Patent Grant
8870343
1. Field of the Invention
The present invention relates to an ink jet recording apparatus and a method of wiping a recording head.
2. Description of the Related Art
There may occur a trouble that ink is adhered to a surface of a recording head of an ink jet recording apparatus in which discharging ports are formed (hereinafter, referred to as “discharging port surface”) and hence normal discharging is impaired. As a method of preventing such a trouble, the ink jet recording apparatus generally provided with a wiping unit configured to wipe ink adhered to the discharging ports.
The wiping unit as described above includes a wiping member formed of a material having resiliency, for example, for wiping the discharge port surface, and an abutting member configured to bring the wiping member into contact with the discharging port surface. A wiping action is achieved by bringing the wiping member to abut against the discharging port surface and scrubbing the same at a predetermined timing. As a method of wiping the recording head in a so-called serial-type ink jet recording apparatus configured to perform recording during a reciprocal movement of a carriage on which the recording head is mounted, a method of wiping by causing the abutting member to move while the reciprocal movement is stopped, or a method of wiping by moving the recording head in a state of abutting against the abutting member are known. The latter method, that is, the method of wiping during the movement of the recording head, is more effective especially when the frequency of wiping the recording head is higher. In other words, since the wiping action can be performed during the reciprocal movement of the carriage, the period required for each wiping action may be shorter than that in the method of performing the wiping action while the reciprocating operation is stopped.
Japanese Patent Laid-Open No. 2005-21809 discloses an example of scrubbing a recording head in the vertical direction with respect to a discharge port row of the recording head using a sheet-type wiping member. It is known that a wiping effect higher than that of the method of wiping the recording head by scrubbing using a so-called wiper blade is expected when this sheet-type wiping member is used.
In recent years, the recording using inks of a plurality of colors or inks having reactivity with respect to each other may be performed with the identical recording head in association with diversification of the ink jet recording apparatus and the recording method. In such a case, when the wiping action is performed by the identical wiping member, one ink may get mixed into discharging port of the other ink and, consequently, troubles such as image impairment like color mixture or a discharge failure due to anchoring of the ink as a result of reaction may occur.
In the example disclosed in Japanese Patent Laid-Open No. 2005-21809, an attempt is made to resolve the trouble such as image impairment like color mixture or the discharge failure due to anchoring of the ink as a result of reaction by wounding the sheet-type wiping member. However, the resolution is not sufficient.
According to an aspect of the present invention, an ink jet recording apparatus includes a recording head having a discharging port surface provided with a first discharging port row group having at least one discharge port row formed by arraying a plurality of discharging ports in a predetermined direction and a second discharging port row group having at least one discharge port row formed by arraying a plurality of discharging ports in a predetermined direction, a carriage configured to cause the recording head to scan reciprocally in a direction intersecting the predetermined direction, a wiping unit including a sheet member for wiping the discharge port surface and a winding device configured to wind the sheet member, and a control unit configured to control the winding device so that the first discharge port row group and the second discharge port row group are wiped with different areas of the sheet member.
The present invention provides an ink jet recording apparatus configured to be capable of preventing a trouble such as color mixture or anchoring of ink in a wiping action.
Accordingly, the first discharge port row and the second discharge port row may be wiped with different areas of the sheet member, and hence a trouble such as color mixture or discharge failure may be reduced.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Referring now to the drawings, embodiments of the invention will be described.
First Embodiment
An ink jet recording apparatus of a first embodiment illustrated in
The movement of the recording head 3 is achieved by a carriage 2. Specifically, the recording head 3 is demountably mounted on the carriage 2 and the carriage 2 moves reciprocally along the X-direction together with the recording head 3. Furthermore, the carriage 2 is supported so as to be movable on a straight line along a guide shaft 4 arranged along the X-direction, and is fixed to an endless belt 5 moving substantially parallel to the guide shaft 4. The endless belt 5 moves reciprocally by a drive force of a carriage motor (CR motor), whereby causes the carriage 2 to move reciprocally in the X-direction. The recovery process apparatus 7 configured to perform recovery process on a discharging action of the recording head 3 is arranged outside of an area where the recording medium is conveyed, which is one side in the direction of reciprocal movement of the carriage.
Each of the liquid channels of the recording head 3 includes energy-generating element configured to generate discharge energy for causing the ink to be discharged from the discharge ports 3a arranged therein. In the first embodiment, an electro-thermal conversion member configured to heat the ink locally to cause film boiling and cause the ink to be discharged by the pressure thereof is used as the energy-generating element. However, the invention is not limited thereto, and an electro-mechanical conversion element may also be used. In the description given below, the discharge ports 3a and the liquid channel are collectively referred to as a nozzle.
Inks containing different color materials are supplied to the recording head 3 from ink tanks (not illustrated) in which the respective inks are stored corresponding to the above-described six discharge port rows. From the respective ink tanks provided in the recording apparatus body, the respective inks are supplied through tubes (not illustrated) coupled to ink supply ports of the discharge port rows 11 to 16 corresponding thereto, respectively. In the configuration of the discharge port rows 11 to 16 of the first embodiment, inks of cyan, magenta, yellow, pale gray, gray, and black are discharged in sequence.
Drive circuits 105, 106, 107, and 108 configured to drive a conveying motor (LF motor) 113, a carriage motor (CR motor) 114, the recording head 3, and the recovery process apparatus 7 respectively are connected to the I/O port 104. In addition, a head temperature sensor (head temperature detecting unit) 112 configured to detect the temperature of the recording head 3, an encoder sensor 111 fixed to the carriage 2, a temperature and moisture sensor 109 configured to sense the temperature and the moisture, which is an environment of usage of the recording apparatus body 1, and other sensors (not illustrated) are connected to the I/O port 104. The main control unit 100 is connected to a host computer 115 via an interface circuit 110.
A recovery process counter 116, a preliminary discharge counter 117, a borderless ink counter 118, and a discharge dot counter 119 are also connected to the I/O port 104. The recovery process counter 116 is configured to count the amount of ink when the ink is forcedly drained from the recording head 3 by the recovery process apparatus 7. The preliminary discharge counter 117 is configured to count the number of times of discharge (the amount of consumption of ink) for a preliminary discharge performed before starting recording, after having finished the recording, and during the recording. The borderless ink counter 118 is configured to count the amount of ink recorded out of a recording medium area when performing borderless ink recording. Furthermore, the discharge dot counter 119 is configured to count the number of times of discharge of the ink discharged during the recording.
Subsequently, the recording action executed by the ink jet recording apparatus having the configuration as described above will be described. When the ink jet recording apparatus receives recording data from the host computer 115 via an interface, the recording data is deployed in the buffer of the RAM 103. Then, when a command of the recording action is given, the conveying unit (not illustrated) is activated, and the recording medium is conveyed to a position opposing the discharging port surface 3b of the recording head 3. Here, the carriage 2 moves in the X direction along the guide shaft 4. Ink droplets are discharged from the recording head 3 in association with the movement of the carriage 2, and an image corresponding to an amount of one band is recorded on the recording medium. Subsequently, the recording medium is conveyed by an amount corresponding to one band in the Y direction intersecting (orthogonal to) the direction of movement of the carriage 2 by the conveying unit. By repeating the actions described above, a predetermined image is formed on the recording medium.
The position of the carriage 2 is detected by counting pulse signals output from the encoder sensor 111 in association with the movement of the carriage 2 by the main control unit 100. In other words, the encoder sensor 111 outputs the pulse signals to the main control unit 100 by detecting sections formed at regular intervals on an encoder film 6 (see
(Recovery Process Apparatus)
The wiping unit 8 is provided at a reciprocal movement reversing position (for example, outside of the area where the recording medium is conveyed, and on the side of the recording medium with respect to the recovery process apparatus) of the recording head 3. The wiping unit 8 includes a wiping member 9 formed of a continuing sheet-type material, an abutting member 10 pressing the wiping member 9 for bringing the wiping member 9 into contact with the discharge port surface 3b, and an abutting member moving unit (not illustrated) configured to allow the movement of the abutting member 10 between an abutting position (contact position) where the discharge port surface 3b abuts against the wiping member 9 and a retracted position where the discharge port surface 3b does not abut against the wiping member 9.
The ink anchored to the discharge port surface 3b may be removed by performing the wiping action using the wiping unit 8 configured as described thus far. Non-woven fabrics formed by using polyolefin, PET or nylon is preferable as a material used for the wiping member 9 configured as described thus far. In order to enhance the wiping performance, the wiping member 9 is preferably wet by being impregnated with impregnating fluid in advance. The impregnating fluid is preferably liquid which is capable of wiping off the anchored ink and, specifically, liquid including water, a surface active agent, and solvent may be used.
The components as described above of the recovery process apparatus 7 are controlled by a control unit, described above (
(Wiping Action)
In the first embodiment, after the nozzle rows of a first group are wiped, the wiping member is wound so as to expose a wiping surface for the next action, and then the wiping action for wiping the nozzle rows of a second group is performed so as to prevent color mixture, reaction and the like from occurring via the wiping member.
An X abutting position illustrated by a chain line in
First of all, as illustrated in
Subsequently, as illustrated in
Furthermore, as illustrated in
As described above, the discharge port row 11 of the first group discharges cyan ink, the discharge port row 12 discharges magenta ink, the discharge port row 13 discharges yellow ink, the discharge port row 14 discharges pale gray ink, the discharge port row 15 discharges gray ink, and the discharge port row 16 discharges black ink. If the discharge port row for the color ink is wiped off with the same surface of the wiping member after the discharge port row for the gray or black ink has wiped, it may be said that the probability of mixture of the gray or black ink into the discharge port row for the color ink via the wiping member 9 is high. However, as illustrated in
Since the yellow ink among other color inks is significantly affected if other color inks are mixed, it is preferable that the discharge port row 11 for the yellow ink is wiped first from among the discharge port rows of the first group. In other words, the discharge port row 11 to be wiped at the end from the first group (the discharge port rows 13, 12 and 11) is a discharge port row at the last row with respect to the movement in the outward direction of the recording head 3. Since the wiping member 9 is maintained at the Z abutting position after the discharge port row 11 is wiped with the wiping member 9 until the entire recording head 3 passes through the X abutting position, the mixed color ink on the wiping member 9 generated by the wiping action does not accumulated on the discharging port surface of the recording head 3.
In addition, as regards the discharge port row for the gray or black ink, since the pale gray ink is significantly affected if other black or dark gray ink is mixed, it is preferable that the discharge port row 14 of the pale gray among the discharge port rows in the second group is wiped first. In other words, the discharge port row 16 to be wiped at the end from the second group (the discharge port rows 14, 15 and 16) is a discharge port row at the last row with respect to the movement in the homeward direction of the recording head 3. Since the wiping member 9 is maintained at the Z abutting position after the discharge port row 16 is wiped with the wiping member 9 until the entire recording head 3 passes through the X abutting position, the mixed color ink on the wiping member 9 generated by the wiping action does not accumulated on the discharging port surface of the recording head 3.
By performing the action of winding the wiping member between the outward direction and the homeward direction, it is not necessary to lower the speed of the carriage during the wiping operation. Therefore, a time loss is not generated and the wiping action may be completed.
When performing recording using inks having reactivity with respect to each other by the identical recording head, even when the inks in the first group (the discharge port rows 11, 12, and 13) and the inks in the second group (the discharge port rows 14, 15, and 16) are ink sets reactive to each other, for example, anchoring caused by the reaction may be prevented by wiping the first group and the second group distinctively using different areas of the wiping member 9. In contrast, according to the example of the related art in which the discharge port rows are wiped without distinction, the area of the wiping member 9 to be used for wiping (for example, wiping in the order of the discharge port rows 16→15→14→13→12→11 at once), anchoring of ink by the reaction cannot be prevented.
Although the configuration in which the abutting member 10 is pushed upward when the discharge port row to be wiped is located at the X abutting position has been described, it is also possible to employ a configuration in which the abutting member 10 is pushed upward when a portion between the first group and the second group is located at the X-abutting position.
Although the configuration in which two groups each including three discharge port rows from the six discharge ort rows mounted on the recording head 3 are wiped with different areas of the wiping member has been described, a configuration in which one discharge port row is wiped with an area of the wiping member different from another discharge port row, or a configuration in which one discharge port row is wiped with an area of the wiping member different from an area used for wiping two or more other discharge port rows is also applicable.
Although the configuration in which the area of the wiping member 9 used for wiping the first group is wound in the direction in which the recording head 3 move toward the reversing position has been described. However, a configuration in which the area of the wiping member 9 used for wiping the first group is wound in the opposite direction is also applicable.
Although the example in which the wiping member 9 is wound at the timing between the outward direction and the homeward direction has been described in the first embodiment, the wiping member 9 may be wound by the winding device so that the first group and the second group are wiped with the different areas of the wiping member 9 during scanning in one direction.
[Second Embodiment]
In a second embodiment, an example in which the same discharge port row abuts against the wiping member first before and after the reverse in the reciprocating motion of the carriage will be described. With reference to
First of all, as illustrated in
Subsequently, as illustrated in
Furthermore, as illustrated in
With the actions performed as described above, the discharge port row 14 is wiped twice with the wiping member 9 before and after the reverse of the recording head 3, the discharge port row 14 is intensively cleaned. In addition, the area 9a for wiping the first discharge port row group (the discharge port rows 14, 13, 12, and 11) of the wiping member 9 and the area 9b for wiping the second discharge port row group (the discharge port rows 14, 15, and 16) may be differentiated and hence the recording head 3 may be wiped distinctively before and after the reverse in the reciprocal motion of the recording head 3.
In other words, the second embodiment is specifically effective, for example, when the anchoring property of the ink itself in the discharge port row 14 is strong, that is, when one discharge port row needs to be wiped more intensively than other discharge port rows.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-079534, filed Mar. 30, 2012, and No. 2013-014452 filed Jan. 29, 2013, which are hereby incorporated by reference herein in their entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012-079534 | Mar 2012 | JP | national |
| 2013-014452 | Jan 2013 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5969731 | Michael et al. | Oct 1999 | A |
| Number | Date | Country |
|---|---|---|
| 2005021809 | Jan 2005 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20130257931 A1 | Oct 2013 | US |
