Ink-jet printing apparatus and method using laser initiated acoustic waves

Information

  • Patent Grant
  • 6474783
  • Patent Number
    6,474,783
  • Date Filed
    Thursday, December 9, 1999
    24 years ago
  • Date Issued
    Tuesday, November 5, 2002
    21 years ago
Abstract
A printing device including a laser for generating at least one laser beam, a controller, a print head having a plurality of orifices, and an ink supply for supplying ink to the print head. The controller modulates the at least one modulated laser beam according to image data to be printed. The at least one modulated laser beam selectively generates a directional acoustic wave within the print head, thereby inducing an ink droplet to exit a selected one of the orifices onto a printing substrate. A print head including a single buffer chamber, a body, and a single ink chamber. The buffer chamber stores a buffer liquid therein with the body forming one wall of that chamber. The ink chamber shares the body as a wall. The ink chamber stores ink therein and has a plurality of orifices on a wall opposite to the body.
Description




FIELD OF THE INVENTION




The present invention relates generally to an ink jet printing method and apparatus. More specifically it is related to a drop-on-demand ink jet printing method and apparatus in which the droplet ejection is initiated by a light pulse.




BACKGROUND OF THE INVENTION




There are two general types of drop-on-demand ink jet printing engines: piezoelectric and thermal (bubble-jet).




The first type is based on the expansion and contraction of a piezoelectric crystal due to an electrical field pulse applied along a certain crystal axis. By means of a lever and membrane this mechanical movement is conveyed to the ink in the ink chamber, thus rapidly raising the pressure in the chamber, causing an ink droplet to eject from the chamber nozzle orifice.




The second type of printing engine consists of an ink chamber with a nozzle and a heating element in thermal contact with the ink in the ink chamber. An electrical current pulse applied to the heating element results in the rapid rise of the ink temperature in the immediate vicinity of the heating element, causing rapid evaporation and bubble generation. The bubble expansion and contraction results in the ejection of an ink droplet from the nozzle orifice.




The following problems are common to both the piezoelectric and thermal ink jet technologies:




a) The ink droplet ejection rate is relatively slow. The rate at which a nozzle can repeatedly eject ink droplets is limited by the piezo-crystal resonance or by the bubble generation—contraction time.




b) The electronic drivers and their wiring make the systems very complicated.




c) It is difficult to build a dense multi-nozzle structure, since the physical dimensions of the actuators limit the direct nozzle pitch. It is extremely difficult to miniaturize a piezo-crystal in order to raise the resonance frequency and at the same time keep the amplitude of the vibrations sufficiently high. Similarly, the more electrical energy needed in the initiating pulse of a bubble-jet engine, the larger the dimensions of the heating element must be.




This last problem is shown in

FIG. 1

, to which reference is now made, which is an illustration of a prior art nozzle structure. A configuration of nozzles


2


, each supplied with ink via an opening


3


, and each having an actuator


4


within, is arranged so as to minimize the distance D


1


, known as the “direct nozzle pitch”, between the centers of the actuators


4


. An actuator


4


may be, for example, a piezo-crystal or a heating resistor. Each nozzle


2


is tapered so that its orifice


6


is smaller than its opening


3


. The orifices form an orifice array


8


. The distance D


2


between the orifices


8


is known as the “orifice pitch”. The current state of the art technology allows placing the actuators at a minimum distance of 200-250 micrometers from one another. The structure forming the orifice array


8


already has a much smaller pitch. For example a print head with a linear array of 1,000 nozzles will have a total length of approximately 200 millimeters, while the length of the orifice array will be only 30 to 50 millimeters.




The following additional problems are specific to bubble-jets:




a) The types of ink that can be used in a bubble-jet engine are limited to those inks whose desired chemical and physical properties do not change when the ink is heated.




b) There is a passivation layer on the heating element electrodes, which protects them from reacting with the ink. The violent process of bubble generation progressively degrades this passivation layer, thereby shortening its lifetime.




c) Special measures for cooling the ink are required.




There is yet another ink jet printing technology, which employs the power of an acoustic wave as an immediate agent for ink droplet ejection. By means of a piezo-crystal or other acoustic generator, a pulse of acoustic waves is generated. These waves, which propagate in the ink volume, are focussed by means of acoustic lenses on the free ink surface or on the nozzle's orifice. Due to the big difference in the acoustic impedance of the ink and the air, an ink droplet is ejected. These types of printing heads have most of the drawbacks of the piezoelectric ink jet. In addition, the ink droplet ejection is sensitive to the wave focussing. Furthermore, in the case of a free ink surface, parasitic surface waves can cause unwanted ink droplet ejection, or can interfere with desired ink droplet ejection.




It can be seen that the conventional ink jet printing methods have intrinsic drawbacks and can be used only in a limited number of applications. Efforts to improve on conventional ink jet technologies have been directed at achieving denser multi-nozzle structures, higher speed operation, ink type independence and simpler manufacturing.




There have been a number of attempts to solve the problems described above. U.S. Pat. Nos. 3,798,365, 4,463,359, 4,531,138, 4,607,267, 4,723,129 and 4,849,774 and European Patent Applications Nos. EP 0 823 328 A1 and EP 0 858 902 A1 describe variations on the existing ink jet technology. In all of these variations, significant problems remain.




European patent application No. EP 0 816 083 A2 discloses a double chamber bubble-jet engine. The ink chamber and the chamber with the working liquid are separated by a membrane which is thermally conductive and thermally expansive. The bubble is generated in the working chamber by means of an electrically controlled heater. The membrane conveys the pulse pressure generated in the working chamber to the ink chamber, and as a result, a droplet of ink is ejected out of the orifice. Thermal conductivity of the membrane is necessary in order to provide efficient cooling of the working liquid. This method inherits all the problems of the conventional bubble-jet method except for ink type limitation. The requirement for thermal conductivity of the membrane limits the materials and technologies for its production.




In a number of patents such as U.S. Pat. Nos. 4,703,330, 4,751,534, 5,339,101, 4,959,674, 5,121,141, 5,446,485, 5,677,718 and 5,087,930, different types of acoustic ink jet printers and improvements in acoustic wave focussing systems are disclosed. In all these engines the above-mentioned problem with complicated wiring is still present. The physical size and large number of individual acoustic sources limit the density of a multi-nozzle head.




SUMMARY OF THE INVENTION




An object of the present invention is to provide an ink jet printing apparatus and method free of the above-mentioned problems of conventional ink jets. The present invention is a practical method for producing high-speed, dense multi-nozzle, simple construction printing heads.




There is provided in accordance with a preferred embodiment of the present invention a print head including a single buffer chamber, a body, and a single ink chamber. The single buffer chamber stores a buffer liquid therein. The body forms one wall of the buffer chamber. The single ink chamber shares the body as a wall. The single ink chamber stores ink therein and has a plurality of orifices on a wall opposite to the body.




There is provided in accordance with another preferred embodiment of the present invention a print head including a single ink chamber, a single buffer chamber, and a body between the ink chamber and the buffer chamber. The ink chamber stores ink therein and has a plurality of orifices. A droplet of the ink exits through a selected one of the orifices in the presence of a directional acoustic wave in the vicinity of the selected orifice. The buffer chamber stores a buffer liquid therein within which the acoustic wave is generated. The body provides acoustic coupling between the ink and the buffer liquid.




Moreover, in accordance with a preferred embodiment of the present invention, the plurality of orifices is arranged in a linear array or a two-dimensional array.




Furthermore, in accordance with a preferred embodiment of the present invention, the body is formed of a material which minimizes attenuation of the acoustic wave.




Additionally, in accordance with a preferred embodiment of the present invention the acoustic wave is generated by absorption of laser light in the buffer liquid.




In accordance with a preferred embodiment of the present invention, a wall of the buffer chamber opposite to the body is an optical element substantially transparent for the laser light.




Moreover, in accordance with a preferred embodiment of the present invention, the optical element is a flat optical window or a microlens array which improves focussing of the laser light into the buffer liquid.




There is provided in accordance with a further preferred embodiment of the present invention a printing device including a laser for generating at least one laser beam, a controller, a print head having a plurality of orifices, and an ink supply for supplying ink to the print head. The controller modulates the at least one modulated laser beam according to image data to be printed. The at least one modulated laser beam selectively generates a directional acoustic wave within the print head, thereby inducing an ink droplet to exit a selected one of the orifices onto a printing substrate.




Moreover, in accordance with a preferred embodiment of the present invention, the printing device is a printing press or an ink-jet printer.




Furthermore, in accordance with a preferred embodiment of the present invention, the laser is a laser diode.




Additionally, in accordance with a preferred embodiment of the present invention, the print head is as described above.




Moreover, in accordance with a preferred embodiment of the present invention, the printing device additionally comprises a scanner for moving the modulated laser beam in a scanning direction such that the modulated laser beam is focussed in the vicinity of the selected orifice.




Furthermore, in accordance with a preferred embodiment of the present invention, the buffer liquid flows in a direction perpendicular to the scanning direction.




Moreover, in accordance with a preferred embodiment of the present invention, the buffer liquid is cooled.




There is provided in accordance with a further preferred embodiment of the present invention a printing method for printing ink upon a printing substrate. The method includes the steps of generating a directional acoustic wave within a print head, propagating the acoustic wave toward a selected orifice of the print head, and inducing a droplet of the ink to exit the selected orifice onto the printing substrate. The directional acoustic wave is generated upon absorption of a laser beam within the print head.




Moreover, in accordance with a preferred embodiment of the present invention, the step of generating occurs within a buffer liquid contained in the print head.




Furthermore, in accordance with a preferred embodiment of the present invention, the step of propagating occurs from the buffer liquid through a body into the ink.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will be understood and appreciated more fully from the following detailed description taken in conjunction with the appended drawings in which:





FIG. 1

is a schematic illustration of a prior art nozzle structure;





FIG. 2A

is a schematic isometric illustration of a linear array print head;





FIG. 2B

is a schematic isometric illustration of a print engine based on the print head of

FIG. 2A

, including its laser actuation device;





FIG. 3

is a schematic illustration indicating the working principle of the print head of

FIGS. 2A and 2B

;





FIG. 4

is an exploded isometric view of the linear array print head of

FIGS. 2A and 2B

;





FIGS. 5A and 5B

illustrate the process of laser light absorption in the buffer liquid, useful in understanding the operation of the print head of

FIGS. 2A and 2B

;





FIG. 6

illustrates the directional pattern of opto-acoustical signal radiation for different source geometries, useful in understanding the operation of the print head of

FIGS. 2A and 2B

;





FIG. 7

is an exploded isometric view of an alternative linear array;





FIG. 8

is a schematic illustration of a print engine based on a two-dimensional array print head; and





FIGS. 9A and 9B

are exploded isometric views of two alternative two-dimensional arrays.











In all figures the same numerals are allocated to the same features.




DETAILED DESCRIPTION OF THE PRESENT INVENTION




The ink jet printing apparatus of the present invention provides a printing device which utilizes a high-density, multi-orifice print head for high-speed printing. The print head structure is relatively simple even for a two-dimensional orifice configuration, since a single, continuous ink chamber is used for all of the orifices. This printing device can be realized as any type of printing device, such as a digital printing press or an ink-jet printer. Now with reference to the attached drawings a detailed description of the preferred embodiments will be made.





FIG. 2A

, to which reference is now made, is provided for orientation purposes.

FIG. 2A

is a schematic isometric view of a print head


16


, shown with reference to X-Y-Z coordinates. The print head


16


has a linear array of nozzle orifices


32


. Ink droplets


38


ejected from the nozzle orifices


32


hit a printing substrate


11


, for example a paper sheet (shown from the back), to form the printed letter “R”.




Reference is now made to

FIG. 2B

, which is a schematic illustration of a print engine based on the print head


16


of

FIG. 2A

, including its laser actuation device. The print head


16


is cut along the side along the line Y


1


—Y


1


(FIG.


2


A). The print engine comprises a single-beam laser source


10


, a light modulator


13


, a scanning system


12


, a telecentric lens


14


, the print head


16


, a closed loop, indicated by arrows


20


, through which buffer liquid is pumped by a pump


15


, and a passive or active cooling element


22


, which is part of the closed loop.




The laser source


10


could be for example a YAG laser such as the Compass-4000 from the Coherent Laser Group of Santa Clara, Calif., USA, or a laser diode such as the SDL-2380 from SDL Inc. of San Jose, Calif., USA. In the case of a YAG laser source, the light modulator


13


could be an acousto-optic modulator, for example of the TEM-0-0 type from the Brimrose Corporation of America, of Baltimore, Md., USA. In the case of a laser diode source, the beam is modulated not by an optical modulator, but by directly modulating the laser diode current, as shown by arrow


9




c


. The laser beam modulator


13


is controlled (indicated by the arrow


9




a


), as known in the art, by a control unit


9


, which is driven by a CPU


7


, according to an image data


5


to be printed on the substrate (not shown in FIG.


2


B).




The print head


16


comprises a window


24


, a buffer liquid chamber


26


, an intermediate body


28


, and an ink chamber


30


with a linear array of nozzle orifices


32


. The window


24


is made of material which is substantially transparent to laser light, and in the preferred embodiment is a flat optical window. The intermediate body


28


is chosen so that its acoustic impedance matches that of the buffer liquid


34


and the ink


17


, and so that it is composed of a material with as small as possible bulk acoustic attenuation. The window


24


and the intermediate body


28


form the front and the back of the buffer liquid chamber


26


. The intermediate body


28


separates the buffer liquid chamber


26


from the ink chamber


30


. The ink chamber


30


is supplied with printing ink


17


by the ink supply system


18


. A constant supply of cooled buffer liquid


34


is pumped into the buffer liquid chamber


26


. The buffer liquid


34


is preferably characterized by very high absorption for laser light.




The modulated light from the laser


10


is made to scan by means of the scanning system


12


. An example of a scanning system that is well known in the art is a mirror polygon that rotates quickly. The light from the scanning system


12


is focussed by the telecentric lens


14


, such as model


59


LLS056 from Melles Griot of Rochester, N.Y., USA, into a scanned laser beam


36


, with the focus in the buffer liquid chamber


26


. The laser beam


36


is directed along the Z-axis toward the print head


16


, and moves in the X-direction when scanned. The laser light pulse passes through the window


24


and is absorbed by the buffer liquid


34


in the buffer liquid chamber


26


. The temperature and pressure of the buffer liquid


34


in the vicinity of the focus of the light pulse rise quickly, creating an acoustic wave. The acoustic wave propagates in the buffer liquid


34


, crosses the intermediate body


28


, and enters the ink chamber


30


. When the acoustic wave reaches the ink—air interface at the nozzle orifice


32


, a droplet


38


of ink


17


is ejected from the print head


16


in the Z-direction, and hits the printing substrate


11


(FIG.


2


A). The heated buffer liquid


34


is constantly replaced by cooled buffer liquid


34


, so that the heat generated by the light absorption is carried away from the ink chamber


26


and is absorbed by the cooling element


22


.




As the laser beam


36


scans the print head


16


in the scanning direction X, a droplet


38


of ink


17


is ejected from each ink orifice


32


in turn. The scanning system


12


operates continuously, but the single beam of the laser source


10


is turned on and off, thereby determining from which orifices


32


an ink droplet


38


will be ejected. This operation produces the desired image formed by droplets


38


on the printing substrate


11


(FIG.


2


A).




The scanning of the laser beam


36


in the X-direction, and the timed energy pulses, which will be delivered when needed coordinated with the position of the nozzle orifices


32


, are controlled by the control unit


9


via arrow


9


B, as described in U.S. Pat. No. 5,594,556 of the present Assignee.




Reference is now made to

FIG. 3

, which is a schematic illustration indicating the working principle of the print head


16


of

FIGS. 2A and 2B

. A pulse of up to 1 microsecond of laser light energy propagating along the Z-axis of the laser beam


36


is focussed by the telecentric lens


14


(

FIG. 2B

) into the buffer liquid chamber


26


. The laser light is concentrated within a small volume


40


of the buffer liquid


34


. Due to the high absorption of the laser pulse energy in a very small volume, the temperature and pressure in volume


40


rise rapidly, and, as a result, a pulse of acoustic waves is generated. The small absorbing volume


40


of the buffer liquid acts as a thermo-optical source of acoustic waves. The acoustic wave is radiated within the limits of a cone


42


with a small apex angle Θ. Thus, in a preferred embodiment, the acoustic wave is concentrated at the axis of the laser beam


36


. In accordance with a preferred embodiment of the present invention, this allows the acoustic energy to be delivered to the orifice without using an acoustic lens. Furthermore, the interference of acoustic waves from one light pulse with acoustic waves from a light pulse at a neighboring orifice is negligible. This allows the construction of simple print heads having a dense multi-nozzle structure, without a dedicated buffer chamber, ink chamber and ink supply path for each nozzle. The minimum nozzle pitch will depend on the chosen thickness of the buffer liquid chamber and of the ink chamber, and will depend on the apex angle of the acoustic wave's cone, and it can be made, for example, 30 micrometers or smaller. Returning to the above-mentioned example, a print head of the present invention having a linear array of 1,000 orifices will have a total length of approximately 30 millimeters, compared to the 200 millimeter length of a conventional ink-jet technology print head.




As was noted above, the generated pulse of acoustic energy propagates in the buffer liquid


34


within cone


42


, and reaches the thin intermediate body


28


. The intermediate body


28


serves as a pressure insulator between the buffer chamber


26


and the ink chamber


30


. The acoustic wave is generated during the first several hundred nanoseconds of the light absorption in the buffer liquid


34


, while the bubble is still in nuclei state. During the next several microseconds, the bubble expands in volume, and the intermediate body


28


prevents the pressure generated by this volume expansion from being conveyed to the ink chamber


30


. Due to the acoustic impedance matching of the buffer liquid


34


, the intermediate body


28


and the ink


17


, the acoustic wave passes through the intermediate body


28


without significant disturbance.




After passing the intermediate body


28


, the acoustic wave propagates through the ink


17


and reaches the ink—air interface at the ink chamber orifice


32


. At the ink—air interface there is a strong mismatch of the acoustic impedance, and, as result, the energy of the acoustic wave is transformed into kinetic energy of part of the ink


17


which is near the surface, resulting in the ejection of the ink droplet


38


.




By pumping means


15


the buffer liquid


34


flows in a closed-loop constant flow, indicated by arrows


20


. The direction Y of the flow within the buffer chamber is perpendicular to the laser beam direction Z, and perpendicular to the scanning direction X. This ensures that cooled buffer liquid


34


is always provided to wherever the focus of the laser is. The buffer chamber


26


is supplied with a system of inlet


44


and outlet


46


openings through which the buffer liquid


34


enters and exits the chamber respectively.




The ink


17


is supplied to the ink chamber


30


via a system of inlet


47


openings.




It is appreciated that the above-described process of droplet ejection is substantially independent of the color or chemical composition of the ink. All water-based inks have substantially the same acoustic impedance. Since the laser pulse is absorbed in the buffer liquid, the absorption of laser light in the ink is unimportant. Furthermore, since the ink is not heated as part of the above- described process, chemical and mechanical changes in the ink do not occur.




Reference is now made to

FIG. 4

, which presents an exploded isometric view of the linear array print head of

FIGS. 2A and 2B

. The ink chamber


30


is formed as a flat trough


48


, on the bottom which is a linear array of orifices. One side


50


of the trough


48


is solid. The other side


52


of the trough


48


has inlets


47


to allow a supply of ink


17


to enter. Both sides


50


,


52


of the trough


48


are indented on the inside, to form a ledge


54


on which the intermediate body


28


is placed. The ink


17


is then located between the lower side


56


of the intermediate body


28


and the upper side


58


of the trough


48


.




Above the intermediate body


28


are two side-pieces


60


,


62


, that, together with the intermediate body


28


and the window


24


, form the buffer liquid chamber


26


. Side-piece


60


has inlets


44


to allow the in-flow of the cooled buffer liquid


34


. Side pieces


62


has outlets


46


to allow the out-flow of the buffer liquid


34


. The inner height H


I


of the side-pieces


60


,


62


is shorter than the outer height H


O


of the side-pieces


60


,


62


, and the inner sides


64


,


66


of the side-pieces


60


,


62


, respectively, have ledges


68


,


70


jutting out. The window


24


is placed on the ledges


68


,


70


of the side-pieces


60


,


62


, such that the window


24


does not obstruct the inlets


44


and outlets


46


, and flow of the buffer liquid


34


is enabled.




Reference is now made to

FIGS. 5A and 5B

, which illustrate the processes of the laser light absorption in the buffer liquid


34


and the generation of an opto-acoustical wave. A laser beam


36


propagates along the Z-axis through the glass


24


and enters the absorbing buffer liquid


34


. The light intensity along the Z-axis in the buffer liquid


34


is described by I(z,r,t)=I


0


f(t)G(r)e


−∝


, where I


0


denotes the light intensity on the interface


71


of the window


24


and the buffer liquid


34


at t=0, r=0, f (t) is a dimensionless function describing the time dependence of the light intensity, G(r) is the distribution of light intensity in the beam cross section (assuming radial symmetry), and α (with dimensions of 1/meter) is the absorption coefficient of the buffer liquid


34


. For laser beams, the distribution function G(r) is Gaussian: G(r)=exp(−2r


2


/a


2


). The parameter a, called the Gaussian beam radius, is the radius at which the intensity on the Z-axis has decreased to (1/e


2


)I


0


. When αa<<1 (

FIG. 5A

) the absorption is “weak” and the absorbing volume


40


takes the shape of a long cylinder along the Z-axis. When αa>>1 (

FIG. 5B

) the absorption is “strong” and the absorbing volume


40


takes the shape of a disk adjacent to the interface


71


of the window


24


and the buffer liquid


34


. It can be shown that the directional pattern of the opto-acoustical wave radiated from the absorbing volume


40


strongly depends on the value αa. This is discussed in V. E. Gusev, A. A. Karabutov,


Laser Optoacoustics


, American Institute of Physics, 1993, pp. 1, 2, 39 and further, which is incorporated herein by reference. The apex angle Θ of the cone


42


within which the acoustic wave is radiated is determined by tan(Θ)) <2(αa)


−1


. Directional patterns for different values of αa are illustrated in FIG.


6


. It can be seen that, in case of strong absorption (i.e. αa>>1), the apex angle Θ is small and the acoustic field is concentrated around the axis of the laser beam


36


.




One of the criteria for selecting the material of the intermediate body


28


is that its acoustic impedance be substantially similar to that of the buffer liquid


34


and the ink


17


. An example of how to achieve good acoustic impedance matching and good absorption of the laser light will now be given. Typical examples of buffer liquids with very high absorption (i.e. αa>>1) for the near-infrared spectrum are highly concentrated alcoholic or ketonic solutions of the infrared absorbers PRO-JET 830NP and S175139/2 from Zeneca Specialist Colours of Manchester, England.




The value for the apex angle Θ of the cone


42


, when using 1:1 solution of PRO-JET 830P as a buffer liquid, is determined as follows: A layer of 1 micrometer thickness of this solution absorbs 85% of the laser energy at 830 nm. This leads to α≅2*10


6


m


−1


. If the laser beam is focussed into a spot of 20 micrometers, then α≅10


−5


m, αa≅20, and Θ<6°.




Acoustic impedance matching can be done as follows. Water-based inks have an acoustic impedance Z


INK


of approximately 1.5*10


8


g/(m


2


.s), and an ethanol amide based buffer liquid has an acoustic impedance Z


BL


of approximately 1.75*10


8


g/(m


2


.s). If polyethylene (having an acoustic impedance Z


IB


of approximately 1.75*10


8


g/(m


2


.s)) is used as a material for the intermediate body


28


, the acoustic wave will pass undisturbed through the interface of the buffer liquid


34


and the intermediate body


28


. Some loss of acoustic energy due to reflection will occur only on the interface of the intermediate body


28


and the ink


17


. The reflection coefficient is determined by







R
=



Z
IB

-

Z
INK




Z
IB

+

Z
INK




,










and, for the above combination, will be less than 0.08. (David R. Lide,


CRC Handbook of Chemistry and Physics


, p. 14-35).




Reference is now made to

FIG. 7

, which is an exploded isometric view of an alternative linear array.

FIG. 7

presents the same view as

FIG. 4

, with a micro-lens array


72


instead of a flat optical window


24


, as in FIG.


4


. In many cases the micro-lens can increase the numerical aperture of the illuminating optical system, and thus smaller concentration spots and better collection of the laser light can be achieved.




Reference is now made to

FIG. 8

, which is a schematic illustration of a print engine based on a two-dimensional array print head.

FIG. 8

presents the same illustration as

FIG. 2B

, with a multi-beam laser source


74


instead of the single-beam laser source


10


, a multi-beam modulator


75


instead of the single-beam modulator


13


, and an ink chamber


30


with a two-dimensional array of nozzle orifices


32


instead of a linear array, as in FIG.


2


B.




As the laser beams


36


scan the print head


16


in the scanning direction X, a row


76


of droplets


38


of ink is ejected from each row


78


of ink orifices


32


in turn. The scanning system


12


operates continuously, but the individual beams of the multi-beam laser source


74


are turned on and off by the modulator


75


, controlled by the control unit


9


, in accordance with the image data


5


to be printed, thereby determining from which orifices


32


an ink droplet will be ejected. This operation produces the desired image formed by droplets


38


on the substrate


11


(not shown). The multi-beam laser source


74


could be a bar laser diode of the SLD series produced by Sony Semiconductor of Tokyo, Japan. An example of the multi-beam light modulator


75


is the GLV Linear Array modulator produced by Silicon Light Machines of Sunnyvale, Calif., USA.




Reference is now made to

FIGS. 9A and 9B

, which present an isometric view of the two-dimensional array print head of FIG.


8


.

FIG. 9A

presents the same view as

FIG. 4

, with a two-dimensional array of orifices


32


instead of a linear array, as in FIG.


4


.

FIG. 9B

presents the same view as

FIG. 7

, with a two-dimensional array of orifices


32


instead of a linear array, as in FIG.


7


.




It will be appreciated by persons skilled in the art that the present invention is not limited by what has been particularly shown and described herein above. Rather the scope of the invention is defined by the claims that follow:



Claims
  • 1. A print head comprising:a single buffer chamber to store a buffer liquid therein within which acoustic waves are generated; a body forming one wall of said buffer chamber; and a single ink chamber, sharing said body as a wall, to store ink therein and having a plurality of orifices on a wall opposite to said body.
  • 2. A print head according to claim 1, wherein said plurality of orifices is arranged in a linear array.
  • 3. A print head according to claim 1, wherein said plurality of orifices is arranged in a two-dimensional array.
  • 4. The print head of claim 1, wherein said body is made of a material having acoustic impedance that is substantially similar to that of said buffer liquid and said ink.
  • 5. A print head comprising:a single ink chamber for storing ink therein and having a plurality of orifices, wherein a droplet of said ink exits through a selected one of said orifices in the presence of a directional acoustic wave in the vicinity of said selected orifice; a single buffer chamber for storing a buffer liquid therein within which said acoustic wave is generated; and a body between said ink chamber and said buffer chamber for providing acoustic coupling between said ink and said buffer liquid.
  • 6. A print head according to claim 5, wherein said plurality of orifices is arranged in a linear array.
  • 7. A print head according to claim 5, wherein said plurality of orifices is arranged in a two-dimensional array.
  • 8. A print head according to claim 5, wherein said body is formed of a material which minimizes attenuation of said acoustic wave.
  • 9. A print head according to claim 5, wherein said acoustic wave is generated by absorption of laser light in said buffer liquid.
  • 10. A print head according to claim 9, wherein a wall of said buffer chamber opposite to said body is an optical element substantially transparent for said laser light.
  • 11. A print head according to claim 10, wherein said optical element is a flat optical window.
  • 12. A print head according to claim 10, wherein said optical element is a microlens array which improves focussing of said laser light into said buffer liquid.
  • 13. The print head according to claim 9, wherein said buffer liquid is characterized by high absorption for said laser light.
  • 14. The print head according to claim 5, wherein said acoustic wave is delivered to said selected orifice without using an acoustic lens.
  • 15. A printing device comprising:a laser for generating at least one laser beam; a controller to modulate said at least one laser beam according to image data to be printed; a print head having a plurality of orifices and comprising a single buffer chamber to store a buffer liquid therein; and an ink supply for supplying ink to said print head, wherein said at least one modulated laser beam selectively generates a directional acoustic wave within said buffer chamber, thereby inducing an ink droplet to exit a selected one of said orifices onto a printing substrate.
  • 16. A printing device according to claim 15, wherein said printing device is a printing press.
  • 17. A printing device according to claim 15, wherein said printing device is an ink-jet printer.
  • 18. A printing device according to claim 15, wherein said laser is a laser diode.
  • 19. A printing device according to claim 15, wherein said plurality of orifices is arranged in a linear array.
  • 20. A printing device according to claim 15, wherein said plurality of orifices is arranged in a two-dimensional array.
  • 21. A printing device according to claim 15, wherein said printing device additionally comprises a scanner for moving said modulated laser beam in a scanning direction such that said modulated laser beam is focussed in the vicinity of said selected orifice.
  • 22. A printing device according to claim 21, wherein said print head further comprises:a body forming one wall of said buffer chamber; and a single ink chamber, sharing said body as a wall, for storing said ink therein and having said plurality of orifices on a wall opposite to said body.
  • 23. A printing device according to claim 22, wherein said buffer liquid flows in a direction perpendicular to said scanning direction.
  • 24. A printing device according to claim 21, wherein said print head further comprises:a single ink chamber for storing said ink therein, wherein said droplet exits through said selected orifice in the presence of said acoustic wave in the vicinity of said selected orifice; and a body between said ink chamber and said buffer chamber for providing acoustic coupling between said ink and said buffer liquid.
  • 25. A printing device according to claim 15, wherein said print head further comprises:a body forming one wall of said buffer chamber; and a single ink chamber, sharing said body as a wall, for storing said ink therein and having said plurality of orifices on a wall opposite to said body.
  • 26. A printing device according to claim 25, wherein said buffer liquid is cooled.
  • 27. A printing device according to claim 25, wherein said body is formed of a material which minimizes attenuation of said acoustic wave.
  • 28. A printing device according to claim 25, wherein said acoustic wave is generated by absorption of said modulated laser beam in said buffer liquid.
  • 29. A printing device according to claim 25, wherein a wall of said buffer chamber opposite to said body is an optical element substantially transparent for said modulated laser beam.
  • 30. A printing device according to claim 29, wherein said optical element is a flat optical window.
  • 31. A printing device according to claim 29, wherein said optical element is a microlens array which improves focussing of said modulated laser beam into said buffer liquid.
  • 32. A printing device according to claim 15, wherein said print head further comprises:a single ink chamber for storing said ink therein, wherein said droplet exits through said selected orifice in the presence of said acoustic wave in the vicinity of said selected orifice; and a body between said ink chamber and said buffer chamber for providing acoustic coupling between said ink and said buffer liquid.
Priority Claims (1)
Number Date Country Kind
127484 Dec 1998 IL
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