fitting position may be initially sealed prior to use.




According to another aspect of the present invention, in the above-stated problems and drawbacks can be solved by a provision of an ink supply system for an ink-jet type printing apparatus supplying ink contained in an ink cartridge to a print head through a tapered ink supply needle, the ink supplying system including: an ink channel for providing ink from the ink chamber to the print head of the printing apparatus; a first member provided at the ink channel, forming a part of the ink channel for allowing a flow of ink, the first member sealing the ink supply needle of the ink printing apparatus by fitting therewith; and a second member contained in the ink channel elastically abutting against the first member, the second member selectively opening and closing the ink channel in conjunction with the ink supply needle.




According to still another aspect of the present invention, the above-stated problems and drawbacks can be solved by a provision of a printing apparatus for ejecting ink on a printing medium, which includes: a print head; a tapered ink supply needle; and an ink cartridge communicating with the print head through the tapered ink supply needle and removably attached to the print head. The ink cartridge includes: an ink chamber for containing ink; an ink supply port for supplying ink from the ink chamber to the print head of the printing apparatus, the ink supply port comprising an external opening; a packing member provided in the ink supply port, forming an ink channel for allowing a flow of ink, the packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in the ink supply port elastically abutting against the packing member, the valve device selectively opening and closing the ink channel in conjunction with the ink supply needle.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a cross sectional view of the ink cartridge according to the present invention with a part of the printing apparatus comprising the print head;





FIG. 2

is an enlarged cross sectional view of the ink supply port of the ink cartridge shown in

FIG. 1

;





FIG. 3

shows the valve member of the ink cartridge shown in

FIG. 2

;




FIG.


4


(A) shows the ink supply port of the ink cartridge with the ink supply needle of the printing apparatus;




FIG.


4


(B) shows the ink supply port of the ink cartridge with the ink supply needle of the printing apparatus inserted therein;




FIG.


5


(A) shows another embodiment of the ink supply port f the ink cartridge;




FIG.


5


(B) shows the ink supply port of the ink cartridge shown in FIG.


5


(A) with the ink supply needle of the printing apparatus inserted therein;




FIG.


6


(A) shows another embodiment of the ink supply port of the ink cartridge;




FIG.


6


(B) shows the ink supply port of the ink cartridge shown in FIG.


6


(A) with the ink supply needle of the printing apparatus inserted therein;




FIG.


7


(A) shows another embodiment of the ink supply port of the ink cartridge;




FIG.


7


(B) shows the ink supply port of the ink cartridge shown in FIG.


7


(A) with the ink supply needle of the printing apparatus inserted therein;





FIG. 8

shows a cross sectional view of another embodiment of the valve member;




FIG.


9


(A) shows another embodiment of the valve member;




FIG.


9


(B) shows a cross sectional view of another embodiment of the valve member;




FIG.


9


(C) shows a cross sectional view of another embodiment of the valve member;





FIG. 10

shows a cross sectional view of another embodiment of the valve member;





FIG. 11

shows a cross sectional view of another embodiment of the valve member;





FIG. 12

shows an embodiment of the ink introducing chamber;




FIG.


13


(A) is a cross sectional view of an embodiment of the packing retainer for the packing member;




FIG.


13


(B) shows the packing retainer for the packing member shown in FIG.


13


(A);





FIG. 14

shows another embodiment of the packing retainer for the packing member;




FIG.


15


(A) is a cross sectional view of another embodiment of the packing retainer for the packing member;




FIG.


15


(B) shows the packing retainer for the packing member shown in FIG.


15


(A);




FIG.


16


(A) is a cross sectional view of another embodiment of the packing retainer for the packing member;




FIG.


16


(B) shows the packing retainer for the packing member shown in FIG.


16


(A);




FIG.


17


(A) is a cross sectional view of another embodiment of the ink cartridge according to the present invention;




FIG.


17


(B) shows the ink cartridge shown in FIG.


17


(A) with the ink supply needle of the printing apparatus;




FIG.


17


(C) shows the ink cartridge shown in FIG.


17


(A) with the ink supply needle of the printing apparatus inserted therein;




FIG.


18


(A) is a cross sectional view of another embodiment of the ink cartridge according to the present invention;




FIG.


18


(B) shows the ink cartridge shown in FIG.


18


(A) with the ink supply needle of the printing apparatus;




FIG.


18


(C) shows the ink cartridge shown in FIG.


18


(A) with the ink supply needle of the printing apparatus inserted therein;




FIG.


19


(A) is a cross sectional view of the valve member shown in FIG.


18


(A) to


18


(C);




FIG.


19


(B) is a cross sectional view of another embodiment of the valve member;




FIG.


19


(C) is a cross sectional view of another embodiment of the valve member;





FIG. 20

shows the ink cartridge comprising an extension spring;




FIG.


21


(A) is a cross sectional view of another embodiment of the valve device comprising three elastic support portions;




FIG.


21


(B) is a cross sectional view of the valve device shown in FIG.


21


(A) with the ink supply needle of the printing apparatus;




FIG.


21


(C) shows the valve device shown in FIG.


21


(A);




FIG.


21


(D) shows the valve device shown in FIG.


21


(A) with the ink supply needle of the printing apparatus;




FIG.


22


(A) is a cross sectional view of another embodiment of the valve device comprising a elastic support portion;




FIG.


22


(B) is a cross sectional view of the valve device shown in FIG.


22


(A) with the ink supply needle of the printing apparatus;




FIG.


22


(C) shows the valve device shown in FIG.


22


(A);




FIG.


22


(D) shows the valve device shown in FIG.


22


(A) with the ink supply needle of the printing apparatus;




FIG.


23


(A) shows another embodiment of the valve device;




FIG.


23


(B) shows the valve device shown in FIG.


23


(A) with the ink supply needle of the printing apparatus;




FIG.


24


(A) shows another embodiment of the valve device;




FIG.


24


(B) shows the valve device shown in FIG.


24


(A) with the ink supply needle of the printing apparatus;




FIG.


25


(A) is a cross sectional view of another embodiment of the valve member;




FIG.


25


(B) shows the valve member shown in FIG.


25


(A) with the ink supply needle of the printing apparatus;




FIG.


25


(C) is a cross sectional view of another embodiment of the valve member;




FIG.


25


(D) shows the valve member shown in FIG.


25


(C) with the ink supply needle of the printing apparatus;





FIG. 26

shows another embodiment of the ink cartridge according to the present invention;





FIG. 27

shows a cross sectional view of the conventional ink cartridge with a part of the printing apparatus comprising the print head; and





FIG. 28

is a cross sectional view of another embodiment of the conventional ink cartridge.











DETAILED DESCRIPTION OF THE INVENTION




Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The embodiments described as follows are not intended to limit the scope of the present invention, but merely exemplify the invention. Not all of the features and the combinations thereof described in the embodiment are necessarily essential to the invention.





FIG. 1

shows a first embodiment of an ink cartridge according to the present invention. As shown and

FIG. 1

, an ink cartridge


2


has an ink chamber


4


for containing ink, and an ink supply port


6


designed to establish an ink communication with the ink chamber


4


. The ink cartridge


2


is also provided with a packing member


8


disposed within the ink supply port


6


, and a valve member


10


located between the ink chamber


4


and the packing member


8


. The valve member


10


is always urged toward the packing member


8


by an elastic force of a compression spring


12


(see FIG.


2


). The packing member


8


is made of an elastic material such as a rubber or a plastic. The ink chamber


4


accommodates therein a porous member


5


which absorbs ink. Because of the fact that ink is absorbed in the porous member


5


, ink is retained in the ink chamber in a stable manner without splashing, even with the ink cartridge being mounted on a carriage of a printing apparatus reciprocating at a high speed. As the porous member


5


is accommodated in the ink chamber


4


, the ink chamber


4


is always at a negative pressure.





FIG. 1

shows a part of the printing apparatus. The printing apparatus has a print head


102


fixed on the carriage, not shown in the drawings, a tapered ink supply needle


104


designed to establish a fluid communication with the print head


102


, and an ink cartridge holder


106


. The ink cartridge


2


is mounted on the ink cartridge holder


106


of the printing apparatus in such a way that the ink supply port


6


faces the ink supply needle


104


of the printing apparatus. When the ink cartridge


2


is mounted on the printing apparatus, the packing member


8


in the ink supply port


6


fits with the ink supply needle


104


. The ink is then introduced from the ink chamber


4


to the print head


102


through holes formed in the tip end of the ink supply needle


104


.





FIG. 2

is an enlarged cross sectional view showing the ink cartridge


2


. The ink supply port


6


is provided with an external opening


14


coupling to the ink supply needle


104


of the printing apparatus, and an internal opening


16


opening to the ink chamber


4


.




The packing member


8


is press-fitted in the ink supply port


6


. The packing member


8


has a protruding portion


20


on its outside surface, fitting with a concave


22


formed on the side wall of the ink supply port


6


, in order to have the packing member


8


retained in the ink supply port


6


. The protruding portion


20


of the packing member


8


seals with the concave


22


of the ink supply port


6


. Thus, ink does not leak from the ink supply port


6


.




The packing member


8


is made of an elastic material such as a rubber material including a silicon rubber, a chloroprene rubber, a butyl rubber, a ethylene-propylene rubber, a nitrile rubber, and an elastmer material. The packing member


8


is provided, if desired, with a lubricant coat at areas with which the ink supply needle


104


contacts, in order to smoothly receive the ink supply needle


104


. The lubricant coat consists of a silicon resin or a fluorocarbon resin.




One surface of the packing member


8


faces the ink chamber


4


. This surface of the packing member is formed with a cylindrical recess


30


having a diameter compatible to receipt of a part of the valve device, which will be explained in detail hereinbelow. The packing member


8


has a hole


32


defined in the center thereof, capable of receiving the ink supply needle


104


formed in the cylindrical recess


30


, having a diameter smaller than the diameter of the cylindrical recess


30


, thereby to form an ink channel.




The hole


32


of the packing member


8


expands and seals the ink supply needle


104


of the printing apparatus, when the ink supply needle


104


is inserted into the hole


32


. The packing member


8


is formed with a protruding rim


34


surrounding the hole


32


formed in the above-mentioned surface of the packing member


8


.




The packing member


8


has a second surface facing the external opening


14


, with a first tapered portion


24


and a second tapered portion


26


. Each tapered portion on the second surface is tapered from the external opening


14


toward the ink chamber


4


for the purpose of guiding the ink supply needle


104


of the printing apparatus. The packing member


8


is also provided with a fitting portion


28


formed on the second surface, to fit with the ink supply needle


104


of the printing apparatus.




The packing member


8


is press-fitted in the ink supply port


6


and defines an ink introducing chamber


36


within the ink supply port


6


. The ink introducing chamber


36


is an area defined between the packing member


8


and the ink chamber


4


. The valve member


10


is received in the ink introducing chamber


36


. The ink introducing chamber


36


has a cylindrical guide unit


38


having a through bore


38




a


. The guide unit


38


receives a part of the valve member


10


in order to guide the valve member


10


. The guide unit


38


contacts with the part of the valve member


10


necessary to have the valve member


10


moved vertically with respect to the packing member


8


. The valve member


10


is always urged by a compression spring


12


toward the packing member


8


, to contact with the packing member for selectively closing the ink channel of the packing member


8


.





FIG. 3

shows an embodiment of the valve member


10


. The valve member


10


has a valve body


40


contacting with the packing member


8


, and a guide body


42


for guiding the valve body


40


. The guide body


42


helps the valve body


40


to move vertically with respect to the packing member, when the valve member


10


is received in the ink introducing chamber


36


. The valve body


40


has a sealing portion


44


for sealing the ink channel of the packing member


8


when the valve body


40


contacts with the packing member


8


, a spring support structure


46


for supporting the compression spring


12


, and an ink channel


48


suitable for the passage of ink when the valve body comes out of contact with the packing member by the ink supply needle of the printing apparatus. Here, the sealing portion


44


is substantially flat. A part of the ink channel


48


is formed by cutting off the sealing portion


44


. The guide body


42


has an axial portion


50


connecting to the valve body


40


, and a guide block


52


formed at an end of the axial portion


50


opposite to the valve body


40


.




Referring back to

FIG. 2

, the guide block


52


is slidably received in the guide unit


38


. The guide block


52


has a diameter larger than a diameter of the through bore


38




a


of the guide unit


38


. The guide block


52


of the valve member


10


cooperates with the guide unit


38


, to have the valve body


40


move vertically with respect to the packing member


8


.




The print head


102


is of an ink jet type print head normally referred to as a piezoelectric type print head. In the piezoelectric type print head, by driving a piezoelectric transducer a pressure chamber is expanded to lead ink in, and applies a pressure to ink to eject ink droplets out of the print head. It is necessary to dissolve, during manufacturing, any bubbles in the ink within the cartridge of this type of print head, because bubbles in the ink may cause inadequate compression of the pressure chamber so that ink droplets do not eject as they are designed.




In this case, the ink is injected in the ink- cartridge at a negative pressure of minus 1 atom of the atmospheric pressure (1.033 kg/per square meter) when the ink cartridge is manufactured. The compression coil spring is designed to be strong enough to urge the valve member


10


toward the packing member


8


in order to have the valve member


10


form a contact with the packing member


8


, even under the low pressure condition.




The internal opening


16


formed at the side of the ink supply port


6


opening to the ink chamber


4


has a dimension larger than the dimension of the ink introducing chamber


36


in which the valve member


10


is accommodated. The result is, ink can be smoothly introduced to the ink introducing chamber


36


, and can likewise smoothly flow to the ink supply port


6


. A filter


54


is provided between the internal opening


16


of the ink supply port


6


and the ink chamber


4


of the ink cartridge. The filter


54


collects dust or foreign particles existing in the ink chamber


4


. Furthermore, as the filter


54


has a dimension the same as that of the internal opening


16


, ink passes smoothly through the filter


54


.




A sealing film


56


which is designed to be penetrated by the ink supply needle may be adhered to cover the external opening


14


for sealing the ink supply port


6


prior to use. The sealing film


56


serves to close the ink supply port


6


and also to retain the packing member


8


at the external opening


14


of the ink supply port


6


.




The operation of the packing member


8


and the valve member


10


, when the ink cartridge


2


is mounted on the printing apparatus will be explained in the following in the present embodiment.




As shown in

FIG. 2

, when the ink cartridge is not mounted on the printing apparatus, the valve body


40


is urged toward the packing member


8


by the compression spring


12


. The sealing portion


44


contacts with the protruding rim


34


surrounding the hole


32


of the packing member


8


. Thus, the ink introducing chamber


36


is closed by the packing member


8


and the valve member


10


.




As shown in FIG.


4


(A), the external opening


14


of the ink supply port


6


is adjusted to fit the ink supply needle


104


to have the ink cartridge


2


depressed in the ink cartridge holder


106


of the printing apparatus. The tapered ink supply needle


104


then penetrates the sealing film


56


, to be inserted into the fitting portion


28


while being guided by the first and second tapered portions


24


and


26


of the packing member


8


. When the ink cartridge


2


is further pushed into the cartridge holder


106


of the printing apparatus, the tapered ink supply needle


104


is smoothly inserted into the hole


32


of the packing member


8


. This causes the hole


32


to expand, and the fitting portion


28


of the packing member


8


seals the ink supply needle


104


(see FIG.


4


(B)). The ink supply needle


104


urges the flat sealing portion


44


of the valve member


10


upward. At the same time, the valve member


10


moves toward the ink chamber


4


against the elastic force of the compression spring


12


.




The ink supply needle


104


becomes held in communication with the ink introducing chamber


36


via the hole formed in the tip end of the ink supply needle


104


, and thus allows ink to flow to the print head


102


.




When the cartridge


2


is removed from the printing apparatus, the ink supply needle


104


is detached from the packing member


8


. The result is, the valve member


10


is urged toward the packing member


8


by the elastic force of the compression spring


12


. The sealing portion


44


of the valve member


10


closes the ink channel of the packing member


8


when the ink supply needle


104


is completely detached from the packing member


8


. It means that when the ink supply needle


104


is released from the fitting portion


28


of the packing member


8


, at the same time, the sealing portion


44


of the valve body


40


is urged toward the packing member


8


to close the ink introducing chamber


36


.




As shown in FIGS.


5


(A) and


5


(B), the packing member


8


may not be formed with a protruding rim


34


surrounding the hole


32


of the packing member


8


, to have the valve body


40


contact with the surface of the cylindrical recess


30


. FIG.


5


(B) shows the packing member


8


and the ink supply needle


104


of the printing apparatus, when the external opening


14


of the ink cartridge


2


is designed to have a size allowing the ink supply needle


104


of the ink cartridge


2


to be pushed into the ink cartridge holder


106


. In this case, the same operation as explained with reference to FIGS.


4


(A) and


4


(B) can be obtained.




Furthermore, even when dust or foreign particles is contained in ink, the sealed connection between the packing member


8


and the valve member


10


can be ensured, because the contacting surface between the valve body


40


and the cylindrical recess


30


of the packing member


8


is large.




As shown in FIGS.


6


(A) and


6


(B), the packing member


8


may have a tapered portion


58


larger than the tapered ink supply needle


104


at the second surface. Furthermore, as shown in FIGS.


7


(A) and


7


(B), the packing member


8


may have a single tapered portion


60


tapered from the external opening


14


to the hole


32


of the packing member


8


. In these cases, when the ink cartridge


2


is pushed into the ink cartridge holder


106


to have the ink supply needle


104


inserted into the hole


32


of the packing member


8


, the tapered portion


58


and the tapered portion


60


each fit with the ink supply needle


104


. The same operation as explained with reference to FIGS.


4


(A) and


4


(B) can also be obtained in these cases.




Furthermore, even when dust is contained in ink, the sealed connection between the packing member


8


and the valve member


10


can be ensured, because the contacting surface between the valve body


40


and the cylindrical recess


30


of the packing member


8


is large.




Further, in the embodiment shown in FIGS.


7


(A) and


7


(B), the sealed connection between the packing member


8


and the valve member


10


can be ensured because the fitting force between the tapered portion


60


and the ink supply needle


104


is strong.




Although the packing member


8


shown in this embodiment is formed as one unit, the packing member


8


may be separately formed as comprising two units; one of which is a part with which the valve member


10


contacts and the other of which is a part with which the ink supply needle


104


fits.





FIG. 8

shows another example of the valve member


10


having a surface at the sealing portion


44


, facing the packing member


8


, formed with a spherical surface


45


to contact with the tip end of the ink supply needle


104


. With this spherical surface


45


of the valve member


10


, the sealed connection between the packing member


8


and the valve member


10


is ensured, even when the position of the valve member


10


varies.




FIG.


9


(A) shows another embodiment of the valve member


10


. The components of the valve member


10


shown in FIG.


9


(A) are formed separately from one another, including a valve body


40


to form a contact with the packing member


8


, and a guide body


42


for guiding the valve body


40


vertically with respect to the packing member


8


. The valve body


40


has a sealing portion


44


and a plurality of, at least three, spring support structure


46


around the sealing portion


44


. The guide body


42


is formed as one piece, with an axial portion


50


being connected to the valve body


40


and a guide block


52


. The guide block


52


guides the valve body


40


vertically with respect to the packing member


8


, in cooperation with the guide unit


38


of the ink introducing chamber


36


. The end of the axial portion


50


of the guide body


42


, opposite to the guide block


52


, is secured to the sealing portion


44


of the valve body


40


, to assemble the valve member


10


.




The valve member


10


is incorporated in the ink supply port


6


by inserting the guide body


42


from the internal opening


16


, to be passed through the guide unit


38


of the ink introducing chamber


36


, entering the compression spring


12


from the internal opening


16


to be placed around the ink introducing chamber


36


, and fixing the valve body


40


to the guide body


42


.




The valve body


40


and the guide body


42


may be fixed to each other by providing a fixing hole


40




a


to the valve body


40


. The guide body


42


is inserted into the fixing hole


40




a


of the valve body


40


, and fixed by heat welding or adhesive as shown in FIG.


9


(B). Otherwise, the valve body


40


and the guide body


42


may be fixed to each other by forming a fixing hole having a thread to the valve body


40


, forming a thread to the axial portion


50


, and connecting these parts to each other as shown in FIG.


9


(C).





FIG. 10

shows another embodiment of the valve member


10


. The valve member


10


has a valve body


40


and a guide body


42


. The guide body


42


is provided with an axial portion


50


and a guide block


52


. The axial portion


50


and the guide block


52


of the guide body


42


are formed as one unit. The guide body


42


is made of an elastic material such as a plastic and formed with a groove


62


extending from the guide block


52


through the axial portion


50


. The valve body


40


may be made of the same elastic material, such as a plastic, and formed as one unit with the guide body


42


. When the ink cartridge


2


is mounted on the printing apparatus, the ink supply needle


104


contacts with and urges the valve body


40


. The valve body


40


may therefore be made of a soft and flexible material which does not damage the tip end of the ink supply needle


104


. The guide block


52


of the guide body


42


may be tapered toward the valve body


40


as shown in FIG.


10


.




In this embodiment, the valve member


10


is incorporated in the ink supply port


6


by entering the compression spring


12


from the internal opening


16


to be placed around the ink introducing chamber


36


. The edge of the guide body


42


having the groove


62


is pushed into the through bore


38




a


of the guide unit


38


. The guide block


52


has a groove


62


which allows the guide block


52


to be buckled as it passes through the through bore


38




a


, and then spreads to be retained in the guide unit


38


. In this case, the valve member


10


can be formed as one unit, therefore, the number of parts and working process are reduced.




In the embodiment as described above, the guide block


52


of the valve member


10


has a groove


62


. However, the guide unit


38


may be formed to allow splitting into a plurality of strips for elastically accepting the guide block


52


of the valve device.




As the valve member


10


is contained in the ink-introducing chamber


36


, the valve member


10


needs to be manufactured in a small size. This leads that ink is not provided smoothly to the print head even when the ink channel is open. Therefore, as shown in

FIG. 11

, the valve member


10


is formed with a depression


44




a


and the penetrating portion


44




b


formed at the sealing portion


44


of the valve body


40


to allow ink to smoothly pass there through. The penetrating portion


44




b


is formed at the outside of the sealing portion so that the sealing portion


44


can close the hole


32


of the packing member


8


when the sealing portion


44


contacts with the packing member


8


. The valve member


10


preferably has a plurality of these depressions


44




a


and penetrating portions


44




b


in order to pass ink from the ink chamber


4


to the print head smoothly.




The ink introducing chamber


36


may have a depression


36




a


formed at the side wall of the ink introducing chamber


36


. The depression


36




a


is formed from the upper point where the sealing portion


44


of the valve body


40


positions when the valve member


10


is not urged by the ink supply needle


104


to the point where the sealing portion


44


of the valve body


40


positions when the valve member


10


is urged by the ink supply needle


104


in FIG.


12


. In this embodiment, ink is provided smoothly to the print head through the depression


36




a


. The valve member


10


having a depression


44




a


as shown in

FIG. 11

may be used with this ink introducing chamber


36


as shown in FIG.


12


.




As for the ink cartridge


2


according to the present invention, the ink of the ink supply port


6


is sealed by the connection between the packing member


8


and the valve member


10


. Thus, it is not necessary to close the external opening


14


with a sealing film or any equivalent member thereof. Therefore, as shown in FIGS.


13


(A) and


13


(B), the sealing film


56


provided at the external opening


14


may be formed with a hole


56




a


which enables the ink supply needle


104


to pass through. The hole may be formed by cutting the film in a cross shape as shown in FIG.


14


. By making the hole, the ink supply needle smoothly passes through the film.




Furthermore, as shown in FIGS.


15


(A) and


15


(B), the ink cartridge


2


may have a protruding portion


14




a


protruding from the external opening


14


toward the center thereof, as a retainer for retaining the packing member


8


at the external opening


14


of the ink supply port


6


. The protruding portion can be simply formed by protruding a part of the external opening


14


. The result is, the number of parts or components and manufacturing process are reduced.




The external opening


14


may have a retreating opening


14




b


as shown in FIG.


16


(A) and


16


(B). The sealing film


56


is attached at the external opening


14


to retain the packing member


8


at the external opening


14


.




In this embodiment, the ink supply port


6


is open to the external ambient air, therefore, the packing member


8


and the valve member


10


are not influenced by the expansion and the contraction of the air in the ink supply port


6


.




FIG.


17


(A)


17


(B) and


17


(C) show another embodiment of the ink cartridge according to the present invention. - A packing member


8


and a valve member


10


are provided in the ink supply port


6


in the same way as the embodiment shown in FIG.


2


. The ink supply port


6


has an external opening


14


designed to face the ink supply needle


104


of the printing apparatus, and an internal opening


16


designed to open to the ink chamber


4


. The parts and components having the same symbols as FIG.


2


and not specifically mentioned here have the same operations and effects as those shown in FIG.


2


.




The packing member


8


has a first surface facing the ink chamber


4


with a protruding portion


8




a


protruding from the fitting portion


28


toward the ink chamber


4


. The first surface has a hole


18




a


, whose diameter is smaller than the diameter of the needle of the recording apparatus.




The packing member


8


has a second surface facing the external opening


14


with a first tapered portion


24


and a second tapered portion


26


each tapered from the external opening


14


toward the ink chamber


4


at the second surface. The function of this is to guide the ink supply needle


104


of the printing apparatus. The packing member


8


further has a fitting portion


28


to fit with the ink supply needle


104


of the printing apparatus.




The valve member


10


has a valve body


40


and a guide body


42


. The valve body


40


has a sealing portion


44


and a spring support structure


46


. The guide body


42


has an external portion


50


and a guide block


52


. The sealing portion


44


of the valve body


40


has a surface facing the packing member


8


formed with a protruding portion


45




b


to contact with the tip end of the ink supply needle


104


. The protruding portion


45




b


has a size compatible with the hole


18




a


of the protruding portion


8




a


of the packing member


8


. The valve member


10


is received in the guide unit


38


of the ink introducing chamber


36


, to be moved vertically with respect to the packing member


8


.




The protruding portion


45




b


has a height that permits it to form a contact with the tip end of the ink supply needle


104


at the time when the ink supply needle


104


forms a sealed connection with the packing member


8


as shown in FIG.


17


(B). It means that the valve member


10


is urged by the ink supply needle


104


to open the ink supply port


6


at the time when the ink supply needle


104


and the packing member


8


form a sealed connection with each other. Thus, undesirable air or bubble do not enter the ink supply port


6


.




In this embodiment, the tip end of the ink supply needle


104


contacts the protruding portion


45




b


of the sealing portion


44


at the time when the tapered ink supply needle


104


fits with the packing member


8


. This forms a sealed connection between them, by mounting the ink cartridge


2


on the printing apparatus.




When the ink cartridge


2


is further pushed toward the printing apparatus, the ink supply needle


104


fits into the fitting portion


34


of the packing member and is inserted into the hole


18




a


of the protruding portion


8




a


of the packing member


8


whilst forcing out any air. Then, the ink can be provided to the print head


102


. The valve member


10


is forcibly separated from the packing member


8


when the ink supply needle


104


is inserted into the ink supply port


6


whilst forming a sealed connection with the packing member


8


as described above. Therefore, the air compressed by the ink supply needle when it is inserting in the ink supply port does not enter the ink supply port


6


and the ink supply needle


104


.




When, on the other hand, the cartridge


2


is removed from the printing apparatus, the ink supply needle


104


is detached from the packing member


8


. The valve member


10


is urged toward the packing member


8


by the elastic force of the compression spring


12


. The protruding portion


45




b


of the sealing portion


44


of the valve member


10


is accepted into the hole


18




a


of the packing member


8


, whilst the ink supply needle


104


be detached from the packing member


8


. The sealing portion


44


of the valve member


10


forms a contact with the protruding portion


8




a


of the packing member


8


. This closes the ink introducing chamber


36


when the ink supply needle


104


is almost detached from the packing member


8


but is still forming the sealed connection with the fitting portion


28


of the packing member


8


. Thus, the ink does not leak from, and undesirable air or bubble does not enter the ink cartridge through the external opening


14


of the ink supply port.




FIG.


18


(A)


18


(B) and


18


(C) show another embodiment of the ink cartridge according to the present invention. The ink cartridge has a packing member


8


. The packing member


8


has a protruding portion


8




a


and a hole


18




a


formed at the protruding portion


8




a


of the packing member


8


in the same way as that shown in FIGS.


17


(A)


17


(B) and


17


(C).




The valve member


10


has a valve body


40


and a guide body


42


. The valve body


40


has a sealing portion


44


and a spring support structure


46


. The guide body


42


has an axial portion


50


and a guide block


52


. The sealing portion


44


of the valve body


40


has a surface facing the packing member


8


, formed with a convex surface


45


. The convex surface


45


is a spherical surface. The spherical surface of the valve body


40


has a diameter of curvature larger than a diameter of a widest part of the valve body


40


.




FIG.


19


(A) shows an enlarged cross sectional view of the valve member


10


having a spherical convex surface


45


. The convex surface


45


of the sealing portion


44


of the valve body


40


is like a part of a sphere having a diameter “R”. The diameter R of the sphere is larger than the length “L” of the axial portion


50


of the valve member


10


. Thus, the sealed connection between the packing member


8


and the valve member


10


is ensured even when the position of the valve member


10


varies.




Assuming the diameter of curvature of the spherical convex surface


45


of the valve body


40


as “R”, “2R” (2×R) is at least longer than the widest part “d” of the valve body


40


as shown in FIG.


19


(A).




In this embodiment, the tip end of the ink supply needle


104


contacts the spherical convex


45


of the sealing portion


44


. This occurs at the time when the tapered ink supply needle


104


fits with the packing member


8


, to form the sealed connection with each other when mounting the ink cartridge


2


on the printing apparatus.




When the ink cartridge


2


is further pushed toward the printing apparatus, the ink supply needle


104


is guided by the tapered portion


58


to contact with the center of the convex surface


45


of the valve member


10


. Under this condition, the ink supply needle


104


is inserted into the hole


18




a


of the protruding portion


8




a


of the packing member


8


.




The valve member


10


is forced to come out of contact with the packing member


8


when the ink supply needle


104


is inserted into the ink supply port


6


whilst forming the sealed connection with the packing member


8


as described above. Therefore, the air compressed by the ink supply needle does not enter the ink supply port


6


.




Further in this embodiment, the ink supply needle


104


contacts with the center of the spherical convex surface


45


having a large diameter of curvature, and the valve member


10


is regulated by its axial portion


50


, therefore, contact between the valve member


10


and the ink supply needle


104


is ensured.




When, on the other hand, the cartridge


2


is removed from the printing apparatus, the ink supply needle


104


is detached from the packing member


8


. The valve member


10


is urged toward the packing member


8


by the elastic force of the compression spring


12


. The convex surface


45


of the sealing portion


44


of the valve member


10


forms a contact with the protruding portion


8




a


of the packing member


8


, to close the ink introducing chamber


36


. This occurs when the ink supply needle


104


is almost detached from the packing member


8


but is still forming a sealed connection with the fitting portion


28


of the packing member


8


. Thus, the ink does not leak from, and undesirable air bubbles do not enter the external opening


14


. Furthermore, as the sealing portion


44


has the spherical convex surface


45


, the sealed connection between the packing member


8


and the valve member


10


is ensured even when the position of the valve member


10


varies.




The spherical convex surface


45


of the valve member


10


may have a flat surface


45




c


having a diameter smaller than the diameter of the hole


18




a


of the protruding portion


8




a


of the packing member


8


as shown in FIG.


19


(B). In this case, the contacting surface between the ink supply needle


104


and the valve member


10


is large, to enforce the contact therebetween without reducing the sealed connection between the ink supply needle


104


and the packing member


8


.




Furthermore, the closing surface


44


of the valve member


10


may be formed as a conical shape


45




d


having its point removed, to leave a flat surface


45




c


remained. In this case, the contact between the ink supply needle


104


and the valve member


10


is enforced as well, without reducing the sealed connection between the ink supply needle


104


and the packing member


8


.




The elastic member may be an extension spring


64


as shown in FIG.


20


. The extension spring


64


is fixed to the ink cartridge


2


at an end by the packing member


8


to have the other end of the extension spring


64


contact with the valve member


10


. The valve member


10


is forced toward the packing member


8


. In this case, the valve member does not need to have a spring support structure


46


, and the ink cartridge


2


does not need to have a guide unit


38


in the ink introducing chamber


36


. The result is, that the structure of the ink cartridge


2


can be simplified, thus, the manufacturing process can be reduced.





FIGS. 21 and 22

shows another example of the valve device according to the present invention. The valve device


70


has a valve body


72


to form contact with the packing member


8


, and an elastic support portion


74


for supporting the valve body


72


in order to have the valve body


72


contact with the packing member


8


. The elastic support portion


74


is made of an elastic material such as a hard rubber, a plastic material having a high elastic modulus, or an elastomer material. The elastic support portion


74


is capable of bending when the ink supply needle


104


fits with the packing member, to urge the valve body


72


of the valve device


70


. The valve body


72


and the elastic support portion


74


may be separately formed, or may be formed as one unit. The elastic support portion


74


of the valve device


70


urges the valve body


72


toward the packing member


8


. At the same time, the valve body


72


contacts with the packing member


8


, and guides the valve member vertically with respect to the packing member


8


. Therefore, the number of parts can be reduced.




The valve device


70


may have a plurality of elastic support portions


74


, for example, three in

FIG. 21

, or only one elastic support portion


74


as shown in FIG.


22


.




FIG.


23


(A) and


23


(B) show another embodiment of the valve device according to the present invention. The valve device


80


has a valve member


82


to form a contact with the packing member


8


and an elastic member


84


for urging the valve member


82


toward the packing member


8


in order to have the valve member


82


contact with the packing member


8


. The elastic member


84


is made of a polymeric elastomer or a rubber capable of expanding.




The valve body


82


is urged to selectively contact with the packing member


8


by the elastic member


84


connected to the cylindrical recess


30


of the packing member


8


in the embodiment shown in FIG.


23


(A). The valve body


82


is urged by the ink supply needle


104


of the printing apparatus toward the ink chamber, to open the valve device


80


. Thus, the ink is provided from the ink chamber to the print head


102


of the printing apparatus through the hole of the ink supply needle


104


.




A part of the valve body


82


is fixed at the packing member


8


as shown in FIGS.


24


(A) and


24


(B). The valve body


82


is urged to contact with the packing member


8


by the elastic member


84


in this case as well. The valve body


84


is urged toward the ink chamber by the ink supply needle


104


, to open the hole of the packing member


8


. The ink is then provided from the ink chamber to the print head


102


of the printing apparatus through the hole of the ink supply needle


104


.




The valve device


80


may be formed as one unit with the packing member


8


. It means that the valve device


80


is fixed to the packing member


8


as its part. Thus, the number of parts and manufacturing process can be reduced.




The valve body


40


of the valve member


10


may have a surface facing the packing member provided with a notch as shown in FIGS.


25


(A) to


25


(D). The notch


40




c


of the valve body


40


shown in FIGS.


25


(A) and


25


(B) has an angle the same as that of the tapered ink supply needle


104


. The notch


40




d


of the valve body


40


shown in FIGS.


25


(C) and


25


(D) has an angle smaller than that of the tapered ink supply needle


104


. These reduce the damage to the ink supply needle


104


when the ink supply needle


104


urges the valve member


10


. In particular, when the ink supply needle


104


contacts the valve body


40


as shown in FIGS.


25


(C) and


25


(D), the tip end of the ink supply needle


104


does not contact with the valve body


40


of the valve member


10


, therefore the tip end of the ink supply needle


104


is not damaged.




The packing member


8


may have two fitting portions, a first fitting position


28




a


for fitting the ink supply needle of the printing apparatus when the ink supply needle


104


is inserted from the external opening


14


, and a second fitting position


28




b


for fitting the ink supply needle


104


when the ink supply needle


104


is further inserted toward the ink chamber


4


. In this case, each of the fitting portions


28




a


and


28




b


fits with the ink supply needle


104


. Thus, the sealed connection between the packing member and the ink supply needle


104


can be enforced. Each of the fitting portions


28




a


and


28




b


may be formed with or without a hole. Preferably, the fitting portion


28




a


closer to the external opening


14


is not formed with a hole and is sealed initially prior to use. In such a case, the number of parts can be reduced because the ink cartridge does not have a sealing film to seal the supply port


6


prior to use. Even in this case, the fitting portion


28




a


is formed as tapered as shown in

FIG. 26

, so the ink supply needle


104


can smoothly penetrate the sealed fitting portion


28




a.






The ink cartridge according to the present invention may be used as an off-carriage type ink cartridge which is mounted on a fixed part of the body of the printer and connected to the print head which is mounted on the carriage, through a flexible ink supply tube.




The ink cartridge according to the present invention may also be applied to a printing apparatus in which a heating element is used as a pressurizing means not only to the printing apparatus in which the piezoelectric transducer is used as a pressurizing means of the print head.




As described above, according to the present invention, an ink cartridge and an ink supply system are capable of closing the ink supply channel when it is not mounted on the printing apparatus and capable of opening the ink supply channel to provide ink to the print head when it is mounted on the printing apparatus. A printing apparatus employing the ink cartridge or the ink supply system is also provided by the present invention.




Furthermore, Ink can be supplied from the ink supply port to the ink supply needle without having air or bubble enter the ink supply port because the valve device is urged by the ink supply needle of the printing apparatus to open the ink channel under a state where the ink supply needle is sealed by the packing member.




Furthermore, the ink supply port can be sealed without having air or bubble enter the ink supply port because the valve device comes to close the ink channel of the packing member before the ink supply needle of the printing apparatus is completely detached from the packing member.




Furthermore, the ink supply needle can be smoothly inserted in the packing member because the packing member is made of an elastic material and provided with a lubricant coat at least at an area with which the ink supply needle contacts.




Furthermore, the packing member can seal the ink supply needle because the packing member includes a tapered portion or a fitting portion fitting the ink supply needle.




Furthermore, the ink supply needle can securely contact with the valve device, because the valve device includes a substantially flat surface with which the ink supply needle contacts.




Furthermore, the valve body can be moved substantially vertically with respect to the packing member because the valve device includes a guide body for guiding the valve body to slide substantially vertically with respect to the packing member.




Furthermore, manufacturing process can be simplified and reduced because the number of parts or components necessary for assembling the ink cartridge according to the present invention is reduced.



Claims
  • 1. An ink cartridge for a printing apparatus providing ink to a print head through a tapered ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, wherein said valve device does not comprise a sphere; and a sealing film sealing said external opening of said ink supply port until said ink supply needle penetrates into said ink supply port.
  • 2. An ink cartridge as set forth in claim 1, wherein said packing member comprises a second surface facing said external opening with the tapered portion tapered from said external opening toward said ink chamber at said second surface, for guiding the ink supply needle of the printing apparatus.
  • 3. An ink cartridge as set forth in claim 2, wherein said taper portion fits with the ink supply needle.
  • 4. An ink cartridge as set forth in claim 1, wherein said packing member comprises a second surface facing said external opening with a fitting portion to fit with the ink supply needle of the printing apparatus.
  • 5. An ink cartridge as set forth in claim 4, wherein said fitting portion comprises a first fitting position for fitting the ink supply needle of the printing apparatus when the ink supply needle is inserted from said external opening, and a second fitting position for fitting the ink supply needle on the ink supply needle is further inserted toward said ink chamber.
  • 6. An ink cartridge as set forth in claim 5, wherein said first fitting position is initially sealed prior to use.
  • 7. An ink cartridge as set forth in claim 1, wherein said packing member is made of an elastic material and provided with a lubricant coat at least at an area with which the ink supply needle contacts.
  • 8. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith, said packing member comprising a hole and a protruding rim surrounding said hole; and a valve device contained in said ink supply port, closing said ink channel by elastically abutting against said protruding rim of said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle; wherein said abutting of said valve device against only an upper part of said protruding rim performs said closing of said ink channel.
  • 9. An ink cartridge as set forth in any one of claims 1 or 8, wherein said valve device comprises:a valve member selectively contacting with a surface of said packing member, said valve member being forced by the ink supply needle of the printing apparatus when the ink cartridge is mounted on the printing apparatus; and an elastic member always urging said valve member toward said packing member.
  • 10. An ink cartridge as set forth in claim 9, wherein said valve member comprises a support structure for supporting said elastic member.
  • 11. An ink cartridge as set forth in claim 10, wherein said support structure is radially shaped.
  • 12. An ink cartridge as set forth in claim 9, wherein said valve member comprises a flange for supporting said elastic member.
  • 13. An ink cartridge as set forth in claim 10, wherein said valve body of said valve device comprises a surface formed with a spherical surface contacting with said packing member, and wherein said spherical surface of said valve device is formed with a flat portion with which the ink supply needle contacts.
  • 14. An ink cartridge as set forth in any one of claims 1 or 8, wherein said valve device comprises:a valve body contacting with said packing member and urged by the ink supply needle of the printing apparatus to open said ink channel when the ink cartridge is mounted on the printing apparatus; and an elastic support portion for supporting said valve body.
  • 15. An ink cartridge as set forth in any one of claims 1 or 8, further comprising a packing retainer for retaining said packing member at said external opening of said ink supply port.
  • 16. An ink cartridge as set forth in claim 15, wherein said packing retainer comprises a film capable of being penetrated by the ink supply needle of the printing apparatus.
  • 17. An ink cartridge as set forth in claim 16, wherein said film is formed with a hole which enables the ink supply needle to easily pass through.
  • 18. An ink cartridge as set forth in claim 17, wherein said hole is formed by cutting said film in a cross shape.
  • 19. An ink cartridge as set forth in claim 15, wherein said packing retainer has a protruding portion protruding from said external opening toward the center thereof.
  • 20. A printing apparatus as set forth in any one of claims 1 or 8, wherein said ink supply port includes a concave portion, and wherein said packing member includes a protruding portion extending toward said supply port and fitting with the concave portion of said ink supply port.
  • 21. An ink cartridge as set forth in claim 8, wherein said packing member comprises a first surface facing said ink chamber formed with a cylindrical recess having a diameter acceptable to receive a part of said valve device at said first surface.
  • 22. An ink cartridge as set forth in claim 21, wherein said hole of said packing member having a diameter smaller than said diameter of said cylindrical recess at said first surface.
  • 23. An ink cartridge as set forth in claim 8, wherein:said protruding rim is round in cross section and protrudes inward and toward said ink chamber, an inner periphery of said protruding rim defines said hole, and an upper periphery of said protruding rim abuts against said valve device to close the hole.
  • 24. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising: a valve body contacting with said packing member and urged by the ink supply needle of the printing apparatus to open said ink channel when the ink cartridge is mounted on the printing apparatus; and a guide body for guiding said valve body to slide substantially vertically with respect to said packing member, and operably suppressing a horizontal deviation of said valve device; wherein said valve body comprises: a sealing portion for closing said ink channel of said packing member when said valve device contacts with said packing member; and an ink channel allowing ink to pass therethrough when said valve body is urged to come out of contact with said packing member by the ink supply needle of the printing apparatus.
  • 25. An ink cartridge as set forth in claim 24, wherein a part of said ink channel of said valve body is formed by cutting off said sealing portion.
  • 26. An ink cartridge as set forth in claim 24, wherein said sealing portion of said valve body comprises a substantially flat surface with which the ink supply needle contacts.
  • 27. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising: a valve body contacting with said packing member and urged by the ink supply needle of the printing apparatus to open said ink channel when the ink cartridge is mounted on the printing apparatus; and a guide body for guiding said valve body to slide substantially vertically with respect to said packing member; wherein said guide body comprises: an axial portion being connected to said valve body; and a guide block formed at an end of said axial portion opposite to said valve body, said guide block guiding said valve body to slide substantially vertically with respect to said packing member.
  • 28. An ink cartridge as set forth in claim 27, wherein said axial portion of said guide body is formed as one unit with said valve body.
  • 29. An ink cartridge as set forth in claim 27, further comprising a guide unit provided in said ink supply port to receive said guide block of said guide body.
  • 30. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising: a valve body contacting with said packing member and urged by the ink supply needle of the printing apparatus to open said ink channel when the ink cartridge is mounted on the printing apparatus; and a guide body for guiding said valve body to slide substantially vertically with respect to said packing member, and operably suppressing a horizontal deviation of said valve device; wherein said valve body and said guide body are separately formed and fixed to each other by fixing means.
  • 31. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising: a valve body contacting with said packing member and urged by the ink supply needle of the printing apparatus to open said ink channel when the ink cartridge is mounted on the printing apparatus; and a guide body for guiding said valve body to slide substantially vertically with respect to said packing member, and operably suppressing a horizontal deviation of said valve device; wherein said valve body and said guide body are formed as one unit with each other.
  • 32. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising: a valve body contacting with said packing member and urged by the ink supply needle of the printing apparatus to open said ink channel when the ink cartridge is mounted on the printing apparatus, and a guide body for guiding said valve body to slide substantially vertically with respect to said packing member; wherein said guide body comprises: an axial portion being connected to said valve body, and a guide block formed at an end of said axial portion opposite to said valve body, said guide block guiding said valve body to slide substantially vertically with respect to said packing member; and wherein said guide body formed with a groove extending from said guide block through said axial portion.
  • 33. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising: a valve body contacting with said packing member and urged by the ink supply needle of the printing apparatus to open said ink channel when the ink cartridge is mounted on the printing apparatus, and a guide body for guiding said valve body to slide substantially vertically with respect to said packing member; wherein said valve body of said valve device comprises a surface facing said packing member, and a member protruding from said Surface and contacting with a tip end of the ink supply needle.
  • 34. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising: a valve body contacting with said packing member and urged by the ink supply needle of the printing apparatus to open said ink channel when the ink cartridge is mounted on the printing apparatus, and a guide body for guiding said valve body to slide substantially vertically with respect to said packing member; wherein said valve body of said valve device comprises a surface, facing said packing member, provided with a notch.
  • 35. An ink cartridge as set forth in claim 34, wherein said notch of said valve body has a tapered angle which is the same as that of the tapered ink supply needle.
  • 36. An ink cartridge as set forth in claim 34, wherein said notch of said valve body has a tapered angle which is smaller than that of the tapered ink supply needle.
  • 37. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising a valve body contacting with said packing member and comprising a substantially flat surface with which the ink supply needle contacts; wherein: said valve body of said valve device comprises a surface formed with a spherical surface contacting with said packing member, and said spherical surface of said valve device has a diameter of curvature larger than a diameter of the widest part of said valve body.
  • 38. A printing apparatus for ejecting ink on a printing medium, comprising:a print head; a tapered ink supply needle; and an ink cartridge capable of communicating with said print head through said tapered ink supply needle and removably attached to said print head, said ink cartridge comprising: an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising and external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a non-spherical valve device contained in said ink supply port, closing said ink channel by elastically abutting said protruding rim of said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle; wherein said abutting of said valve device against only an upper part of said protruding rim performs said closing of said ink channel.
  • 39. A printing apparatus as set forth in claim 38, wherein said valve device comprises:a valve member selectively contacting with a surface of said packing member, said valve member being forced by said ink supply needle of the printing apparatus when said ink cartridge is mounted on the printing apparatus; and an elastic member always urging said valve member toward said packing member.
  • 40. An ink cartridge for a printing apparatus providing ink to a print head through a tapered ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle; wherein said ink supply port includes a concave portion, and wherein said packing member includes a protruding portion extending toward said supply port and fitting with the concave portion of said ink supply port.
  • 41. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; a porous member accommodated in said ink chamber for absorbing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle; wherein: said valve device does not comprise a sphere, and said ink supply port includes a concave portion, and wherein said packing member includes a protruding portion extending toward said supply port and fitting with the concave portion of said ink supply port.
  • 42. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising a valve body contacting with said packing member and comprising a substantially flat surface with which the ink supply needle contacts; wherein said ink supply port includes a concave portion, and wherein said packing member includes a protruding portion extending toward said supply port and fitting with the concave portion of said ink supply port.
  • 43. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising: a valve body contacting with said packing member and urged by the ink supply needle of the printing apparatus to open said ink channel when the ink cartridge is mounted on the printing apparatus, and a guide body for guiding said valve body to slide substantially vertically with respect to said packing member, and operably suppressing a horizontal deviation of said valve device; wherein said ink supply port includes a concave portion, and wherein said packing member includes a protruding portion extending toward said supply port and fitting with the concave portion of said ink supply port.
  • 44. An ink cartridge for a printing apparatus providing ink to a print head through an ink supply needle and removably attached to the print head, comprising:an ink chamber for containing ink; an ink supply port for supplying ink from said ink chamber to the print head of the printing apparatus, said ink supply port comprising an external opening; a packing member provided in said ink supply port, forming an ink channel for allowing a flow of ink, said packing member sealing the ink supply needle of the printing apparatus by fitting therewith; and a valve device contained in said ink supply port elastically abutting against said packing member, said valve device selectively opening and closing said ink channel in conjunction with the ink supply needle, said valve device comprising: a valve body contacting with said packing member and urged by the ink supply needle of the printing apparatus to open said ink channel when the ink cartridge is mounted on the printing apparatus; and a guide body for guiding said valve body to slide substantially vertically with respect to said packing member, and operably suppressing a horizontal deviation of said valve device; wherein: said valve body of said valve device comprises a surface formed with a spherical surface contacting with said packing member, and said spherical surface of said valve device has a diameter of curvature larger than a diameter of the widest part of said valve body.
Priority Claims (3)
Number Date Country Kind
10-320113 Nov 1998 JP
11-056676 Mar 1999 JP
11-228430 Aug 1999 JP
Parent Case Info

This patent application claims priority based on Japanese patent applications, H10-320113 filed on Nov. 11, 1998, H11-228430 filed on Aug. 12, 1999 and H11-56676 filed on Mar. 4, 1999, the contents of which are incorporated herein by reference.

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Entry
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