INK-JET RECORDING APPARATUS

Abstract

An ink-jet recording apparatus includes an ink-jet head having actuators and an actuator controller. The actuator controller supplies to the actuator an ejection pulse signal that appropriately switches the actuator between two states. When a time period Si (i=1, 2, . . . n), which is from a printing start point T0 to a point Ti (i=1, 2, . . . n) at which the ejection pulse signal is firstly supplied to actuators each corresponding to each of n nozzles (n denotes an arbitrary natural number) that are intended to eject ink based on print data, is longer than a predetermined time period Tw1, the actuator controller supplies the vibration pulse signal to each of the actuators within the time period Si.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

Other and further objects, features and advantages of the invention will appear more fully from the following description taken in connection with the accompanying drawings in which:

FIG. 1 schematically illustrates a construction of an ink-jet printer according to an embodiment of the present invention;

FIG. 2 is a plan view of a head main body that is included in the ink-jet printer shown in FIG. 1;

FIG. 3 shows on an enlarged scale a part enclosed by an alternate long and short dash line in FIG. 2;

FIG. 4 is a sectional view as taken along line IV-IV in FIG. 3;

FIG. 5 is a plan view on an enlarged scale of a part of an actuator unit shown in FIG. 2;

FIG. 6 is a block diagram schematically showing an electrical construction of the ink-jet printer shown in FIG. 1;

FIG. 7 is a waveform diagram showing ejection waveform signals that are generated by respective parts of an ejection waveform generator illustrated in FIG. 6;

FIG. 8 is a waveform diagram showing a fundamental waveform of a preliminary vibration waveform signal that is generated by a preliminary vibration waveform generator shown in FIG. 6;

FIGS. 9A and 9B are schematic diagrams showing print signals that are supplied by a print signal supplier shown in FIG. 6, with the ejection waveform signal and the preliminary vibration waveform signal being applied thereto, respectively;

FIG. 10 shows a state where for every sub manifold channel a delay occurs in a rectangular wave of the ejection waveform signal; and

FIGS. 11A, 11B, and 11C are timewise views showing ink being ejected from a nozzle by driving of the actuator unit.

Claims

1. An ink-jet recording apparatus comprising: an ink-jet head that performs printing while moving relative to a recording medium, and includes an ink ejection face having a plurality of nozzles formed thereon, a plurality of pressure chambers each communicating with each of the nozzles, and a plurality of actuators adapted to take two states, that is, a first state where the actuator sets a volume of the pressure chamber at V1 and a second state where the actuator sets a volume of the pressure chamber at V2 which is larger than V1; andan actuator controller that supplies to the actuator an ejection pulse signal that appropriately switches the actuator between the two states to thereby make ink ejected from the nozzle, and a vibration pulse signal that appropriately switches the actuator between the two states to thereby, instead of making ink ejected from the nozzle, vibrates ink in the nozzle,wherein, when a time period Si (i=1, 2, . . . n), which is from a printing start point T0 at which at least a part of a recording medium starts to be opposed to the ink ejection face with respect to a direction of ink ejection from the nozzle to a point Ti (i=1, 2, . . . n) at which the ejection pulse signal is firstly supplied to actuators each corresponding to each of n nozzles (n denotes an arbitrary natural number) that are intended to eject ink based on print data, is longer than a predetermined time period Tw1, the actuator controller supplies the vibration pulse signal to each of the actuators within the time period Si.

2. The ink-jet recording apparatus according to claim 1, wherein the actuator controller supplies the vibration pulse signal to each of the actuators at a point Fi (i=1, 2, . . . n) which is the predetermined time period Tw1 before the point Ti (i=1, 2, . . . n).

3. The ink-jet recording apparatus according to claim 2, wherein, when the time period Si is longer than the predetermined time period Tw1 plus a predetermined time period Tw2, the actuator controller supplies the vibration pulse signal to each of the actuators at a point Gi (i=1, 2, . . . n) which is the predetermined time period Tw2 before the point Fi.

4. The ink-jet recording apparatus according to claim 3, wherein a change of state from the first state through the second state to the first state again caused at the point Gi by the vibration pulse signal is repeated a less number of times than the change of state caused at the point Fi by the vibration pulse signal is.

5. The ink-jet recording apparatus according to claim 1, further comprising a detector that detects a recording medium immediately before the recording medium is brought into opposition to the ink ejection face, wherein the printing start point T0 is determined based on detection of a recording medium by the detector.

6. The ink-jet recording apparatus according to claim 1, wherein: the plurality of nozzles are classified into a plurality of nozzle groups; andthe actuator controller supplies ejection pulse signals whose phases are the same for each nozzle group to the actuators corresponding to the respective nozzle groups, while supplying ejection pulse signals whose phases are different for each nozzle group to the actuators corresponding to different nozzle groups.

7. The ink-jet recording apparatus according to claim 6, wherein: the ink-jet head further includes a plurality of common ink chambers that communicate with each other;the plurality of nozzles included in each nozzle group communicate with one of the common ink chambers; andthe actuator controller supplies, to the actuators, ejection pulse signals whose phases are different between actuators corresponding to the plurality of nozzles communicating through the pressure chambers with one common ink chamber and actuators corresponding to the plurality of nozzles communicating through the pressure chambers with another common ink chamber.

8. The ink-jet recording apparatus according to claim 7, wherein: each common ink chamber communicates through the pressure chambers to the plurality of nozzles included in two or more nozzle groups; andthe actuator controller supplies ejection pulse signals of the same phase to, among the actuators corresponding to each common ink chamber, actuators corresponding to the same nozzle group, while supplying to actuators corresponding to different nozzle groups ejection pulse signals whose phases are different for each nozzle group.

9. The ink-jet recording apparatus according to claim 7, wherein a width of a rectangular wave included in the ejection pulse signal is equal to Acoustic Length (AL) that is a time length required for a pressure wave to propagate through ink from an outlet of the common ink chamber via the pressure chamber to the nozzle.

10. The ink-jet recording apparatus according to claim 1, wherein the time period Tw1 is 5 msec to 25 msec.

11. The ink-jet recording apparatus according to claim 1, wherein the actuator includes: a first electrode that is held at a constant potential;a second electrode that is disposed at a position opposed to the pressure chamber, and supplied with the ejection pulse signal and the vibration pulse signal from the actuator controller; anda piezoelectric member that is sandwiched between the first electrode and the second electrode.

12. The ink-jet recording apparatus according to claim 1, wherein the ejection pulse signal brings the actuator from the first state through the second state to the first state again to thereby make ink ejected from the nozzle, and the vibration pulse signal brings the actuator from the first state through the second state to the first state again to thereby, instead of making ink ejected from the nozzle, vibrate ink in the nozzle.