Embodiments described herein relate generally to an ink jet recording apparatus.
Recently, printing is often performed on a standard paper because an ink-jet dedicated coated paper or the like is high in cost and lacks in writing properties. However, when the standard paper is printed using an aqueous ink jet ink, curling occurs due to swelling of paper fibers caused by water in the ink. Especially, the curl remaining after several days causes such a problem that the image quality of a print is impaired.
According to an embodiment, an ink jet recording apparatus includes a storage part to store a recording medium. An image forming part forms an image by ejecting an aqueous ink to the recording medium conveyed from the storage part. A separation part includes a slit to allow the recording medium to pass from the storage part to the image forming part, and an opening and closing part opens and closes the slit, and separates the storage part and the image forming part. A detection part detects conveyance of the recording medium from the storage part to the image forming part. A control part controls opening and closing of the opening and closing part in accordance with a detection result of the detection part.
Hereinafter, embodiments of an ink jet recording apparatus will be described with reference to the attached drawings.
The image forming part 2 ejects an aqueous ink to form an image on a surface of a sheet P. The image forming part 2 includes an ink jet head 115, an ink cartridge 116 and a tube 118.
The storage part 3 includes sheet cassettes 100 and 101 and a dehumidification part 150. The sheet cassettes 100 and 101 hold sheets P, and can be drawn out toward this side of
The separation part 4 separates the storage. part 3 and the image forming part 2, and prevents the humidity of the image forming part 2 from entering the storage part 3. In one embodiment, the separation part 4 is substantially impermeable to water vapor. The separation part 4 is defined to serve as a lower surface of the image forming part 2, or an upper surface of the storage part 3, or both the lower surface of the image forming part 2 and the upper surface of the storage part 3. In the first embodiment, although the image forming part 2 and the storage part 3 included in the ink jet recording apparatus 1 as one housing are separated by the separation part 4, no limitation is made to this arrangement. A structure may be such that the image forming part 2 and the storage part 3 are separate housings, and the image forming part 2 and the storage part 3 are stacked on each other. At this time, an overlapping portion of the image forming part 2 and the storage part 3 is the separation part 4. The separation part 4 will be described later in the description of
The ink jet recording apparatus 1 includes paper feed rollers 102 and 103, conveyance roller pairs 104, 105, 112, 113, 114, 120 and 140, a registration roller pair 106, a conveyance belt 107, a drive roller 108, a driven roller 109, a fan 110, a negative pressure chamber 111, a paper discharge roller pair 126, conveyance guides 130 and 131, a duct 141 and a sensor 160.
The sheet cassettes 100 and 101 can hold sheets P with different sizes. The paper feed roller 102 takes out the sheet P corresponding to the selected sheet size from the sheet cassette 100, causes the sheet to pass through a slit 301 (described later) included in the separation part 4 from the conveyance roller pair 140, and conveys the sheet to the conveyance roller pair 104 and the registration roller pair 106. The paper feed roller 103 takes out the sheet P corresponding to the selected sheet size from the sheet cassette 101, causes the sheet to pass through the slit 301 included in the separation part 4 from the conveyance roller pair 105 and the conveyance roller pair 140, and conveys the sheet to the conveyance roller pair 104 and the registration roller pair 106.
A tensile force is given to the conveyance belt 107 by the drive roller 108 and the two driven rollers 109. A countless number of small holes are formed at specified intervals on a surface of the conveyance belt 107. At the inside of the conveyance belt 107, in order to cause the sheet P to be adsorbed to the conveyance belt 107, a top plate of the negative pressure chamber 11 coupled to the fan 110 through the duct 141 is in close contact with a back surface of the conveyance belt 107. The negative pressure chamber 111 includes an upper top plate having a number of grooves and holes and a hole for connecting the duct 141 for air discharge. The hollow inside thereof is set to negative pressure by suction of the fan 110, and a surface of the top plate contacts the surface of the conveyance belt 107.
The conveyance belt 107 is an endless belt formed by laminating rubber on fiber and by polishing the surface. The conveyance belt 107 can be such that an open-end belt of stainless steel or the like is subjected to a terminating process. The conveyance belt 107 adsorbs the sheet P to a conveyance surface of the conveyance belt 107 by a suction force generated by the fan 110 through the duct 141, the negative pressure chamber 111 and the large plurality number of small holes or pores on the conveyance belt 107.
The conveyance roller pairs 112, 113 and 114 and the paper discharge roller pair 126 are provided at a paper discharge side. The conveyance roller pair 120 and the conveyance guides 130 and 131 again convey the sheet P to a paper feed side when two-sided printing is performed. The conveyance guides 130 and 131 change a conveyance route of the sheet P by solenoids 211 and 212 (shown in
Further, the respective ink jet heads 115 are provided with a yellow (Y) ink cartridge 116Y, a magenta (M) ink cartridge 116M, a cyan (C) ink cartridge 116C, and a black (K) ink cartridge 116K, in which respective color inks are stored, and they are coupled to each other through tubes 118Y, 118M, 118C and 118K.
The respective color inks are yellow, magenta, cyan and black, and an aqueous ink containing water in an amount of about 30 to 80 wt. % in the composition other than a solid content and an additive is used. In the above, although the structure is described in which an image is formed by inks of plural colors of yellow, magenta, cyan, and black, no limitation is made to this, and an image may be formed by a single color ink.
The ink jet recording apparatus 1 includes a paper feed roller motor control drive circuit 213 to control a paper feed roller motor 214 coupled to the paper feed rollers 102 and 103. Additionally, the ink jet recording apparatus 1 includes a conveyance roller motor control drive circuit 215 to control a conveyance roller motor 216 coupled to the plural conveyance roller pairs 104, 105, 112, 113, 114, 120 and 140 and the registration roller pair 106. Further, the ink jet recording apparatus 1 includes a belt drive motor control drive circuit 217 to control a belt drive motor 218 coupled to the drive roller 108, and a paper discharge roller motor control drive circuit 219 to control a paper discharge roller motor 220 coupled to the plural paper discharge roller pairs 126.
Optionally, the paper feed roller motor 214, the conveyance roller motor 216, the belt drive motor 218 and the paper discharge roller motor 220 can be one common motor.
The ink jet recording apparatus 1 includes a sensor control drive circuit 205 to control the sensor 160, and a fan control drive circuit 206 to control the fan 110. The ink jet recording apparatus 1 includes an opening and closing part control drive circuit 208 that is coupled to and controls a solenoid 209 to open and close an opening and closing part, and a path change control drive circuit 210 that is coupled to and controls the solenoids 211 and 212 to change the path. The ink jet recording apparatus 1 includes an ink jet head control drive circuit 221 to control the ink jet head 115Y, the ink jet head 115M, the ink jet head 115C and the ink jet head 115K.
The CPU 201 is connected to the ROM 202, the RAM 203, the I/F 204, the sensor control drive circuit 205, the fan control drive circuit 206, the opening and closing part control drive circuit 208, the path change control drive circuit 210, the paper feed roller motor control drive circuit 213, the conveyance roller motor control drive circuit 215, the belt drive motor control drive circuit 217, the paper discharge roller motor control drive circuit 219 and the ink jet head control drive circuit 221 through a bus.
The sensor 160 detects whether or not the sheet P passes through the slit. A detection result of the sensor 160 is transmitted to the CPU 201 through the sensor control drive circuit 205. The ink jet head 115Y, the ink jet head 115M, the ink jet head 115C and the ink jet head 115K eject inks to the sheet P from nozzles based on signals from the ink jet head control drive circuit 221.
Hereinafter, the separation part 4 will be described. The separation part 4 separates the image forming part 2 and the storage part 3.
In the image forming part 2, since the aqueous ink is sprayed to the sheet P from the ink jet head 115 for image formation, the humidity rises in the inside of the ink jet recording apparatus 1 which is isolated from the outer air and approaches saturation with water vapor. Thus, the separation part 4 separates the image forming part 2 and the storage part 3 so that the increased humidity of the image forming part 2 can not enter the storage part 3 where it can have detrimental effects.
The openable and closeable opening and closing part 302 is attached to the slide guide 303 in a state slidable in an arrow X direction of
As shown in
When the user does not give the print instruction and the paper feed roller 102 or 103 does not perform the paper feed operation (No at Act 1000), the opening and closing part 302 remains closed to close the slit 301, and the determination at Act 1000 is repeated.
When the paper feed roller 102 or 103 is actuated (Yes at Act 1000), at Act 1001, in order to convey the sheet P to the image forming part 2 from the storage part 3, the opening and closing part 302 of the separation part 4 is opened, and the slit 301 is opened.
At Act 1001, the opening and closing part 302 is opened, and after the slit 301 is opened, at Act 1002, the sensor 160 detects passing of the sheet P to determine whether or not the conveyance of the sheet P to the image forming part 2 is completed. When the sensor 160 does not detect that the conveyance of the sheet P is completed (No at Act 1002), the determination at Act 1002 is repeated, and during that, the opening and closing part 302 maintains the open state, and the slit 301 is in the open state. When the sensor 160 detects that the conveyance of the sheet P is ended (Yes at Act 1002), the opening and closing part 302 is closed at Act 1003, the slit 301 is closed, and the process is terminated. When plural sheets P are continuously conveyed to the image forming part 2, after the conveyance of the continuously conveyed sheets is completed, the opening and closing part 302 is closed, the slit 301 is closed, and the process is terminated.
When the opening and closing part 302 is closed, the solenoid 209 is turned OFF, so that the opening and closing part 302 moves in the direction opposite to the arrow Y direction, and closes the slit 301. The opening and closing part 302 slides and moves along the slide guide 303 by the movement of the solenoid 209 in the direction opposite to the arrow Y direction, and the spring 304 returns to the state of
The opening and closing of the opening and closing part 302 may not be performed by the solenoid 209, and a motor can be used instead. Besides, although the embodiment is described in which the opening and closing part 302 is opened when the sheet P is fed by the paper feed roller, a sensor can be provided upstream of the passage of the slit 301 to detect paper feeding of the sheet P.
In the embodiment, the opening and closing part 302 and the solenoid 209 are provided on a lower surface of the separation wall 300, and when the opening and closing part 302 is moved in the arrow Y direction of
Hereinafter, the relation between the passage of time and the sheet curl amount according to sheet storage conditions will be described.
As shown in
The curl amount is defined such that a sheet subjected to image recording by full-surface solid printing using an aqueous ink is placed on a plane, the length of the upward curl from the, plane is measured at four corners of the sheet, and an average length of the curls at the four corners is defined as the curl amount.
As shown in
According to the first embodiment, the separation part 4 separates the sheet P stored in the storage part 3 and the image forming part 2, and prevents the humidity of the image forming part 2 from entering the storage part 3, so that the curl of the sheet P after image formation can be suppressed.
In a second embodiment shown in
The curl of the sheet P can be suppressed by the ink jet recording apparatus 1 having the structure as stated above. Besides, the slit 301 is provided with the elastic member 400, and when the opening and closing part 302 is closed, the opening and closing part 302 presses the elastic member 400, so that the slit 301 can be closed without a gap, and the curl of the sheet P can be more suppressed.
In the storage part 3 of the ink jet recording apparatus 1, an elastic member may be provided in a gap through which the outer air is introduced. Although the sheet cassettes 100 and 101 of
In a third embodiment shown in
A separation part 4 includes the slit 301 to allow a sheet P to pass, and is provided with the opening and closing part 500 to open and close the slit 301. The separation part 4 includes a solenoid 209, a separation wall 300, the slit 301, a spring 304, and the opening and closing part 500. One end of the opening and closing part 500 is fixed to the separation wall 300 by a shaft 501, and the opening and closing part is further fixed to the solenoid 209 by a shaft 502. The opening and closing part 500 can be rotated around the shafts 501 and 502. One end of the spring 304 is fixed to the separation wall 300, and the other end is fixed to the opening and closing part 500. The spring 304 is expanded and compressed by opening and closing of the opening and closing part 500. When the solenoid 209 is OFF, the opening and closing part 500 is closed to close the slit 301, and when the solenoid 209 is ON, the opening and closing part 500 is opened to open the slit 301.
When a print instruction is given and the sheet P is not fed from a storage part 3, as shown in
After it is confirmed that the sheet P is conveyed from the storage part 3 to the image forming part 2, the solenoid 209 is turned OFF, and the opening and closing part 500 moves in the direction opposite to the arrow Z direction, so that a return is made to the state of
Other than where otherwise indicated, all numbers, values and/or expressions referring to quantities of ingredients, water vapor, etc., used in the specification and claims are to be understood as modified in all instances by the term “about.”
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the invention. These novel embodiments may be embodied in a variety of other forms, and various omissions, substitutions and changes may be made without departing from the gist of the invention. These embodiments and their modifications are included in the scope of the invention, and are included in the scope of the invention recited in claims and their equivalents. The first embodiment, the second embodiment and the third embodiment may be combined.
Number | Date | Country | Kind |
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2011-112125 | May 2011 | JP | national |
This application is based upon and claims the benefit of priority from U.S. Provisional Patent Application 61/418,651 filed on Dec. 1, 2010, the entire contents of which are incorporated herein by reference. This application is based upon and claims the benefit of priority from Japanese Patent Application 2011-112125 filed on May 19, 2011, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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61418651 | Dec 2010 | US |