Ink jet recording apparatus and ink cartridge for the apparatus

Abstract
An ink cartridge, removably mountable on a fixed mounting portion of an ink jet recording apparatus for supplying discharged ink to a recording head carried on a movable carriage of the apparatus, comprises a flag member mounted for protrusion and retraction, an arrangement for protruding the flag member toward a path along which the carriage is moved when the ink cartridge is mounted on the mounting portion, and a photosensor mounted on the carriage in a position where it will be shielded from light by the protruding flag member.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to an ink jet recording apparatus provided with an ink jet head for effecting recording with flying ink droplets utilizing the film boiling phenomenon of liquid ink.




2. Related Background Art




In recent years, various ink jet recording methods have been put into practical use because in such recording methods, the creation of noise during recording is negligibly small and in addition, recording can be effected on plain paper.




Among such methods, the ink jet recording method described, for example, in Japanese Laid-Open Patent Application No. 54-59336 (the so-called bubble jet recording method) is such that heat energy is caused to act on ink and the ink subjected to the action of this heat energy undergoes a sudden volume change (film boiling phenomenon) resulting from a state change; by this action force, the ink is discharged from a discharge port at the end of a recording head unit, whereby flying ink droplets are formed and adhere to a recording medium to thereby accomplish recording.




The principle of ink droplet formation in such a recording method is that when an electro-thermal converting member is electrically energized, the ink in the heat-acting portion subjected to the action of the heat energy which is ink droplet forming energy undergoes a state change resulting from a sudden increase in volume; that is, the ink in the heat-acting portion causes the creation, growth and contraction of a bubble very momentarily, whereby liquid present between the heat-acting portion and the discharge opening is discharged as an ink droplet.




By repeating such a cycle of creation, growth, contracting and disappearance of the bubble, the ink is subjected to high heat. Therefore, thermally unstable ink is liable to undergo a chemical change and in the heat-acting portion, production and precipitation of insoluble matter may occur and eventually the recording head may become incapable of discharging the ink. Accordingly, to effect recording at a high speed for a long time by the use of such an apparatus, it is very important to improve the stability of the ink and on the other hand, to set the optimum driving conditions corresponding to the ink in the recording head.





FIG. 1

of the accompanying drawings shows variations with time in the surface temperature T of the heat-acting surface when an electrical signal of pulse waveform shown by P is input to a recording head having an electro-thermal converting member and the volume V of a bubble then created. When the pulse-like electrical signal P which is switched on and off is input to the electro-thermal converting member between a time t


0


and a time t


f


, the surface temperature T of the heat-acting surface reaches a maximum temperature T


P


at the time t


f


.




Here, when T


P


is higher than the boiling point of the ink which is in contact with the heat-acting surface, a bubble begins to be created from a time t


B0


at which T=T


B


in the heat-acting portion filled with the ink, and the volume thereof increases with the lapse of time and reaches a maximum volume V


P


at a time t


p


. When the electrical signal P is switched off at the time t


f


, the surface temperature T begins to attenuate gradually and accordingly, the volume V of the bubble decreases and the bubble disappears at a time t


B1


.




In order to ensure that the discharge of ink droplets is effected efficiently and stably in an ink jet recording apparatus, for example, in the bubble jet recording method described above, driving conditions for film boiling such as a voltage, a pulse width and a frequency at which electrical energy is supplied to the electro-thermal converting member, and further, control such as a pre-discharging or pre-heating for effecting stable practical printing, or the recovery operation of the recording head, are programmed in advance in the ink jet recording apparatus. Particularly, in a recording apparatus of the type in which an ink tank storing therein ink to be supplied to a recording head is interchangeable for the apparatus, if use is made of an ink cartridge storing therein ink of another kind which does not match these various set conditions, there will not be obtained an appropriate combination of the characteristics of the ink and the driving conditions and therefore, normal driving of the recording head cannot be accomplished and recording of high quality will become difficult. For this reason, usually, the form of the ink cartridge interchangeable for the recording apparatus is designed exclusively for each apparatus so that the user may not misuse the ink cartridge.




An example of the form of such an ink cartridge is a box-like form. The ink cartridge is designed so that by the operation of mounting the ink cartridge on a cartridge mounting portion, a hollow needle provided on the mounting portion is thrust in the rubber plug of the cartridge so that the ink may be supplied from an ink containing portion in the cartridge to an ink supply system through the hollow needle.




However, the conventional ink jet recording apparatus having such an interchangeable ink cartridge only permits the use of ink fit for the discharge conditions set in that apparatus, and cannot select ink of different discharge conditions; the range of use of the ink jet recording apparatus is therefore limited and a wide range of use of ink jet recording apparatus having an excellent recording characteristic has been difficult. Also, even if ink having more excellent discharge and recording characteristics is developed in the future, it will become impossible to use such ink or obtain satisfactory printing with the apparatus, because the program in the apparatus is not proper.




The above-noted problems will hereinafter be discussed specifically and in detail. Some examples of typical ink compositions usable in an ink jet recording apparatus are shown in Table 1 below.

















TABLE 1











Kinds of ink/










component




#1




#2




#3





























Water [%]




50




50




80







DEG [%]




47




37




17







PEG [%]




0




10




0







Dyestuff [%]




3




3




3















Ink #1 is an example of standard ink which exhibits a popular performance in both viscosity and solidification. On the other hand, ink #2 is ink in which the percentage of the component difficult to volatilize is increased relative to the ink #1; relative to ink #2, ink #1 is characterized by a difficulty in clogging the discharge ports of the recording head. Thus, an ink jet recording apparatus using the ink #2 does not require a mechanism for preventing the clogging of the discharge ports during the downtime of the ink jet recording head, so that it can be structurally simplified. However, since the ink #2 has relatively high viscosity, it is necessary that discharge of the ink which does not contribute the recording, i.e., an operation called preliminary discharge, be sufficiently performed in advance in the early stage of each use. This may sometimes lead to a reduced throughput. Also, the ink #2 suffers from a disadvantage in that the ink readily blurs on the recording medium so that a very high quality of printing cannot be provided. Ink #3 is ink characterized in that the percentage of water content is increased relative to the ink #1 and the desiccation of the ink on the recording medium is quick, so that recording of high quality suffering much less from blurring can be accomplished. Further, the ink #3 has a feature in that it can be driven at a relatively high frequency because it permits quick refilling of the nozzle after discharge. However, the ink #3 is readily desiccated and therefore, the ink in the discharge ports of the recording is readily solidified during the downtime of the recording head. Therefore, it is necessary that the recovery operation, such as pumping and capping operations, be performed frequently during the downtime of the recording head. Particularly, where the ink #3 is used for a recording head of the bubble jet type in which heat energy is utilized as ink discharging energy, stable ink discharge cannot be accomplished unless the electrical energization time is made relatively short (e.g. 2-5 μsec) and the driving voltage is made correspondingly high. Accordingly, in the case of a recording head which can withstand such high driving stress, printing of high quality can be accomplished, but otherwise there will be obtained printing of low quality because it suffers from a lack of accuracy in the location where the liquid droplet lands on the recording medium.




Table 2 below specifically shows some examples of the driving conditions for the recording head relative to the inks in Table 1.
















TABLE 2









Examples










of appa-




Kinds of ink/






ratus




Driving conditions




#1




#2




#3



























I




Voltage [V]




21




21




28







Pulse width [μs]




7




7




3







Frequency [Khz]




4.5




4.0




6.0







Number of




50




128




50







preliminary







discharges (times)






II




Voltage [V]




21




19




21







Pulse width [μs]




7




8.5




7







Frequency [Khz]




2




2




3







Number of




50




128




50







preliminary







discharges (times)














The apparatus example I is an apparatus using a single crystal of silicon as the base material of the recording head and carrying thereon a recording head capable of withstanding short pulse energization and high voltage driving and responding to a high frequency. The apparatus example II is an apparatus using glass as the base material of the recording head and carrying thereon a recording head which is low in durability with respect to short pulse energization, high voltage driving and high frequency, but is very inexpensive.




For example, when the apparatus example I programmed with the use of the ink #1 having the standard characteristics being taken into account is used in a manner in which the frequency of use is extremely low, it is desirable to use the ink #2 which does not cause clogging. However, it is necessary that the user change without fail the substance of the driving program of the recording head in which are set the conditions for the best discharge to be accomplished when the ink #1 is used to the substances matching the characteristics of the ink #2; for example, the conditions such as the number of preliminary discharges, the pre-heating state, the driving frequency and the pulse width.




To increase the printing speed in apparatus example I, the ink #3 can be used, but even in that case, as described previously, it is necessary that the user change without fail the driving conditions of the recording head in accordance with the characteristic of the ink #3.




However, it is cumbersome and prone to error for the user to change the driving conditions in accordance with the characteristics of the ink used, and damage is liable to occur to the recording apparatus due to the malfunctioning of the recording head. For example, where use is made of a recording head of the type of the apparatus example II, when the conditions for the use of the ink #1 are to be changed to the driving conditions for the use of the ink #3, the head driving voltage is changed from 21V to 28V and the pulse width is changed from 7 μsec to 3 μsec, whereby there is provided good discharge of the ink #3. However, as previously described, such driving conditions are not suitable because they give high stress to the recording head used in the apparatus example II and may therefore drastically shorten the life of the recording head. Accordingly, when the life of the recording head is taken into consideration, for example, the driving voltage must be changed to 21V and the pulse width must be changed to the order of 7 μsec and moreover, the frequency must be changed from 6 Khz to 3 Khz.




As described above, it is adequate to use ink which takes into account the conditions and the purpose of use of the ink jet recording apparatus, but it is difficult for an ordinary user to minutely change the program in the ink jet recording apparatus body such as the driving conditions and the preliminary discharge conditions of the recording head, with the kind and driving characteristics of the recording head taken into account to cope with a change in the ink. Even if such a change is possible at all, a wrong setting may be effected so that abnormal printing occurs or excessive stress is given to the recording head; it thus will be difficult to ensure the reliability of the recording apparatus.




Now, when an ink cartridge interchangeable for the apparatus is mounted in the apparatus body, the ink cartridge generally is held by a suitable fastening means. Also, when the ink cartridge is mounted, the interior of the ink tank and the ink supply system on the apparatus body are communicated with each other.




However, if the relation between the holding position of the fastening means and the position in which the communication is effected is not appropriate, or especially if there is a play in the fastening means, the ink communication will not be secured in spite of the ink tank being held by the fastening means, and the ink supply system and the ink tank will become spaced from each other. If at this time, for example, the recovery operation is performed, air may be introduced into the ink supply system. If air is thus introduced into the ink supply system, not only will ink discharge fail to be properly effected, but also the recording head will be damaged.




On the other hand, when the ink cartridge is to be interchanged, the user may inadvertently insert his hand into the cartridge insertion port and have his fingertip injured or stained with ink. In order to prevent this, there has been provided a protective device as shown, for example, in

FIG. 2

of the accompanying drawings. In

FIG. 2

, the reference numeral


130


designates an ink tube connected to a hollow needle


120


and supplying ink to the recording head, the reference numeral


2131


denotes a mounting bed for fixedly supporting the hollow needle


120


, and the reference numeral


2132


designates an insertion path for directing the ink cartridge


104


to its mounted position.




The reference numeral


133


denotes a protective plate pivotable about a support shaft


134


, the reference numeral


135


designates a torsion coil spring mounted around the support shaft


134


and biasing the protective plate


133


in the direction of arrow C, and the reference numerals


136


and


137


denote locking members for holding the protective plate


133


in an insertion path closing position as shown and restraining the movement thereof. That is, these locking members


136


and


137


are formed symmetrically with respect to each other, and respectively have wedge portions


136


A and


137


A and locking grooves


136


B and


137


B at opposed locations, and are both endowed with resiliency, whereby they can be flexed in the direction of arrow D. The reference numeral


140


designates a rubber plug provided in the front face of the ink cartridge


104


, and the reference numerals


141


and


142


denote unlocking projecting members (hereinafter referred to as the unlocking members) provided on the sides of the ink cartridge


104


.




In the protective device for the ink cartridge mounting portion which is so constructed, as long as the ink cartridge


104


is not mounted, the protective plate


133


is held in its shown position by the locking members


136


and


137


, and even if a finger tip or the like is inserted into a cartridge guide or the like, it will strike against the protective plate


133


and will not reach the tip end of the hollow needle


120


. Also, if as shown in

FIG. 2

, the ink cartridge


104


is inserted in the direction of arrow A along the insertion path


132


, the unlocking members


141


and


142


will slidably contact with the wedge portions


136


A and


137


A of the locking members


136


and


137


, respectively, and will push open these members in the direction of arrow D.




Consequently, the opposite end portions of the protective plate


133


are liberated from the locking grooves


136


B and


137


B of members


136


and


137


also, the front face of the ink cartridge


104


bears against the protective plate


133


and pushes it up in the direction of arrow B. Thereafter, the hollow needle


120


thrusts into the rubber plug


140


of the ink cartridge


104


, whereby there can be brought about a mounted state in which the supply of ink to the recording head is possible. When the ink cartridge


104


is to be removed, the ink cartridge


104


is pulled out rearwardly from its mounted state, whereby the hollow needle


120


is pulled out from the rubber plug


140


, and then the protective plate


133


is pivoted in the direction of arrow C by the spring force of the torsion coil spring


135


so that it returns to its vertical position and is sandwiched between the locking members


136


and


137


and restored to the state shown in FIG.


2


.




However, in the conventional ink jet recording apparatus as described above, the locking members


136


and


137


are provided laterally symmetrically. Therefore, even when the user inserts the ink cartridge


104


with its vertical direction or its longitudinal direction mistaken, the locked state of the protective plate


133


will be released by the engagement between the unlocking members


141


,


142


and the locking members


136


,


137


and the ink cartridge


104


will then be directed to its mounted position. This has led to the undesirable possibility that the hollow needle


120


is damaged or the ink cartridge


104


itself is damaged and the supply of ink becomes impossible. Also, an attempt to provide a special device discretely to prevent such an accident would make the mounting device itself complicated in structure and result in increased cost.




Now, some ink cartridges are in a form which is provided with an ink containing portion and in addition, a waste ink containing portion for containing discharge ink, i.e., ink sucked during the recovery operation performed to prevent the clogging of the ink discharge ports of the recording head (hereinafter referred to as the waste ink). With such ink cartridges, it is possible to discard the waste ink contained in the waste ink containing portion, by and simultaneously with the interchange of the cartridge.




If, in an ink jet recording apparatus using such an interchangeable ink cartridge, the recording operation is performed with no ink cartridge mounted in the apparatus, recording will not be obtained because ink supply does not take place. Also, if the recovery operation is performed, waste ink discharged from the waste ink system side of the apparatus will not be contained in the ink cartridge but instead may be released into the apparatus to thereby contaminate the environment, or the released waste ink may contaminate electric circuits to thereby cause accidents, such as a fire. Accordingly, it is desirable to provide detecting means for informing the user of the mounting of an ink cartridge in the apparatus.




An example of such a detecting means is shown in

FIGS. 3 and 4

of the accompanying drawings. As shown in FIG.


3


,a cartridge detecting flag


131


is comprised of a rotatable flag shaft


131


B supported on the upper portion of an insertion port


121


, a flag plate


131


C mounted on one end of the shaft, and a cam portion


131


A for rotating the flag shaft


131


B. A lever member


132


pivotally moved by the mounting of a cartridge


104


is provided inside the insertion port


121


. Thus, when the ink cartridge


104


is inserted into the insertion port


121


and is securely mounted with a hollow needle


120


being inserted into a tank, not shown, in the cartridge


104


, the projected portion


132


A of the lever member


132


is pressed by the forward end of the cartridge


104


, whereby the tip end portion


132


B of the lever pivotally moves the flag plate


131


C through the cam portion


131


A and keeps it in a light intercepting position for a detecting sensor


124


as shown.





FIG. 4

shows the details of the detecting sensor


124


for detecting both of the home position and the cartridge. The detecting sensor


124


is of the transmission type and is provided with an optical path


4135


between a light emitting element


4133


and a light receiving element


4134


, and is designed such that the optical path


4135


is shielded from light by a home position detecting flag


4130


such as, for example, the flag plate


131


C of the ink cartridge detecting flag


131


, etc. Accordingly, when the ink cartridge


104


is mounted, the detecting sensor


124


detects the flag plate


131


C when a carriage


102


has been directed to a detecting position, whereby the mounting of the cartridge is confirmed.




However, in the conventional ink jet recording apparatus as described above, the home position sensor is used also as the cartridge detecting sensor and the number of detecting means is correspondingly decreased, but the information the user wants to recognize about the ink cartridge


104


is not only the mounting thereof, but also information regarding the color and characteristics of the ink contained in the ink cartridge


104


as described previously as well as the remaining amount of ink. To enable all of such information to be obtained, the number of flags must be increased or the number of detecting means themselves must be increased; this will result in more complicated structure, which in turn will result in an increased cost.




SUMMARY OF THE INVENTION




It is an object of the present invention to eliminate such problems peculiar to the prior art and to provide an ink cartridge to which is imparted information for controlling the driving conditions of a recording head on the basis of the ink used.




It is also an object of the present invention to provide an ink jet recording apparatus of high performance and high reliability in which an ink jet recording head changes its driving conditions in accordance with the ink used.




It is a further object of the present invention to provide an ink jet recording apparatus and an ink cartridge with a construction of such correlation that the mounting of the ink cartridge into the apparatus can be reliably accomplished, and to ensure that ink supply, information reading, etc. are reliably effected.




It is another object of the present invention to provide an ink cartridge which is simple in structure and can prevent malfunctioning during the mounting of the cartridge, and an ink jet recording apparatus into which such an ink cartridge can be mounted.




It is still another object of the present invention to provide an ink jet recording apparatus in which a minimum number of detecting means enables the user to recognize various kinds of information regarding an ink cartridge, and to provide such an ink cartridge.




It is still another object of the present invention to provide an ink cartridge which is interchangeably provided for an ink jet recording apparatus provided with a recording head for causing the discharge of ink to thereby effect the recording of images and which contains said ink therein and supplies said ink in response to the discharge of said ink, characterized by the provision of a medium provided with information for controlling the driving conditions of said recording head.




It is also an object of the present invention to provide an ink jet recording apparatus which permits the removable mounting therein of an ink tank cartridge forming a supply source of ink for a recording head for discharging said ink to a recording medium to thereby effect recording, characterized by the provision of:




communication means for effecting communication between said ink tank and the supplied ink;




reading means for reading the information regarding said ink tank cartridge itself from an information presenting member provided on said ink tank cartridge to present said information; and




holding means for holding said ink tank cartridge; and also characterized by three positions being defined, namely a position in which said ink communication is effected, a position in which said information is read and a position in which said ink tank cartridge is held, being disposed in the named order in the direction of mounting of said ink tank cartridge.




It is a further object of the present invention to provide an ink tank cartridge forming a supply source of ink for a recording head for discharging said ink to a recording medium to thereby effect recording, characterized by the provision of:




an information presenting member provided to present the information regarding the ink tank cartridge itself;




a communication member for effecting the communication of the supplied ink with an apparatus body; and




a holding member with which the ink tank cartridge is held by said apparatus body;




said communication member, said information presenting member and said holding member being disposed so that the communication of said supplied ink, the reading of said information and said holding may be effected in the named order with the mounting operation of said ink tank cartridge.




It is still further object of the present invention to provide an ink jet recording apparatus characterized by the provision of:




an ink tank cartridge which forms a supply source of ink for a recording head for discharging said ink toward a recording medium to thereby effect recording and which is provided with a member for presenting inherent information regarding said ink tank cartridge itself and second information differing from said inherent information, and is removably mountable in an apparatus body;




communication means for effecting communication between said ink tank cartridge and the supplied ink;




reading means for reading said inherent information and said second information; and




holding means for holding said ink tank cartridge; and also characterized by four positions being defined, namely a position in which said ink communication is effected, a position in which said second information is read, a position in which said inherent information is read and a position in which said ink tank cartridge is held, being disposed in the named order in the direction of mounting of said ink tank cartridge.




It is another object of the present invention to provide an ink tank cartridge for an ink jet recording apparatus which forms an ink supply source for a recording head for discharging ink and which is removably mountable in the apparatus body, characterized by the provision of an inherent information presenting member for presenting inherent information regarding the ink tank cartridge itself, and a second information presenting member, provided forward of said inherent information presenting member with respect to the direction of mounting, for presenting second information differing from said inherent information.




It is still another object of the present invention to provide an ink cartridge which is mountable on a mounting portion along the insertion path of an ink jet recording apparatus, where the apparatus has an openable-closable plate openably and closably held in the insertion path leading to said mounting portion, and locking members for restraining said openable-closeable plate from the opposite sides of said insertion path to inhibit the opening movement thereof; and where the ink cartridge contains therein ink to be supplied to a recording head and in which unlocking members engageable with said locking members to thereby release the restraint of said locking member during the mounting of said ink cartridge are projectedly provided on opposite sides, characterized in that said unlocking members are provided asymmetrically with respect to the direction of insertion into said insertion path.




It is yet another object of the present invention to provide an ink jet recording apparatus which is provided with an openable-closeable plate provided in an insertion path for directing to a mounting portion an ink cartridge containing therein ink to be supplied to a recording head, the plate being openably and closably held, and also provided with locking members for restraining said openable-closable plate from the opposite sides of said insertion path to inhibit the opening movement thereof and in which the restraint of said locking members can be released by unlocking members projectedly provided on the opposite sides of said ink cartridge during the insertion of said ink cartridge into said insertion path, characterized in that said unlocking members and said locking members are disposed asymmetrically with respect to the direction of insertion of said ink cartridge.




It is another object of the present invention to provide an ink jet recording apparatus in which is removably mounted an ink cartridge containing therein ink to be supplied to a recording head for discharging the ink to thereby effect recording, characterized by the provision of:




a flag member provided on said ink cartridge and which protrudes toward a path along which a carriage is moved only when said ink cartridge is mounted on a mounting portion; and




a photosensor provided on said cartridge and capable of being shielded from light by said flag member.




It is still another object of the present invention to provide an ink cartridge which is removably mounted on the fixed mounting portion of an ink jet recording apparatus for supplying discharged ink to a recording head carried on a movable carriage, characterized by the provision of a flag member capable of being protruded and contained, and means for protruding said flag member toward a path along which said carriage is moved only when said ink cartridge is mounted on said mounting portion, and in which the flag member intercepts light directed at a photosensor provided on said carriage.




By providing on an ink cartridge a medium including information for driving an ink jet head, the driving conditions of the ink jet head matching the composition of the ink can be automatically set by an ink jet recording apparatus itself, and this leads to the possibility of providing an ink jet recording head which is simple to operate and high in reliability.




Also, there can be provided an ink cartridge which can be prevented from being erroneously inserted by the user and which has information for properly controlling the driving of a recording head.




Further, in a position wherein an ink cartridge is held in an apparatus body, the communication between an ink supply system and ink is effected prior thereto and therefore, the ink communication state can be secured near the held position of the ink cartridge. In addition, prior to the holding, the information regarding the ink cartridge is readable and therefore, illegibility or misjudgment of the information does not occur near the held position. Furthermore, the ink communication is effected prior to reading and therefore, even if the recording operation is immediately started in response to reading, there will occur no inconvenience such as the introduction of air into the ink supply system. Conversely, even if the ink cartridge is pulled out during the recording operation, this can be detected before the ink communication is cut off and therefore, there will occur no similar inconvenience if the recording operation is discontinued.




Also, according to the present invention, in the position wherein the ink cartridge is held in the apparatus body, the communication between the ink supply system and ink is effected prior thereto and therefore, the ink communication state can be secured near the held position of the ink cartridge. Further, the inherent information regarding the ink cartridge becomes readable near the held position, and information differing from said information is read in a predetermined range from the ink communication position to the vicinity of the held position. Therefore, if the design is made such that a warning is given in response to the reading of this information, the unsatisfactory holding of the ink cartridge can be detected, so that the ink cartridge can be prevented from falling off the apparatus.




Furthermore, the horizontal positions of the unlocking members provided on the side of the ink cartridge and the horizontal positions of the locking members provided correspondingly to them are made asymmetrical with respect to the direction of insertion, i.e., different from each other with respect to the vertical direction or the direction of insertion. Therefore, if the ink cartridge is inserted into the mounting portion with the vertical direction or the longitudinal direction thereof being mistaken, the locking members and the unlocking members will not come into engagement with each other and the locked state will not be released; the ink cartridge thus will be prevented from being mounted by mistake and accordingly, any damage attributable to incorrect mounting can be prevented.




Also, according to the present invention, the flag member capable of being protruded and contained which is provided on the ink cartridge is protruded from the cartridge toward the path along which the carriage is moved when the ink cartridge is mounted on the mounting portion. Therefore, the mounting of the ink cartridge can be detected by the photosensor carried on the carriage, and by variously changing the form of the flag member and characterizing each ink cartridge, the information for a plurality of ink cartridges can be individually judged by a combination thereof with the moved position of the carriage.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a characteristic graph showing the relation between an applied pulse and the growth of a bubble.





FIG. 2

is a perspective view showing the construction of an ink cartridge mounting mechanism according to the prior art.





FIG. 3

shows the construction of a related ink cartridge detecting device.





FIG. 4

illustrates a photosensor for the detecting device of FIG.


3


.





FIG. 5

is a schematic perspective view showing an embodiment of the ink cartridge according to the present invention.





FIG. 6

is a block diagram showing a construction for controlling the driving of a recording head by the information of the ink cartridge.





FIG. 7

is a flow chart showing an example of the sequence until printing is accomplished using the information of the ink cartridge.





FIG. 8

is a schematic perspective view showing another embodiment of the ink cartridge according to the present invention.





FIGS. 9

to


15


are schematic perspective views showing further embodiments.





FIG. 16

is a schematic perspective view showing the installed position of a medium carried on an ink cartridge.





FIG. 17

is a schematic view showing an example of the ink jet recording apparatus.





FIG. 18

is a perspective view showing an ink jet recording apparatus according to an embodiment of the present invention with the top cover thereof removed.





FIGS. 19A and 19B

are perspective and fragmentary cross-sectional views, respectively, showing an example of the construction of the ink cartridge mounting portion of the apparatus according to the present invention.





FIG. 20

is a cross-sectional view showing an example of the construction of an ink cartridge according to an embodiment of the present invention.





FIG. 21

is a perspective view for illustrating each portion for effecting the mutual coupling between the ink cartridge and the side of the apparatus body.





FIG. 22

illustrates the relation of the coupling positions in the present embodiment relative to the insertion of the ink cartridge.





FIGS. 23A-23E

illustrate inconveniences which occur when the coupling position relation as in the present embodiment is not adopted.





FIGS. 24A and 24B

are a fragmentary enlarged view and a coupling position relation illustration, respectively, showing an improved embodiment of the ink cartridge of

FIGS. 21 and 22

.





FIGS. 25A and 25B

are block diagrams showing a control system for the construction shown in

FIG. 24 and a

flow chart showing an example of the operation thereof, respectively.





FIG. 26

is a perspective view showing an example of the construction of an ink cartridge mounting mechanism according to the present invention.





FIGS. 27A and 27B

illustrate the normal cartridge mounting operation using the embodiment of FIG.


26


.





FIGS. 27C and 27D

illustrate an incorrect mounting operation.





FIGS. 28

is a perspective view showing the construction according to another embodiment of the present invention.





FIGS. 29A and 29B

illustrate still another embodiment of the present invention.





FIGS. 30A and 30B

respectively illustrate the construction of the ink cartridge according to the present invention before and after the cartridge is mounted.





FIGS. 31A-31C

are perspective views showing the three kinds of forms of the flag member in the ink cartridge according to the present invention.





FIGS. 32A and 32B

illustrate the operation of another embodiment of the ink cartridge according to the present invention in a state in which ink is present and a state in which ink is absent, respectively.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Some embodiments of the present invention will hereinafter be described in detail with reference to the drawings.




Embodiment 1





FIG. 5

is partly broken-away perspective view showing an ink cartridge


51


removably mountable with respect to an ink jet recording apparatus according to the present invention, and a portion of a connecting device


52


connected to the ink cartridge


51


and provided with a supply portion for supplying ink to the ink jet recording apparatus and a supply receiving portion for receiving waste ink from the ink jet recording apparatus, the connecting device


52


being provided on the ink jet recording apparatus.




In

FIG. 5

, the reference numeral


12


designates the housing of the ink cartridge


51


which is usually made by plastic molding in accordance with the shape or construction of the cartridge containing portion of the ink jet recording apparatus body.




The reference numeral


13


denotes a hermetically sealed type ink container for containing ink therein. In the present embodiment, the ink container


13


uses a flexible ink bag in which ink is enclosed. The reference numeral


15


designates an ink supply portion formed of an elastic material such as silicone rubber. This ink supply portion is connected to the ink bag through an ink conducting tube


15




a


. When the ink cartridge


51


and the ink jet recording apparatus are connected together, the ink supply portion provides a portion into which a hollow ink needle


16


installed in the connecting device


52


of the ink jet recording apparatus is inserted, thereby supplying the ink in the ink bag to the ink jet recording apparatus.




Any ink forcibly discharged from an ink jet recording head by the filling of the recording head with ink, or by the recovery operation or the like of the recording head, passes through waste ink collecting tubes


16




a


and


16




b


installed in the ink jet recording apparatus body and is fed into a vast ink reservoir


18


through a hole


17


formed in the housing of the ink cartridge. The reference numeral


19


designates a medium having information indicative of the kind of the ink in the ink cartridge. The medium used in the present embodiment is a resistor (having a predetermined resistance value selected from among 0 to ∞ Ω). The reference characters


19




a


and


19




b


denote terminals provided on a side of the ink cartridge to electrically connect the medium to the apparatus body. When the ink cartridge is completely connected to the apparatus body, these terminals


19




a


and


19




b


are electrically connected to pin terminals


20




a


and


20




b


prepared in the apparatus body. These pin terminals are electrically connected to a control circuit in the apparatus body; the control circuit can electrically read the information of these elements.





FIG. 6

is a block diagram showing the manner in which the ink cartridge


51


shown in

FIG. 5

is connected to the ink jet recording apparatus


53


. By the ink cartridge


51


being mounted in the ink jet recording apparatus


53


, the medium


19


carried on the ink cartridge is connected to the interface


54


on the side of the apparatus


53


, whereby the information of the medium


19


is transmitted. On the basis of this information, control as will be described later (for example, the table of ROM


56


including a conversion table) is selected, and on the basis thereof, the driving of a recording head


59


is controlled by a head driving control device


61


.





FIG. 7

shows a series of operation sequences when the power source switch of the ink jet recording apparatus body is closed in a state in which the ink cartridge


51


is mounted with respect to the ink jet recording apparatus


53


shown in

FIGS. 5 and 6

; in this state, the terminals


19




a


and


19




b


of the medium


19


of the ink cartridge


51


are electrically connected to the pin terminals


20




a


and


20




b


on the side of the apparatus and the ink supply system is connected to the apparatus body.




At a step S


101


, a power source switch is closed. At a step S


102


, a judgment is made whether the ink cartridge is mounted with respect to the apparatus. If the ink cartridge is not mounted, a warning lamp or other operator display indicator is turned on at a step S


103


. If the ink cartridge is judged to be mounted, the resistance value of the medium carried on the ink cartridge is read at a step S


104


. At a step S


105


, in conformity with the read resistance value, data is read out from a data table. At a step S


106


, the data is judged, and if the data is absent, the warning lamp is turned on at a step S


107


. If the data is present, at a step S


108


, the data is transferred to a driving RAM. Thus, at a step S


109


, the recording head is driven in accordance with a predetermined table, and at a step S


110


, whether printing is possible or whether a printing signal is present is judged, and if printing is possible (based on the printing signal), printing is effected at a step S


111


. If printing is not possible, return is made to the step S


109


, where processing is effected to make the recording head capable of printing. of course, the detection of the presence or absence of the ink cartridge may be effected by detecting the medium carried on the ink cartridge.




Table 3 below shows an example of the conversion table of the resistance values of the resistor on the ink cartridge and the ink jet driving conditions, etc. for those resistance values.
















TABLE 3













Number of






Resistance





Pulse





preliminary






Value




Voltage




Width




Frequency




discharges






[kΩ]




[V]




[μs]




[Khz]




[times]



























0




0




0




0




0






0.5




21




7




3




128






1




21




7




4




128






5




28




3




3




128






10




28




3




4




50






100




28




3




6




50






200




28




2.5




6




50











0




0




0




0














Resistance value vs. head driving conditions conversion table recorded in the ink jet recording apparatus body.




This conversion table is pre-recorded in the control ROM in the ink jet recording apparatus. After the presence of the ink cartridge is confirmed, the information on the ink cartridge is read as the resistance value.




If, for example, the kind of jet recording apparatus


53


is the apparatus example I in Table 2 and the kind of the ink is the ink #2 in Table 1, and if the resistance value of the resistor on the cartridge corresponding thereto is KΩ, then the information that the driving voltage is 21 V, the pulse width is 7 μsec, the driving frequency is 4 Khz and the number of preliminary discharges is


128


is read from the conversion table (shown in Table 3) recorded in the ROM


56


by the CPU


55


, and is transferred as the data during the driving of the ink jet recording head to a particular area of the RAM


56


. Likewise, if the resistance value correspondence to the ink #3 is 100 kΩ, the conditions that the driving voltage is 28 V, the pulse width is 3 μsec, the driving frequency is 6 Khz and the number of preliminary discharges is


50


, are read from the conversion table.




When the recording head


59


is actually driven to effect printing, the CPU


55


again indicates the aforementioned data from said determined area of the RAM to a reading head controller


58


. Of course, the table differs from apparatus to apparatus, and for the ink #3 in the apparatus example II, the deriving voltage is 21 V, the pulse width is 7 μsc, the driving frequency is 3 Khz and the number of preliminary discharges is 50 times. Furthermore, if the clog preventing mechanism is a very simple device and the ink #3 is unsuitable, if the data on the conversion table in that apparatus is made to have a particular value (in this example, 0) for identification, the ink jet recording apparatus will judge that setting is impossible, and can produce an alarm. Thus, any ink which is difficult to discharge when used in a recording head having a predetermined characteristic can be automatically discriminated.




Further, if the conversion table has sufficient capacity, many expected kinds of driving conditions may be input to the conversion table, whereby there can be realized an ink jet recording apparatus which can cope with improved ink developed in the future. In the embodiment described above, description has been made with respect to an example in which reading is effected from the conversion table and the driving voltage and in which the pulse width, the driving frequency and the number of preliminary discharges are all made variable; however, it is apparent that it is also possible to form in the apparatus a circuit in simpler information (for example, only the driving voltage, only the pulse width, or only the driving frequency, or a possible combination thereof) is set by the resistance value of the resistor. Also, the information designated by the medium can include, in addition to these, the conditions of the pre-heating in which the recording head is pre-heated to improve the characteristic of the ink; conditions for the preliminary discharge in which a discharge not concerned with recording is effected to improve the recording characteristic; ink discharge conditions such that optimum discharge can be obtained during recording; ink discharge conditions when recording is effected by the use of inks of plural colors; or the discharge recovery conditions of the recording head which correspond to the ink used.




The discharge recovery conditions are performed when the discharge state has deteriorated before predetermined recording is terminated, and include, for example, a series of operations of moving the recording head to a position opposed to a cap member, thereafter causing the cap to bear against the discharge port surface, driving a pump for recovery to thereby forcibly discharge the ink from the discharge port, opening the cap, thereafter effecting idle suction for discharging the ink in the cap, and cleaning the discharge port surface of the recording head by a blade, or one of these operations or a combination of two or more of these operations. That is, the discharge recovery conditions show the selection of these operations and a condition for which these operations are performed under what degree of load, and optimum conditions are set in conformity with the characteristics of the ink. For example, for ink which is low in viscosity and easy to dry, it is necessary to set the discharge recovery operation at high frequency, and for ink which is high in viscosity and difficult to dry, the frequency of the discharge recovery operation may be set low. Here, the frequency includes not only the frequency of the recording operation, but also the operation load or the like of the recovery pump in the recovery operation. Also, the pre-heating conditions are necessary for bringing about ink conditions such that optimum recording can be accomplished during recording in conformity with the characteristics of the ink used. For example, as regards ink of high viscosity, it is preferable to heat such ink at a somewhat high temperature to reduce the load of the ink discharge conditions during the recording by the recording head, and adjust the viscosity of the ink.




By these various conditions being also included in the conversion table of the apparatus body, better recording can be accomplished more easily as compared with a case where a discharge conforming to the characteristic of ink is effected under only the discharge conditions.




As regards the form in which the resistor as the medium


19


is carried on the ink cartridge, such resistor may be provided at a predetermined location on the front face of the ink cartridge in which a collecting portion is provided. Alternatively it may be provided on the upper surface of the ink cartridge as shown in FIG.


8


.




In this case, as regards the resistance value of the resistor, a resistor of different resistance value may be carried between the terminals on the side of the cartridge which are connected to the contacts on the side of the apparatus, or the expanse of the resistor can be changed, whereby the resistor may assume one of various resistance values. As a method of changing the resistance value of the resistor at this time, it is possible to utilize a logo type or the like of a predetermined shape. Also, the set resistance value may be such a value that the conversion table set in the apparatus body as previously described can be properly read out.




As a method of carrying this resistor on the ink cartridge, mention may be made of a method of forming the resistor by printing so that it may directly assume a predetermined resistance value relative to the upper surface of the cartridge, or a method of sticking a label printed with a resistor onto the cartridge so that it may assume a predetermined resistance value.




In order to mount a cartridge provided with such a resistor having a predetermined resistance value onto the apparatus, the cartridge and apparatus body are designed such that the terminal of the resistor and the terminal of the apparatus body scratch each other. This is because in some cases, a stable reading of the resistance value cannot be accomplished even if the terminals are connected together (for example, if their surfaces are oxidized with a film formed thereon); such instability can be eliminated by mounting the cartridge in such a manner that the oxidized film is scraped off.




In the foregoing, a resistor has been described as an example of the resistor carried on the cartridge, but it is also possible to use a capacitor, a diode, a coil, a battery or the like for the same purpose.





FIG. 9

shows an embodiment of the above-described ink cartridge in which the information medium is made removably mountable. In

FIG. 9

, the reference numeral


28


designates a chip provided with a resistor which is an information medium. By the chip


28


being combined with the mating portion


29


of the ink cartridge, this ink cartridge becomes entirely identical in appearances and function to the ink cartridge shown in FIG.


5


. Accordingly, in the manufacture of the ink cartridge of the present invention, it is unnecessary to pre-assemble and prepare the housing


12


of the ink cartridge corresponding to the kind of the ink and the element


19


, and it will become easy to prevent the mixing of products if the chip


28


is mounted when the ink cartridge is filled with the ink. Efficient production thus becomes possible, so that an inexpensive and highly reliable ink cartridge is realized.




Embodiment 2




In Embodiment 1, a simple element such a resistor has been shown as the information medium, but in the present invention, a semiconductor can be employed as another example of the information medium.

FIG. 10

shows an embodiment of the present invention which is provided with an electrically erasable read-only semiconductor memory array as the information medium in the ink cartridge. The reference numeral


21


denotes the ink cartridge body. The reference numeral


22


designates a semiconductor memory array. Here, the semiconductor memory array is a ROM (read-only memory), an EEPROM (electrically erasable rewritable read-only memory), a battery back-up RAM or the like. The reference numeral


23


denotes a substrate attached to and positioned accurately on the housing portion of the ink cartridge. This substrate has a terminal portion


26


for fixing the memory array thereto and electrically connecting the memory array to a connector prepared in an ink jet recording apparatus


24


. As shown in

FIG. 10

, when the ink cartridge body is inserted into the ink cartridge receiving portion


27


of the ink jet recording apparatus


24


, the connector


25


and the terminal portion


26


are electrically connected together. At this time, an ink reservoir and a waste ink reservoir are likewise connected to the connecting device of the ink jet recording apparatus.




Once the ink cartridge is inserted and the power source switch on the apparatus body is closed, the series of operation sequences are similar to those shown in FIG.


7


. In the present embodiment, the memory array provided on the ink cartridge permits more information to be recorded thereon than the information medium shown in Embodiment 1 (memory arrays of 1 or more Kbyte as the lowest capacity are now commercially available); therefore, the ink jet driving conditions, the discharge recovery conditions, the pre-heating conditions, etc. are directly written therein as in the conversion table carried on the apparatus body in Embodiment 1. Accordingly, the CPU quickly transfers the information such as the ink jet driving conditions as the data during the driving of the ink jet recording head from the memory array to a particular area of the RAM after the closing of the power source switch. When the recording head is to be driven, the driving may be effected in a manner similar to that described with respect to Embodiment 1.




A feature of the present embodiment is that as previously described, the information such as the driving conditions, etc. matching the ink in the ink cartridge is recorded in the memory of the ink cartridge for each kind of ink jet recording head, and therefore a conversion table need not be prepared on the ink jet recording apparatus body. Accordingly it is unnecessary to prepare a number of conversion tables in advance. That is, in the present embodiment, even if new inks are prepared in the future, only the ROM data of the ink cartridge need be changed. The present embodiment therefore may easily be adapted for recording with future types of ink.





FIG. 11

shows an example of the ink cartridge in which the removably mountable information medium incorporates the memory array as described in connection with FIG.


10


. In

FIG. 11

, the reference numeral


30


designates a semiconductor memory array such as ROM, EEPROM or a battery back-up RAM. The semiconductor memory array


30


has on the housing


31


thereof a terminal


33


for electrically connecting the memory array to the connector


32


of the ink cartridge. The reference numeral


34


denotes a terminal for electrically connecting the ink jet recording apparatus body to the memory array. Accordingly, in this embodiment, it is apparent that an effect similar to that of the embodiment shown in

FIG. 9

is obtained.




Embodiment 3





FIG. 12

shows another embodiment of the present invention in which information (such as the ink jet recording head driving conditions) is recorded in a memory on the ink cartridge located parallel to the direction of insertion of the ink cartridge into the ink jet recording apparatus. The reference numeral


35


designates a magnetic tape on which the information such as the ink jet driving conditions is recorded at


35




a


, parallel to the direction of insertion of the ink cartridge, by variations in magnetization polarity, density, etc. Also, in order to prevent unsatisfactory reading of the information caused by a change in the insertion speed, exclusive tracks in which timing information is written at predetermined intervals are set at


35




b


, parallel to the track in which the aforementioned information is written.




As shown in

FIG. 12

, the information (such as the ink jet head driving conditions) recorded on the magnetic tape is successively read by a reading head


36


when the ink cartridge is inserted into the ink jet recording head body. After this information is transferred to the RAM area in the ink jet recording apparatus body, the ink jet recording head can be driven on the basis of this information in the same manner as in the embodiment shown in FIG.


10


.




Embodiment 4





FIG. 13

shows another embodiment, in which the method of recording information on the ink cartridge differs from the embodiment shown in FIG.


12


. In the present embodiment, information such as the ink jet driving conditions is encoded as a bar code


37


stuck to the housing portion of the ink cartridge, in place of the magnetic tape shown in the previous embodiment. Again in this case, as in the previous embodiment, the information such as the recording head driving conditions is successively read by a reading head


38


when the ink cartridge is inserted into the ink cartridge receiving portion


27


of the ink jet recording apparatus. In the present embodiment, the recording information medium need only be printed as a bar code, so that the medium can be manufactured relatively easily and an inexpensive ink cartridge can be provided.




Embodiment 5





FIG. 14

shows another embodiment, in which the method of recording information on the ink cartridge differs from the embodiment shown in FIG.


13


. In

FIG. 14

, the reference numeral


39


designates an ink cartridge, and the reference numeral


40


denotes a three-dimensional information pattern disposed on the housing of the ink cartridge. The information pattern


40


is molded integrally with the housing of the ink cartridge. The reference numeral


41


designates a three-dimensional information pattern for timing information. As shown in

FIG. 14

, information such as the ink jet recording head driving conditions is recorded on the three-dimensional information pattern, and is successively read by a reading cam switch


42


when the ink cartridge is inserted into the ink cartridge receiving portion


27


of the ink jet recording apparatus. After this information is transferred to the RAM area in the ink jet recording apparatus body, the ink jet recording head can be driven on the basis of this information in the same manner as in the embodiment shown in FIG.


10


.




Embodiment 6





FIG. 15

shows another embodiment, in which the method of recording information on the ink cartridge differs from the embodiment shown in FIG.


14


. In

FIG. 15

, the reference numeral


49


designates an ink cartridge, and the reference numeral


1540


denotes a three-dimensional information pattern disposed on the housing of the ink cartridge


49


. The information pattern


1540


is molded integrally with the housing of the ink cartridge. The reference numeral


1541


designates a three-dimensional information pattern for timing information. In the embodiment shown in

FIG. 15

, the information such as the ink jet head driving conditions so recorded in the three-dimensional information pattern is successively read by the photoelectric switch


43


of the ink jet recording head body when the ink cartridge is inserted into the ink jet recording apparatus. After this information is transferred to the RAM area in the ink jet recording apparatus body, the ink jet recording head can be driven on the basis of this information.




As shown in

FIG. 16

, the medium for transmitting the information by the above-described various systems may preferably be disposed, for example, above the ink connecting portion between the ink cartridge and the recording apparatus with respect to the direction of gravity. That is, it is preferable that (as shown on the surfaces


44


-


48


on the cartridge in

FIG. 16

) the information medium or the information delivery portion between the information medium and the ink jet recording apparatus body be positioned above the level line of the ink supply portion


15


, which is the ink connecting portion between the ink cartridge and the ink jet recording apparatus.




If the information medium or the information delivery portion between the information medium and the ink jet recording head is so provided above the ink connecting portion with respect to the direction of gravity, the ink flows downward along the direction of gravity and away from the medium even if it leaks from the ink connecting portion, and therefore the medium can be prevented from being wetted by the ink. Thus, adverse effects such as electrical leaks, corrosion of the terminal portion and unsatisfactory operation of the sensor caused by slight leakage of the ink during the mounting or dismounting of the ink cartridge can be minimized.




As shown in

FIG. 17

, the ink cartridge


154


of the present invention can also be applied to an ink cartridge for supplying ink to the ink imparting portion


153


of an apparatus of the type in which, when an ink retaining member


152


passes through the ink imparting portion, a hole or recess


156


formed in the ink retaining member


152


is filled with ink. When the ink reaches the surface of the hole or recess


156


in the ink retaining member


152


filled with ink or the surface of a recording head


151


, a desired voltage is applied to the recording head


151


to thereby discharge the ink and form an image on a recording medium


157


disposed opposite to the recording head


151


and moved on a platen


158


.




In this case, as in each of the above-described embodiments, control can be effected such that the various kinds of information given to the cartridge


154


are transmitted by the interface


159


between the ink imparting portion


153


and the cartridge and a processing table based on the information is selected to thereby effect predetermined driving of the head


151


.




Embodiment 7




The ink cartridge carrying thereon an information medium in the form as previously described has a construction as shown, for example, in

FIGS. 19A and 19B

, and can be applied to a bubble jet recording apparatus which is shown in

FIG. 18

with its cover removed.




In

FIG. 18

, the reference numeral


201


designates an ink jet recording print head in the form of a chip, and the reference numeral


202


denotes a carriage carrying the recording head


201


thereon and which moves so as to scan the recording head


201


. On the carriage


202


, as will be described later, there are provided a support member for removably carrying the recording head


201


thereon, and a cover member (indicated by dot-and-dash line) forming a part of the recording head


201


and protecting a substrate printed with a head driving circuit or the like.




The recording head


201


has


64


discharge openings disposed in the front end portion thereof, and an ink liquid path communicating with each of these discharge openings is provided. Further, behind the region in which the ink liquid paths are disposed, there is provided a common liquid chamber for supplying ink to these liquid paths. In the ink liquid paths corresponding to the


64


discharge ports, there are provided electro-thermal conversion elements generating thermal discharge energy available to eject the ink liquid from these discharge ports and electrode wiring for supplying electric power to the electro-thermal conversion elements.




These electro-thermal conversion elements and electrode wiring are formed on a substrate formed of silicon or the like by film-forming techniques; partition walls, a top plate, etc. formed of resin or a glass material are layered on this substrate. The discharge openings, ink liquid paths and common liquid chamber are thereby constructed. Further rearwardly of this arrangement in the recording head


201


, a driving circuit for driving the electro-thermal conversion elements on the basis of a recording signal is provided in the form of a printed substrate.




In the carriage


202


, rearwardly of the above-described recording head


201


, there is disposed a connector substrate


212


. On the connector substrate


212


, there are disposed a connector


209


for connection to the recording head


201


and a connector for connection to a flexible cable from the control circuit in the apparatus body. Also, a capacitor, a resistor, etc. are mounted on the connector substrate


212


, and by these, the drop of the power source voltage supplied through the flexible cable and the mixing of noise with a signal are compensated for. Further, the connector substrate


212


, as will be described later, is supported on a slide member so that it may slide with the opening-closing movement of the cover member and the connector


209


may be connected to the terminal of the recording head


201


.




The carriage


202


is slidably and pivotably engaged with a guide shaft


203


through an engagement portion


202




a


, and the guide shaft


203


is provided over an area longer than the width of recording paper so as to be orthogonal to the direction in which a recording medium such as recording paper is conveyed. Also, the carriage


202


is connected to a portion of a belt, not shown, extended parallel to the guide shaft


203


. This belt is driven by a carriage motor, not shown, thereby enabling movement of the carriage


202


along the guide shaft


203


, i.e., the scanning movement of the recording head


201


. Also, the carriage


202


and the recording head


201


obtain the force for pivotally moving about the guide shaft


203


from their own gravity, and with this force as a biasing force, they bias a paper keep plate


208


(to be described below) through a slide member provided on the carriage


202


for sliding on the paper keep plate. The recording head


201


thus can keep a predetermined spacing between it and the recording paper used, in accordance with the thickness of the recording paper.




The recording paper


206


is fed from a paper supply cassette, not shown, or is fed manually, and is supplied to the apparatus body through a paper supply port comprised of an upper paper guide


207




a


and a lower paper guide


207




b


. The paper keep plate


208


has a curvature and is continuous with the extension of the upper paper guide


207




a


. The paper keep plate


208


is disposed so as to press the recording paper against a paper feeding roller


205


, and is formed of such a material that the frictional force created between the paper keep plate and the recording paper during the pressing is smaller than the frictional force created between the paper feeding roller


205


and the recording paper. Also, the lower paper guide


207




b


extends to the region in which the paper feeding roller


205


is disposed parallel to the paper keep plate


208


.




Thus, the recording paper


206


, fed from the paper supply port, is conveyed one line at a time upwardly in the apparatus with the rotation of the paper feeding roller. At this time, the recording paper


206


slides on a plate-like platen


207


while the spacing between it and the recording head


201


is regulated to a predetermined amount by the paper keep plate


208


and the platen


207


.




The recording head


201


, with its scanning movement, ejects ink droplets to the recording area of the recording paper


206


opposed thereto to thereby effect recording of one line. By this recording, and by the conveyance of the recording paper for the one line, recording of each one line is sequentially effected, whereby characters, images or the like are formed. The recording paper


206


on which recording has been effected, with the conveyance thereof, is discharged onto a paper discharge tray, not shown, by paper discharge rollers


204


and spurs


240


A and


240


B provided above the recording paper conveyance path. Five pairs of such spurs


240


A and


240


B are provided correspondingly to the paper discharge rollers


204


, and a spur cleaner is interposed between each pair of spurs. A member for supporting these spurs and spur cleaners is not shown in FIG.


18


. The spurs


240


A are designed to impart a pressure force to the paper discharge rollers


204


with the recording paper interposed therebetween, and the spurs


240


B are designed to regulate the recording paper conveyance path between them and the platen


207


. The paper discharge rollers


204


are rotatively driven so that their rotational speed is greater than that of the paper feeding roller


205


; the recording paper


206


in the portion thereof constituting the recording area is thereby pulled upwardly and thus, the recording paper


206


can be prevented from floating up from the platen


207


.




Near the home position in the area continuous to the scanning area of the recording head


201


, there are provided a series of subassemblies used in the discharge recovery process. That is, there are provided a blade


226


for removing water drops, dust, etc. from the discharge port surface in which the discharge ports are disposed by the wiping movement thereof, an absorbing portion


225


for removing water drops, etc. from the discharge port surface chiefly by absorbing them, and a cap


213


which effects hermetic sealing of the discharge port surface, idle discharge and ink absorption. These members are designed to be movable back and forth relative to the moving area of the recording head


201


while being supported as a unit by a moving support member


214


, and perform their respective operations with an appropriate timing. Also, ink absorption in the cap


213


is effected by a pump


224


communicating with the cap


213


through a hollow portion of the moving support member


214


and a tube. During the capping by the cap


213


, a hole formed in a cap arm


217


mounted on a side of a holding member for the cap


213


and a projecting portion provided on the carriage


202


are engaged with each other, so that the recording head


201


is precluded from rotating rearwardly, thereby ensuring the capping of the discharge port surface by the cap


213


.




The rotation of the paper feeding roller


205


and the paper discharge rollers


204


, and the operations in the discharge recovery mechanism (i.e., the back and forth movement of the cap


213


, the blade


226


and the absorbing member


225


as a unit and the absorbing operation by the pump


224


), are performed by using the rotational driving force of a feed motor


221


. The driving force of the feed motor


221


mounted on a portion of the apparatus body frame is first transmitted to a transmission switching gear train


219


. In this gear train


219


, the selection and switching of each gear is effected by the movement of a selection gear (not shown) operatively associated with the movement of the carriage


202


(i.e., the scanning movement by the recording head


201


), the movement to the home position or to the discharge recovery device, and the stoppage at these positions. The rotation of each gear in the gear train


219


is transmitted to the paper feeding roller


205


and the paper discharge rollers


204


through an intermediate feed gear


220


, and transmitted to the cap


213


, etc. finally through a cam


216


, and further transmitted to the pump


224


through a pump gear


222


and a pump cam


223


.




Ink is supplied to the recording head


201


from an ink cartridge


227


removably mounted in a mounting receptacle in the recording apparatus body, through a flexible tube capable of following the movement of the carriage


202


. Also, the position of the carriage


202


during its movement is detected by counting the number of steps of the carriage motor, with the position of engagement between a home position sensor


211


provided on the carriage


202


and a home position detecting flag provided near the end of the movement area of the carriage


202


as the reference.




Description will now be made of the construction of the ink cartridge


227


according to the present embodiment and the construction of the mounting portion on the apparatus body on which the ink cartridge is mounted.





FIGS. 19A and 19B

show an example of the construction of the mounting portion.




First, in

FIG. 19A

, the reference numeral


302


designates a cartridge inserting portion for receiving the insertion of the ink cartridge


227


. The reference numeral


304


denotes a contact holder for holding leaf spring-like electric terminals


306


A and


306


B as means for reading the information provided on the ink cartridge


227


. The contact holder


304


is combined with the inserting portion


302


by a latch portion


308


engaging with a hole


310


in the inserting portion


302


. The reference numeral


312


designates a connector for connecting the terminals


306


A and


306


B to a control unit in the apparatus body.




The reference numeral


314


denotes a hollow needle member which enters the interior of a bag containing ink to be supplied; the bag is contained in the ink cartridge


227


. The hollow needle member


314


is formed with an ink conducting aperture


316


in the tip end portion thereof. An ink supply tube is mounted on the other end of the needle


314


, and the tube is connected to a common liquid chamber portion provided on the recording head


201


. Means for detecting the amount of remaining ink can be provided within this ink supply system.




The reference numeral


318


denotes a waste ink pipe, for directing waste ink to an ink absorbing member, which enters the ink cartridge


227


and is contained therein. The waste ink is ink not used for recording; for example, ink discharged during the ink refreshing process (for example, in the ink supply system or the common liquid chamber), or ink discharged during the recovery process.




The reference numeral


320


designates a clip as a fastening means or locking member for the ink cartridge


227


. One clip


320


is provided on each side of the inserting portion


302


. These clips


320


, as shown in

FIG. 19B

, receive the insertion of the cartridge


227


by an engagement portion


322


which resiliently flexes with the engagement thereof with a side of the cartridge


227


during the insertion of the cartridge


227


, and hold the cartridge


227


in that position by the engagement portion


322


returning to its original shape when a recess


332


in the cartridge


227


reaches the clips.





FIG. 20

shows an example of the construction of the ink cartridge


227


according to the present embodiment.




In

FIG. 20

, the ink cartridge comprises a container having therein an ink bag that provides a reservoir


340


containing therein liquid ink to be supplied to the print head. The ink bag


340


is provided with a stopper member


342


made, for example, of rubber. The needle


314


is inserted into this stopper member


342


and further enters the interior of the ink bag, whereby ink communication is accomplished. The reference numeral


344


designates an absorbent waste ink collecting member for receiving the above-mentioned waste ink. The above-described medium for transmitting the characteristics of the ink in the cartridge is attached to a portion of a side or the upper surface of the ink cartridge


227


.





FIG. 21

illustrates each portion for coupling the ink cartridge


227


to the apparatus body. In

FIG. 21

, the reference numeral


346


denotes a wiring resistance pattern provided on the upper surface of the ink cartridge


227


, and the control unit of the apparatus body can detect the presence or absence of the mounted ink cartridge in accordance with conduction/non-conduction between the terminals


306


A-


306


B depending on whether or not they are connected through contact with the contact portions of the wiring resistance pattern


346


. Also, since this wiring resistance pattern is made into a resistance pattern having a resistance value determined in conformity with the color or density or the like of the ink containing this pattern, the control unit of the apparatus body can read the information thereof.




In the present embodiment, the location and dimensions of each coupling portion are determined so that three positions are defined in the direction of insertion: an inserted position


2201


in which the needle


314


penetrates through the plug


342


with the insertion of the ink cartridge


227


and the aperture


316


comes to the interior of the ink bag


340


, whereby ink communication is accomplished; a position


2202


in which the terminals


306


A and


306


B are connected to the wiring resistance pattern


346


; and a position


2203


in which the clips


320


are engaged with recesses


332


, whereby the ink cartridge


227


is held. Under this arrangement, when the operator inserts the cartridge


227


, the needle


314


first enters the interior of the ink bag


340


, and when the cartridge is further inserted, the terminals


306


A and


306


B are then connected to the resistance pattern


346


. Only when the cartridge is still further inserted do the clips


320


come into engagement with the recesses


332


. In the case of the present embodiment, the ink cartridge


227


contains the waste ink also therein and therefore, it is desirable that in the position


2201


, the waste ink pipe


318


be also positioned in the ink cartridge


227


.




The above-described positional relation is shown in FIG.


22


. In

FIG. 22

,


2204


indicates a position in which the ink cartridge


227


finally strikes in the direction of insertion. The range from


2203


to


2204


is a range in which the cartridge


227


is movable in its held position due to the backlash of the clips


320


and recesses


332


; that is, a range in which the clips


320


come into engagement with the recesses


332


and the cartridge


227


is further inserted until it strikes against the innermost part of the inserting portion


302


.




If the above-described positions are not so arranged, there will occur inconveniences as shown in FIG.


23


.




In the arrangement shown in

FIG. 23A

, even if cartridge holding is done, the information regarding the cartridge cannot be read through the terminals


306


A and


306


B and therefore, in some cases, the control unit of the apparatus body may judge that the cartridge is not yet inserted. In the arrangement shown in

FIG. 23B

, contact connection is effected prior to ink communication and therefore, the control unit of the apparatus body may judge that the cartridge has been mounted, and may start a predetermined operation, whereby air may be introduced from the needle


314


into the ink supply system. This also holds true of the arrangement shown in FIG.


23


C and moreover, if the operator discontinues the inserting operation as soon as a click sound is heard (indicating that the clips


320


have engaged the recesses


332


), ink communication will not be provided at all.




Also, in the arrangements shown in

FIGS. 23D and 23E

, in spite of cartridge holding being done, the needle


314


may not penetrate the plug


342


, or contact connection may become unstable.




In contrast, according to the arrangement shown in

FIG. 22

, ink communication, contact connection and cartridge holding take place in the named order during the insertion of the cartridge and therefore, the operator only need confirm cartridge holding simply by a click sound or the like. Also, even if the control unit of the apparatus body immediately starts its operation in response to contact connection, there will not occur the inconvenience that air is introduced into the ink supply system. Conversely, even if the cartridge


227


is pulled out during the operation of the control unit of the apparatus body, the control unit of the apparatus body will detect this before ink communication is cut off; a similar inconvenience thus will not occur if the operation is discontinued.





FIG. 24A

shows a further improvement in the above-described construction. In the example shown therein, the wiring resistance pattern is divided into two. The pattern lying forwardly with respect to the direction of insertion of the cartridge is a pattern


346


A for short-circuiting the terminals


306


A-


306


B, and the pattern lying rearwardly is a resistance pattern


346


B having a resistance value determined in conformity with the color, density, etc. of the ink.





FIG. 24B

shows the relation among a range within which ink communication is done in such a construction, a range within which the terminals


306


A and


306


B are in contact with the pattern


346


A, a range within which the terminals


306


A and


306


B are in contact only with the pattern


346


B, and a range within which the cartridge is held.




In

FIG. 24B

,


2401


indicates a limit position in which ink communication is done as described above,


2403


indicates a limit position in which the cartridge


227


is held, and


2404


indicates the innermost position in which the cartridge


227


strikes. Also,


2402


A indicates a limit position with respect to the direction of insertion in which the terminals


306


A and


306


B are in contact with the pattern


346


A and are short-circuited, and


2402


B indicates a limit position with respect to the direction of insertion in which the terminals


306


A and


306


B are off the pattern


346


A and in contact only with the pattern


346


B and the resistance value of this pattern is read. Here, it is desirable that the position


2402


B be at or near the position


2403


; in the present example, this position is near the position


2403


in the direction of insertion of the cartridge, where the engagement between the clips


320


and the recesses


332


is released and the cartridge


227


is ready to slip out.




The relation among the various positions is as shown, and an effect similar to that of

FIG. 21

is obtained. In the present embodiment, however, a still better effect is obtained by performing the following operation.





FIG. 25A

diagrammatically shows the essential portions of a control circuit according to the present embodiment. In

FIG. 25A

, the reference numeral


400


designates the control unit of the apparatus body which may be in the form of a microcomputer having a CPU for effecting the process of FIG.


25


B and other control of the entire apparatus, a ROM storing therein a program or the like corresponding to the process procedure, and a RAM for working. The reference numeral


410


denotes a detector for detecting the resistance value between the terminals


306


A and


306


B. When this resistance value is “0”, the detector


410


indicates that the contacts are short-circuited by the pattern


346


A; when the resistance value is infinity, it indicates that the ink cartridge


227


is not yet mounted; when the resistance value is a predetermined value, it indicates that the ink cartridge


227


is properly held. The reference numeral


420


designates a display device for a message or the like, or output means using sound or the like, or a notice unit which may comprise a combination thereof. The letter I denotes an operation stopping signal for each portion.





FIG. 25B

shows an example of the operation procedure of the present embodiment. This procedure may be started at a suitable time during the closing of the power source switch of the apparatus or during the interchange of the ink cartridge


227


, and in addition, during the recording operation.




When this procedure is started, the resistance value is first read at a step S


1


. If the resistance value is infinity, it means that the cartridge


227


is not mounted and therefore, advance is made to a step S


3


, where the operation of each portion is maintained in its stopped state, and at a step S


5


, the operator is alerted to insert the cartridge


227


.




On the other hand, if the resistance value is “0”, it means that the cartridge


227


is ready to slip out and therefore, advance is made to a step S


7


, where the operation of each portion is stopped. Then, at a step S


9


, the operator is alerted to make sure that the cartridge


227


is securely held.




Further, if the resistance value is a predetermined value, it means that the cartridge


227


is already securely held and therefore, the information (the color or the like of the ink) regarding the cartridge corresponding to that resistance value is recognized and a setting process corresponding thereto is carried out (step S


11


).




That is, when the operator has inserted the cartridge


227


but the clips


320


have not come into the recesses


332


, or when the engagement therebetween has been released for some reason, the cartridge holding is not complete and therefore the cartridge is liable to slip out. In such a case, the terminals


306


A and


306


B are connected to the pattern


346


A, so that the control unit


400


of the apparatus body becomes unable to read the inherent information of the cartridge


227


. The control unit


400


of the apparatus body can therefore recognize such a situation and switch off the operation of the apparatus, thereby alerting the operator to securely insert the cartridge


227


. Thus, the operator can be advised of the danger that the cartridge


227


will slip out of the apparatus.




If the positional relation as described above can be basically kept with regard to the reading position for the information regarding the supplied ink communication and the cartridge and the cartridge holding position, it is of course possible that the cartridge and the inserting portion therefor may be constructed in other suitable ways. For example, the cartridge holding need not utilize the clips and recesses. Further, the reading of the information regarding the ink cartridge need not always be electrical, but may be, for example, optical. Furthermore, in the above-described embodiment, the waste ink is also introduced into the cartridge, but the cartridge may also be of the type which effects ink supply alone.




By adopting such a construction, reliable reading of the information can be accomplished in the cartridge carrying thereon the information medium as previously described, and the driving of the recording head best suited for the ink used can be accomplished.




Embodiment 8





FIG. 26

shows another example of the ink cartridge mounting mechanism according to the present invention. In

FIG. 26

, the reference numeral


2604


designates an example of the ink cartridge according to the present invention, and the reference numerals


2641


and


2642


respectively denote unlocking members projectedly provided on the left and right side walls of the ink cartridge


2604


. The reference numerals


336


and


337


designate locking members according to the present invention which are provided along the left and right sides, respectively, of an insertion path


2632


. In the present embodiment, the left and right locking members


336


and


337


differ in shape from each other, as shown.




In the case of the present embodiment, the unlocking members


2641


and


2642


and the locking members


336


and


337


are all disposed at the same level above the bottom surface of the insertion path


2632


, but the unlocking members


2641


and


2642


differ in their projected position in the direction of insertion. In this case, to prevent errors in manufacturing and malfunctioning of the apparatus, it is desirable that the amount of deviation between the unlocking members be 5 mm or more.




Thus, when the ink cartridge


2604


is further inserted from the state shown in

FIG. 26

in the direction of arrow A, the locking member


2642


may reach the end of the wedge portion


337


A of the locking member


337


in a state in which the unlocking member


2641


has reached the end of the wedge portion


336


A of the locking member


336


. The reference characters


336


B and


337


B designate locking grooves in the respective locking members, the reference character


336


C denotes an escape portion, and the reference characters


336


D and


337


D designate returning wedge portions provided to return a protective plate


333


smoothly from its pushed-up position to its locked position as shown.




Reference is now had to

FIGS. 27A-27D

to describe the cartridge mounting operation in the ink cartridge mounting mechanism constructed as described above. First, when the ink cartridge


2604


is mounted in a normal posture, as shown in

FIG. 27A

, the unlocking members


2641


and


2642


provided on both sides of the ink cartridge


2604


slidably contact with the wedge portion


336


A of the locking member


336


and the wedge portion


337


A of the locking member


337


, respectively, and pivotally move the locking members


336


and


337


in opposite directions as shown in

FIG. 27B

, thereby liberating the protective plate


333


from the restraint of the locking grooves


336


B and


337


B, and rotate the protective plate


333


in the direction of arrow B against the spring force of a spring


335


as shown in FIG.


26


. The ink cartridge


2604


can thus be directed to its mounted position.




However, when the ink cartridge


2604


is mounted upside down by mistake (as shown, for example, in FIG.


27


C), the unlocking members


2461


and


2642


and the locking members


336


and


337


do not both pivotally move, as shown in

FIG. 27D

; thus the protective plate


333


is not liberated from these locking members. Also, even if the locking members


336


pivotally move at all, the unlocking member


2642


will be stopped in the escape portion


336


C and the front face of the ink cartridge will bear against the protective plate


333


. Consequently, the inserting movement of the ink cartridge


2604


will be prevented by the protective plate


333


and the ink cartridge


2604


will not be directed to its mounted position. When the ink cartridge


304


is about to be mounted with its front and rear reversed (a situation not shown in the Figures), the unlocking members are likewise absent and therefore the locking members


336


and


337


are not operated. The reliability of the cartridge mounting is thereby ensured and thus, the transmission of the information from the information medium carried on the cartridge can also be reliably accomplished.




Embodiment 9





FIG. 28

shows still another embodiment of the present invention. In the ink cartridge


2804


according to this embodiment, the unlocking members


2841


and


2842


provided on both sides thereof are made to differ from each other in height relative to the insertion path


2832


. Again in the present embodiment, it is desirable for the same reason as set forth in the previous embodiment that the amount of the deviation between the unlocking members be 5 mm or more. Thus, the locking members


336


and


337


are also disposed with heights corresponding to the unlocking members


2841


and


2842


.




In the ink cartridge mounting mechanism constructed as described above, even if the ink cartridge


2804


is inserted upside down, the left and right unlocking members


2841


and


2842


will not come into engagement with the locking members


336


and


337


, and if the ink cartridge is inserted with its front and rear reversed, the unlocking members are not present on the first half of the cartridge, so that the locked state of the protective plate


333


is not released; incorrect mounting of the cartridge is thus prevented.





FIGS. 29A and 29B

show an ink cartridge according to yet still another embodiment of the present invention. The present embodiment is such that the locations of the unlocking members are changed for each ink cartridge; for example, ink cartridges containing therein inks which differ in the characteristics thereof, such as color, etc., can be correctly mounted on their corresponding mounting portions. That is, the ink cartridge


304


A shown in FIG.


29


A and the ink cartridge


304


B shown in

FIG. 29B

are made to differ in the locations of unlocking members


3341


and


3342


in the direction of height, and the amounts of horizontal deviation thereof differ from each other as indicated by D


1


and D


2


.




Assuming, for example, that red ink is contained in the ink cartridge


304


A and black ink is contained in the ink cartridge


304


B, locking members (not shown) provided on the mounting portion of a red ink supply system and the mounting portion of a black ink supply system would then be made to correspond to the heights of the unlocking members


3341


and


3342


, so that, even if an attempt is made to mount an ink cartridge of an incorrect, different color, the mounting thereof can be prevented. At the same time, the mounting of the individual ink cartridges


304


A and


304


B themselves in a wrong posture can be prevented. Since incorrect mounting is thus prevented, the reliable transmission of information can be accomplished in the cartridges of the above-described construction, each having an appropriate information medium. Optimum driving of the recording head matching the ink used thus can be accomplished.




Embodiment 10





FIGS. 30A and 30B

show another embodiment of the ink cartridge according to the present invention. In these figures, the reference numeral


401


designates an ink cartridge having therein an ink containing portion (not shown), the reference numeral


402


denotes a shutter which is slidable along an opening


401


A in the upper surface of the cartridge


401


, the reference character


402


A designates a shutter projection projected upwardly from the shutter


402


, and the reference numeral


403


denotes a coil spring interposed between the shutter


402


and a spring receiving wall


401


B. By this coil spring


403


, the shutter


402


is biased leftward along the opening


401


A and the shutter projection


402


A is caused to bear against the end edge of the opening


401


A to thereby keep the opening


401


A closed.




The reference numeral


404


designates a flag member pivotable about a support shaft


405


and formed, for example, of a material capable of intercepting infrared light. The support shaft


405


is journalled to the wall portion of the cartridge


401


. The reference numeral


406


denotes a torsion coil spring provided around the support shaft


405


and having one end thereof restrained by the flag member


404


and the other end secured to the wall portion of the cartridge


401


. The torsion coil spring


406


biases the flag member


404


clockwise about the shaft


405


to thereby bias the same toward the back side of the shutter


402


. On the other hand, the reference character


422


A designates a stopper portion projecting from a cartridge guide


422


toward a cartridge insertion path


426


. When the ink cartridge


401


is inserted from right to left as viewed in

FIG. 30A

, the shutter projection


402


A bears against the stopper portion


422


A, and with a further inserting operation thereafter, it serves to open the shutter


402


against the spring force of the spring


403


.




The reference numeral


424


denotes a light detecting sensor of the transmission type having, for example, an infrared light detecting function. The sensor


424


is carried on a carriage. When the ink cartridge


401


is inserted from the state of

FIG. 30A

along the cartridge insertion path


426


, the shutter


402


is opened by the stopper portion


422


A as previously described.




In the completely mounted state of the ink cartridge


401


shown in

FIG. 30B

, the shutter


402


is fully opened and at the same time, the flag member


404


is cocked up by the spring force of the torsion coil spring


406


, bears against the stopper portion


422


A, and is kept in a posture for intercepting the optical path of the detecting sensor


424


. The end portion


402


B of the shutter


402


which projects along the direction of the opening


401


A serves to suppress the cocking-up of the flag member


404


when the ink cartridge


401


does not assume the completely mounted position shown in FIG.


30


B. If the cartridge assumes an incompletely mounted position, the flag member


404


is not cocked up, and complete mounting of the cartridge is not detected by the detecting sensor


424


; the incomplete insertion of the ink cartridge


401


can thus be prevented. Accordingly, in this case, it is preferable to keep the gap between the flag member


404


and the shutter


402


as small as possible. By doing so, the timing at which the flag member


404


is cocked up, i.e., the timing at which the ink cartridge


401


is completely mounted, can be made more accurate.




Also, when the ink cartridge


401


is to be removed from the recording apparatus, the ink cartridge


401


is drawn out rightward from the state of

FIG. 30B

, so that the flag member


404


is pushed by the stopper portion


402


A and is rotated counterclockwise; the shutter


402


also is moved by the spring force of the coil spring


403


in a direction to close the opening


401


A. In the completely demounted state of the cartridge, the flag member


404


is housed under the shutter


402


.




In the ink cartridge thus constructed, the flag member for detecting the mounting of the cartridge, which is provided in the cartridge itself, is housed in the interior thereof before the cartridge is mounted and thus, does not spoil the external appearance of the cartridge. The cartridge is also made easy to handle. On the other hand, in the recording apparatus body it is only required to dispose a hole for cocking up and down the flag member and a stopper portion provided in the cartridge guide. Moreover, as will be described later, by a simple construction, various kinds of information regarding the ink cartridge can be provided to the user with high reliability.




Such a construction enables the cartridge to be reliably mounted with respect to the apparatus and therefore, for example, in the case of a cartridge carrying an information medium thereon, the corresponding information is reliably transmitted.





FIGS. 31A-31C

show another embodiment of the ink cartridge according to the present invention. In these figures, only a flag member


404


is shown, and the reference characters


404


A,


404


B and


404


C designate the light intercepting portions thereof. Since the light intercepting portions


404


A,


404


B and


404


C differ in accordance with the direction along the support shaft


405


thereof, i.e., the direction of movement of the carriage, the detecting position of the detecting sensor shown in

FIGS. 30A and 30B

can be changed, so that different information regarding the ink cartridge


401


(in the case of the present embodiment, three kinds of information) can be obtained due to the difference in the detecting position. This is an example of another form of the afore-described information medium. Accordingly, the flag member


404


, which differs in the position of the light intercepting portion as described above from cartridge to cartridge containing ink therein, may be used to show the kind, the characteristics or the like of the ink contained in the cartridge


401


; the number of kinds of information is not limited to three as described above.




The amount of information which can be handled in this fashion differs depending on the resolving power during the carriage scanning and the detection width of the detecting sensor. If the detector is designed so that detection of a width of 20 mm is done, for example, by scanning for 2 mm each, a flag member in which the light intercepting portion is changed in position in increments of 2 mm may be provided in each cartridge; accordingly, ten kinds of information can be obtained. If an attempt is made to obtain such information by the conventional system, ten independent flags will be necessary. Moreover, such flags will have to be arranged at intervals of 2 mm on the recording apparatus side; this will unavoidably lead to an increased number of parts as well as complication, bulkiness and increased cost of the apparatus. By constructing the cartridge as shown in the present embodiment, it becomes possible to save space by using a minimum number of parts and still provide numerous kinds of information regarding the ink cartridge.





FIGS. 32A and 32B

show still another embodiment of the present invention and an arrangement for transmitting information indicative of the presence or absence of ink. The present embodiment includes an ink bag


430


in the cartridge


401


, and a flag member


440


for informing the user that the amount of ink remaining in the ink bag has become, for example, a predetermined amount or less. In the end portion of that side of the flag member


440


on which a support shaft


405


is provided, there is formed a contact portion


440


A which protrudes substantially in the form of a semicircle. Such a contact portion


440


A may always keep contact with the surface of the ink bag


430


, both in the completely mounted state of the ink cartridge


401


as shown in

FIGS. 32A and 32B

and in the state of the ink cartridge before mounting (not shown).




The reference numeral


441


denotes longitudinal slots formed in two wall portions of the ink cartridge


401


which are parallel to the plane of the drawing sheet, and the support shaft


405


of the flag member


440


is fitted in these slots


441


and thereby supported for vertical movement and rotational movement. Also, in the case of the present embodiment, a torsion coil spring


406


mounted around the support shaft


405


has a spring force for biasing the flag member


440


clockwise and biasing the support shaft


405


downwardly along the slots


441


, so that the contact portion


440


A of the flag member


440


is biased toward the ink bag


430


.




According to the ink cartridge


401


thus constructed, before the cartridge


401


is mounted at a predetermined mounting position along an insertion path


426


, the flag member


440


is housed under the shutter


402


in the same manner as described previously in connection with FIG.


30


A. However, when the cartridge is securely mounted at the predetermined mounting position, the flag member


440


rises in the manner shown in

FIG. 32A

or


32


B. Thus, simultaneously with the rising of the flag member, the contact portion


440


A of the flag member


440


is biased toward the surface of the ink bag


430


by the spring force of the torsion coil spring


406


.




In the ink cartridge


401


thus provided with the ink bag


430


as an ink containing means, when ink is sufficiently stocked in the ink bag


430


the entire flag member


440


rises to a high position as shown in FIG.


32


A. The light intercepting portion of the flag member is thus kept at a height for intercepting the optical path


435


of a detecting sensor


424


, and when the carriage is directed to the position of the cartridge


401


, the presence of ink is detected by the detecting sensor


424


carried on the carriage. Also, when the ink becomes exhausted, the flag member


440


rises only to a low position as shown in

FIG. 32B

, so that the flag member


440


does not intercept the optical path


435


of the detecting sensor


424


, and the ink is judged to be absent.




As is apparent from the foregoing description, according to the present invention, a medium including the information for driving the ink jet head is provided on the ink cartridge, whereby the ink jet recording apparatus itself can automatically set the driving conditions of the ink jet head matching the composition of ink and therefore, there can be provided an ink jet recording apparatus which is simple to operate and high in reliability.




Also, there can be provided an ink cartridge which can be prevented from being erroneously inserted by the user and which has information for properly controlling the driving of the recording head.




Also, as described above, according to the present invention, in the position wherein an ink tank in the form of a cartridge forming an ink supply source is mounted in the apparatus body, the ink communication with the ink supply system is done prior thereto, and the ink communication state therefore can be secured near the position at which the ink tank is mounted. Also, the information regarding the ink tank is readable prior to the mounting of the ink tank, so that misjudgments or difficulties in reading do not occur near the mounting position. Further, the ink communication is done prior to reading and therefore, even if the recording operation is immediately started in response to reading, there will not occur the inconvenience of air being introduced into the ink supply system. Conversely, if the ink tank is pulled out during the recording operation, this can be detected before the ink communication is cut off and therefore, no similar inconvenience will occur if the operation is discontinued.




Further, as described above, according to the present invention, in the position wherein an ink tank in the form of a cartridge forming an ink supply source is mounted in the apparatus body, the ink communication with the ink supply system is done prior thereto and therefore, the ink communication state can be secured near the mounting position of the ink tank. Also, the inherent information regarding the ink tank becomes readable near the mounting position, and the information differing from said information is read in a predetermined range from the ink communication position to the vicinity of the mounting position. Therefore, if the apparatus is designed so that a warning is given in response to the reading of the information, an unsatisfactory mounting of the ink tank can be detected to obviate the slipping out thereof.




Furthermore, as has been described above, according to the present invention, unlocking members projecting from opposite sides of the ink cartridge and locking members provided on both sides of the insertion path for the ink cartridge and unlockable by the respective unlocking members are provided asymmetrically with respect to the direction of insertion of the ink cartridge. Therefore, even if an attempt is made to insert the ink cartridge with its vertical direction or its longitudinal direction being mistaken, the ink cartridge can be prevented from being erroneously mounted. Accordingly, damage to the ink cartridge by the hollow needle, or damage to the hollow needle which would make the supply of ink impossible, can be eliminated.




Further, a special or expensive device is not required for the prevention of such erroneous mounting; it is only required to simply change the installed positions of the locking members and the unlocking members. Furthermore, even where a plurality of kinds of inks are used, erroneous mounting can be prevented for the respective ink cartridges.




Also, as has already been described, according to the ink jet recording apparatus of the present invention and the ink cartridge therefor, a transmission type photosensor shielded from light by a flag member located in the movement path of the carriage is provided on the carriage, and a flag member which protrudes toward the movement path of the carriage only in the mounted state of the ink cartridge is provided on the ink cartridge. The transmission type photosensor is shielded from light by the flag member provided on the ink cartridge, so that the mounting of the ink cartridge may be detected. Therefore, not only is the mounting of the ink cartridge detected by a small number of parts and simple structure, but also (since the form of the flag member is made different for each ink cartridge) many kinds of information such as the kind, characteristic, etc. of ink can be recognized by the user; in addition, the quantity of remaining ink can be detected.




The present invention is particularly effective in a recording head and a recording apparatus of the bubble jet type which has been put forward by Canon, Inc., among the ink jet recording systems.




As regards the typical construction and principle of this system, a construction is preferable which uses the basic principle disclosed, for example, in U.S. Pat. Nos. 4,723,129 and 4,740,796. This system is applicable to both the so-called on-demand type and the so-called continuous type. In the case of the on-demand type, the present invention is particularly effective because at least one driving signal corresponding to recording information and providing a rapid temperature rise exceeding nucleate boiling is applied to an electro-thermal converting member disposed correspondingly to a sheet or a liquid path in which liquid (ink) is retained, thereby causing the electro-thermal converting member to generate heat energy and causing film boiling on the heat-acting surface of a recording head with a result that a bubble in the liquid (ink) can be formed correspondingly to the driving signal. Due to the growth and contraction of the bubble, the liquid (ink) is discharged through a discharge port to thereby form at least one droplet. If this driving signal is made into a pulse shape, the growth and contraction of the bubble take place appropriately on the spot and therefore, discharge of the liquid (ink) with particularly high responsiveness can be accomplished, which is highly preferable. The driving signal of such a pulse shape may suitably be one as described in U.S. Pat. Nos. 4,463,359 and 4,345,262. The adoption of the conditions described in U.S. Pat. No. 4,313,124, which is an invention relating to the temperature rise rate of said heat-acting surface, would lead to the possibility of accomplishing still better recording.




As regards the construction of the recording head, besides the construction as disclosed in the aforementioned patents which comprises a combination of discharge ports, liquid paths and electro-thermal converting members (a straight liquid flow path or a perpendicular liquid flow path), the constructions using U.S. Pat. Nos. 4,558,333 and 4,459,600, which disclose constructions in which the heat-acting portion is disposed in a bent area, are also covered by the present invention. In addition, the present invention is effective for use with a construction based on Japanese Laid-Open Patent Application No. 59-123670, which discloses a construction in which a slit common to a plurality of electrothermal converting members is the discharge portion of the electrothermal converting members, or with a construction based on Japanese Laid-Open Patent Application No. 59-138461, which discloses a construction in which an opening for absorbing a pressure wave of heat energy corresponds to the discharge portion.




Further, a recording head of the full line type having a length corresponding to the width of the largest recording medium on which the recording apparatus can effect recording may be of a construction as disclosed in the above-mentioned publications, wherein that length is made up of a combination of a plurality of recording heads, or of a construction as a single recording head formed as a unit; the present invention is also effective with such a recording head.




In addition, the present invention is effective in a case where use is made of a recording head of the interchangeable chip type which is mounted on an apparatus body to thereby provide the electrical connection to the apparatus body or the supply of ink from the apparatus body, or a recording head of the cartridge type provided integrally on the recording head itself.




Also, the addition of recovery means, preliminary auxiliary means, etc. for the recording head provided in the construction of the recording apparatus usable with the present invention can further stabilize the effect of the present invention and is therefore preferable. Specifically, these means include capping means, cleaning means and pressurizing or suction means for the recording head, an electro-thermal converting member or a heating element discrete therefrom, or pre-heating means comprising a combination of these, all of which are effective for accomplishing stable recording to carry out the preliminary discharge mode in which a discharge not concerned with recording is effected.




Further, the recording mode of the recording apparatus is not limited to a recording mode using only the main color such as black, but may use a recording head constructed as a unit or a combination of a plurality of recording heads, and the present invention is very effective for an apparatus provided with a plurality of different colors or at least one of full colors provided by mixed colors.




The above embodiments of the present invention have been described as using liquid ink, but the present invention also permits the use of ink which is in the solid phase at room temperature or ink which becomes softened at room temperature. In the above-described ink jet recording apparatus, it is popular to regulate the temperature of ink within a range from 30° C. to 70° C. and to effect temperature control so that the viscosity of the ink may be within a stable discharge range; use therefore can be made of ink which assumes the liquid phase when the recording signal is imparted. In addition, the temperature rise due to heat energy is positively used as the energy to change the ink from its solid phase to its liquid phase to thereby prevent said temperature rise. The use of this type of ink, or ink which solidifies when left as it is used for the purpose of preventing the evaporation of the ink, or the use of some other ink that is liquefied only by heat energy (such as ink which is liquefied by the imparting of heat energy conforming to the recording signal and is discharged in the form of liquid or ink which already begins to solidify at a point of time at which it reaches the recording medium) is also applicable with the present invention. In such a case, the ink may assume the form as described in Japanese Laid-Open Patent Application No. 54-56847 or Japanese Laid-Open Patent Application No. 60-71260, wherein the ink is retained as liquid or solid in recesses or through-holes in a porous sheet and is opposed to an electro-thermal converting member. In the present invention, what is most effective for each ink mentioned above is what executes the above-described film boiling system.



Claims
  • 1. An ink cartridge replaceably provided with respect to an ink jet recording apparatus having a recording head for causing the discharge of ink to effect the recording of an image, said ink cartridge containing said ink therein, effecting the supply of said ink in accordance with the discharge of said ink, and having a medium provided with information to control said ink jet recording apparatus,wherein said medium includes said information to control at least one of plural driving operations including a pre-discharging operation for causing the discharge of said ink not to record while said ink jet recording apparatus does not cause the discharge of said ink for the recording said image, a capping operation of capping said recording head, a cleaning operation for cleaning said recording head, an exhausting operation of exhausting said ink by applying a pressurizing or sucking force to said recording head, and a pre-heating operation for heating said recording head in advance.
  • 2. An ink cartridge according to claim 1, wherein said driving operations become operable when information is included in said medium, and a warning is indicated on an indicating mechanism provided in said ink jet recording apparatus when information is not included in said medium.
  • 3. An ink cartridge according to claim 2, wherein an indication of said indicating mechanism is configured to confirm if said ink cartridge is or is not mounted with respect to said ink jet recording apparatus.
  • 4. An ink cartridge according to claim 1, wherein said medium is a label of a resistance member and is mounted on a top surface of said ink cartridge.
  • 5. An ink cartridge replaceably provided with respect to an ink jet recording apparatus having a recording head for causing the discharge of ink to effect the recording of an image, said ink cartridge containing said ink therein, effecting the supply of said ink in accordance with the discharge of said ink, and having a medium provided with information to control said ink jet recording apparatus,wherein said medium includes information for selecting a condition to stabilize formation of an ink drop discharged from said recording head.
  • 6. An ink cartridge according to claim 5, wherein said recording head is provided with an electrothermal converting element for discharging said ink, and a condition for stabilizing formation of the discharged ink drop is to energize said electrothermal converting element at a relatively high voltage for a relatively short period or at a relatively low voltage and for a relatively long period.
  • 7. An ink cartridge according to claim 6, wherein said energization can be executed when information is included in said medium, and a warning is indicated on an indicating mechanism provided in said ink jet recording apparatus when information is not included in said medium.
  • 8. An ink cartridge according to claim 7, wherein an indication of said indicating mechanism is configured to confirm if said ink cartridge is or is not mounted with respect to said ink jet recording apparatus.
  • 9. An ink cartridge according to claim 5, wherein said medium is a label of a resistance member and is mounted on a top surface of said ink cartridge.
  • 10. An ink cartridge replaceably provided with respect to an ink jet recording apparatus having a recording head for causing the discharge of ink to effect the recording of an image, said ink cartridge containing said ink therein, effecting the supply of said ink in accordance with the discharge of said ink, and having a medium provided with information to control said ink jet recording apparatus,wherein said medium includes information to control an operation of said ink jet recording apparatus during a non-recording period.
  • 11. An ink cartridge according to claim 10, wherein said operation during said non-recording period causes the discharge of said ink contributed not to effect the recording of the image.
  • 12. An ink cartridge according to claim 10, wherein said operation during said non-recording period is a pre-heating operation for heating said recording head.
  • 13. An ink cartridge according to claim 10, wherein a driving operation becomes operable when said information is included in said medium, and a warning is indicated on an indicating mechanism provided in said ink jet recording apparatus when said information is not included in said medium.
  • 14. An ink cartridge according to claim 13, wherein an indication of said indicating mechanism is configured to confirm if said ink cartridge is or is not mounted with respect to said ink jet recording apparatus.
  • 15. An ink cartridge according to claim 10, wherein said medium is a label of a resistance member and is mounted on a top surface of said ink cartridge.
Priority Claims (5)
Number Date Country Kind
1-203535 Aug 1989 JP
1-336142 Dec 1989 JP
1-336143 Dec 1989 JP
1-334824 Dec 1989 JP
2-008302 Jan 1990 JP
Parent Case Info

This application is a division of application Ser. No. 08/590,819 filed Jan. 24, 1996 now U.S. Pat. No. 6,062,667, which is a division of application Ser. No. 08/405,399 filed Mar. 15, 1995, now U.S. Pat. No. 5,506,611, which is a continuation of application Ser. No. 08/098,254 filed Jul. 29, 1993, now abandoned, which is a continuation of application Ser. No. 07/563,080 filed Aug. 6, 1990, now abandoned.

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Continuations (2)
Number Date Country
Parent 08/098254 Jul 1993 US
Child 08/405399 US
Parent 07/563080 Aug 1990 US
Child 08/098254 US