The present disclosure relates to an ink jet recording apparatus configured to eject ink to record an image.
Japanese Patent Application Laid-Open No. 2004-345249 discusses a configuration in which a sponge arranged on a platen to absorb ink and an ink collection device that collects the ink absorbed by the sponge are connected by a felt. Due to the capillary force of the felt, the ink absorbed by the sponge moves to the ink collection device and thus, the ink can be collected in the ink collection device having a larger absorption capacity than the sponge.
However, in the configuration discussed in Japanese Patent Application Laid-Open No. 2004-345249, if a printer is arranged at an angle, the ink may return from the ink collection device to the sponge due to the capillary force of the felt. As a result, ink that cannot be held by the sponge may overflow into a printer main body.
The present disclosure is directed to providing an ink jet recording apparatus capable of suppressing overflow of ink from an absorber even if the apparatus is arranged at an angle.
According to an aspect of the present disclosure, an ink jet recording apparatus configured to perform recording operation by ejecting ink from a recording head includes a first absorber configured to absorb ink, a second absorber disposed apart from the first absorber having a larger ink absorption capacity than the first absorber, and a flow path portion that does not absorb ink. The second absorber has a second lower end portion arranged below a first lower end portion of the first absorber. The flow path portion connects the first lower end portion and a portion of the second absorber below the first lower end portion.
Further features and aspects of the present disclosure will become apparent from the following description of example embodiments with reference to the attached drawings.
A first example embodiment of the present disclosure will be described below with reference to the drawings. However, the following example embodiments do not limit the present disclosure, and not all combinations of the features described in the present example embodiments are necessarily essential to means to solve the issues of the present disclosure. Further, the relative arrangements, shapes, and the like of the constitution elements described in the example embodiments are merely examples, and are not intended to limit the scope of the present disclosure thereto.
<Example Configuration of Apparatus>
A sheet feed cassette 6 that can be inserted into and removed from the housing 5 by the user is provided on the front side of the housing 5. The sheet feed cassette 6 is provided with a window portion 6a so that the user can visually recognize the recording medium loaded in the sheet feed cassette 6. It is desirable that the window portion 6a is made of a transparent member such as glass or plastic.
At an upper portion of the housing 5, a scanner unit 2 configured to perform a document reading operation is provided, and the scanner unit 2 is openable with respect to the housing 5.
A direction in which the recording medium is conveyed by the conveyance roller 40 (Y direction illustrated in
The recording head 3 is mounted on a carriage 31 configured to reciprocally move (reciprocally scan) in a main scanning direction (X direction illustrated in
The recording apparatus 1 is provided with a recovery unit 200 in a scanning area of the carriage 31 and outside of a recording area where the recording operation is performed by the recording head 3. The recovery unit 200 is configured to perform a recovery operation for maintaining the ejection performance of the recording head 3, and is disposed at a position that allows the recovery unit 200 to face an ejection port surface on which an array of ink ejection ports is arranged. The recording head 3 illustrated in
In the present example embodiment, an example of a serial head is illustrated in which the recording head 3 is mounted on the carriage 31, however, the present disclosure is not limited thereto, and is also applicable to a line head in which a plurality of ejection ports is arranged in a region corresponding to a width of a recording medium.
The ink tank 11 is provided in the recording apparatus 1 for each color of ink ejected by the recording head 3. In the present example embodiment, four ink tanks, which are a black ink tank 11K, a cyan ink tank 11C, a magenta ink tank 11M, and a yellow ink tank 11Y are provided, and these ink tanks are collectively referred to as the ink tank 11. Cyan, magenta, and yellow are merely examples of color ink, and the ink is not limited thereto.
As illustrated in
Further, the recording apparatus 1 is provided with a black tank cover 12Bk and a color tank cover 12C1. The black tank cover 12Bk covers an upper surface of the black ink tank 11K. On the other hand, the color tank cover 12C1 integrally covers upper surfaces of the cyan ink tank 11C, the magenta ink tank 11M, and the yellow ink tank 11Y. Hereinafter, the black tank cover 12Bk and the color tank cover 12C1 are collectively referred to as the tank cover 12.
<Example Ink Filling Operation>
A filling portion 14 for filling ink is provided on the upper surface of the ink tank 11, and the filling portion 14 can be sealed by the tank cap 13. The tank cap 13 includes a cap portion 13a for sealing the filling portion 14, and a lever portion 13b that supports the cap portion 13a and can be operated by the user. The lever portion 13b is revolvably supported with respect to a main body of the recording apparatus 1. The user can fill ink by removing the cap portion 13a from the filling portion 14 while turning the lever portion 13b in an S2 direction illustrated in
The cap portion 13a of the tank cap 13 is formed of a member having rubber elasticity, and the lever portion 13b is formed of plastic or the like. The lever portion 13b according to the present example embodiment is color-coded to a color corresponding to the color of the ink stored in the ink tank 11. That is, the lever portion 13b for black ink is color-coded to black or gray, the lever portion 13b for cyan ink is color-coded to cyan, the lever portion 13b for magenta ink is color-coded to magenta, and the lever portion 13b for yellow ink is color-coded to yellow. As a result, when the user fills the ink into the ink tank 11, it is possible to prevent ink of the wrong color from being filled. Not only the lever portion 13b but also the cap portion 13a may be color-coded.
In the present example embodiment, a mode has been described in which the ink is supplied from the ink tank 11 to the recording head 3 by the supply tube 8. However, the present disclosure is not limited thereto, and is also applicable to a so-called on-carriage mode in which the ink tank 11 is mounted on the carriage 31 together with the recording head 3. Further, the present disclosure is not limited to a configuration in which the ink can be filled into the ink tank 11, and a mode is possible in which a detachable ink cartridge is attached to the main body of the recording apparatus 1 or the carriage 31. That is, the present disclosure is not limited regarding the method of supplying ink to the recording head 3.
Further, in the present example embodiment, a so-called serial head that is mounted on the carriage 31 and performs recording while moving reciprocally has been described as an example. However, the present disclosure is not limited thereto, and is also applicable to a line head provided with a plurality of ejection ports corresponding to the width of the recording medium.
<Example Recovery Unit>
The color cap 20a is connected to a waste ink storage unit 50 via a color cap tube 21a and a color pump tube 24a. The color cap tube 21a and the color pump tube 24a are connected by a color joint 22a. Similarly, the black cap 20b is connected to the waste ink storage unit 50 via a black cap tube 21b and a black pump tube 24b. The black cap tube 21b and the black pump tube 24b are connected by a black joint 22b. The waste ink storage unit 50 is laid under the recovery unit 200 so as to entirely cover an area under the recovery unit 200.
An outlet 24ao of the color pump tube 24a and an outlet 24bo of the black pump tube 24b are arranged apart from each other in the conveyance direction. This is to prevent color ink which is a dye ink and black ink which is a pigment ink from mixing and reacting with each other and from accumulating in the waste ink storage unit 50. In the present example embodiment, the outlet 24bo of the black pump tube 24b is arranged upstream (rear side of the recording apparatus 1) of the outlet 24ao of the color pump tube 24a in the conveyance direction.
A shared suction pump 23 is provided for the color pump tube 24a and the black pump tube 24b. By driving the suction pump 23, ink is sucked from the color cap 20a and the black cap 20b, and is discharged to the waste ink storage unit 50.
The recovery operation includes a suction operation in which ink is sucked from the ejection port by driving the suction pump 23 in a state where the ejection port surface 32 is tightly sealed by the cap 20. By the suction operation, bubbles in the ejection port and thickened ink can be forcibly sucked and discharged. Further, the recovery operation includes a preliminary ejection operation of ejecting ink that is not intended for the recording operation in a state where the ejection port surface 32 faces the cap 20. The recording head 3 according to the present example embodiment performs the preliminary ejection on the cap 20, however, an ink receiving portion that receives the preliminarily ejected ink may be provided separately from the cap 20. In the preliminary ejection operation, the thickened ink at the ejection port can be forcibly discharged. The ink preliminarily ejected to the cap 20 is discharged from the cap 20 to the waste ink storage unit 50 by driving the suction pump 23.
Among the components of the recovery unit 200, particularly the cap 20 is provided within the scanning area of the carriage 31 and outside the recording area of the recording head 3. Other components such as the cap tube 21, the pump tube 24, and the suction pump 23 are provided outside the recording area of the recording head 3.
<Example Waste Ink Storage Unit>
The first absorber 51 is provided so as to contact the ink receiver 44, and is capable of absorbing the ink received by the ink receiver 44. Since the first absorber 51 is disposed under the platen 42 and the ink receiver 44 and over the sheet feed cassette 6 and the sheet discharge tray 43, the first absorber 51 has a shape of a thin plate and is small in volume, and thus the amount of ink that the first absorber 51 can hold (absorption capacity) is smaller compared to the second absorber 52. On the other hand, the second absorber 52 is arranged with respect to the housing 5 so as to entirely cover an area under the recovery unit 200, and can absorb the ink discharged from the pump tube 24.
Since the first absorber 51 has a small capacity and can hold only a small amount of ink, the ink absorbed by the first absorber 51 is transferred and absorbed by the second absorber 52 to prevent the ink from overflowing from the first absorber 51. A configuration for absorbing ink from the first absorber 51 to the second absorber 52 will be described below.
As illustrated in
If marginless recording is performed by the recording head 3, ink is ejected to the ink receiver 44 and the ink is absorbed by the first absorber 51. If the amount of the absorbed ink exceeds the volume of the first absorber 51, the ink overflows from the first lower end portion 51a having a low water head. Then, the overflowed ink moves from the upper end 53a to the lower end 53b located at a lower position in the flow path portion 53 and is absorbed by the second absorber 52.
In the configuration described above, if the recording apparatus 1 is arranged such that an A direction illustrated in
However, by adopting a configuration such as in the present example embodiment, where the first absorber 51 and the second absorber 52 do not contact each other and are connected by the flow path portion 53 that cannot absorb ink, the ink hardly moves from the second absorber 52 to the first absorber 51. This is because the movement of the ink due to the capillary force of the absorber is suppressed. Further, this is because the amount of ink that can be held by the second absorber 52 is larger than that of the first absorber 51, and the ink hardly flows out from the second absorber 52 to the flow path portion 53. Therefore, even if the recording apparatus 1 is arranged such that the A direction is the direction of gravity, it is possible to prevent the ink from overflowing from the lower end portion 51b of the first absorber 51 in the A direction.
As described above, by arranging the first absorber 51 having a small absorption capacity and the second absorber 52 having a large absorption capacity so as not to contact each other and connecting the first absorber 51 and the second absorber 52 by the flow path portion 53 that cannot absorb ink, the ink overflowing from the first absorber 51 can be absorbed by the second absorber 52. Further, even if the recording apparatus 1 is left in a posture different from a posture during normal use, it is possible to prevent the ink from moving from the second absorber 52 to the first absorber 51 and from overflowing from the first absorber 51.
Further, as illustrated in
As illustrated in
Since the first absorber 51 has the shape of a thin plate having a small thickness in a height direction (direction of gravity), if the recording apparatus 1 is installed so that any one of the A to D directions is the direction of gravity, the area of the lower side of the first absorber 51 becomes small, and thus, the ink easily overflows. On the other hand, since the thickness of the second absorber 52 in the height direction is greater than that of the first absorber 51, even if the recording apparatus 1 is installed so that any one of the A to D directions is the direction of gravity, the area of the lower side of the second absorber 52 is large and thus, the ink hardly overflows. Therefore, by making the area of the first absorber 51 as small as possible, the movement of the ink to the second absorber 52 can be promoted, and the ink is prevented from overflowing.
Since it is necessary to reliably absorb the ink ejected in the marginless recording, the first absorber 51 has an area similar to that of the platen 42. The partition 57 is a member defining first absorber 51 so as to have an area corresponding to the platen 42, and the first absorber 51 is formed in a shape corresponding to a region surrounded by the partition 57.
With the above-described configuration, in a normal use state of the recording apparatus 1, most of the ink absorbed by the first absorber 51 moves to the second absorber 52 via the flow path portion 53. On the other hand, if the recording apparatus 1 is installed so that any one of the B to D directions is the direction of gravity, the ink may slightly overflow outside of the partition 57. Thus, by providing the third absorber 55 and the fourth absorber 56 around the partition 57, the ink is prevented from overflowing in the recording apparatus 1.
The first projection portion 57a and the second projection portion 57b are portions being the lowermost surface if the recording apparatus 1 is installed so that the B direction is the direction of gravity, and are provided with the first cutout portion 58a and the second cutout portion 58b, respectively. That is, if the ink moves in the direction of gravity (B direction) inside the first absorber 51, the ink is concentrated in the first projection portion 57a and the second projection portion 57b and moved to the third absorber 55 via the first cutout portion 58a and the second cutout portion 58b. By adopting the configuration that guides the movement direction of the ink as described above, the volume of the third absorber 55 can be effectively used.
Similarly, the third projection portion 57c is a portion being the lowermost surface if the recording apparatus 1 is installed so that the A direction is the direction of gravity, and is provided with the third cutout portion 58c. Thus, if the ink moves in the direction of gravity (A direction) inside the first absorber 51, the ink is concentrated in the third projection portion 57c and moved to the third absorber 55 via the third cutout portion 58c.
Further, the fourth projection portion 57d and the fifth projection portion 57e are portions being the lowermost surface if the recording apparatus 1 is installed so that the D direction is the direction of gravity, and are provided with the fourth cutout portion 58d and the fifth cutout portion 58e, respectively. Thus, if the ink moves in the direction of gravity (D direction) inside the first absorber 51, the ink is concentrated in the fourth projection portion 57d and the fifth projection portion 57e and moved to the fourth absorber 56 via the fourth cutout portion 58d and the fifth cutout portion 58e. As described above, even if the recording apparatus 1 is oriented in various directions, it is possible to suppress the inside of the recording apparatus 1 from being contaminated by the ink overflowing from the first absorber 51.
In the present example embodiment, although the flow path portion 53 is configured to connect the first lower end portion 51a of the first absorber 51 and the second lower end portion 52a of the second absorber 52, the present disclosure is not limited thereto. That is, since it is sufficient that the flow path portion 53 is configured to cause the movement of the ink from the first lower end portion 51a by utilizing the water head difference, the flow path portion 53 may have any configuration in which the lower end 53b of the flow path portion 53 is connected to the second absorber 52 at a position below the first lower end portion 51a.
However, as in the present example embodiment, if a configuration is adopted in which the flow path portion 53 connects the first lower end portion 51a and the second lower end portion 52a, the ink absorbed by the second absorber 52 tends to be concentrated at a lower portion of the second absorber 52. Thus, for example, if an impact is received by a main body of the recording apparatus 1, the ink can be prevented from scattering outside of the second absorber 52, compared to a case where a large amount of ink is absorbed in an upper portion of the second absorber 52.
Thus, if the amount of ink absorbed by the second absorber 52 exceeds a threshold value, the waste ink cartridge 54 can be removed from the recording apparatus 1 along an attaching and detaching direction illustrated in
Further,
In the above-described example embodiment, a mode in which the ink moves from the first absorber 51 to the second absorber 52 has been described. However, the present disclosure is not limited thereto, and is also applicable to a mode in which the ink moves from a plurality of absorbers to one absorber, and a mode in which the ink moves from one absorber to a plurality of absorbers.
Further, in the above-described example embodiment, although an example has been described in which the ink ejected during marginless recording is absorbed by the first absorber 51, the present disclosure is not limited thereto and a mode is possible in which the first absorber 51 absorbs ink leaking from an ink tank or a joint portion of an ink flow path, for example.
That is, according to the present disclosure, it is possible to provide an ink jet recording apparatus capable of suppressing overflow of ink from an absorber even if the apparatus is arranged at an angle.
While the present disclosure has been described with reference to example embodiments, it is to be understood that the disclosure is not limited to the disclosed example embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Number | Date | Country | Kind |
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2019-071349 | Apr 2019 | JP | national |
The present application is a continuation of U.S. patent application Ser. No. 16/828,499, filed on Mar. 24, 2020, which claims priority from Japanese Patent Application No. 2019-071349 filed Apr. 3, 2019, which are hereby incorporated by reference herein in their entireties.
Number | Name | Date | Kind |
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20050062794 | Kanamitsu | Mar 2005 | A1 |
Number | Date | Country |
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2003-127353 | May 2003 | JP |
2004-155107 | Jun 2004 | JP |
2006-181939 | Jul 2006 | JP |
2007-160558 | Jun 2007 | JP |
2007-301832 | Nov 2007 | JP |
2018-122505 | Aug 2018 | JP |
Number | Date | Country | |
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20220063280 A1 | Mar 2022 | US |
Number | Date | Country | |
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Parent | 16828499 | Mar 2020 | US |
Child | 17523424 | US |