Ink jet recording apparatus

Information

  • Patent Grant
  • 6220692
  • Patent Number
    6,220,692
  • Date Filed
    Thursday, July 15, 1999
    25 years ago
  • Date Issued
    Tuesday, April 24, 2001
    23 years ago
Abstract
To propose an ink-jet recording apparatus having a small-sized compact driving mechanism for driving an ink suction pump, an elastic blade for wiping a recording head, and a locking arm for locking a carriage. An ink suction pump 8, a locking arm for locking a carriage, and an elastic blade for wiping a recording head are driven by a driving mechanism for common use. The driving mechanism transmits the torque of a single motor via a driving gear to the ink suction pump. Moreover, the driving mechanism also converts the rotary motion into the locking movement of the elastic blade via a rotary cam plate frictionally engaging with the driving gear and further converts the locking movement of the elastic blade to the locking movement of the locking arm. The ink-jet recording apparatus can be made small-sized and compact by driving each driven portion using the driving mechanism for common use.
Description




BACKGROUND OF INVENTION




1. Field of Invention




This invention relates to an ink-jet recording apparatus and more particularly to a carriage locking mechanism for locking a recording-head carrying carriage.




2. Related Art




An ink-jet recording apparatus is used for printing on a recording medium by sending a jet of ink drops out of ink nozzles of a recording head while reciprocating a recording-head carrying carriage within a predetermined range. When no printing is occurring, the carriage is kept on stand-by in the home position outside the printing range. In the stand-by condition, the nozzle-forming surface of the recording head is covered with a cap to prevent increasing ink viscosity as the ink dries, or to prevent entrance of air from the outside. While the recording head is covered with the cap, an ink suction pump is driven periodically to discharge thickened ink and air outside by sucking the ink from the ink nozzles of the recording head. In addition, an elastic blade is used to wipe off foreign materials such as paper dust and ink sticking to the nozzle-forming surface of the recording head.




When ink is sucked from the recording head by driving the ink suction pump, the recording head must be set at the predetermined position so that the cap will not slip off the recording head. It is then necessary to lock the carriage containing the recording head in the home position and prevent the cap from undesirably slipping off the recording head. In the home position, the carriage can often be released from this position due to vibration, shock, a power cut or the like.




Mounting the ink suction pump, the carriage locking mechanism, and the head wiping member tends to increase not only the dimensions of the apparatus but also its production cost to the extent that they are mounted. It is therefore desirable to make such mechanisms as an ink suction pump, a carriage locking mechanism and a mechanism for driving a head wiping member small-sized and compact.




SUMMARY OF INVENTION




Various implementations of the invention may include one or more of the following features.




In general, in one aspect, the invention features an ink-jet recording apparatus that performs printing of images or characters on a recording medium by moving a carriage having a recording head for ejecting ink drops, which includes a locking mechanism capable of locking the carriage in a predetermined position, an ink suction pump for sucking ink from ink nozzles of the recording head while the carriage is set at the predetermined position, a head wiping member for wiping off foreign materials from the nozzle-forming surface of the recording head which moved by the carriage, and a driving mechanism for common use in driving the locking mechanism, the ink suction pump and the head wiping member.




In an implementation, the head wiping member may include an elastic blade capable of moving between a forward position where the head wiping member is in contact with the nozzle-forming surface and a backward position where the head wiping member is away from the nozzle-forming surface, and the locking mechanism may also include a locking lever having an engaging portion is capable of moving between a locked position where the engaging portion is engaged with the carriage and an unlocked position where engaging portion is release therefrom.




In another implementation, the driving mechanism may include a motor and a power transmission mechanism for transmitting the driving force of the motor to the ink suction pump, the locking lever and the elastic blade, and the power transmission mechanism may also include a rotary-motion transmission mechanism for transmitting the rotary motion of the motor to the ink suction pump, a first conversion mechanism for converting the rotary motion into the reciprocating movement of the elastic blade, and a second conversion mechanism for converting the reciprocating movement of the elastic blade into the locking motion of the locking arm.




In another implementation, the rotary motion of the rotary-motion transmission mechanism is transmitted to the first conversion mechanism by the frictional force obtained from a spring member. With this arrangement, there occurs a slide between the rotary-motion transmission mechanism and the first conversion mechanism when the movement of the elastic blade or the locking arm as a driven member is blocked, and the rotary motion is not transmitted. Therefore, the driving control of each portion can be accomplished by a simple mechanism because the elastic blade or the locking arm as a driven member can be stopped at any desired position, irrespective of the driving condition of the motor or the ink suction pump.




In order to drive the ink suction pump, on the other hand, the carriage needs locking by means of the locking arm prior to driving the ink suction pump. When the elastic blade is used to wipe the recording head, however, the carriage will have to be moved by releasing the locked condition of the carriage while the elastic blade is held in the forward position.




In another implementation, a mechanism is provided for converting the reciprocating movement of the reciprocating member on the elastic blade side by means of the second conversion mechanism into the locking motion of the locking arm, the locking motion of the locking arm is regulated so that when the elastic blade advances up to the mid position between the backward and forward positions, the locking arm will rock from the unlocked position up to the locked position and that when the elastic blade advances further up to the forward position, the locking arm will rock up to the unlocked position.




In another implementation, the rotary-motion transmission mechanism may include a gear train for coupling the motor and the ink suction pump, the first conversion mechanism may include a rotary cam plate which is press-fixed coaxially by spring force to a driving gear included in the gear train, an arcuate cam groove formed on the side of the rotary cam plate, a cam follower which is slidable in the arcuate cam groove, a reciprocating member with the cam follower fitted to the rear end of the reciprocating member, and a guide portion for supporting the reciprocating member between the forward and backward positions so that the reciprocating member may reciprocate linearly, and the second conversion mechanism may also include a locking-arm engaging portion fitted to the reciprocating member, a locking shaft for supporting the locking arm so as to make the locking arm capable of locking within a predetermined angle range, and an engaging portion engaging with the locking-arm engaging portion.




In another implementation, the ink suction pump may include a circular inner circumferential face, a flexible ink tube which is placed along the circular inner circumferential face, a roller, and a cam roller which is rolled along the circular inner circumferential face while the roller is held against the ink tube. In this case, the driving gear is coupled to the cam rotor of the ink suction pump so that the driving gear may be rotated in a way integral therewith when the locking arm reaches the locking position after the rotary cam plate of the first conversion mechanism together with the driving gear of the rotary-motion transmission mechanism is rotated by a predetermined angle.




The invention may provide one or more of the following advantages.




As set forth above, the driving mechanism for common use is employed for driving the ink suction pump, the carriage locking mechanism and the head wiping member, so that the ink-jet recording apparatus can be made small-sized and less costly by utilizing a common power transmission path for driving each portion, in comparison with the provision of individual driving mechanisms. Moreover, control of driving each portion becomes simplified because any operation to time the driving of the individual driving mechanisms can be dispensed with.




Further details of an ink jet recording apparatus suitable for use in further embodiments are disclosed in U.S. application entitled, “Ink Jet Recording Apparatus and Method”, assigned to the same assignee, Seiko-Epson Corporation, filed on the same date, and with priority based on Japanese Patent Application Hei. 10-201010, filed Jul. 15, 1998.











The details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and the drawings, and from the claims.




BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a perspective view of an implementation of an ink-jet recording apparatus.





FIG. 2

is a perspective view of a principal part of the apparatus shown in FIG.


1


.





FIG. 3A

is a diagram illustrating the internal construction and operation of the ink suction pump mounted in the apparatus of FIG.


1


.





FIG. 3B

is a diagram illustrating the internal construction and operation of the ink suction pump mounted in the apparatus of FIG.


1


.





FIG. 4A

is a diagram illustrating the locked condition of a carriage by an implementation of a locking arm in the apparatus of FIG.


1


.





FIG. 4B

is a front view of the apparatus of FIG.


4


A.





FIG. 4C

is a front view of an implementation of a locking arm mechanism.





FIG. 4D

is a front view of an alternate implementation of a locking arm mechanism.





FIG. 4E

is a front view of an alternate implementation of a locking arm mechanism.





FIG. 5

is an exploded perspective view of the construction of the driving mechanism mounted in the apparatus of FIG.


1


.





FIG. 6A

is a diagram illustrating the operation of the apparatus of FIG.


1


.





FIG. 6B

is a diagram illustrating the operation of the apparatus of FIG.


1


.





FIG. 6C

is a diagram illustrating the operation of the apparatus of FIG.


1


.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




In

FIG. 1

, an ink-jet recording apparatus


1


has a recording head


3


for producing a jet of ink drops, a carriage


2


for carrying the recording head


3


, a carriage moving mechanism


4


for moving the carriage


2


in the scanning direction shown by an arrow A, and an ink supply mechanism


9


for supplying ink to the recording head


3


.




The recording head


3


is fitted with nozzle-forming surface


32


where a plurality of nozzles


31


for jetting out ink, the nozzle-forming surface


32


is exposed outside through a rectangular opening


30


.




As shown in

FIG. 2

, the carriage moving mechanism


4


is fitted with a guide shaft


45


, a timing belt


41


stretched between a drive-side pulley


43


and a driven-side pulley


44


, and a carriage motor


42


for driving the drive-side pulley


43


to rotate. The underside portion of the carriage


2


is slidably supported relative to the guide shaft


45


and coupled to the timing belt


41


. When the timing belt


41


is rotated and moved by the carriage motor


42


, the carriage


2


is moved along the guide shaft


45


in the scanning direction A.




While the carriage


2


is moving in the scanning direction A, the ink supplied from the ink supply mechanism


9


is jetted out of the nozzles


31


of the recording head


3


. Recording paper


14


is conveyed to a position facing the nozzle-forming surface


32


and characters are recorded on the surface of the recording paper


14


with the jetted ink drops.




The ink supply mechanism


9


has an ink cartridge


91


detachable from an ink-cartridge fitting portion


13


formed in the body


12


of the ink-jet recording apparatus


1


, a pressure attenuator


98


mounted on the carriage


2


, and an ink supply tube


95


connecting the ink cartridge


91


and the pressure attenuator


98


.




The ink cartridge


91


is formed with a flexible ink bag


93


contained in a rigid case


92


. An ink supply needle


96


fitted to one end portion of the ink supply tube


95


is connected to an ink takeout port


94


formed in the ink bag


93


. The other end portion


97


of the ink supply tube


95


is connected to the pressure attenuator


98


. Further, the leading end portion of an ink outlet path


99


formed in the pressure attenuator


98


is connected to the recording head


3


. Consequently, the ink stored in the ink bag


93


of the ink cartridge


91


is supplied via the ink supply tube


95


to the pressure attenuator


98


before being sent to the recording head


3


. Then the ink supplied to the recording head


3


is jetted out of the ink nozzles


31


.




A head maintenance unit


5


is located in a position facing the home position of the carriage


2


shown by an arrow C. The head maintenance unit


5


is fitted with an ink suction pump


8


for discharging thickened ink, residual bubbles and the like from the ink nozzles


31


of the recording head


3


outside when the carriage


2


is moved to the home position C. The head maintenance unit


5


is also provided with an elastic blade


53


forming a head wiping member for wiping off ink and foreign materials such as paper dust sticking to the nozzle-forming surface


32


of the recording head


3


. Further, the head maintenance unit


5


is equipped with a locking arm


52


forming a carriage locking mechanism for fixing the carriage


2


to the home position C.




The ink suction pump


8


, the elastic blade


53


and the locking arm


52


are driven by a common driving mechanism


7


provided to a unit case


50


. Prior to describing the constitution of the common driving mechanism


7


, the construction of the ink suction pump


8


, the elastic blade


53


and the locking arm


52


will be described first.




In an embodiment, the ink sucking pump


8


sucks ink similar to a pump disclosed in EP 0 818 317 A2.





FIGS. 3A and 3B

are exemplary diagrams illustrating the internal construction and operation of the ink suction pump


8


. The ink suction pump


8


is fitted with a cylindrical case


80


having a circular inner circumferential face


80




a,


a flexible ink tube


81


wound on the circular inner circumferential face


80




a


once, a cam rotor


82


for the pump, and a roller


83


which is pushed by the cam rotor


82


to roll along the circular inner circumferential face


80




a


while the roller


83


is squashing the ink tube


81


flat.




The center of rotation of the cam rotor


82


for the pump conforms to the center of the circular inner circumferential face


80




a,


and a small-diameter arcuate cam face


82




b


ranging over about 180 degrees is formed on the outer circumferential face. This arcuate cam face


82




b


has a curvature radius that is r


1


<r


2


in the counterclockwise direction around the center of rotation L


1


and that increases gradually from r


1


to r


2


. Stepped faces


82




c


and


82




d


for connecting both ends of the cam face


82


and the remaining large-diameter outer circumferential face are formed at both the ends of the cam face


82




b,


respectively. The rotary shaft


83




a


of the roller


83


is pushed by the stepped faces


82




c


and


82




d


of the cam rotor


82


and capable of rolling along the cam face


82




b.






One end


81




a


of the ink sucking tube


81


is drawn outside from the case


80


and made to communicate with a cap


55


that is used to cover the nozzle-forming surface


32


of the recording head


3


at the time sucking ink. The other end


81




b


of the ink suction tube


81


is drawn outside from the substantially same place of the case


80


likewise and connected to a waste ink tank (not shown).




The operation of the ink suction pump


8


thus constructed will now be described. A capping mechanism according to this embodiment of the invention is similar to the device disclosed in U.S. Pat. No. 5,260,724. When the carriage


2


is moved up to the home position C, the cap


55


is moved forward from the unit case


50


in the way interlocked with the movement of the carriage


2


to cover the nozzle-forming surface


32


of the recording head


3


. When the cam rotor


82


for the pump is rotated counterclockwise in that condition, the roller


83


is pushed out by the cam face


82




b


of the cam rotor


82


toward the ink tube


81


and made to squash the ink tube


81


flat. While that condition is sustained, the roller


83


is pushed by the stepped face


82




c


of the cam rotor


82


in the circumferential direction. As a result, the roller


83


rolls counterclockwise while squashing the ink tube


81


flat. Thus, ink is sucked from the ink nozzles of the recording head


3


because a side communicating with the cap


55


of the ink tube


81


becomes vacuous.




Conversely, the roller


83


is moved to the central side in accordance with the cam face


82




b


of the cam rotor


82


when the cam rotor is rotated clockwise, so that the ink tube


81


squashed flat by the roller


83


is restored to the original condition. As shown in

FIG. 3B

, the roller is pushed by the other stepped face


82




d


of he cam rotor


82


and made to roll clockwise. In this case, no pumping action is performed in the ink suction pump


8


.




The elastic blade


53


is capable of reciprocating movement between a forward position where the elastic blade


53


contacts the nozzle-forming surface


32


of the recording head


3


and a backward position where it does not contact the nozzle-forming surface


32


thereof. The elastic blade


53


is rectangular and as thick as prescribed and held by a blade holding member


54


.




When the carriage


2


is moved from a printing area B to the home position C while the elastic blade


53


is held at the forward position, the leading end portion of the elastic blade


53


is brought into contact with the nozzle-forming surface


32


, whereby ink and foreign materials such as paper dust sticking to the nozzle-forming surface


32


are wiped off.




Referring again to

FIG. 2

, the locking arm


52


is fitted with a carriage engaging end


52




b.


The locking arm


52


rocks with the reciprocating movement of the elastic blade


53


. A pair of locking-arm engaging portions


26


and


27


, formed on the side of the carriage


2


, are projections directed to the direction of moving the carriage and arranged with a predetermined space held therebetween. In an implementation, the carriage engaging end


52




b


moves from a locked position where it has engaged with locking-arm engaging portions


26


and


27


, to an unlocked position where it has come off the locking-arm engaging portions


26


and


27


.




The carriage engaging end


52




b


of the locking arm


52


is rotated from the upper side to the lower side so that the carriage engaging end


52




b


can enter between the pair of the locking-arm engaging portions


26


and


27


. This position of the locking arm


52


is the locked position where the carriage


2


is locked and any other position of the locking arm


52


is the unlocked position.




In an implementation the sectional shape of the carriage engaging end


52




b


of the locking arm


52


is such that one end of the locking direction is set wide. As shown in

FIG. 4A

, for example, the carriage engaging end


52




b


is L-shaped in cross section with the upper end side being set wide. When the locking arm


52


rocks from the upper side to the lower side as shown by an arrow so as to enter between the pair of locking-arm engaging portions


26


and


27


, its wide portion comes in contact with the one engaging portion


27


. Consequently, the locking arm


52


is blocked from locking further and held to be clamped between the pair of engaging portions


26


and


27


. The locking arm


52


is released from the locked condition only when it is rocked upward.

FIG. 4B

illustrates a front view of the locking arm


52


and engaging portions


26


and


27


of FIG.


4


A.





FIGS. 4C-4E

illustrate alternate embodiments of the locking arm


52


.

FIG. 4C

illustrates the locking arm


52


with a carriage engaging end


52




b


which has a generally rectangular shape but has a concave opening


52




d


adapted to receive a single locking-arm engaging portion


26


. In this embodiment the single locking-arm engaging portion


26


is rectangular in shape.

FIG. 4D

illustrates the locking arm


52


with a carriage engaging end


52




b


which is rectangular in shape and is adapted to receive a single locking-arm engaging portion


26


. In this embodiment the single locking-arm engaging portion


26


is generally rectangular in shape but has a concave opening


52




e


adapted to receive the carriage engaging end


52




b.



FIG. 4E

illustrates the locking arm


52


with a carriage engaging end


52




b


which is in a “T” shape. Locking arm-engaging portions


26


and


27


are adapted to receive the carriage engaging end


52




b.






The driving mechanism


7


for driving the ink suction pump


8


, the elastic blade


53


and the locking arm


52


will subsequently be described by reference to FIG.


5


.




The driving mechanism


7


according to this embodiment is fitted with a single motor


51


, and power transmission mechanism


60


for transmitting the driving force of the motor


51


to the ink suction pump


8


, the elastic blade


53


and the locking arm


52


.




The power transmission mechanism


60


is fitted with a reduction gear train as a rotary-motion transmission mechanism for transmitting the rotary motion of the motor


51


to the ink suction pump


8


. In an embodiment, the gear train includes a pinion


71


fitted to the output shaft of the motor


51


, an idle gear


72


meshing with the pinion


71


, a pinion


73


formed coaxially and integrally with the idle gear


72


, and a driving gear


74


meshing with the pinion


73


.




The driving gear


74


is disposed coaxially with the cam rotor


82


of the ink suction pump


8


in a way adjacent thereto. The driving gear


74


and the cam rotor


82


are rotatably supported by a common rotary center shaft


61


. Mating projections


74




a


and


82




a


are formed in the same radial position on a side respectively facing the driving gear


74


and the cam rotor


82


. The cam rotor


82


together with the driving gear


74


is rotated after the driving gear


74


is rotated so as to make the mating projection


74




a


mate with the mating projection


82




a


on the side of the cam rotor


82


.




Further, the power transmission mechanism


60


is provided with a first conversion mechanism for converting the rotary motion transmitted via the gear train into the reciprocating movement of the elastic blade


53


. The first conversion mechanism according to this embodiment has a rotary cam plate


75


rotatably supported by the common rotary center shaft


61


, which rotary cam plate


75


is pressed against the driving gear


74


by the spring force of a coil spring


76


so as to frictionally mate with the driving gear


74


.




An arcuate cam groove


75




a


ranging over an angle of about 90 degrees is cut in the side of the rotary cam plate


75


. A reciprocating plate


77


is coupled to the back side of the blade holding portion


54


holding the elastic blade


53


, and a cam follower


77




a


sliding in the arcuate cam groove


75




a


is fitted to the rear end of the reciprocating plate


77


.




A pair of slide pins


77




b


and


77




c


are projected from the side of the reciprocating plate


77


, these slide pins


77




b


and


77




c


being slidable along guide holes


50




a


and


50




b


formed in the unit case


50


. The reciprocating plate


77


is capable of reciprocating longitudinally within the range defined by the guide holes


50




a


and


50




b.


A position where the reciprocating plate


77


has moved to the front end of the guide hole is the forward position of the elastic blade


53


and a position where the reciprocating plate


77


has moved to the rear end of the guide hole is the backward position of the elastic blade


53


.




In the first conversion mechanism, the rotary cam plate


75


coaxially and frictionally mated with the driving gear


74


is rotated together with the driving gear


74


while the first conversion mechanism is mated therewith. As the driving gear


74


rotates then, the cam follower


77




a


of the reciprocating plate


77


is slid along the cam groove


75




a.


The reciprocating plate


77


is reciprocated longitudinally as the cam groove


75




a


rotates because the direction of moving the reciprocating plate


77


is defined by the guide holes


50




a


and


50




b.






In an embodiment, the power transmission mechanism


60


includes a second conversion mechanism for converting the reciprocating movement of the reciprocating plate


77


obtainable through the first conversion mechanism to the locking motion of the locking arm


52


. The second conversion mechanism is fitted with a locking-arm engaging pin


77




d


projecting from the side of the reciprocating plate


77


, a locking central shaft


52




a


for supporting the bent portion of the locking arm


52


so that the bent portion thereof may be capable of locking, and a mating groove


52




c


formed in the rear end portion of the locking arm


52


. The locking-arm engaging pin


77




d


in an idle state is fitted into this mating groove


52




c.






When the reciprocating plate


77


moves longitudinally, the locking arm


52


makes a locking motion vertically within the predetermined angle range around the locking central shaft


52




a


in the case of FIG.


5


.





FIGS. 6A

,


6


B and


6


C are operational diagrams illustrating the moving positions of the elastic blade


53


and the locking arm


52


. The operation of the ink suction pump


8


, the elastic blade


53


and the locking arm


52


according to this embodiment of the invention will be described by reference to these diagrams.




As shown in

FIG. 6A

, the cam follower


77




a


of the reciprocating plate


77


is positioned at the lower end


75




b


of the cam groove


75




a


formed in the rotary cam plate


75


during the normal printing operation. In this configuration, the elastic blade


53


stays at the backward position, and the locking arm


52


stays at the unlocked position to which the carriage engaging end


52




b


has moved higher than the moving locus of the engaging portions


26


and


27


on the carriage side.




When ink is sucked, the motor


51


is rotated counterclockwise after the carriage


2


is moved to the home position C. The torque of the motor


51


is transmitted via the gear train to the driving gear


74


, and the rotary cam plate


75


frictionally engaging with the driving gear


74


is rotated together counterclockwise. Consequently, the reciprocating plate


77


is pushed forward as the cam groove


75




a


of the rotary cam plate rotates.




When the rotary cam plate


75


rotates about 45 degrees, the reciprocating plate


77


is pushed out up the mid-position in the longitudinal direction of the reciprocating plate as shown in FIG.


6


B and with this movement, the carriage engaging end


52




b


as the front end of the locking arm


52


is rocked downward and the locked position is taken where the carriage engaging end


52




b


has entered between the pair of engaging portions


26


and


27


on the side of the carriage


2


.




In this condition, the locking arm


52


is not allowed to rock downward further as shown in

FIGS. 4A-4D

. Consequently, there occurs a slide between the rotary cam plate


75


and the driving gear


74


because the rotation of the rotary cam plate


75


is blocked and only the driving gear


74


continues to rotate. Therefore, the locking arm


52


is held at the carriage locking position, irrespective of whether the motor


51


is driven.




Thus, the carriage locking is engaged by the locking arm


52


. While the carriage is locked, the elastic blade


53


is in the mid-position of its movement and has not moved forward to a position where the elastic blade


53


can contact the nozzle-forming surface


32


of the recording head.




When the motor


51


is continuously rotated counterclockwise then, the rotation of the motor is transmitted via the driving gear


74


to the cam rotor


82


of the ink suction pump


8


, and the cam rotor


82


is rotated counterclockwise. As a result, the operation of sucking ink by means of the ink suction pump


8


is performed and a predetermined amount of ink is sucked as illustrated by reference to FIG.


3


.




When the motor


51


is rotated clockwise after the termination of suction of ink, the rotary cam plate


75


is reversely rotated and the reciprocating plate


77


is pulled backward, whereby the leading end of the locking arm


52


is rotated upward. Thus, the locked condition of the carriage is released.




In order to perform the process of wiping the elastic blade


53


then, the motor


51


is rotated counterclockwise before the carriage


2


is moved to the home position C. In this case, unlike the locking of the carriage as mentioned above, the engaging portions


26


and


27


for blocking the locking of the locking arm


52


halfway are not in the way. Therefore, the elastic blade


53


is moved up to the front end position as shown in FIG.


6


C. When the carriage


2


is moved to the home position C in that condition, ink, paper dust and the like sticking to the nozzle-forming surface


32


of the recording head


3


are wiped off by the elastic blade


53


.




Since the locking arm


52


has rocked downward in that condition, the carriage


2


can be reciprocated without the interference of the locking arm


52


. The forward movement of the reciprocating plate


77


is blocked by the guide holes


50




a


and


50




b


in that condition, moreover, there occurs a slide between the rotary cam plate


75


and the driving gear


74


, and the elastic blade


53


is held at its front end position, irrespective of where the motor


51


is driven.




The motor


51


is driven clockwise to restore the elastic blade


53


from the condition mentioned above to the original retreated condition.




The driving mechanism


7


for common use is employed for carrying out the operation of the ink suction pump


8


, the reciprocating movement of the elastic blade


53


and the locking motion of the locking arm


52


, so that the ink-jet recording apparatus can be made small-sized, compact and less costly in comparison with the provision of individual driving mechanisms.




In addition, the common driving mechanism


7


is made up of the single motor


51


and the power transmission mechanism


60


for transmitting the driving force of the motor


51


to the ink suction pump


8


, the elastic blade


53


and the locking arm


52


. The power transmission mechanism


60


includes the rotary-motion transmission mechanism for transmitting the rotary motion of the motor


51


to the ink suction pump


8


, the first conversion mechanism for converting the rotary motion transmitted via the rotary-motion transmission mechanism into the reciprocating movement of the elastic blade


53


, and the second conversion mechanism for converting the reciprocating movement of the elastic blade


53


into the locking motion of the locking arm


52


. As the power transmission path is commonly used for every driving portion like this, the driving mechanism can be made small-sized and compact.




In an embodiment, the rotary motion of the rotary-motion transmission mechanism is to be transmitted to the first conversion mechanism by the frictional force obtainable from the coil spring


76


. With this arrangement, a slide occurs between the rotary-motion transmission mechanism and the first conversion mechanism if the elastic blade


53


or the locking arm


52


as a driven side is blocked from being moved, which also interferes with the transmission of the rotary motion. Therefore, the elastic blade


53


or the locking arm


52


as a driven member can be stopped at the desired position, irrespective of the driving condition of the elastic blade


53


or the locking arm


52


. Thus, the power transmission mechanism can be simplified in constitution as a synchronizing mechanism for establishing the driving timing of each driven portion is unnecessary to install separately, which also results in making the apparatus small-sized and compact.




In an embodiment, the locking motion of the locking arm


52


brought about by the reciprocating movement of the elastic blade


53


is defined so that by locking the locking arm


52


up to the locked position in the mid-position between the backward and forward positions of the elastic blade


53


and moving the elastic blade


53


forward further, the locking arm


52


may be rocked to the unlocked position again when the elastic blade


53


reaches the forward position. Consequently, the operation of the wiping the head by means of the elastic blade


53


after the carriage is released from being locked can simply be achieved through a series of continuous operations.




A number of embodiments of the present invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.



Claims
  • 1. An ink-jet recording apparatus that performs printing of images or characters on a recording medium by moving a carriage for carrying, having a recording head for ejecting ink drops, comprising:a locking mechanism capable of locking the carriage in a predetermined position, the locking mechanism including a locking lever arm having an engaging portion movable between a locked position where the engaging portion is engaged with the carriage and an unlocked position where the engaging portion is released from the carriage; an ink suction pump for sucking ink from ink nozzles on a nozzle-forming surface of the recording head while the carriage is set at the predetermined position; a head wiping member, the head wiping member including an elastic blade movable between a forward position where the head wiping member is in contact with the nozzle-forming surface and a backward position where the head wiping member is away from the nozzle-forming surface for wiping off foreign materials from the nozzle-forming surface of the recording head; and a driving mechanism, the driving mechanism including a motor and a power transmission mechanism for transmitting driving force of the motor to the ink suction pump, the locking lever arm of the locking mechanism and the elastic blade of the head wiping member, the power transmission mechanism having a rotary-motion transmission mechanism for transmitting rotary motion of the motor to the ink suction pump, a first conversion mechanism for converting rotary motion into a reciprocating movement of the elastic blade, and a second conversion mechanism for converting the reciprocating movement into the locking motion of the locking lever arm.
  • 2. The ink-jet recording apparatus of claim 1, wherein the rotary motion of the rotary-motion transmission mechanism is transmitted to the first conversion mechanism by the frictional force exerted by a spring member.
  • 3. An ink-jet recording apparatus that performs printing of images or characters on a recording medium by moving a carriage for carrying, having a recording head for ejecting ink drops, comprising:a locking mechanism capable of locking the carriage in a predetermined position, the locking mechanism including a locking lever arm having an engaging portion movable between a locked position where the engaging portion is engaged with the carriage and an unlocked position where the engaging portion is released from the carriage; an ink suction pump for sucking ink from ink nozzles on a nozzle-forming surface of the recording head while the carriage is set at the predetermined position; a head wiping member, the head wiping member including an elastic blade movable between a forward position where the head wiping member is in contact with the nozzle-forming surface and a backward position where the head wiping member is away from the nozzle-forming surface for wiping off foreign materials from the nozzle-forming surface of the recording head; and a driving mechanism, the driving mechanism including a motor and a power transmission mechanism for transmitting driving force of the motor to the ink suction pump, the locking lever arm of the locking mechanism and the elastic blade of the head wiping member, the power transmission mechanism having a rotary-motion transmission mechanism for transmitting rotary motion of the motor to the ink suction pump, a first conversion mechanism for converting rotary motion into a reciprocating movement of the elastic blade, and a second conversion mechanism for converting the reciprocating movement into the locking motion of the locking lever arm, the rotary motion of the rotary-motion transmission mechanism being transmittable to the first conversion mechanism by frictional force exerted by a spring member, and further comprising a regulator for regulating the locking motion of the locking lever arm so that the locking lever arm rocks from the unlocked position to the locked position while the elastic blade advances to a middle position from the backward position, and so that when the elastic blade advances yet further to the forward position, the locking lever arm rocks to the unlocked position.
  • 4. The ink-jet recording apparatus of claim 3, wherein the rotary-motion transmission mechanism includes a gear train for coupling the motor with the ink suction pump, the first conversion mechanism includes a rotary cam plate which is press-fixed coaxially by the spring force to a driving gear included in the gear train, an arcuate cam groove formed on the side of the rotary cam plate, a cam follower which is slidable in the arcuate cam groove, a reciprocating in connection with the elastic blade and the cam follower, and a guide portion for supporting the reciprocating member between the forward and backward positions so that the reciprocating member may reciprocate linearly.
  • 5. The ink-jet recording apparatus of claim 4, wherein the second conversion mechanism includes a locking-lever engaging portion fitted to the reciprocating member, a locking shaft for supporting the locking lever so as to make the locking lever capable of locking within a predetermined angle range.
  • 6. An ink-jet recording apparatus of claim 4, wherein the ink suction pump includes a circular inner circumferential face, a flexible ink tube which is placed along the circular inner circumferential face, and a rotor supporting a roller so that the roller is rolled along the circular inner circumferential face with pressing the ink tube while the rotor rotates, andwherein the rotor is arranged to be coupled to the driving gear so that the rotor is rotated after the driving gear rotates the rotary cam plate for moving the locking lever up to the locking position by a predetermined angle.
Priority Claims (1)
Number Date Country Kind
10-201009 Jul 1998 JP
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Number Name Date Kind
4695851 Terasawa Sep 1987
4739847 Terasawa Apr 1988
5260724 Tomii et al. Nov 1993
5523848 Musso et al. Jun 1996
5587729 Lee et al. Dec 1996
5831644 Kato Nov 1998
6007179 Ohtani et al. Dec 1999
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Number Date Country
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Non-Patent Literature Citations (1)
Entry
European Search Report Application # 99113679.7-2304-, May 24, 2000.