Patent Grant
8540339
1. Field of the Invention
The present invention relates to an ink jet printing apparatus which print an image by moving a carriage that can mount an ink tank.
2. Description of the Related Art
A pigment ink has higher weatherability than a dye ink and is therefore beginning to be used on ink jet printing apparatus in recent years. The weatherability includes lightfastness, ozone resistance and waterfastness. Pigment particles contained in the pigment ink do not easily lose their color saturation if decomposed by light or ozone and their colors do not fade if exposed to light or ozone for a long period of time. Thus, the pigment ink shows its particularly excellent performance when used for the printing of outdoor advertisements and exhibits that are displayed for long periods or of pictures that need to be stored for long period. Further, since pigment particles are not water-soluble, the pigment ink has better waterfastness than dye ink. Because of these advantages, the oil-based pigment inks are widely used.
Generally, ink jet printing apparatus often use water-based ink. To make water-soluble those color materials not soluble in water, such as pigments, requires rendering the pigment particles hydrophilic by using polymer resins or surfactants and dispersing them in water or other solvent components.
If a pigment is used as an ink colorant and accommodated in an ink tank or other container and left unused, the pigment will deposit at the bottom of the ink tank, changing an ink concentration which will unavoidably become non-uniform. Solid particles such as pigment are suspended in a liquid as fine particles. If their specific gravity is greater than that of the solvent (medium), it is known from the following equation (1) that the particles will settle.
u=2r2(ρ2−ρ1)g/9η (1)
Where u is a settling rate of particles, r is a radius of particles when the pigment particles are assumed to be spherical, ρ1 is density of medium (solvent), ρ2 is density of particles, g is a gravitational acceleration and η is a viscosity coefficient of the medium. The equation (1) is called Navier-Stokes' equation. The equation (1) also shows that the water-based pigment ink with water as a main component of medium has a faster setting rate than that of the oil-based pigment ink. It is noted, however, that the pigment particles are subjected to a thermal motion of medium molecules in addition to the settling action by gravity and therefore are continuously in the Brownian motion. This Brownian motion causes the pigment particles to disperse, an action opposing the settling action, to realize a uniform particle distribution. This means that the pigment particles do not always settle according to the above equation (1). By improving the degree of hydrophilicity of pigment, i.e., the level of pigment diffusion in solvent, a pigment ink can be produced whose pigment particles will not easily deposit. However, the pigment particles still settle gradually in small numbers.
When the pigment particles settle, the property of the pigment ink, such as colorant concentration, viscosity and specific gravity, will change. In the ink jet printing apparatus, changes in a colorant concentration of the pigment ink lead directly to a color change in images, and changes in ink viscosity and specific gravity affect an injection volume and an injection speed of ink.
Therefore, in the ink jet printing apparatus using pigment inks, it is important to make the pigment ink concentration uniform in the ink tank.
As a method for making the pigment ink concentration in an ink tank uniform, it is known to directly stir ink in the ink tank. For example, Japanese Patent Laid-Open No. 4-087250 describes a method in which a reciprocally movable carriage mounting a print head and an ink tank is moved before a printing operation or at specified time intervals to agitate the ink in the ink tank. Another Japanese Patent Laid-Open No. 5-338195 discloses a method which rotates or reverses an ink tank by a motor to change the direction of gravity acting in the ink tank to prevent the sedimentation of pigment particles. Further, to ensure the effectiveness of the ink stirring, Japanese Patent Laid-Open Nos. 4-169240 and 9-309212 disclose a method that uses a steel ball in the ink tank to facilitate the stirring of ink.
If left unused for many hours, the color material in the ink in an ink jet printing apparatus settles, causing the ink concentration in an upper part of the ink tank to decrease and that of a lower part to increase, with the result that the ink concentration becomes non-uniform in the ink tank. If a recovery operation to maintain a good ink ejection performance of the print head is performed by discharging an ink, that does not contribute to the image printing, from a print head connected to the lower part of the ink tank, the high concentration ink is discharged from the ink tank. As a result, the colorant concentration in the ink tank gradually falls causing density variations in a printed image, which may lead to image impairments. The stirring operation, such as described in the above-cited references, can indeed alleviate the ink concentration changes in the ink tank or ink supply paths.
However, none of the patent documents cited above proposes a shortening of the time for stirring operation performed before the start of the printing operation.
The present invention provides an ink jet printing apparatus which can reduce the time for stirring operation performed before the start of the printing operation and stir ink efficiently.
In a first aspect of the present invention, there is provided an ink jet printing apparatus for printing an image by a reciprocal movement of a carriage, the carriage being capable of mounting an ink tank to supply ink to an ink ejection portion, the ink jet printing apparatus comprising: means for executing a stir operation of stirring the ink in the ink tank, the stir operation being executed by a reciprocal movement of the carriage during a non-printing operation excluding a print operation accompanied by a reciprocal movement of the carriage, wherein at least a part of the stir operation is executed in parallel with at least one specific operation among a plurality of operations executed by the ink jet printing apparatus.
In a second aspect of the present invention, there is provided an ink jet printing apparatus for printing an image by a reciprocal movement of a carriage, the carriage being capable of mounting an ink tank to supply pigment ink to an ink ejection portion, the ink jet printing apparatus comprising: means for executing a stir operation of stirring the pigment ink in the ink tank, the stir operation being executed by a reciprocal movement of the carriage during a non-printing operation excluding a print operation accompanied by a reciprocal movement of the carriage; a cap capable of receiving the pigment ink ejected from the ink ejection portion; and means for executing a discharge operation of discharging the pigment ink received in the cap, wherein the stir operation is executed in parallel with the discharge operation.
With this invention, the stirring operation for stirring ink in the ink tank can be executed efficiently in terms of time by performing at least a part of the stirring operation in parallel with processing that the ink jet printing apparatus executes during a non-printing operation. This can render a concentration of ink uniform in the ink tank, assuring a printing of quality images.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Now, referring to the accompanying drawings, the preferred embodiments of this invention will be described in detail. In this invention, the word “idle scan” means a scan operation of a print head executed without ejecting ink for printing purpose from the print head.
1. Basic Configuration
1.1 Outline of Printing System
The printing apparatus J0013 performs a printing operation by use of 10 color inks of cyan (C), light cyan (Lc), magenta (M), light magenta (Lm), yellow (Y), red (R), green (G), black 1 (K1), black 2 (K2) and gray (Gray). To this end, a printing head H1001 for ejecting these 10 color inks is used for the printing apparatus J0013. These 10 color inks are pigmented inks respectively including ten color pigments as the color materials thereof.
Programs operated with an operating system of the host apparatus J0012 include an application and a printer driver. An application J0001 executes a process of generating image data with which the printing apparatus makes a print. Personal computers (PC) are capable of receiving these image data or pre-edited data which is yet to process by use of various media. By means of a CF card, the host apparatus according to this embodiment is capable of populating, for example, JPEG-formatted image data associated with a photo taken with a digital camera. In addition, the host apparatus according to this embodiment is capable of populating, for example, TIFF-formatted image data read with a scanner and image data stored in a CD-ROM. Moreover, the host apparatus according to this embodiment is capable of capturing data from the Web through the Internet. These captured data are displayed on a monitor of the host apparatus. Thus, an edit, a process or the like is applied to these captured data by means of the application J0001. Thereby, image data R, G and B are generated, for example, in accordance with the sRGB specification. A user sets up a type of printing medium to be used for making a print, a printing quality and the like through a UI screen displayed on the monitor of the host apparatus. The user also issues a print instruction through the UI screen. Depending on this print instruction, the image data R, G and B are transferred to the printer driver.
The printer driver includes a precedent process J0002, a subsequent process J0003, a γ correction process J0004, a half-toning process J0005 and a print data creation process J0006 as processes performed by itself. Brief descriptions will be provided below for these processes J0002 to J0006.
(A) Precedent Process
The precedent process J0002 performs mapping of a gamut. In this embodiment, data are converted for the purpose of mapping the gamut reproduced by image data R, G and B in accordance with the sRGB specification onto a gamut to be produced by the printing apparatus. Specifically, a respective one of image data R, G and B deal with 256 gradations of the respective one of colors which are represented by 8 bits. These image data R, G and B are respectively converted to 8-bit data R, G and B in the gamut of the printing apparatus J0013 by use of a three-dimensional LUT.
(B) Subsequent Process
On the basis of the 8-bit data R, G and B obtained by mapping the gamut, the subsequent process J0003 obtains 8-bit color separation data on each of the 10 colors. The 8-bit color separation data correspond to a combination of inks which are used for reproducing a color represented by the 8-bit data R, G and B. In other words, the subsequent process J0003 obtains color separation data on each of Y, M, Lm, C, Lc, K1, K2, R, G, and Gray. In this embodiment, like the precedent process, the subsequent process is carried out by using the three dimensional LUT, simultaneously using an interpolating operation.
(C) γ Correction Process
The γ correction J0004 converts the color separation data on each of the 10 colors which have been obtained by the subsequent process J0003 to a tone value (gradation value) representing the color. Specifically, a one-dimensional LUT corresponding to the gradation characteristic of each of the color inks in the printing apparatus J0013 is used, and thereby a conversion is carried so that the color separation data on the 10 colors can be linearly associated with the gradation characteristics of the printer.
(D) Half-Toning Process
The half-toning process J0005 quantizes the 8-bit color separation data on each of Y, M, Lm, C, Lc, K1, K2, R, G and Gray to which the γ correction process has been applied so as to convert the 8-bit separation data to 4-bit data. In this embodiment, the 8-bit data dealing with the 256 gradations of each of the 10 colors are converted to 4-bit data dealing with 9 gradations by use of the error diffusion method. The 4-bit data are data which serve as indices each for indicating a dot arrangement pattern in a dot arrangement patterning process in the printing apparatus.
(E) Print Data Creation Process
The last process performed by the printer driver is the print data creation process J0006. This process adds information on print control to data on an image to be printed whose contents are the 4-bit index data, and thus creates print data.
The printing apparatus J0013 performs a dot arrangement patterning process J0007 and a mask data converting process J0008 on the print data which have been supplied from the host apparatus J0012. Descriptions will be provided next for the dot arrangement patterning process J0007 and the mask data converting process J0008.
(F) Dot Arrangement Patterning Process
In the above-described half-toning process J0005, the number of gradation levels is reduced from the 256 tone values dealt with by multi-valued tone information (8-bit data) to the 9 tone values dealt with by information (4-bit data). However, data with which the printing apparatus J0013 is actually capable of making a print are binary data (1-bit) data on whether or not an ink dot should be printed. Taken this into consideration, the dot arrangement patterning process J0007 assigns a dot arrangement pattern to each pixel represented by 4-bit data dealing with gradation levels 0 to 8 which are an outputted value from the half-toning process J0005. The dot arrangement pattern corresponds to the tone value (one of the levels 0 to 8) of the pixel. Thereby, whether or not an ink dot should be printed (whether a dot should be on or off) is defined for each of a plurality of areas in each pixel. Thus, 1-bit binary data indicating “1 (one)” or “0 (zero)” are assigned to each of the areas of the pixel. In this respect, “1 (one)” is binary data indicating that a dot should be printed. “0 (zero)” is binary data indicating that a dot should not be printed.
In this figure, an area in which a circle is drawn denotes an area where a dot is printed. As the level number increases, the number of dots to be printed increases one-by-one. In this embodiment, information on density of an original image is finally reflected in this manner.
From the left to the right, (4n) to (4n+3) denotes horizontal positions of pixels, each of which receives data on an image to be printed. An integer not smaller than 1 (one) is substituted for n in the expression (4n) to (4n+3). The patterns listed under the expression indicate that a plurality of mutually-different patterns are available depending on a position where a pixel is located even though the pixel receives an input at the same level. In other words, the configuration is that, even in a case where a pixel receives an input at one level, the four types of dot arrangement patterns under the expression (4n) to (4n+3) at the same level are assigned to the pixel in an alternating manner.
In
When the above-described dot arrangement patterning process is completed, the assignment of dot arrangement patterns to the entire printing medium is completed.
(G) Mask Data Converting Process
In the foregoing dot arrangement patterning process J0007, whether or not a dot should be printed is determined for each of the areas on the printing medium. As a result, if binary data indicating the dot arrangement are inputted to a drive circuit J0009 of the printing head H1001, a desired image can be printed. In this case, what is termed as a one-pass print can be made. The one-pass print means that a print to be made for a single scan region on a printing medium is completed by the printing head H1001 moving once. Alternatively, what is termed as a multi-pass print can be made. The multi-pass print means that a print to be made for a single scan region on the printing medium is completed by the printing head moving a plurality of times. Here, descriptions will be provided for a mask data converting process, taking an example of the multi-pass print.
Patterns denoted by reference numerals P0003 to P0006 show how an image is going to be completed by repeating a print scan. Each time a print scan is completed, the printing medium is transferred by a width of the nozzle group (a width of four nozzles in this figure) in a direction indicated by an arrow in the figure. In other words, the configuration is that an image in any same region (a region corresponding to the width of each nozzle region) on the printing medium is completed by repeating the print scan four times. Formation of an image in any same region on the printing medium by use of multiple nozzle groups by repeating the scan the plurality of times in the afore-mentioned manner makes it possible to bring about an effect of reducing variations characteristic of the nozzles, and an effect of reducing variations in accuracy in transferring the printing medium.
In the case of the ink jet printing head applied to this embodiment, which ejects a large number of fine ink droplets by means of a high frequency, it has been known that an air flow occurs in a neighborhood of the printing part during printing operation. In addition, it has been proven that this air flow particularly affects a direction in which ink droplets are ejected from nozzles located in the end portions of the printing head. For this reason, in the case of the mask patterns of this embodiment, a distribution of printable ratios is biased depending on which nozzle group a region belongs to, and on where a region is located in each of the nozzle groups, as seen from
Note that a printable ratio specified by a mask pattern is as follows. A printable ratio of a mask pattern is a percentage denomination of a ratio of the number of printable areas constituting the mask pattern (blackened areas in the mask pattern P0002(a) to P0002(d) of
M÷(M+N)×100
where M denotes the number of printable areas constituting the mask pattern and N denotes the number of unprintable areas constituting the mask pattern.
In this embodiment, data for the mask as shown in
1.2 Configuration of Mechanisms
Descriptions will be provided for a configuration of the mechanisms in the printing apparatus to which this embodiment is applied. The main body of the printing apparatus of this embodiment is divided into a paper feeding section, a paper conveying section, a paper discharging section, a carriage section, a flat-pass printing section and a cleaning section from a viewpoint of functions performed by the mechanisms. These mechanisms are contained in an outer case.
Descriptions will be provided for each of the sections by referring to these figures whenever deemed necessary.
(A) Outer Case (Refer to
The outer case is attached to the main body of the printing apparatus in order to cover the paper feeding section, the paper conveying section, the paper discharging section, the carriage section, the cleaning section, the flat-pass section and the wetting liquid transferring unit. The outer case is configured chiefly of a lower case M7080, an upper case M7040, an access cover M7030, a connector cover, and a front cover M7010.
Paper discharging tray rails (not illustrated) are provided under the lower case M7080, and thus the lower case M7080 has a configuration in which a divided paper discharging tray M3160 is capable of being contained therein. In addition, the front cover M7010 is configured to close the paper discharging port while the printing apparatus is not used.
An access cover M7030 is attached to the upper case M7040, and is configured to be turnable. A part of the top surface of the upper case has an opening portion. The printing apparatus has a configuration in which each of ink tanks H1900 or the printing head H1001 (refer to
The upper case M7040 and the lower case M7040 are attached to each other by elastic fitting claws. A part provided with a connector portion therebetween is covered with a connector cover (not illustrated).
(B) Paper Feeding Section (Refer to
As shown in
(C) Paper Conveying Section (Refer to
A conveying roller M3060 for conveying a printing medium is rotatably attached to a chassis M1010 made of an upwardly bent plate. The conveying roller M3060 has a configuration in which the surface of a metal shaft is coated with ceramic fine particles. The conveying roller M3060 is attached to the chassis M1010 in a state in which metallic parts respectively of the two ends of the shaft are received by bearings (not illustrated). The conveying roller M3060 is provided with a roller tension spring (not illustrated). The roller tension spring pushes the conveying roller M3060, and thereby applies an appropriate amount of load to the conveying roller M3060 while the conveying roller M3060 is rotating. Accordingly, the conveying roller M3060 is capable of conveying printing medium stably.
The conveying roller M3060 is provided with a plurality of pinch rollers M3070 in a way that the plurality of pinch rollers M3070 abut on the conveying roller M3060. The plurality of pinch rollers M3070 are driven by the conveying roller M3060. The pinch rollers M3070 are held by a pinch roller holder M3000. The pinch rollers M3070 are pushed respectively by pinch roller springs (not illustrated), and thus are brought into contact with the conveying roller M3060 with the pressure. This generates a force for conveying printing medium. At this time, since the rotation shaft of the pinch roller holder M3000 is attached to the bearings of the chassis M1010, the rotation shaft rotates thereabout.
A paper guide flapper M3030 and a platen M3040 are disposed in an inlet to which a printing medium is conveyed. The paper guide flapper M3030 and the platen M3040 guide the printing medium. In addition, the pinch roller holder M3000 is provided with a PE sensor lever M3021. The PE sensor lever M3021 transmits a result of detecting the front end or the rear end of each of the printing medium to a paper end sensor (hereinafter referred to as a “PE sensor”) E0007 fixed to the chassis M1010. The platen M3040 is attached to the chassis M1010, and is positioned thereto. The paper guide flapper M3030 is capable of rotating about a bearing unit (not illustrated), and is positioned to the chassis M1010 by abutting on the chassis M1010.
The printing head H1001 (refer to
Descriptions will be provided for a process of conveying printing medium in the printing apparatus with the foregoing configuration. A printing medium sent to the paper conveying section is guided by the pinch roller holder M3000 and the paper guide flapper M3030, and thus is sent to a pair of rollers which are the conveying roller 3060 and the pinch roller M3070. At this time, the PE sensor lever M3021 detects an edge of the printing medium. Thereby, a position in which a print is made on the printing medium is obtained. The pair of rollers which are the conveying roller M3060 and the pinch roller M3070 are driven by an LF motor E0002, and are rotated. This rotation causes the printing medium to be conveyed over the platen M3040. A rib is formed in the platen M3040, and the rib serves as a conveyance datum surface. A gap between the printing head H1001 and the surface of the printing medium is controlled by this rib. Simultaneously, the rib also suppresses flapping of the printing medium in cooperation with the paper discharging section which will be described later.
A driving force with which the conveying roller M3060 rotates is obtained by transmitting a torque of the LF motor E0002 consisting, for example, of a DC motor to a pulley M3061 disposed on the shaft of the conveying roller M3060 through a timing belt (not illustrated). A code wheel M3062 for detecting an amount of conveyance performed by the conveying roller M3060 is provided on the shaft of the conveying roller M3060. In addition, an encode sensor M3090 for reading a marking formed in the code wheel M3062 is disposed in the chassis M1010 adjacent to the code wheel M3062. Incidentally, the marking formed in the code wheel M3062 is assumed to be formed at a pitch of 150 to 300 lpi (line/inch) (an example value).
(D) Paper Discharging Section (Refer to
The paper discharging section is configured of a first paper discharging roller M3100, a second paper discharging roller M3110, a plurality of spurs M3120 and a gear train.
The first paper discharging roller M3100 is configured of a plurality of rubber portions provided around the metal shaft thereof. The first paper discharging roller M3100 is driven by transmitting the driving force of the conveying roller M3060 to the first paper discharging roller M3100 through an idler gear.
The second paper discharging roller M3110 is configured of a plurality of elastic elements M3111, which are made of elastomer, attached to the resin-made shaft thereof. The second paper discharging roller M3110 is driven by transmitting the driving force of the first paper discharging roller M3100 to the second paper discharging roller M3110 through an idler gear.
Each of the spurs M3120 is formed by integrating a circular thin plate and a resin part into one unit. A plurality of convex portions are provided to the circumference of each of the spurs M3120. Each of the spurs M3120 is made, for example, of SUS. The plurality of spurs M3120 are attached to a spur holder M3130. This attachment is performed by use of a spur spring obtained by forming a coiled spring in the form of a stick. Simultaneously, a spring force of the spur spring causes the spurs M3120 to abut respectively on the paper discharging rollers M3100 and M3110 at predetermined pressures. This configuration enables the spurs 3120 to rotate to follow the two paper discharging rollers M3100 and M3110. Some of the spurs M3120 are provided at the same positions as corresponding ones of the rubber portions of the first paper discharging roller M3110 are disposed, or at the same positions as corresponding ones of the elastic elements M3111 are disposed. These spurs chiefly generates a force for conveying printing medium. In addition, others of the spurs M3120 are provided at positions where none of the rubber portions and the elastic elements M3111 is provided. These spurs M3120 chiefly suppresses lift of a printing medium while a print is being made on the printing medium.
Furthermore, the gear train transmits the driving force of the conveying roller M3060 to the paper discharging rollers M3100 and M3110.
With the foregoing configuration, a printing medium on which an image is formed is pinched with nips between the first paper discharging roller M3110 and the spurs M3120, and thus is conveyed. Accordingly, the printing medium is delivered to the paper discharging tray M3160. The paper discharging tray M3160 is divided into a plurality of parts, and has a configuration in which the paper discharging tray M3160 is capable of being contained under the lower case M7080 which will be described later. When used, the paper discharging tray M3160 is drawn out from under the lower case M7080. In addition, the paper discharging tray M3160 is designed to be elevated toward the front end thereof, and is also designed so that the two side ends thereof are held at a higher position. The design enhances the stackability of printing media, and prevents the printing surface of each of the printing media from being rubbed.
(E) Carriage Section (Refer to
The carriage section includes a carriage M4000 to which the printing head H1001 is attached. The carriage M4000 is supported with a guide shaft M4020 and a guide rail M1011. The guide shaft M4020 is attached to the chassis M1010, and guides and supports the carriage M4000 so as to cause the carriage M4000 to perform reciprocating scan in a direction perpendicular to a direction in which a printing medium is conveyed. The guide rail M1011 is formed in a way that the guide rail M1011 and the chassis M1010 are integrated into one unit. The guide rail M1011 holds the rear end of the carriage M4000, and thus maintains the space between the printing head H1001 and the printing medium. A slide sheet M4030 formed of a thin plate made of stainless steel or the like is stretched on a side of the guide rail M1011, on which side the carriage M4000 slides. This makes it possible to reduce sliding noises of the printing apparatus.
The carriage M4000 is driven by a carriage motor E0001 through a timing belt M4041. The carriage motor E0001 is attached to the chassis M1010. In addition, the timing belt M4041 is stretched and supported by an idle pulley M4042. Furthermore, the timing belt M4041 is connected to the carriage M4000 through a carriage damper made of rubber. Thus, image unevenness is reduced by damping the vibration of the carriage motor E0001 and the like.
An encoder scale E0005 for detecting the position of the carriage M4000 is provided in parallel with the timing belt M4041 (the encoder scale E0005 will be described later by referring to
As for components for fixing the printing head H1001 to the carriage M4000, the following components are provided to the carriage M4000. An abutting part (not illustrated) and pressing means (not illustrated) are provided on the carriage M4000. The abutting part is with which the printing head H1001 positioned to the carriage M4000 while pushing the printing head H1001 against the carriage M4000. The pressing means is with which the printing head H1001 is fixed at a predetermined position. The pressing means is mounted on a headset lever M4010. The pressing means is configured to act on the printing head H1001 when the headset lever M4010 is turned about the rotation support thereof in a case where the printing head H1001 is intended to be set up.
Moreover, a position detection sensor M4090 including a reflection-type optical sensor is attached to the carriage M4000. The position detection sensor is used while a print is being made on a special medium such as a CD-R, or when a print result or the position of an edge of a sheet of paper is being detected. The position detection sensor M4090 is capable of detecting the current position of the carriage M4000 by causing a light emitting device to emit light and by thus receiving the emitted light after reflecting off the carriage M4000.
In a case where an image is formed on a printing medium in the printing apparatus, the set of the conveying roller M3060 and the pinch rollers M3070 transfers the printing medium, and thereby the printing medium is positioned in terms of a position in a column direction. In terms of a position in a row direction, by using the carriage motor E0001 to move the carriage M4000 in a direction perpendicular to the direction in which the printing medium is conveyed, the printing head H1001 is located at a target position where an image is formed. The printing head H1001 thus positioned ejects inks onto the printing medium in accordance with a signal transmitted from the electric substrate E0014. Descriptions will be provided later for details of the configuration of the printing head H1001 and a printing system. The printing apparatus of this embodiment alternately repeats a printing main scan and a sub-scan. During the printing main scan, the carriage M4000 scans in the row direction while the printing head H1001 is making a print. During the sub-scan, the printing medium is conveyed in the column direction by conveying roller M3060. Thereby, the printing apparatus is configured to form an image on the printing medium.
(F) Flat-Pass Printing Section (Refer to
A printing medium is fed from the paper feed section in a state where the printing medium is bent, because the passage through which the printing medium passes continues curving up to the pinch rollers as shown in
A flat-pass print is made on printing media, such as thicker printing media, which a user does not wish to fold, and on printing media, such as CD-Rs, which cannot be bent.
Types of flat-pass prints include a type of print made by manually supplying a printing medium from a slit-shaped opening portion (under a paper feeding unit) in the back of the main body of a printing apparatus, and by thus causing pinch rollers of the main body to nip the printing medium. However, the flat-pass print of this embodiment employs the following mode. A printing medium is fed from the paper discharging port located in the front side of the main body of the printing apparatus to a position where a print is going to be made, and the print is made on the printing medium by switching back the printing medium.
The front cover M7010 is usually located below the paper discharging section, because the front cover M7010 is also used as a tray in which several tens of printing media on which prints have been made are stacked (refer to
In the case of the flat-pass printing mode, first of all, a flat-pass key E3004 is operated for the purpose of placing a printing medium on the front tray M7010 and inserting the printing medium from the paper discharging port. Thereby, a mechanism (not illustrated) lifts the spur holder M3130 and the pinch roller holder M3000 respectively up to positions higher than a presumed thickness of the printing medium. In addition, in a case where the carriage M4000 exists in an area through which the printing medium is going to pass, a lifting mechanism (not illustrated) lifts the carriage M4000 up. This makes it easy to insert the printing medium therein. Moreover, by pressing a rear tray button M7110, a rear tray M7090 can be opened. Furthermore, a rear sub-tray M7091 can be opened in the form of the letter V (refer to
In the foregoing manner, a printing medium can be inserted from the paper discharging port to the inside of the main body of the printing apparatus. A printing medium is positioned on the front tray M7010 by aligning the rear edge (an edge at the side located closest to a user) and the right edge of the printing medium to a position in the front tray M7010 where a marker is formed.
At this time, if the flat-pass key E3004 is operated once again, the spur holder M3130 comes down, and thus the paper discharging rollers M3100, M3110 and the spurs M3120 jointly nip the printing medium. Thereafter, the paper discharging rollers M3100 and M3110 draw the printing medium into the main body of the printing apparatus by a predetermined amount thereof (in a direction reverse to the direction in which the printing medium is conveyed during normal printing). Because the edge at the side closest to the user (the rear edge) of a printing medium is aligned to the marker when the printing medium is set up at the beginning, it is likely that the front edge (the edge located farthest from a user) of the printing medium may not reach the conveying roller M3060, if the printing medium is shorter. With this taken into consideration, the predetermined amount is defined as a distance between the rear edge of a printing medium with the presumably shortest length and the conveying roller M3060. Once a printing medium is transferred by the predetermined amount, the rear edge of the printing medium reaches the conveying roller M3060. Thus, the pinch roller holder M3000 is lowered at the position, and the conveying roller M3060 and the pinch rollers M3070 are caused to nip the printing medium. Subsequently, the printing medium is further transferred so that the rear edge of the printing medium is nipped by the conveying roller M3060 and the pinch rollers M3070. Thereby, the supplying of the printing medium for the purpose of the flat-pass print is completed (at a position where the printing medium waits for a print to be made thereon).
A nip force with which the paper discharging roller M3100 and M3110 as well as the spurs M3120 nip a printing medium is set relatively weak lest the force should adversely affect image formation while the printing medium is being delivered during a normal print. For this reason, in the case where a flat-pass print is going to be made, it is likely that the position of the printing medium shifts before the print starts. In this embodiment, however, a printing medium is nipped by the conveying roller M3060 and the pinch rollers M3070 which have a relatively stronger nip force. This secures a position where a printing medium should be set. In addition, while a printing medium is being conveyed into the inside of the main body by the predetermined amount, a flat-pass paper detection sensor lever (hereinafter referred to as an “FPPE sensor lever”) M3170 blocks or forms a light path of an FPPE sensor E9001 which is an infrared-ray sensor, and which is not illustrated here. Thereby, the position of the rear edge (the position of the front edge during the print) of the printing medium can be detected. Incidentally, the FPPE sensor lever may be rotatably provided between the platen M3040 and the spur holder M3130.
Once a printing medium is set at the position where the printing medium waits for a print to be made thereon, a print command is executed. Specifically, the conveying roller M3060 conveys the printing medium to a position where the printing head H1001 is going to make a print on the printing medium. Thereafter, the print is made in the same manner as a normal printing operation is performed. After the print, the printing medium is discharged to the front tray M7010.
In a case where the flat-pass print is intended to be made successively, the printing medium on which the print has been made is removed from the front tray M7010, and the next printing medium is set thereon. After that, it is sufficient that the foregoing processes are repeated. Specifically, the subsequent print starts with the setting of a printing medium after the spur holder M3130 and the pinch roller holder M3000 are lifted up by pressing the flat-pass key E3004.
On the other hand, in a case where the flat-pass print is intended to be completed, the printing apparatus is returned to the normal printing mode by returning the front tray M7010 to the normal print position.
(G) Cleaning Section (Refer to
The cleaning section is a mechanism for cleaning the printing head H1001. The cleaning section is configured of a pump M5000, caps M5010, a wiper portion M5020 and the like. The caps M5010 are those which prevent the printing head H1001 from being dried out. The wiper portion M5020 is used for cleaning the surface of the printing head H1001 on which the ejection openings are formed.
In the case of this embodiment, a chief driving force of the cleaning section is transmitted from an AP motor E3005 (see
The motor E0003 drives the caps M5010 so as for the caps M5010 to be capable of ascending and descending by means of an ascending/descending mechanism (not illustrated). When the caps M5010 go up to an ascending position, the caps M5010 cap each of the ejection faces of several ejecting portions provided to the printing head H1001. While no print operation is being performed, the caps M5010 can protect the printing head H1001. Otherwise, the caps M5010 can recover the printing head H1001 by suction. While a print operation is being performed, the caps M5010 can be placed in a descending position which prevents the caps M5010 from interfering with the printing head H1001. In addition, by opposing the caps M5010 to the ejection face, the caps M5010 are capable of receiving preliminary ejections. In a case where, for instance, the printing head H1001 is provided with ten ejecting portions, two caps M5010 are provided to the cleaning section in the illustrated example so that the ejection face corresponding to each five ejecting portions can be capped collectively by corresponding one of the two caps M5010.
A wiper portion M5020 made of an elastic member such as rubber is fixed to a wiper holder (not illustrated) The wiper holder is capable of moving in directions indicated by −Y and +Y in
After wiping, the wiper portion M5020 abuts on a blade cleaner M5060. Thereby, the wiper blades M5020A to M5020C are configured to be cleaned of inks and the like which have been adhered to themselves. In addition, the wiper portion M5020 has the following configuration (a wetting liquid transferring unit). A wetting liquid is transferred onto the wiper blades M5020A to M5020C before wiping. This enhances cleaning performance of the wiping operation. Descriptions will be provided later for a configuration of this wetting liquid transferring unit and the wiping operation.
The suction pump M5000 is capable of generating negative pressure in a state where an airtight space is formed inside the cap M5010 by connecting the cap M5010 to the ejection faces. Thereby, inks can be filled in the ejecting portions from the ink tanks H1900. In addition, dust, adhering matter, bubbles and the like which exist in the ejection openings and the internal ink passage leading to the ejection openings can be removed by suction.
What is used for the suction pump M5000 is, for example, a tube pump. This includes a member having a curved surface which is formed by squeezing and holding at least part of a flexible tube; a roller being capable of pressing the flexible tube towards the member; and a roller supporting part which supports the roller, and which is capable of rotating. Specifically, the roller supporting part is rotated in a predetermined direction, and thereby the roller is rolled on the member in which the curved surface has been formed, while pressing the flexible tube. In response to this, the negative pressure is generated in the airtight space formed by the cap M5010. This negative pressure sucks inks from the ejection openings, and subsequently sucks up the inks into the tube or the suction pump from the cap M5010. Thereafter, the sucked inks are further transferred to a suitable member (a waste ink absorbing member) provided inside the lower case M7080.
Note that an absorbing member M5011 is provided to the inside portion of the cap M5010 for the purpose of reducing the amount of inks remaining on the ejection faces of the printing head H1001 after the suction. In addition, consideration is made for sucking inks, which remain in the cap M5010 and the absorbing member M5011, in a state where the cap M5010 is opened, and for thus precluding the ink residue from coagulating and for accordingly preventing an adverse affect from occurring subsequently by sucking. It is desirable that no abrupt negative pressure should work on the ejection faces by providing an open-to-atmosphere valve (not illustrated) in a middle of the ink suction passage, and by thus beforehand opening the valve when the cap M5010 is intended to be detached from the ejection faces.
Furthermore, the suction pump M5000 can be operated not only for the purpose of the recovery by suction, but also for the purpose of discharging inks which have been received by the cap M5010 by the preliminary ejection operation performed in the state where the cap M5010 is opposite to the ejection faces. Specifically, when an amount of inks held in the cap M5010 after preliminary ejection reaches a predetermined amount, the inks held in the cap M5010 can be transferred to the waste ink absorbing member through the tube by operating the suction pump M5000.
The series of operations performed successively, such as the operations of the wiper portion M5020, the ascent/descent of the cap M5010 and the opening/closing of the valve, can be controlled by means of a main cam (not illustrated) provided on the output axle of the motor E0003, and a plurality of cams and arms and like which move so as to follow the main cam. Specifically, rotation of the main cam in response to a direction in which the motor E0003 rotates operates cams, arms and the like in each of the units and parts. Thereby, the predetermined operations can be performed. The position of the main cam can be detected with a position detection sensor such as a photo-interrupter.
(H) Wetting Liquid Transferring Unit (Refer to
Recently, inks containing pigment components as color materials (pigmented inks) are increasingly used for the purpose of enhancing the printing density, water resistance, light resistance of printed materials. Pigmented inks are produced through dispersing color materials themselves, which are originally solids, into water by adding dispersants thereto, or by introducing functional groups to pigment surfaces. Consequently, dried matter of pigmented inks resulting from drying the inks through evaporating moisture from the inks on the ejection faces damages the ejection faces more than dried coagulated matter of dyed inks in which the color materials are dissolved at molecular level. In addition, polymer compounds used for dispersing the pigments into the solvent are apt to be adsorbed to the ejection faces. This type of problem occurs in matter other than pigmented inks in a case where polymer compounds exist in the inks as a result of adding reactive liquids to the inks for the purpose of administering the viscosities of the inks, for the purpose of enhancing the light resistance of the inks, or for other purposes.
In this embodiment, a liquid is transferred onto, and adhered to, the blades of the wiper portion M5020, and thus the wiping operation is performed with the wetted blades M5020, in order to solve the foregoing problem. Thereby, the present embodiment attempts at preventing the ejection faces from deteriorating due to the pigmented inks, at reducing the abrasion of the wiper, and at removing the accumulated matter by dissolving the ink residue accumulated on the ejection faces. Such a liquid is termed as the wetting liquid from the viewpoint of its function in the description. The wiping by use of this liquid is termed as the wet wiping.
This embedment adopts a configuration in which the wetting liquid is stored inside the main body of the printing apparatus. Reference numeral M5090 denotes a wetting liquid tank. As the wetting liquid, a glycerin solution or the like is contained in the wetting liquid tank M5090. Reference numeral M5100 denotes a wetting liquid holding member, which is fibrous member or the like. The wetting liquid holding member M5100 has an adequate surface tension for the purpose of preventing the wetting liquid from leaking from the wetting liquid tank M5090. The wetting liquid holding member M5100 is impregnated with, and holds, the wetting liquid. Reference numeral M5080 denotes a wetting liquid transferring member, which is made, for example, of a porous material having an adequate capillary force. The wetting liquid transferring member M5080 includes a wetting liquid transferring part M5081 which is in contact with the wiper blade. The wetting liquid transferring member M5080 is also in contact with the wetting liquid holding member M5100 infiltrated with the wetting liquid. As a result, the wetting liquid transferring member M5080 is also infiltrated with the wetting liquid. The wetting liquid transferring member M5080 is made of the material having the capillary force which enables the wetting liquid to be supplied to the wetting liquid transferring part M5081 even if a smaller amount of wetting liquid remains
Descriptions will be provided for operations of the wetting liquid transferring unit and the wiper portion.
First of all, the cap M5010 is set at the descending position, and thus is escaped to a position where the carriage M4000 does not contact the blades M5020A to M5020C, In this state, the wiper portion M5020 is moved in the −Y direction, and is caused to pass through the part of the blade cleaner M5060. Accordingly, the wiper portion M5020 is caused to abut on the wetting liquid transferring part M5081 (refer to
Subsequently, the wiper portion M5020 is moved in the +Y direction. The blade contacts the blade cleaner M5060 only in a part of the surface of the blade cleaner M5060, and no wetting liquid is adhered to the part. For this reason, the wetting liquid remains to be held on the blade.
The blade is returned to the position where the wiping operation has been started. Thereafter, the carriage M4000 is moved to the position where the wiping operation is designed to be performed. Subsequently, the wiper portion M5020 is moved in the −Y direction. Thereby, the ejection faces of the printing head H1001 can be wiped with the surface to which the wetting liquid is adhered.
1.3 Configuration of Electrical Circuit
Descriptions will be provided next for a configuration of an electrical circuit of this embodiment.
The power supply unit E0015 is connected to the main substrate E0014, and thus supplies various types of drive power.
The carriage board E0013 is a printed circuit board unit mounted on the carriage M4000. The carriage board E0013 functions as an interface for transmitting signals to, and receiving signals from, the printing head H1001 and for supplying head driving power through the head connector E0101. The carriage board E0013 includes a head driving voltage modulation circuit E3001 with a plurality of channels to the respective ejecting portions of the printing head H1001. The plurality of ejecting portions corresponding respectively to the plurality of mutually different colors. In addition, the head driving voltage modulation circuit E3001 generates head driving power supply voltages in accordance with conditions specified by the main substrate E0014 through the flexible flat cable (CRFFC) E0012. In addition, change in a positional relationship between the encoder scale E0005 and the encoder sensor E0004 is detected on the basis of a pulse signal outputted from the encoder sensor E0004 in conjunction with the movement of the carriage M4000. Moreover, the outputted signal is supplied to the main substrate E0014 through the flexible flat cable (CRFFC) E0012.
An optical sensor E3010 and a thermistor E3020 are connected to the carriage board E0013, as shown in
The main substrate E0014 is a printed circuit board unit which drives and controls each of the sections of the ink jet printing apparatus of this embodiment. The main substrate E0014 includes a host interface (host I/F) E0017 thereon. The main substrate E0014 controls print operations on the basis of data received from the host apparatus J0012 (
The front panel E0106 is a unit provided to the front of the main body of the printing apparatus for the sake of convenience of user's operations. The front panel E0106 includes the resume key E0019, the LED guides M7060, the power supply key E0018, and the flat-pass key E3004 (refer to
In
Reference E1103 denotes a driver reset circuit. In accordance with motor controlling signals E1106 from the ASIC E1102, the driver reset circuit E1103 generates CR motor driving signals E1037, LF motor driving signals E1035, AP motor driving signals E4001 and PR motor driving signals 4002, and thus drives the motors. In addition, the driver reset circuit E1103 includes a power supply circuit, and thus supplies necessary power to each of the main substrate E0014, the carriage board E0013, the front panel E0106 and the like. Moreover, once the driver reset circuit E1103 detects drop of the power supply voltage, the driver reset circuit E1103 generates reset signals E1015, and thus performs initialization.
Reference numeral E1010 denotes a power supply control circuit. In accordance with power supply controlling signals E1024 outputted from the ASIC E1102, the power supply control circuit E1010 controls the supply of power to each of the sensors which include light emitting devices. The host I/F E0017 transmits host I/F signals E1028, which are outputted from the ASIC E1102, to a host I/F cable E1029 connected to the outside. In addition, the host I/F E0017 transmits signals, which come in through this cable E1029, to the ASIC E1102.
Meanwhile, the power supply unit E0015 supplies power. The supplied power is supplied to each of the components inside and outside the main substrate E0014 after voltage conversion depending on the necessity. Furthermore, power supply unit controlling signals E4000 outputted from the ASIC E1102 are connected to the power supply unit E0015, and thus a lower power consumption mode or the like of the main body of the printing apparatus is controlled.
The ASIC E1102 is a single-chip semiconductor integrated circuit incorporating an arithmetic processing unit. The ASIC E1102 outputs the motor controlling signals E1106, the power supply controlling signals E1024, the power supply unit controlling signals E4000 and the like. In addition, the ASIC E1102 transmits signals to, and receives signals from, the host I/F E0017. Furthermore, the ASIC E1102 transmits signals to, and receives signals from, the device I/F E0100 on the front panel by use of the panel signals E0107. As well, the ASIC E1102 detects conditions by means of the sensors such as the PE sensor and an ASF sensor with the sensor signals E0104. Moreover, the ASIC E1102 controls the multisensor system E3000 with the multisensor signals E4003, and thus detects conditions. In addition, the ASIC E1102 detects conditions of the panels signals E0107, and thus controls the drive of the panel signals E0107. Accordingly, the ASIC E1102 turns on/off the LEDs E0020 on the front panel.
The ASIC E1102 detects conditions of the encoder signals (ENC) E1020, and thus generates timing signals. The ASIC E1102 interfaces with the printing head H1001 with head controlling signals E1021, and thus controls print operations. In this respect, the encoder signals (ENC) E1020 are signals which are receives from the CRFFC E0012, and which have been outputted from the encoder sensor E0004. In addition, the head controlling signals E1021 are connected to the carriage board E0013 through the flexible flat cable E0012. Subsequently, the head controlling signals E1021 are supplied to the printing head H1001 through the head driving voltage modulation circuit E3001 and the head connector E0101. Various types of information from the printing head H1001 are transmitted to the ASIC E1102. Signals representing information on head temperature of each of the ejecting portions among the types of information are amplified by a head temperature detecting circuit E 3002 on the main substrate, and thereafter the signals are inputted into the ASIC E1102. Thus, the signals are used for various decisions on controls.
In the figure, reference numeral E3007 denotes a DRAM. The DRAM E3007 is used as a data buffer for a print, a buffer for data received from the host computer, and the like. In addition, the DRAM is used as work areas needed for various control operations.
1.4 Configuration of Printing Head
Descriptions will be provided below for a configuration of the head cartridge H1000 to which this embodiment is applied.
The head cartridge H1000 in this embodiment includes the printing head H1001, means for mounting the ink tanks H1900 on the printing head H1001, and means for supplying inks from the respective ink tanks H1900 to the printing head H1001. The head cartridge H1000 is detachably mounted on the carriage M4000.
1.5 Configuration of Inks
Descriptions will be provided below for the ten color inks used in the present invention.
The ten colors used in the present invention are cyan (C), light cyan (Lc), magenta (M), light magenta (Lm), yellow (Y), black 1 (K1), black 2 (K2), gray (Gray), red (R) and green (G). It is desirable that all of the color materials used respectively for the ten colors should be pigments. In this respect, for the purpose of dispersing the pigments, publicly known dispersants may be used. Otherwise, for the purpose, it is sufficient that pigments surfaces are modified by use of a publicly known method, and that self-dispersants are added thereto. In addition, color materials used for at least some of the colors may be dyes as long as the use agrees with the spirit and scope of the present invention. Furthermore, color materials used for at least some of the colors may be what are obtained by harmonizing pigments and dyes in color, and a plurality of kinds of pigments may be included therein. Moreover, as for the ten colors of the present invention at least one kind of substance selected from the group consisting of an aqueous organic solvent, an additive, a surfactant, a binder and an antiseptic may be included in therein as long as the inclusion is within the spirit and the scope of the present invention.
Next, preferred constitutional materials for 10 color inks used in this embodiment will be described specifically. (Pigment)
As color pigments, organic pigments may be used. More specifically, they may include dye lake-based pigments, such as acid dye lake and basic dye lake; insoluble azo pigments, condensed azo pigments and azo lake pigments, such as mono azo yellow, disazo yellow, β-naphthal, naphthal AS, pyrazolone and benzimidazolone; and multiple condensed ring pigments, such as phthalocyanine, quinacridone, anthraquinone, perylene, indigo, dioxazines, quinophthalone, isoindolinone and diketopyroropyrole. Color pigments are not limited to these and other organic pigments may be used.
As a black pigment, carbon black is preferably used. For example, furnace black, lamp black, acetylene black and channel black may be used. Further, carbon black that is newly prepared for this invention may be used. This invention, however, is not limited to these pigments and can use the conventionally known carbon black. Rather than using carbon black, it is possible to use, as black pigments, magnetic fine particles such as magnetite and ferrite, or titanium black.
For dispersion of pigments, commonly known dispersants may be used, or pigment surfaces may be modified by generally known methods to provide a self dispersion capability.
To the ink may be added water-soluble organic solvents, additives, surfactants and antiseptics. For these, commonly available materials may be used.
2. Characteristic Construction
Now, examples of constructions characteristic of this invention will be described in the following.
In the printing sequence, after a print signal is received, the cap M5010 (see
Then, a stir sequence is executed as required (step S2).
When a decision is made to perform the stir operation as shown in
Then, prior to the print operation, a preliminary ejection is performed (step S3). The preliminary ejection is a recovery operation which involves ejecting ink, that does not contribute to image printing, from nozzles of the print head H1001 toward the cap M5010 in order to maintain the ink ejection performance of the print head H1001 in good condition.
Then, the printing operation is performed by reciprocally moving the carriage M4000 in the main scan direction (step S4). That is, an operation to eject ink from the print head H1001 toward the print medium in synchronism with the reciprocal motion of the carriage M4000 as described above and an operation to feed the print medium in the subscan direction by the transport roller M3060 are alternated repetitively. As a result of this printing operation, an image according to print data is formed.
After the image is formed based on the print data, the carriage M4000 is returned to the home position (i.e., a capping position in this case) (step S5).
Then, a check is made as to whether the next print signal is received (step S6). If it is decided that the next print signal is received, the processing returns to the previous step S3 to repeat the sequence of steps to perform the preliminary ejection prior to printing (step S3), the print operation (step S4) and the moving of the carriage M4000 to the home position (step S5). If it is decided that the next print signal is not received, a preliminary ejection is executed during standby by ejecting the ink not contributing to the image printing toward the cap M5010 situated at the home position (step S7).
Then, when the next print signal is received, the processing returns to the previous step S3 as described above (step S8). As long as the next print signal is not received, the preliminary ejection during standby is repeated at step S7 until a predetermined time elapses (step S9). When the predetermined time passes, the processing proceeds to step S10.
Since at the point in time of step S10 it is not known when the next print signal will be received, wiping on the print head H1001 is performed in step 10 so that there will be no problem if the print head is left unused for a long period without receiving the next print signal. That is, as described above, the print head H1001 has its face (nozzle opening forming surface) wiped clean with the blade M5020. During the wiping operation, when it contacts the face of the print head, the blade M5020 may press the residual ink adhering to it into nozzles that are adapted to eject ink of a different color, resulting in a mixing of different color inks. To prevent this, after such a wiping, a preliminary ejection is performed to eject the mixed inks from the nozzles (step S11). This preliminary ejection, as in the preliminary ejection described earlier, ejects ink not contributing to the image printing toward the cap M5010 situated at the home position.
With the preliminary ejection into the cap M5010 performed, there is ink in the cap M5010. If the cap is left standing for a long period, the ink in the cap M5010 becomes viscous and thereafter may impair the function of the cap M5010. That is, the viscous ink may become a hindrance to the normal performance of the capping operation of the cap M5010, the suction-based recovery operation, the pressurization-based recovery operation and the preliminary ejection operation. Among them the suction-based recovery operation is most likely to be affected.
Therefore, in the next step S12 the ink in the cap M5010 is sucked out. That is, as described above, the suction pump M5000 is operated to transfer the ink from the cap M5010 into the waste ink absorbent. This operation to suck out ink from the cap M5010 is also called a “suction-based discharge operation”.
Then, the cap M5010 is closed (step S13). That is, as described above, the cap M5010 is moved to the raised position to cap the print head H1500.
During the suction-based discharge operation by step S12, the stir operation is also performed at the same time (step S14). The stir operation is done by reciprocally moving the carriage M4000 but is different from the reciprocal motion of the carriage M4000 performed during the printing operation (step S4). Since, during the suction-based discharge operation by step S12, the cap M5010 is open, retracted from the print head, the suction-based discharge operation and the stir operation of reciprocally moving the carriage M4000 can be performed independently and in parallel of each other.
In this embodiment the stir operation (step S14) is carried out in parallel with the suction-based discharge operation (step S12) prior to the closing of the cap (step S13). Therefore, there are two kinds of stir operations to stir ink: one performed in the stir sequence (step S2) prior to the print operation and one performed in parallel with the suction-based discharge operation (step S14).
Next, the advantage gained by providing two kinds of stir operations will be explained.
Normally, the time required to stir ink before starting the print operation increases as the elapsed time from the previous stir operation becomes long. This is because the longer the elapsed time, the more facilitated the deposition of pigment component in the ink will be. For example, as indicated by dashed line in
In this embodiment, the required stirring time is divided and assigned to two stir operations (step S2, S14). Therefore, when the stir sequence is executed prior to the print operation, i.e., when it is decided that a stir operation (step S2) needs to be done before the print operation, a part of the time required for the ink stirring at that point in time can be allocated to the subsequent stir operation (step S14). As a result, the stirring time of the stir operation (step S2) performed prior to the print operation can be shortened to the minimum required, thus reducing the time the user has to wait before the print operation starts. On the other hand, the second stir operation (step S14) is performed in parallel with the suction-based discharge operation (step S12). So, the time it takes to complete the post processing after the print operation is finished (post-processing time) does not increase at all. Therefore, the post processing can be completed in the same time as before.
In this example, the stirring time required prior to the print operation and indicated by the dashed line in
The stirring times for the two stir operations (step S2, S14) are basically set as follows.
First, the stirring time corresponding to the dashed line in
The ratio of stirring times allocated to the two stir operations (step S2, S14) can be set from the result of investigation described as follows.
For example, two or more ink tanks left standing for 14 days as indicated by a dashed line in
An abscissa in
Normally, if the color difference ΔE in the image is less than 2, there is no problem when viewed visually. So, it is seen from
Using the above method, the stirring time of the stir operation (step S2) prior to the print operation is set according to the number of days that the ink tank has been left standing, as shown at a solid line in
Then the second stir operation (step S14) is allotted a stirring time of 10 seconds. When the second stir operation (step S14) is finished, the ink is stirred enough to regain its initial condition, a condition as good as the fresh ink. Although the ink is not completely stirred by the first stir operation (step S2) prior to the print operation, the print operation (step S4) can print an image with no problem in terms of hue.
For example, when the period in which the ink tank was left standing is one to five days, the stirring time of the stir operation (step S2) that was set to 20 seconds can be halved to 10 seconds. This can reduce the stress on the user. Further, this embodiment carries out the stir operation (step S14) in parallel with the suction-based discharge operation (step S12) as described above. That is, after the ink jet printing apparatus has received a print signal, the stir operation (step S14) is executed while performing other operations than the print operation. This can shorten the stirring time of the stir operation (step S2) prior to the print operation, reducing the user stress without impairing the quality of the printed image.
Further, a stirring means to enhance the efficiency of the stir operation is preferably installed in the ink tank. For example, a conventionally known steel ball may be used that can move on a bottom of the ink tank. It is also possible to suspend a stir plate in the ink tank that will oscillate by an acceleration of the carriage during the stir operation. In either case, the cooperation with the stirring means installed in the ink tank is preferable in enhancing the efficiency of the stir operation (i.e., reducing the stirring time).
The speed at which the carriage moves during the stir operation (also called an “idle scan”) should preferably be set faster than the carriage moving speed during the print operation. The carriage moving width (distance moved by the carriage) during the stir operation should preferably be set shorter than that during the print operation. Setting the carriage moving condition during the stir operation in this way is preferable in enhancing the stirring efficiency.
That is, to more efficiently stir the ink in the ink tank requires an acceleration of the carriage produced during its acceleration and deceleration. The stirring effect is small when the carriage is moved at a constant speed. In the case of an ordinary ink jet printing apparatus, the moving speed of the carriage during the print operation is set to around 20 inches/second, considering a limit of the frequency of continuously ejecting ink from the print head. To increase the stirring efficiency, it is preferable to set the carriage moving speed during the print operation faster to apply a strong acceleration to the ink.
During the print operation it is required that the moving width of the carriage (distance traveled by the carriage) almost corresponding to the print width be scanned at a constant speed. During the stir operation, on the other hand, since the stirring effect produced is small if the carriage is moved at a constant speed, it is preferred that the distance the carriage travels at a constant speed be set as short as possible in order to reduce the stirring time and at the same time enhance the stirring efficiency. That is, the moving width of the carriage (idle scan width) during the stir operation is preferably set shorter than the moving width of the carriage (scan width) during the print operation.
For example, a stir plate may be installed oscillatable in the ink tank and the moving speed and moving width of the carriage during the stir operation (idle scan) set to 40 inches/second and to 120 mm. In that case, since one reciprocal movement of the carriage takes about 0.5 seconds including a ramp-up and a ramp-down, the carriage can be reciprocally moved about 60 times in 30 seconds, for example. The carriage moving speed during the normal print operation is 18-24 inches/second. The carriage moving width during the normal print operation is about 230 mm for A4 size paper.
In this embodiment as described above, when it is decided that an ink stir operation is necessary, the time required for the stirring is divided and allotted to two stir operations (step S2, S14). In that case, the stir operation to eliminate the deposited pigment components in the ink to a level where adverse affects of the settled pigment will not show in a printed image is the one executed prior to the print operation (step S2). In this example, therefore, to allow the ASIC E1102 to decide whether or not the stir sequence (stir operation (step S2)) needs to be carried out, the time that the stir operation (step S2) was last executed is stored in an EEPROM not shown. If the elapsed time from the last execution time (stored in the EEPROM) of the stir operation (step S2) exceeds a predetermine length of time, it is decided that the stir sequence (stir operation (step S2)) needs to be executed.
If the first stir operation (step S2) is performed, the second stir operation (step S14) is always executed after the printing apparatus has performed a print operation (step S4). So, there is no need to store the final stirring time of the second stir operation (step S14) in the EEPROM. In this example, therefore, the time when the first stir operation (step S2) was executed is taken as the final stirring time.
The EEPROM to store the final stirring time may be provided on the ink tank side or on the printing apparatus side. If the EEPROM is installed in the ink tank, an appropriate stir operation condition can be set by considering the final stirring times for individual ink tanks mountable in the printing apparatus.
If it is decided that the stir operation prior to the print operation is not required, the sequence of
In this example, if, after the power of the printing apparatus is turned on, a print signal fails to be received for a predetermined time, the step S14 in
When the stir operation prior to the print operation is not required, the stir operation (step S14) is executed during a time period after a printing apparatus power-on operation signal or a print signal is received until a cap is closed (step S13). The stir operation (step S14) to stir ink by reciprocally moving the carriage is separate from the print operation (step S4) and performed in parallel with other operations such as the suction-based discharge operation (step S12). As described above, by closing the cap (step S13) after executing the stir operation (step S14), it is possible to reduce the amount of the next stir operation that is executed when the next operation signal or print signal is received.
In the first embodiment described above, if the number of days that have passed after the print sequence (see
This embodiment counts the number of times that the normal print sequence of
This embodiment executes a stir operation (step S2) and a suction sequence (step S30) for a suction-based recovery operation, prior to the print operation, as shown in
If the pigment component settles in ink, performing the suction-based recovery operation normally renders less noticeable the hue problem that an image is printed more densely than normal. In this embodiment, therefore, when executing the stir operation (step S2) and the suction-based recovery operation (step S30), a ratio of stirring times of the two stir operations (step S2, S14) is differentiated from that of the first embodiment. That is, compared with the first embodiment, the ratio of the stirring time for the stir operation (step S2) is reduced whereas the ratio of the stirring time for the stir operation (step S14) is increased.
For example, the stirring time of the second stir operation (step S14) is set to 20 seconds and the stirring time of the first stir operation (step S2) is set to 20 seconds less than the time indicated by the dashed line in
The timing to execute the stir operation and the suction-based recovery operation may be set at a predetermined time after the last print operation, stir operation or suction-based recovery operation has been executed. It is also possible to increase the degree of the stir operation and suction-based recovery operation (e.g., the stirring time and suction force) as the elapsed time increases.
The operation executed in parallel with the stir operation (also referred to as a “specific operation”) is not limited to the suction-based ink discharge from the cap (step S12). The specific operation needs only to include at least one of a plurality of operations executed by the ink jet printing apparatus during a non-printing operation excluding a print operation involving the reciprocal motion of the carriage. The specific operation can include at least mechanical operations or electrical information processing, such as initialize operation to initialize the ink jet printing apparatus. The stir operation needs only to have at least one part thereof executed in parallel with the specific operation. Therefore, if the stir operation is dividedly executed before and after the print operation, a part of at least one of the divided stir operations must be able to be executed in parallel with the specific operation.
Further, based at least on the execution interval of the stir operations or the number of stir operations executed in a defined period, a decision may be made as to whether the recovery operation should be executed and a control may be performed on a carriage moving time, speed and distance during the recovery operation.
It is preferred that a stirring means to stir ink in the ink tank by the moving force of the carriage during the stir operation be installed in the ink tank. The stirring means may include a variety of stirring members that can be moved or oscillated in the ink tank. It is, however, not necessary to provide the stirring means in the ink tank.
At least a part of the control functions to control the stir operation may be provided in a host device that sends a print signal to the printing apparatus.
Further, the ink tank and the print head may be constructed separately, or integrally constructed to realize a head-tank integral configuration.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2006-169086, filed Jun. 19, 2006, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
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