The present application claims priority from Japanese Patent Application No. 2016-016670 filed on Jan. 29, 2016, the disclosure of which is incorporated herein by reference in its entirety.
The present invention relates to an ink-jet recording apparatus that records an image on a sheet by discharging ink droplets from nozzles.
In an ink-jet recording apparatus, a sheet being conveyed along a conveyance path formed inside the apparatus sometimes ends up floating up from a platen supporting said sheet. When floating-up of the sheet occurs at a position facing a nozzle, a spacing between the sheet and the nozzle ends up changing, and there is a risk that an effect ends up being exerted on image quality of an image recorded on the sheet.
In order to solve such a problem, conventionally, an ink-jet recording apparatus in which high ribs and low ribs that extend along a conveyance direction of the sheet are disposed alternately along a width direction, is known. In a publicly known ink-jet recording apparatus, when an ink droplet discharged from a nozzle adheres to a sheet supported by high ribs and low ribs, said sheet attains a waved state along the width direction. As a result, warping upward of the sheet is reduced, hence a change in spacing between the sheet and the nozzle can be reduced.
However, according to findings of the inventors, in the above-mentioned ink-jet recording apparatus, the following problem occurs. Said ink-jet recording apparatus includes a roller for conveying the sheet, downstream in the conveyance direction of the platen. A plurality of said rollers are provided along the width direction, at the same positions as the ribs, in the width direction. As a result, a waveform shape of the sheet formed by the ribs is reliably maintained in an entire region of the platen.
A length in the width direction of each of the rollers is longer than a length in the width direction of each of the ribs. Therefore, when the sheet that has the waveform shape formed therein by being supported by the ribs on the platen enters the roller, a wavelength of the waveform shape of the sheet in a portion that has entered the roller in the sheet, suddenly changes. As a result, there is a risk that the waveform shape of not only the portion that has entered the roller in the sheet, but also a portion supported by the ribs in the sheet, is lost. If the waveform shape of the portion supported by the ribs in the sheet is lost, there is a risk of an effect being exerted on the image recorded on the sheet.
The present teaching was made in view of the above-described problem, and has an object of providing an ink-jet recording apparatus capable of favorably maintaining a waveform shape of a sheet on a platen.
According to an aspect of the present teaching, there is provided an ink-jet recording apparatus configured to discharge ink droplets onto a sheet, including:
a plurality of rollers configured to convey the sheet in a conveyance direction, the plurality of rollers being disposed so that each of two adjacent rollers of the plurality of the rollers have a spacing therebetween in a width direction orthogonal to the conveyance direction;
a platen disposed more upstream in the conveyance direction than the plurality of rollers;
a recording unit disposed above the platen and configured to discharge the ink droplets from a plurality of nozzles toward the platen;
a plurality of first ribs provided in the platen, disposed so that each of two adjacent first ribs of the plurality of the first ribs have a spacing therebetween in the width direction, and each having a supporting surface for supporting the sheet; and a plurality of second ribs provided between the plurality of first ribs and the plurality of rollers in the conveyance direction, respectively, disposed so that each of two adjacent second ribs of the plurality of the second ribs have a spacing therebetween in the width direction, and each having a supporting surface for supporting the sheet,
wherein at least parts of the plurality of rollers, the plurality of first ribs, and the plurality of second ribs overlap in the width direction, and
wherein a length in the width direction of each of the supporting surfaces of the plurality of second ribs is longer than a length in the width direction of each of the supporting surfaces of the plurality of first ribs, and is shorter than a length in the width direction of a contacting surface on the sheet in each of the plurality of rollers.
Due to the present configuration, the waveform shape along the width direction of the sheet formed by the first rib changes gradually as the sheet is conveyed downstream in the conveyance direction to reach the second rib and then reach the roller. As a result, loss of waveform shape when the sheet enters the roller can be reduced. In other words, the waveform shape of the sheet can be favorably maintained on the platen.
An embodiment of the present teaching will be described below. Note that the embodiment described below is merely an example of the present teaching, and it goes without saying that the embodiment of the present teaching may be appropriately changed in a range that does not alter the gist of the present teaching. Moreover, in the description below, an up-down direction 7 is defined with reference to a state in which a multifunction peripheral 10 is usably disposed (state of
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The feed roller 25 rotates by a driving force of a feed motor (not illustrated) being transmitted to the feed roller 25 by the drive transmitting mechanism 27 which is configured by a plurality of gears being meshed with each other. As a result, an uppermost sheet 12 abutting on the feed roller 25, of the sheets 12 supported by the bottom plate 22 of the feed tray 20 is fed to a conveyance path 65. Note that the drive transmitting mechanism 27 is not limited to a gear mechanism in which a plurality of gears are meshed with each other. For example, the drive transmitting mechanism 27 may be a belt stretched between the shaft 28 and a shaft of the feed roller 25.
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The curved part 33 is formed by an outer guide member 18 and an inner guide member 19 facing each other separated by a certain spacing. Each of the guide members 18, 19 extends in the left-right direction 9 (an example of a width direction) which is a direction orthogonal to a plane of paper in
The sheet 12 supported by the feed tray 20 is conveyed along the curved part 33 by the feed roller 25 to reach the conveyance roller pair 59. The sheet 12 sandwiched by the conveyance roller pair 59 is conveyed frontwards toward the recording unit 24, along the linear part 34. The sheet 12 that has reached directly below the recording unit 24 has an image recorded thereon by the recording unit 24. The sheet 12 on which the image has been recorded is conveyed frontwards along the linear part 34 to be discharged on the discharge tray 21. As described above, the sheet 12 is conveyed along a conveyance direction 15 indicated by arrows of a dot-chain line in
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The recording unit 24 includes a carriage 40 and a recording head 38. The carriage 40 is supported by two guide rails 56, 57 which are disposed with a spacing therebetween in the front-rear direction 8, and is movable over the guide rails 56, 57 along the left-right direction 9. The guide rail 56 is disposed more upstream in the conveyance direction 15 than the recording head 38. The guide rail 57 is disposed more downstream in the conveyance direction 15 than the recording head 38. The guide rails 56, 57 are supported by a pair of side frames (not illustrated) disposed outwardly of the linear part 34 of the conveyance path 65 in the left-right direction 9. The carriage 40 moves by being applied with a drive force from a carriage drive motor (not illustrated).
The recording head 38 is mounted in the carriage 40. The recording head 38 is supplied with ink from an ink cartridge (not illustrated). A plurality of nozzles 39 are formed in a lower surface of the recording head 38. When the carriage 40 is moving in the left-right direction 9, the recording head 38 discharges an ink droplet from the nozzle 39, toward the platen 42. As a result, the sheet 12 conveyed in the conveying orientation 15 along the linear part 34 to be supported by the platen 42, is recorded with an image.
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The conveyance roller pair 59 includes: a conveyance roller 60; and a pinch roller 61 which is disposed below the conveyance roller 60 so as to face the conveyance roller 60. As depicted in
A surface 60A (refer to
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Surfaces 58A (an example of abutting surfaces, refer to
The conveyance roller 60 and the discharge roller 62 rotate by a drive force from a conveyance motor (not illustrated). When the conveyance roller 60 rotates in a state that the sheet 12 is sandwiched by the conveyance roller pair 59, said sheet 12 is conveyed in the conveyance direction 15 by the conveyance roller pair 59 and conveyed onto the platen 42. When the discharge roller 62 rotates in a state that the sheet 12 is sandwiched by the discharge roller pair 44, the sheet 12 is conveyed in the conveyance direction 15 by the discharge roller pair 44 and discharged onto the discharge tray 21.
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Each of the contacting members 81 has its upstream end 81B in the conveyance direction 15 attached to the guide rail 56 by a publicly known means such as engagement.
Each of the contacting members 81 curves downwards and frontwards from the upstream end 81B. As a result, each of the contacting members 81 is provided extending to an upstream vicinity in the conveyance direction 15 of the nozzle 39 disposed most upstream, of the plurality of nozzles 39. Moreover, each of the contacting members 81 is provided extending toward the platen 42 in the up-down direction 7. A downstream end 81A (an example of a contacting section, refer to
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The first area 80A is an area more downstream in the conveyance direction 15 than the third area 80C. An upstream end in the conveyance direction 15 of the first area 80A is positioned between the nozzle 39 positioned most upstream and the nozzle 39 positioned most downstream in the conveyance direction 15, of the plurality of nozzles 39 of the recording head 38. A downstream end in the conveyance direction 15 of the first area 80A is in substantially the same position as the nozzle 39 positioned most downstream in the conveyance direction 15, of the plurality of nozzles 39 of the recording head 38.
An upstream end in the conveyance direction 15 of the second area 80B is positioned more upstream in the conveyance direction 15 than the nozzle 39 of the recording head 38. A downstream end in the conveyance direction 15 of the second area 80B is in substantially the same position as a position 71 of the nozzle 39 positioned most downstream in the conveyance direction 15, of the plurality of nozzles 39 of the recording head 38.
An upstream end in the conveyance direction 15 of the third area 80C is positioned more upstream in the conveyance direction 15 than the nozzle 39 of the recording head 38. A downstream end in the conveyance direction 15 of the third area 80C is positioned between the nozzle 39 positioned most upstream in the conveyance direction 15 and the nozzle 39 in the most downstream position 71, of the plurality of nozzles 39 of the recording head 38.
The first rib 91, the second rib 92, and the third rib 93 support the sheet 12 by their upper surfaces 91A, 92A, and 93A (refer to
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The upper surface 80 of the main body 77 inclines slightly downwardly in the conveyance direction 15. As a result, ink that has adhered to the upper surface 80 (first area 80A and second area 80B) flows in the conveyance direction 15. Ink that has reached a downstream edge in the conveyance direction 15 of the upper surface 80 flows along the side surface 79A, is led to the ink absorbing material 82, and is absorbed by the ink absorbing material 82.
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A plurality of the first ribs 91 are provided, respectively disposed with a spacing between them in the left-right direction 9. Each of the first ribs 91 is positioned between a right edge and a left edge of each of the roller parts 58 of the discharge roller 62. Note that part of each of the first ribs 91 may be positioned more rightward than the right edge of each of the roller parts 58 or more leftward than the left edge of each of the roller parts 58. In other words, each of the first ribs 91 need only be provided at a position where at least part of it overlaps each of the roller parts 58 in the left-right direction 9. In other words, each of the first ribs 91 need only be provided such that at least part of it overlaps each of the roller parts 58, when viewed from the front-rear direction 8.
Moreover, each of the first ribs 91 is formed between the downstream ends 81A of the plurality of contacting members 81 adjacent in the left-right direction 9.
Each of the first ribs 91 supports the sheet 12 at its upper surface 91A. As depicted in
Moreover, the upper surface 91A of each of the first ribs 91 is positioned more upwardly than a place where the downstream end 81A of the contacting member 81 abuts or contacts on the upper surface of the sheet 12. As depicted in
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Moreover, the second rib 92 is disposed more upstream in the conveyance direction 15 than the roller part 58 of the discharge roller 62. From the above, the second rib 92 is provided between the plurality of first ribs 91 and the plurality of roller parts 58 in the conveyance direction 15.
A plurality of the second ribs 92 are provided, respectively disposed with a spacing between them in the left-right direction 9. Each of the second ribs 92 is positioned within the recess 70 of the downstream supporting portion 78.
Each of the second ribs 92 is positioned between the right edge and the left edge of each of the roller parts 58 of the discharge roller 62. Note that part of each of the second ribs 92 may be positioned more rightward than the right edge of each of the roller parts 58 or more leftward than the left edge of each of the roller parts 58. In other words, each of the second ribs 92 need only be provided at a position where at least part of it overlaps each of the roller parts 58 in the left-right direction 9. In other words, each of the second ribs 92 need only be provided such that at least part of it overlaps each of the roller parts 58, when viewed from the front-rear direction 8.
Each of the first ribs 91 is positioned between a right edge and a left edge of each of the second ribs 92. Note that part of each of the first ribs 91 may be positioned more rightward than the right edge of each of the second ribs 92 or more leftward than the left edge of each of the second ribs 92. In other words, each of the second ribs 92 need only be provided at a position where at least part of it overlaps each of the first ribs 91 in the left-right direction 9. In other words, each of the second ribs 92 need only be provided such that at least part of it overlaps each of the first ribs 91, when viewed from the front-rear direction 8.
Each of the second ribs 92 supports the sheet 12 at its upper surface 92A. As depicted in
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A plurality of the third ribs 93 are formed with a spacing between them in the left-right direction 9. Each of the third ribs 93 is provided between adjacent first ribs 91 and between adjacent second ribs 92, in the left-right direction 9. Moreover, each of the third ribs 93 is positioned between a right edge and a left edge of the downstream end 81A of each of the contacting members 81. Note that part of each of the third ribs 93 may be positioned more rightward than the right edge of each of the downstream ends 81A or more leftward than the left edge of each of the downstream ends 81A.
Each of the third ribs 93 supports the sheet 12 at its upper surface 93A. As depicted in
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The supporting surface 91B is defined as a portion abutted on by the sheet 12, of the upper surface 91A of each of the first ribs 91. The length L1 in the left-right direction 9 of the supporting surface 91B is a distance (length in the left-right direction 9) between a right edge and a left edge in a portion where the sheet 12 and the supporting surface 91B abut on each other.
The supporting surface 92B is a portion abutted on by the sheet 12, of the upper surface 92A of each of the second ribs 92. The length L2 in the left-right direction 9 of the supporting surface 92B is a distance (length in the left-right direction 9) between a right edge and a left edge in a portion where the sheet 12 and the supporting surface 92B abut on each other.
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Note that the lengths in the left-right direction 9 of the supporting surfaces 91B, 92B may be different lengths according to the likes of a curved state of the sheet 12, a spacing in the left-right direction 9 of each of the ribs 91, a spacing in the left-right direction 9 of each of the ribs 92, a spacing in the left-right direction 9 between each of the ribs 91, 92 and the downstream end 81A of each of the contacting members 81, a length in the up-down direction 7 between an upper edge of each of the ribs 91, 92 and a lower edge of the downstream end 81A of each of the contacting members 81, shapes of the upper surfaces 91A, 92A of each of the ribs 91, 92, and so on.
The surface 58A is a surface abutted on by the sheet 12 in each of the roller parts 58. The length L3 in the left-right direction 9 of the surface 58A is a length from a right edge to a left edge of a surface facing outwardly in a radial direction of each of the roller parts 58.
Due to the present embodiment, the length L2 in the left-right direction 9 of the upper surface 92A of each of the second ribs 92 is longer than the length L1 in the left-right direction 9 of the upper surface 91A of each of the first ribs 91 and shorter than the length L3 in the left-right direction 9 of the surface 58A of each of the roller parts 58 of the discharge roller 62. Therefore, the waveform shape along the left-right direction 9 of the sheet 12 formed by the first rib 91 gradually changes as the sheet 12 is conveyed downstream in the conveyance direction 15 to reach the second rib 92 and then reach the roller part 58. As a result, loss of the waveform shape during entry to the roller part 58 of the sheet 12 can be reduced.
Moreover, due to the present embodiment, each of the second ribs 92 is disposed more downstream in the conveyance direction 15 than the nozzle 39. As a result, the waveform shape along the left-right direction 9 in a portion facing the nozzle 39 of the sheet 12 can be formed by only the first rib 91. As a result, the waveform shape along the left-right direction 9 in the portion facing the nozzle 39 of the sheet 12 can be maintained in a constant shape.
Moreover, due to the present embodiment, each of the second ribs 92 is disposed with a spacing between it and each of the first ribs 91 in the conveyance direction 15. As a result, an area (first area 81A) of the platen 42 between the first rib 91 and the second rib 92 in the conveyance direction 15 can be utilized as an area impacted on by the ink droplet discharged to an outer edge part of the sheet 12 during the so-called borderless printing. In other words, the multifunction peripheral 10 according to the present embodiment can be configured as an apparatus capable of borderless printing.
Moreover, due to the present embodiment, a portion of a trough of the waveform shape in the sheet 12 is supported by the third rib 93, between the first rib 91 and the second rib 92 in the conveyance direction 15. As a result, adherence to the sheet 12 of ink that has impacted on the first area 81A between the first rib 91 and the second rib 92 in the conveyance direction 15, can be reduced during borderless printing.
Moreover, due to the present embodiment, each of the first ribs 91 and the downstream end 81 of each of the contacting members 81 cooperate to enable the sheet 12 to be given the waveform shape along the left-right direction 9. As a result, a stable waveform shape can be given to the sheet 12.
The length in the left-right direction 9 of the upper surface 92A of each of the second ribs 92 is preferably within an area 94 indicated by hatching in
Moreover, as depicted in
Due to the above-described modified embodiment, a gradual change accompanying progress downstream in the conveyance direction 15, of the waveform shape along the left-right direction 9 of the sheet 12 formed by each of the first ribs 91, can be made finer. As a result, loss of the waveform shape during entry to the roller part 58 of the sheet 12 can be reduced even more than in the above-described embodiment.
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Moreover, in the above-described embodiment, each of the second ribs 92 was disposed with a spacing in the conveyance direction 15 between itself and each of the first ribs 91. However, as depicted in
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Moreover, in the above-described embodiment, the second rib 92 was provided in the platen 42. However, the second rib 92 may be provided in other than the platen 42, for example, in the downstream supporting portion 78.
Moreover, in the above-described embodiment, the discharge roller 62 was disposed more downwardly than the spur roller 63 in the discharge roller pair 44, but the discharge roller 62 may be disposed more upwardly than the spur roller 63. In this case, the surface 58A of each of the roller parts 58 of the discharge roller 62 abuts on the first surface of the sheet 12, and the tips of the teeth of the gear wheels configuring each of the spur rollers 63 abut on the second surface of the sheet 12, thereby enabling the discharge roller pair 44 to sandwich the sheet 12.
Number | Date | Country | Kind |
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2016-016670 | Jan 2016 | JP | national |