Information
-
Patent Grant
-
6174055
-
Patent Number
6,174,055
-
Date Filed
Monday, July 14, 199727 years ago
-
Date Issued
Tuesday, January 16, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Fitzpatrick, Cella, Harper & Scinto
-
CPC
-
US Classifications
Field of Search
US
- 347 89
- 347 18
- 347 37
- 347 223
- 005 482
-
International Classifications
- B41J218
- B41J29377
- B41J2375
-
Abstract
An ink jet printing apparatus having liquid passages arranged for causing liquid to flow while coming in contact with ink jet heads includes a liquid accumulating section for accumulating liquid therein, a pump for feeding the liquid, a first connecting passage for connecting the liquid accumulating section to inlet portions of the liquid passages, a second connecting passage for connecting outlet portions of the liquid passages to the suction side of the pump, and a third connecting passage for connecting the liquid accumulating section to the pump discharge side. With such construction, cooling liquid W of which temperature is controlled in the liquid accumulating section is fed to the liquid passages with negative pressure.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an ink jet printing apparatus for performing a printing operation by ejecting liquid such as ink or the like from ejecting ports in the form of ejected liquid droplets and allowing the liquid droplets to adhere to a printing medium such as paper, cloth, unwoven cloth, OHP paper or the like. More particularly, the present invention relates to an ink jet printing apparatus for continuously performing a printing operation for a printing medium having a large width for a long time like an industrial textile printing apparatus.
As concrete applicable instruments and apparatuses of the present invention, a textile printing apparatus, a large-sized printer and so forth can be noted.
The term “printing” mentioned in this specification with reference to the accompanying drawings is used not only for representing an operation for imparting ink to a printing medium such as paper or the like but also for widely representing an operation for imparting to the printing medium adequate liquid containing pigment and dyestuff.
2. Description of the Related Art
From the viewpoint that a high speed printing operation can quietly be performed at a low running cost, many ink jet printing apparatuses are used as a printing section for a printer, facsimile, copying machine or the like, and in accordance with the ink jet printing process, a printing operation is performed by ejecting ink from a plurality of ink ejecting ports in response to a printing data signal and then causing liquid droplets to adhere to a printing medium.
In general, the viscosity of ink used for the ink jet printing apparatus varies depending on the temperature. As the ink viscosity varies, a quantity of ink ejection at the time of each printing operation varies, causing the diameter of ink dot adhering to the printing medium to vary. Since the variation of the dot diameter is not recognized by human being's eyes as long as the variation of the ink viscosity is kept small, there does not arise a practical problem. However, in the case that the ink viscosity varies largely, this is recognized as variation of density, resulting in a problem that desired printing density can not be obtained.
In the case that the dot diameter varies depending on the place on a same printing medium, there arises a problem that this is recognized as so-called density fluctuation. For this reason, it is desirable that the temperature of ink is controlled within the range of certain extent (the range that the variation of density can not be recognized by human being's eyes) from the viewpoint that both requirements for stabilization of printing quality and cost reduction by simple controlling are satisfactorily met.
A method of controlling the temperature of ink is actually practiced in the form of temperature controlling for the printing heads. With this method, the variation of the environment temperature in the proximity of the ink jet printing apparatus is considered as a factor for inducing the temperature variation of printing heads, but generally, since the ink jet printing apparatus is often used at a room temperature (ranging from about 20 to 25° C.), the environment temperature is kept comparatively stable. Rather, many factors for inducing the temperature variation of the printing heads consist in elevation of the temperature caused by heat generation at the time of driving of the printing heads. For example, in the case of a serial printer, since a quantity of heat accumulated in the printing heads is different at the time of starting of a printing operation as well as at the time of completion of the printing operation during single scanning, there arises an occasion that the dot diameter is different at the time around the starting of the printing operation as well as at the time around the completion of the printing operation.
Generally, in a printer for a printing medium having a comparatively narrow width like a printer for an A-4 sized width or a printer adapted to operate at a comparatively slow printing speed, fluctuation of the dot diameter between the time around the starting of the printing operation and the time around the completion of the printing operation can be suppressed to an extent that the foregoing fluctuation can not visually be recognized by human being's eyes, merely by disposing a heater and a temperature detecting sensor in the printing head so as to optimize the temperature of the printer head by controlling the driving of the heater in response to a signal transmitted from the temperature detecting sensor.
However, in a printer having a wide printing width or a printer adapted to operate at a high printing speed, the fluctuation of the dot diameter between the time around the starting of the printing operation and the time around the completion of the printing operation is additionally enlarged. Thus, when the controlling method as mentioned above is practiced, the fluctuation of the dot diameter is visually recognized as density fluctuation by human being's eyes, and this leads to a problem that quality of each printing operation is degraded.
As a measure for solving the foregoing problem, there is existent a method of controlling a printing head within a predetermined adequate temperature range by allowing specific cooling liquid such as water or the like to come in contact with the printing head. This method is such that the specific cooling liquid such as water or the like is sucked, pressurized and discharged by driving a pump so that the printing head is cooled by causing the cooling liquid to come in contact with the printing head via a liquid passage such as a tube or the like.
However, in the case that such pressurized liquid is used, when leakage of the liquid from the liquid passage to the atmosphere occurs due to deterioration of the tube as time elapses or for an unexpected reason, there appears a fear that the liquid leaks from the liquid passage to the outside, causing the liquid to adhere to the printing medium. When the liquid adheres to the printing medium before printing operation or after printing operation, printed images are contaminated with the leaked liquid in either case.
In general, when liquid is sucked, pressurized and discharged by driving a pump, the temperature of the liquid is elevated because of generation of heat from the pump. On the assumption that a quantity of elevation of the temperature is represented by δtp, when the liquid of which temperature is controlled to temperature T by temperature controlling means is sucked by the pump and discharged from the same, the temperature of the liquid discharged from the pump becomes T+δtp.
In the case that the temperature of an ink jet head is controlled by feeding the liquid accumulated in a liquid accumulating section to a liquid passage of the ink jet head while the temperature of the liquid is controlled to the temperature T by the temperature controlling means, when the liquid of which temperature is controlled to the temperature T is discharged from the pump and fed to the ink jet head as it is sucked by driving the pump, the temperature of the liquid fed to the ink jet head becomes T+δtp, and the temperature of the ink jet head can not be controlled to the temperature T which is a desired temperature. In this case, it is considered that the temperature of the ink jet head may be controlled to the temperature T+δtp. In general, however, values of temperature T and a quantity δtp of elevation of temperature are not constant but they fluctuate. For this reason, when the liquid of which temperature is controlled to the temperature T is fed to the ink jet head while it is sucked by the pump and discharged from the same, fluctuation of the temperature is enlarged by the quantity δtp of elevation of temperature achieved by the pump.
On the other hand, in the case that a feeding tube for the temperature controlling liquid in the printing head is arranged while it comes in direct contact with the printing head, since the feeding tube is displaced in the scanning direction as the printing head is reciprocably displaced in the scanning direction at the time of printing operation, the feeding tube is frequently bent and vibration caused by the frequent bending of the feeding tube is transmitted to the printing head. Consequently, the scanning speed of the printing head becomes unstable, causing a malfunction such as ink density fluctuation or the like to occur at the time of printing operation.
In addition, when a negative pressure pump is used for the purpose of recirculation of the liquid, it is necessary that the feeding tube has sufficient rigidity so as to assure that the feeding tube does not collapse under the influence of negative pressure generated by suction of the negative pressure pump. Thus, vibration caused by bending of the feeding tube is additionally enlarged with the result that the quality of printed images is largely adversely affected.
SUMMARY OF THE INVENTION
An object of the present invention is to provide an ink jet printing apparatus which assures that contamination of a printing medium can be prevented without any occurrence of liquid leakage and the temperature of each ink jet head can be controlled with high accuracy so that each printing operation can be performed at high quality.
Another object of the present invention is to provide an ink jet printing apparatus which assures that the influence of vibration induced at the time of reciprocable displacement of the ink jet head can be reduced so that quality of images can be improved while the ejection of the ink is stabilized.
In a first aspect of the present invention, there is provided an ink jet printing apparatus having a liquid flow passage arranged while coming in contact with an ink jet head for causing liquid to flow therethrough, comprising:
a liquid accumulating section in which the liquid is accumulated;
a pump including a suction side and a discharge side for feeding the liquid;
a first connecting passage for connecting the liquid accumulating section to an inlet of the liquid flow passages;
a second connecting passage for connecting an outlet of the liquid flow passage to the suction side of the pump, and
a third connecting passage for connecting the liquid accumulating section to the discharge side of the pump.
Here, the ink jet printing apparatus may further comprise:
temperature controlling means for controlling the temperature of the liquid accumulated in the liquid accumulating section.
The pump may be a pump which does not generate any pulsation.
The pump may be a peripheral pump.
The set temperature of the liquid controlled by the temperature controlling means may be substantially equal to the environment temperature at which the ink jet printing apparatus is arranged.
The difference between the set temperature of the liquid controlled by the temperature controlling means and the environment temperature at which the ink jet printing apparatus may be arranged is 5° C. or less.
The ink jet printing apparatus may comprise a carriage capable of mounting a plurality of ink jet heads thereon, the carriage being reciprocably displaceable in a direction different from a conveying direction of a printing medium,
the first connecting passage may comprise a first main tube for connecting the liquid accumulating section to a first manifold immovably disposed on the carriage and a plurality of first sub-tubes for respectively connecting the first manifold to an inlet portion of a plurality of liquid passages on the ink jet heads, and
the second connecting passage may comprise a plurality of second sub-tubes for respectively connecting an outlet portion of the plurality of liquid passages on the ink jet heads to a second manifold and a second main tube for connecting the second manifold to the suction side of the pump.
At least the first main tube and the second sub-tubes may have bending properties.
The ink jet head may comprise an element for generating thermal energy for generating film boiling in ink as energy to be utilized for ink ejection.
The printing medium may be a cloth, and a textile printing operation may be performed for the cloth.
The ink jet printed article may comprise: a printing medium printed by an ink jet printing apparatus.
The processed product may comprise: a product obtained by additionally processing the ink jet printed article.
The processed product may be obtained by cutting the ink jet printed article into pieces having desired sizes and carrying out for the cut pieces a step for obtaining a final processed product.
The step for obtaining the final processed product may be a sewing operation.
The processed product may be clothes.
In a second aspect of the present invention, there is provided an ink jet printing apparatus, comprising:
a first carriage for mounting a printing head thereon,
a liquid flow passage for causing cooling liquid to flow while coming in contact with the printing heads;
cooling liquid recirculating and feeding means for feeding the cooling liquid by recirculation of the cooling liquid through the liquid flow passage; the cooling liquid recirculating and feeding means comprising:
a pump for feeding the cooling liquid,
a first connecting passage of which one end is connected to the pump and of which other end is connected to an inlet of the liquid flow passage, and
a second connecting passage of which one end is connected to the pump and of which other end is connected to an outlet of the liquid flow passage, and
a second carriage adapted to be driven in association with the first carriage and holding at least part of the first connecting passage and the second connecting passage.
Here, the ink jet printing apparatus may further comprise:
a flow liquid accumulating section for accumulating the cooling liquid therein and a third connecting passage, wherein
the first connecting passage serves to connect the liquid accumulating section to the inlet of the liquid passage,
the second connecting passage serves to connect the outlet of the liquid passage to the suction side of the pump, and
the third connecting passage serves to connect the discharge side of the pump to the liquid accumulating section.
The plurality of printing heads each having a liquid flow passage for causing cooling liquid to flow while coming in contact with printing heads attached thereto may be mounted on the first carriage.
The first connecting passage may comprise a first main tube for connecting the liquid accumulating section to a first manifold immovably fixed to the second carriage and a plurality of first sub-tubes for connecting the first manifold to inlet portions of liquid passages on the plurality of printing heads, and
the second connecting passage may comprise a plurality of second sub-tubes for connecting outlet portions of a plurality of liquid flow passages on the printing heads to a second manifold immovably fixed to the second carriage and a second main tube for connecting the second manifold to the suction side of the pump.
At least the first main tube and the second main tube may be tubes each of which does not collapse under the influence of negative pressure and has bending properties.
At least the first sub-tubes and the second sub-tubes may be tubes each of which has flexibility.
The first connecting passage may comprise a plurality of first sub-tubes for connecting the liquid accumulating section to inlet portions of liquid passages on the plurality of printing heads and at least part of which is held on the second carriage, and
the second connecting passage may comprise a plurality of second sub-tubes for connecting outlet portions of a plurality of liquid passages on the printing heads to a manifold immovably fixed to the second carriage and a main tube for connecting the manifold to the suction side of the pump.
The second carriage may further comprise a tray which is arranged so as to relatively move in the main scanning direction and associated with the first carriage, and
at least part of the first connecting passage and the second connecting passage may be held on the tray.
The second carriage may further comprise a tray which is arranged so as to relatively move in the main scanning direction and associated with the first carriage, and
the first manifold and the second manifold may be immovably fixed to the tray.
The ink jet printing apparatus may further comprise:
temperature controlling means for controlling the temperature of the cooling liquid accumulated in the liquid accumulating section.
According to an aspect of the present invention, an ink jet printing apparatus having a liquid passage arranged while coming in contact with an ink jet head for causing liquid to flow therethrough comprises a liquid accumulating section in which the liquid is accumulated, a pump for feeding the liquid, a first connecting passage for connecting the accumulating section to an inlet of the liquid flow passage, a second connecting passage for connecting an outlet of the liquid flow passage to the suction side of the pump, and a third connecting passage for connecting the liquid accumulating section to the discharge side of the pump. With this construction, the liquid does not leak even though a malfunction of leakage occurs for an unexpected reason in the first connecting passage, the second connecting passage and their connecting portions, whereby there does not appear a fear that a printing medium is contaminated with the leaked liquid.
According to another aspect of the present invention, the ink jet printing apparatus further comprises includes temperature controlling means for controlling the temperature of the liquid accumulated in the liquid accumulated section. Thus, the liquid of which temperature is controlled to desired temperature by the temperature controlling means can be fed to the liquid passage in the ink jet head at the substantially desired temperature so as to control the temperature of the head with sufficient precision.
According to a further aspect of the present invention, the pump employed for the ink jet printing apparatus is a pump which does not generate any pulsation. Since the liquid can be fed to the ink jet head while maintaining the state of a constant flow rate, a cooling ability can be kept constant and the temperature of the ink jet head can be controlled at excellent accuracy.
According to still another aspect of the present invention, since the set temperature of the liquid controlled by the temperature controlling means is substantially equal to the environment temperature at which the ink jet printing apparatus is arranged, the liquid of which temperature is controlled to a desired temperature by the temperature controlling means can be fed to the ink jet head at the substantially desired temperature, and the temperature of the ink jet head can be controlled at excellent accuracy. Consequently, the ink jet head having excellent accuracy exhibit a substantially constant discharging quantity and can provide printed images without any fluctuation of density, whereby, for example, a textile printed article having high quality and a processed product such as clothes or the like having the textile printed article used therefor can be obtained.
In addition, according to another aspect of the present invention, vibration generated due to the bending of a liquid recirculating passage for the printing head can be reduced as the carriage is reciprocably displaced at the time of printing operation performed by the ink jet printing apparatus. Even when such vibration is generated, it is absorbed and removed in the auxiliary carriage without transmission of the vibration to the main carriage on which the printing head is mounted. Thus, ink can stably be ejected at all times.
Additionally, according to a still further aspect of the present invention, since a tray having manifolds and/or sub-tubes fixedly mounted thereon is simultaneously drawn while following the movement of the main carriage side having the printing head mounted thereon when the main carriage and the auxiliary carriage are parted away from each other, maintenance and inspection of the main carriage and the auxiliary carriage or the whole printing apparatus and/or replacement of the printing head can easily be carried out. Further, according to another aspect of the present invention, since not only the allowable range of a diameter, rigidity or the like of the main tube extending to the manifold can be expanded but also the sub-tubes between the manifold and the printing heads can be set to a length of necessary smallest limit, recirculation efficiency can be improved while flow resistance in the recirculating passage is reduced. Additionally, the printing apparatus of the present invention can practically be applied irrespective of the number of printing heads, the kind and the number of pipe passages and the kind of liquid.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a side view showing the schematic structure of an ink jet printing apparatus in accordance with an embodiment of the present invention.
FIG. 2
is a perspective view of the ink jet printing apparatus shown in FIG.
1
.
FIG. 3
is a perspective view showing the inner structure of a printing head used for the ink jet printing apparatus.
FIG. 4
is a block diagram showing the temperature controlling system in the ink jet printing apparatus.
FIG. 5
is a side view showing the schematic structure of an ink jet printing apparatus constructed in accordance with another embodiment of the present invention.
FIG. 6
is a perspective view showing the ink jet printing apparatus shown in FIG.
5
.
FIG. 7
is a plan view showing a main carriage and an auxiliary carriage in a first embodiment of the ink jet printing apparatus shown in FIG.
5
.
FIG. 8
is a partially sectioned side view of the ink jet printing apparatus shown in FIG.
7
.
FIG. 9
is a plan view showing a main carriage and an auxiliary carriage in a second embodiment of the ink jet printing apparatus shown in FIG.
5
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Now, the present invention will be described in detail hereinafter with reference to the accompanying drawings.
FIG.
1
and
FIG. 2
show an ink jet printing apparatus constructed in accordance with an embodiment of the present invention. In detail,
FIG. 1
is a sectional view showing main portions of the ink jet printing apparatus, and
FIG. 2
is a perspective view showing main portions of the ink jet printing apparatus.
The ink jet printing apparatus shown in FIG.
1
and
FIG. 2
is mainly composed of a printer section
100
for printing images or the like on a printing medium A, a conveying section
200
for intermittently conveying the printing medium A by a predetermined quantity (printing length L), an unwinding section
300
for unwinding the printing medium A continuously wound in the form of a roll, a drying section
400
for drying the printing medium A until it can be wound after completion of the printing operation, and a winding section
500
for winding the printing medium A after completion of the drying operation.
The printing medium A is unwound as an unwinding roller
310
is rotated, and thereafter, it is conveyed in the horizontal direction via intermediate rollers
320
and
330
by the conveying section
200
disposed opposite to the printer section
100
.
The conveying section
200
includes a conveying roller
210
disposed on the conveyance passage for the printing medium A on the upstream side of the printer section
100
and a belt driving roller
220
disposed on the downstream side of the printer section
100
, and it is constructed such that an endless belt
230
is circulatively wound between both the rollers
210
and
220
and extension of the conveying belt
230
is flatly restricted within the range where the printing medium A serves as a printing surface, so as to allow the printing medium to be expanded with an adequate intensity of tension. An adhesive layer is arranged on the outer peripheral surface of the conveying belt
230
, and the conveying belt
230
is conveyed while the printing medium A is adhesively attached to the conveying medium A so that the latter is conducted to the position located opposite to the printer section
100
where a printing operation is performed by the printer section
100
. Thereafter, the printing medium A is peeled off from the conveying belt
230
by a feeding roller
520
, it is dried at the drying section
400
including a heater and so forth, and it is wound by a winding roller
510
via intermediate rollers
530
and
540
.
Referring to
FIG. 2
, a pair of parallel scanning rails
101
and
102
are disposed on a frame
103
of the printer section
100
in the main scanning direction which is different from the conveying direction of the printing medium A, for example, perpendicular to the conveying direction, and a head carriage
1100
having a plurality of printing heads
1000
mounted thereon is slidably supported on the scanning rails
101
and
102
via ball bearings
1110
.
It should be noted that the head carriage
1100
is driven by a driving motor (not shown) immovably attached to the frame
103
of the printer section
100
via a driving belt (not shown). The head carriage
1100
is reciprocably displaced on the scanning rails
101
and
102
in the directions identified by arrows P
1
and P
2
so that printing operations are repeatedly performed for the continuous printing medium A by printing heads
1000
within the range represented by
(printing operation per one scanning)=(predetermined printing length L)×(width W of the printing medium A).
The printing heads
1000
are arranged such that two rows of printing heads as seen in the direction perpendicular to the main scanning direction, i.e., in the conveying direction of the printing medium and a plurality of printing heads per one row corresponding to each color are used in order to perform a printing operation, while 50% of image data are distributed to first row printing heads on the upstream side of the conveying passage and 50% of image data are distributed to second row printing heads on the downstream side of the same to print whole image data. In other words, 50% of image data are printed by the printing heads
1000
on the upstream side, and then, when the printing medium A is intermittently displaced, 50% of remaining image data are printed by the printing heads
1000
on the downstream side so that the printed images formed by the printing heads
1000
on the upstream side and the printing heads
1000
on the downstream side overlap each other.
FIG. 3
is a perspective view which shows the inner structure of a printing head
1000
and a water pipe
1040
attached to the printing head
1000
to serve as a liquid passage. The printing head
1000
includes on a base plate
1006
a plurality of fine ink ejecting ports
1001
, a plurality of ink passages
1002
communicated with the ink ejecting ports
1001
, a common liquid chamber
1003
for temporarily accumulating ink to be fed to the ink passages
1002
, electrothermal transducing elements
1004
formed at part of the ink passages
1002
, and electrode wirings
1005
for feeding electricity to the electrothermal transducing elements
1004
.
A number of ink ejecting ports
1001
can be arranged at a high density with such a type of printing head that gas bubbles are generated in ink in the ink passage
1002
by utilizing thermal energy as mentioned above and ink droplets are ejected from the ink ejecting ports
1001
as the gas bubbles grow. For this reason, the foregoing type of printing head is suitably employable for performing a printing operation with high resolution. In addition, this type of printing head has another advantages that each printing head can easily be designed with smaller dimensions, advance of the technology in the recent semiconductor field and advantage of the IC technology and the micromachining technology exhibiting remarkable improvement can sufficiently be utilized, it is easy that printing heads can practically be mounted at a high density, and they can be produced at a reduced cost.
Ink feeding passages for feeding inks each having different color and density from an ink feeding device
2000
(see
FIG. 2
) to the common liquid chamber
1003
are connected to the respective printing heads Water pipe
1040
for recirculating cooling liquid for the purpose of controlling the printing head
1000
to a suitable temperature so as to attain excellent ink ejecting state is attached to the rear surface of the base plate
1006
in such a manner that the cooling liquid comes in direct contact with the rear surface of the base plate
1006
.
As shown in
FIG. 2
, the ink feeding device
2000
includes eight ink tanks
2100
a
to
2100
h
in total corresponding to the ink colors to be used for this embodiment so that inks are fed to the corresponding printing heads
1000
by driving feeding pumps (not shown) arranged for the respective ink tanks via ink feeding tubes extending to the interior of the printer section
100
. In this ink feeding, ink is fed by utilizing the capillary phenomenon during the printing operation in response to ejection of ink from the printing head
1000
.
It should be noted that ink having same color but exhibiting substantially different color, for example, like dense ink and light ink is accumulated as different ink in respective ink tanks.
As mentioned above, in this embodiment, two printing heads are assigned to ink which exhibit a certain color. Therefore, sixteen printing heads represented by eight colors multiplied by two (here, it is assumed that ink having different density is treated as different ink) are mounted on the head carriage
1100
. Namely, ink exhibiting same color is fed to the printing heads
1000
located on the upstream side and the printing heads
1000
correspondingly located on the downstream side.
A covering section
3000
is intended to perform a covering operation or the like for assuring that the printing head
1000
attains reliable ejection stability, and it includes a capping portion
3100
for covering an ejecting port forming surface of the printing head
1000
to prevent viscosity of the ink from increasing, a wiping portion (not shown) for wiping ink droplets or the like adhering onto the ejecting port forming surface of the printing head
1000
, a preliminary ejecting portion (not shown) for receiving the ejection of ink for removing the ink having increased viscosity developed in the printing head
1000
, a detergent liquid tank (not shown) for feeding detergent liquid, a pump portion (not shown) for sucking and ejecting the waste liquid of the detergent liquid, and a discharging portion (not shown) for receiving and discharging the waste liquid of the detergent liquid ejected from the pump portion.
A cooling liquid recirculating device
4000
shown in
FIG. 1
is a device which is operated such that cooling liquid W such as water or the like received in a cooling liquid accumulating tank
4100
is controlled to assume a desired temperature, it is fed to a water pipe
1040
attached to the printing head
1000
by driving a cooling liquid feeding pump
4200
, and it is again recirculated to the cooling liquid accumulating tank
4100
.
Hereinafter, an embodiment of this cooling liquid recirculating device
4000
will be described below with reference to
FIG. 1
, FIG.
2
and FIG.
4
.
In this embodiment, it is assumed that a room temperature is 25° C. and a set temperature T of the cooling liquid W is 25±0.5° C.
A cooler
4110
, a heater
4120
and a temperature sensor
4130
are arranged in the cooling liquid accumulating tank
4100
, and the cooler
4110
is constructed such that a coolant such as HFC-134a or the like is recirculated to the cooler
4110
via a compressor
4112
disposed outside of the cooling liquid accumulating tank
4100
, a condenser
4114
and capillary tubes. A predetermined quantity of cooling liquid W is accumulated in the cooling liquid accumulating tank
4100
.
A connection port is formed on the bottom of the cooling liquid accumulating tank
4100
, and this connection port is connected to a forward passage manifold
1056
via a forward passage main tube
1051
such as a spring hose or the like which has bending properties and does not collapse under the influence of negative pressure. Sixteen forward passage sub-tubes
1052
are connected to the forward passage manifold
1056
, and each of them is connected to the inlet side of the water pipe
1040
on the printing head
1000
. A first connecting passage is constructed by the forward passage main tube
1051
, the forward manifold
1056
and the forward passage sub-tubes
1052
as mentioned above.
Respective backward passage sub-tubes
1062
are connected to the outlet side of sixteen water pipes
1040
, and these backward passage sub-tubes
1062
are connected to a backward passage manifold
1066
. In addition, the backward passage manifold
1066
is connected via a backward passage main tube
1068
to the suction side of a cooling liquid feeding pump
4200
such as a peripheral pump which does not generate any pulsation. Thus, a second connecting passage is constructed by the backward passage sub-tubes
1062
, the backward passage manifold
1066
and the backward passage main tube
1068
as mentioned above.
The outlet port of the cooling liquid feeding pump
4200
is connected to a connection port formed on the side of the cooling liquid accumulating tank
4100
via a feeding tube
1071
, and a third connecting passage is constructed by the feeding tube
1071
.
Incidentally, in
FIG. 4
, reference numeral
4500
denotes a controller which serves to control the temperature of the ink jet printing apparatus of the present invention. The controller
4500
is constructed by a microcomputer and so forth.
When CPU in the controller
4500
receives a signal which indicates the start of a cooling operation, the CPU detects the temperature of the cooling liquid W with the aid of temperature sensor
4130
. If it is found that the temperature of the cooling liquid W is lower than a lower limit of 24.5° C. of the set temperature, a heater driving circuit is activated such that a switch
4122
is turned on to drive the heater
4120
. When the temperature of the cooling liquid W reach the lower limit of 24.5° C. of the set temperature, the driving of the heater
4120
is stopped. Additionally, if it is found that the temperature of the cooling liquid W is higher than the lower limit of 24.5° C. of the set temperature, the heater driving circuit does not drive the heater
4120
.
When the temperature of the cooling liquid W is higher than an upper limit of 25.5° C. of the set temperature, this is informed to the CPU by the temperature sensor
4130
so that the compressor
4112
and a cooling fan for the condenser
4114
are operated. The vaporized HFC-134a is compressed by the compressor
4112
to assume high temperature and high pressure, and it is fed in the coolant passage. The vaporized coolant HFC-134a compressed to assume high temperature and high pressure has a high boiling point and is liable to liquidize so that it is forcibly cooled in the condenser
4114
by rotating a cooling fan, causing it to be liquidized. The pressure of the liquidized coolant HFC-134a is reduced at the capillary tube, and then, the coolant is fed to the cooler
4110
. Since the liquidized coolant HFC-134a fed to the cooler
4110
has low pressure, it has a low boiling point and is liable to vaporize so that it takes heat from the cooling liquid W which is in contact with the cooler
4110
, causing it to be vaporized again and flow back to the compressor
4112
. As heat is taken from the cooling liquid W by the recirculation of the coolant in that way, the temperature of the cooling liquid W is lowered.
When the temperature of the cooling liquid W is lowered from the upper limit of 25.5° C. of the set temperature, this is detected by the CPU via the temperature sensor
4130
so that operation of the compressor
4112
is stopped, causing the feeding of the coolant to be interrupted. The cooling fan for the condenser
4114
is also stopped. At this time, the coolant in the cooler
4110
is still vaporized and no heat is taken from the cooling liquid W being in contact with the cooler
4110
. Consequently, the temperature of the cooling liquid W is not lowered. The temperature controlling as mentioned above is repeated during the cooling operation.
When the controller
4500
sends a signal which instructs the starting of an operation of the cooling liquid feeding pump
4200
, the cooling liquid feeding pump
4200
starts its operation, causing suction of the cooling liquid W in the backward passage main tube
1068
to be started. Then, the pressure in the backward passage manifold
1066
, the backward passage sub-tubes
1052
and the water pipe
1040
is successively lowered to assume negative pressure, and the cooling liquid W accumulated in the cooling liquid accumulating tank
4100
with the set temperature T is fed to the water pipe
1040
on the printing head
1000
via the forward passage main tube
1051
, the forward passage manifold
1056
and the forward passage sub-tubes
1052
so that temperature controlling for the printing head
1000
is performed
Since the set temperature T is 25° C. and the room temperature is also 25° C. as mentioned above, no heat is transferred when the cooling liquid W passes through the forward passage main tube
1051
, the forward passage manifold
1056
and the forward passage sub-tubes
1052
so that the cooling liquid W having the set temperature T can be fed to the water pipe
1040
.
Further, since the cooling liquid W having substantially set temperature can be fed to the printing head
1000
by equalizing or substantially equalizing the set temperature of the cooling liquid W to the room temperature, the temperature of the printing head
1000
can be controlled at excellent accuracy.
Incidentally, a quantity of heat to be transferred between the cooling liquid W and the interior of the room is increased as the difference between the set temperature and the room temperature is enlarged more and more, and the cooling liquid W having temperature different from the set temperature T is fed to the water pipe
1040
, causing the temperature controlling of the printing head
1000
to a desired temperature to become difficult. Controlling of the difference between the environment temperature and the set temperature within the range of 5° C. or less is not difficult so far when the accuracy of temperature controlling of the environment temperature and the accuracy of temperature controlling of the cooling liquid to the set temperature are taken into consideration. Rather, the foregoing controlling is sufficiently practical and preferably acceptable.
In addition, since the cooling liquid feeding pump
4200
is a pump such as a peripheral or a swirl flow pump or the like which does not generate any pulsation, the flow rate of the cooling liquid W passing through the water pipe
1040
is always constant. Additionally, since the temperature of the cooling liquid W is controlled to the set temperature T as mentioned above, the cooling ability for cooling the printing head
1000
becomes constant with the result that the temperature of the printing head
1000
can be controlled at excellent accuracy.
As heat is taken from the printing head
1000
, the temperature of the cooling liquid W fed to the water pipe
1040
becomes T+δTh, and the cooling liquid W enters in the suction port of the cooling liquid feeding pump
4200
via the backward passage sub-tubes
1062
, the backward passage manifold
1066
and the backward passage main tube
1068
. The temperature of the cooling liquid W which has entered in the cooling liquid feeding pump
4200
with the temperature T+δTh is further elevated due to heat generation of the cooling liquid feeding pump
4200
to assume temperature T+δTh+δtp so that the cooling liquid W is discharged from the discharge port of the cooling liquid feeding pump
4200
to the side of the cooling liquid accumulating tank
4100
. Then, such operations that the temperature of the cooling liquid W is controlled to the set temperature T by performing the temperature controlling in the aforementioned manner and the cooling liquid W is again sucked in the forward passage main tube
1051
by the cooling liquid feeding pump
4200
are repeated. In this manner, the cooling liquid W of which temperature is controlled to the set temperature T can be fed to the water pipe
1040
by arranging the water pipe
1040
at the intermediate part of the passage for sucking the cooling liquid W in the cooling liquid feeding pump
4200
. Consequently, the temperature of the printing head
1000
can be controlled at excellent accuracy.
Since the pressure of the cooling liquid W flowing through the forward passage main tube
1051
, the forward passage manifold
1056
, the forward passage sub-tubes
1052
, the water pipe
1040
, the backward passage sub-tubes
1062
, the backward passage manifold
1066
and the backward passage main tube
1068
is negative pressure, any leakage of the cooling liquid W does not arise at any one of the cooling liquid passages or at their connecting portions or the like due to deterioration of the material induced as time elapses or occurrence of unexpected trouble. Thus, contamination of printed images due to adhesion of the cooling liquid W to the printing medium A located directly below the cooling liquid passages can be prevented.
Next, another preferred embodiment of an ink jet printing apparatus constructed in accordance with the present invention will be described below with reference to
FIG. 5
to FIG.
8
. Unless otherwise specified, repeated description of components each having the same function to that in the preceding embodiment will be eliminated. Accordingly, the same reference members are used in FIGS.
5
-
8
for parts that are the same or similar to parts shown in FIGS.
1
-
4
.
In this embodiment, as shown in
FIG. 6
, a pair of parallel guide rails
101
and
102
extending in the main scanning directions S intersecting at a right angle relative to the conveying direction of a printing medium A are disposed in a frame
103
of a printer section
100
in the same manner as the preceding embodiment, and a main carriage
1010
and an auxiliary carriage
1020
are slidably disposed on the guide rails
101
and
102
via ball bearings
1110
. Both the main carriage
1010
and the auxiliary carriage
1020
are constructed so as to reciprocably move in the main scanning directions S in synchronization with each other. It should be not limited that the main carriage
1010
and the auxiliary carriage
1020
are reciprocably displaced in synchronization with each other but, of course, they may separately reciprocably be displaced. In this embodiment, the ink jet printing apparatus is constructed such that both the carriages are driven in synchronization with each other via driving belts (not shown) by driving motors (not shown) attached to one of the side walls of the frame
103
.
In addition, a plurality of printing heads
1000
for forming images on a fabric A are disposed on the lower surface in the main carriage
1010
so that a color printing operation can be performed while the main carriage
1010
is reciprocably displaced in the main scanning directions S. Further, ink feeding passages for feeding inks each having different color and density from an ink feeding device
2000
to a common liquid chamber of each printing head
1000
and a water pipe
1040
for causing cooling liquid to flow for the purpose of controlling the printing heads
1100
to an adequate temperature so as to attain an excellent ink ejection state are attached to the printing head
1000
.
A forward passage manifold
1056
for distributing the cooling liquid to the inlet port side of the water pipes
1040
on the plurality of printing heads
1000
and a backward passage manifold
1066
for recovering the cooling liquid from the outlet port side of the water pipe
1040
are arranged between the water pipes
1040
attached to the printing head
1000
and a cooling liquid recirculating device
4000
. In this embodiment, the forward passage manifold
1056
and the backward passage manifold
1066
are arranged on the lower surface in the auxiliary carriage
1020
.
FIG.
7
and
FIG. 8
show a first example of this embodiment of the present invention, and the printing head
1000
having a plurality of ink ejecting ports arranged in a predetermined direction (in the conveying direction F in this example) is disposed on the shown main carriage
1010
at a right angle relative to the main scanning directions S. In this example, to assure that a color printing operation can be performed, a plurality of printing heads corresponding to inks each having different color are disposed in the main scanning direction S in accordance with the order of
1000
a,
1000
b
- - - . In addition, the fact that printing heads
1000
are arranged in two stages at a right angle relative to the main scanning direction S consists in that a high speed printing operation can be performed while the printing range of the printing head
1000
at each stage is assigned by the printing head
1000
as mentioned above.
In the cooling liquid recirculating device
4000
constructed in the aforementioned manner, the cooling liquid W having its temperature controlled to a predetermined one is delivered to the forward passage manifold
1056
from a cooling liquid accumulating tank
4100
via a forward passage main tube
1051
, and then, it is delivered from the forward passage manifold
1056
to water pipes
1040
a,
1040
b
- - - via forward passage sub-tubes
1052
a,
1052
b
- - - connected to one end of each of the water pipes
1040
attached to the respective printing heads
1000
. In this manner, printing heads
1000
a
and
1000
b
contiguous to water pipes
1040
a
and
1040
b
are effectively cooled. After the printing heads
1000
a
and
1000
b
are cooled, the cooling liquid W is delivered from other ends of the water pipes
1040
a,
1040
b
- - - to a backward passage manifold
1066
via backward passage sub-tubes
1062
a
and
1062
b
and collected therein, subsequently, it is returned from the backward passage manifold
1066
to a cooling liquid feeding pump
4200
of the cooling liquid recirculating device
4000
via a backward passage main tube
1068
. Here, it is desirable that a piping having a possibly large inner diameter sectional area is employed for the forward passage main tube
1051
and the backward passage main tube
1068
in order to reduce the flow passage resistance in the recirculating passage. In addition, it is necessary that the forward passage main tube
1051
and the backward passage main tube
1068
are made of a piping material having rigidity to some extent, for example, like a spring hose which does not collapse under the influence of negative pressure.
On the other hand, it is desirable that a small diameter pipe material, for example, a pipe material having excellent bending properties like a urethane tube is employed for the forward passage sub-tubes
1052
a,
1052
b
- - - and backward passage sub-tubes
1062
a,
1062
b
- - - for connecting the forward passage manifold
1056
and the backward passage manifold
1066
to the water pipes
1040
a,
1040
b
- - - , respectively. Therefore, since vibration of the forward passage sub-tube
1052
and the backward passage sub-tube
1062
is absorbed in the bent portion thereof even when the auxiliary carriage
1020
is vibrated for the reason of bending of the forward passage main tube
1051
and the backward passage main tube
1068
caused by displacement of the auxiliary carriage
1020
in the main scanning directions S, any vibration is not transmitted to the main carriage
1010
so that the printing head
1000
is not adversely affected at all. Consequently, excellent ink ejection can be carried out.
The forward passage manifold
1056
and the backward passage manifold
1066
are immovably held on a tray
1082
by clamping members
1053
, respectively. A pair of slide rails
1084
each including a locking mechanism are disposed at the opposite ends of the tray
1082
. One end of each of the slide rails
1084
is immovably fixed to the bottom of the auxiliary carriage
1020
. Normally, the slide rails
1084
are immovably fixed to constant positions at the lower part of the auxiliary carriage
1020
(to assume the state shown in FIG.
7
and FIG.
8
), and the tray
1082
can relatively be displaced in the main scanning directions S relative to the auxiliary carriage
1020
by unlocking the locking mechanism. This is intended to maintain a sufficient access space between the main carriage
1010
and the auxiliary carriage
1020
when the printing head
1000
is exchanged with another one. In addition, a pair of shafts
1087
are disposed at both the side ends of the tray
1052
in the opposing state, and the shafts
1087
are engaged with elongated holes
1088
formed on a pair of guide members
1085
disposed on the main carriage
1010
. Normally, the shafts
1087
and the elongated holes
1088
are arranged so as not to come in contact with each other as shown in
FIG. 8
, whereby vibration of the auxiliary carriage
1020
is not transmitted directly to the main carriage
1010
via the guide members
1085
. In addition, since the shafts
1087
disposed on the tray
1082
are pulled by the guide members
1085
when the main carriage
1010
and the auxiliary carriage
1020
are parted away from each other, the tray
1082
can simultaneously be drawn while it follows the movement of the main carriage
1010
.
A second example of the another embodiment of the ink jet printing apparatus constructed according to the present invention is shown in FIG.
9
. As shown in the drawing, the structure of this second example other than that shown below is the same as the structure of the first example precedently described above. In the second example, a backward passage manifold
1066
is disposed only on one side of the recirculating passage, i.e., only on the backward passage side. In the recirculating passage on the other forward passage side, a forward passage manifold
1056
is disposed at a predetermined position other than the auxiliary carriage
1020
, and this forward passage manifold
1056
and respective water pipes
1040
are directly connected to each other via a plurality of forward passage sub-tubes
1052
. Here, the forward passage sub-tubes
1052
are fixed to a lower tray
1082
by a clamping member
1086
at the intermediate part thereof. Therefore, even when vibration is generated due to bending of the forward passage sub-tubes
1052
and the backward passage main tube
1068
as the auxiliary carriage
1020
is reciprocably displaced, the vibration is effectively absorbed in the same manner as the case of the first example. Thus, transmission of the vibration to the main carriage
1010
side having the printing heads
1000
mounted thereon can be prevented.
Since it is required that the backward passage main tube
1051
and the forward passage main tube
1068
have a large inner diameter and exhibit rigidity, this example is appreciably disadvantageous in respect of bending properties. In the case that reciprocable displacement of the auxiliary carriage
1020
is hindered by a load at the time of bending, the second example is effectively employable as means for achieving reduction of the load. In this case, however, since it is anticipated that the flow passage resistance in the recirculating passage increases by elongating of the flow passage of the recirculating passage having a small inner diameter sectional area, it is necessary that the capacity of the cooling liquid feeding pump
4200
is enlarged in order to assure that the same flow rate as that in the aforementioned first embodiment is obtained.
In the preceding first example, the sub-tubes
1052
and
1062
are arranged at the lower part of the auxiliary carriage
1020
but the arrangement of the sub-tubes should not be limited to the foregoing position, and they may be arranged at either side of the upper and lower sides of the auxiliary carriages
1020
. In addition, the printing heads
1000
should not be limited to the structure including four systems and two stages. To assure that a printing operation can be performed with them at a higher accuracy and fineness, they may be arranged in the form of a multi-systems such as 8 systems, 12 systems - - - .
Claims
- 1. An ink jet printing apparatus having a liquid flow passage arranged in contact with an ink jet head for a liquid to flow therethrough, comprising:a liquid accumulating section in which said liquid is accumulated; a pump including a suction side and a discharge side for feeding said liquid; a first connecting passage for connecting said liquid accumulating section to an inlet of said liquid flow passage; a second connecting passage for connecting an outlet of said liquid flow passage to said suction side of said pump; and a third connecting passage for connecting said liquid accumulating section to said discharge side of said pumps, wherein said liquid is a cooling liquid for cooling said ink jet head and said cooling liquid is recirculated in a recirculating passage formed, in turn, by said pump, said third connecting passage, said liquid accumulating section, said first connecting passage, said liquid flow passage, said second connecting passage and said pump.
- 2. An ink jet printing apparatus as claimed in claim 1, further comprising:temperature controlling means for controlling the temperature of said liquid accumulated in said liquid accumulating section.
- 3. An ink jet printing apparatus as claimed in claim 1, wherein said pump is a pump which does not generate any pulsation.
- 4. An ink jet printing apparatus as claimed in claim 3, wherein said pump is a peripheral pump.
- 5. An ink jet printing apparatus as claimed in claim 2, wherein a set temperature of said liquid controlled by said temperature controlling means is substantially equal to an operational environment temperature at which said ink jet printing apparatus is arranged.
- 6. An ink jet printing apparatus as claimed in claim 5, wherein a difference between the set temperature of said liquid controlled by said temperature controlling means and the environment temperature at which said ink jet printing apparatus is arranged is 5° C. or less.
- 7. An ink jet printing apparatus as claimed in claim 1, wherein said ink jet printing apparatus comprises a carriage capable of mounting a plurality of ink jet heads thereon, said carriage being reciprocably displaceable in a direction different from a conveying direction of a printing medium,said first connecting passage comprises a first main tube for connecting said liquid accumulating section to a first manifold immovably disposed on said carriage and a plurality of first sub-tubes for respectively connecting said first manifold to an inlet portion of a plurality of liquid passages on said ink jet heads, and said second connecting passage comprises a plurality of second sub-tubes for respectively connecting an outlet portion of said plurality of liquid passages on said ink jet heads to a second manifold and a second main tube for connecting said second manifold to the suction side of said pump.
- 8. An ink jet printing apparatus as claimed in claim 7, wherein at least said first main tube and said second sub-tubes have bending properties.
- 9. An ink jet printing apparatus as claimed in claim 1, wherein said ink jet head comprises an element for generating thermal energy for generating film boiling in ink as energy to be utilized for ink ejection.
- 10. An ink jet printing apparatus as claimed in claim 7, wherein said printing medium is a cloth.
- 11. An ink jet printing apparatus, comprising:a first carriage for mounting a printing head thereon, a liquid flow passage for through-flow of a cooling liquid to said printing head; cooling liquid recirculating and feeding means for feeding said cooling liquid by recirculation of said cooling liquid through said liquid flow passage; said cooling liquid recirculating and feeding means comprising: a pump including a suction side and a discharge side for feeding said cooling liquid, a liquid accumulating section in which said liquid is accumulated, a first connecting passage having at least first and second ends of which the first end is connected to said liquid accumulating section and of which the second end is connected to an inlet of said liquid flow passage, a second connecting passage having at least first and second ends of which the first end is connected to said suction side of said pump and of which the second end is connected to an outlet of said liquid flow passage, and a third connecting passage for connecting said liquid accumulating section to said discharge side of said pump, and a second carriage adapted to be driven in association with said first carriage and holding at least part of said first connecting passage and said second connecting passage, wherein said cooling liquid is recirculated in a recirculating passage formed, in turn, by said pump, said third connecting passage, said liquid accumulating section, said first connecting passage, said liquid flow passage, said second connecting passage and said pump.
- 12. An ink jet printing apparatus as claimed in claim 11, whereinsaid second carriage further comprises a tray which is arranged so as to relatively move in the main scanning direction and associated with said first carriage, and at least part of said first connecting passage and said second connecting passage is held on said tray.
- 13. An ink jet printing apparatus as claimed in claim 11, wherein a plurality of print heads are mounted on said first carriage, and further comprising a corresponding plurality of liquid flow passages for causing cooling liquid to flow while coming in contact with respective ones of the plurality of printing heads.
- 14. An ink jet printing apparatus as claimed in claim 11, wherein said pump is a pump which does not generate any pulsation.
- 15. An ink jet printing apparatus as claimed in claim 11, further comprising: temperature controlling means for controlling the temperature of the cooling liquid accumulated in said liquid accumulating section.
- 16. An ink jet printing apparatus as claimed in claim 13, whereinsaid first connecting passage comprises a first main tube for connecting said liquid accumulating section to a first manifold immovably fixed to said second carriage and a plurality of first sub-tubes for connecting said first manifold to inlet portions of liquid passages on said plurality of printing heads, and said second connecting passage comprises a plurality of second sub-tubes for connecting outlet portions of a plurality of liquid flow passages on said printing heads to a second manifold immovably fixed to said second carriage and a second main tube for connecting said second manifold to the suction side of said pump.
- 17. An ink jet printing apparatus as claimed in claim 13, wherein at least said first main tube and said second main tube are tubes each of which does not collapse under the influence of negative pressure and has bending properties.
- 18. An ink jet printing apparatus as claimed in claim 13, whereinsaid first connecting passage comprises a plurality of first sub-tubes for connecting said liquid accumulating section to inlet portions of liquid passages on said plurality of printing heads and at least part of which is held on said second carriage, and said second connecting passage comprises a plurality of second sub-tubes for connecting outlet portions of a plurality of liquid passages on said printing heads to a manifold immovably fixed to said second carriage and a main tube for connecting said manifold to the suction side of said pump.
- 19. An ink jet printing apparatus as claimed in claim 16, wherein at least said first sub-tubes and said second sub-tubes are tubes each of which has flexibility.
- 20. An ink jet printing apparatus as claimed in claim 16, whereinsaid second carriage further comprises a tray which is arranged so as to relatively move in the main scanning direction and associated with said first carriage, and said first manifold and said second manifold are immovably fixed to said tray.
Priority Claims (2)
Number |
Date |
Country |
Kind |
8-185064 |
Jul 1996 |
JP |
|
8-197978 |
Jul 1996 |
JP |
|
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Feb 1990 |
EP |
629508 |
Dec 1994 |
EP |
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Jan 1996 |
EP |
700790 |
Mar 1996 |
EP |
736390 |
Oct 1996 |
EP |
4-21457 |
Jan 1992 |
JP |
6-182986 |
Jul 1994 |
JP |
8-276573 |
Oct 1996 |
JP |