The present application claims priority from Japanese Patent Application No. 2011-197160, which was filed on Sep. 9, 2011, the disclosure of which is herein incorporated by reference in its entirety.
1.Field of the Invention
The present invention relates to an ink-jet recording apparatus configured to eject droplets of ink from a recording head to record an image on a recording medium, and more particularly to an ink-jet recording apparatus capable of supplying the ink from an ink-supply portion to the recording head via an ink supply tube.
2.Description of the Related Art
There is conventionally known an ink-jet recording apparatus configured to eject droplets of ink from a recording head to record an image on a recording medium such as a recording sheet. In the ink-jet recording apparatus, the recording head is mounted on a carriage, so that the recording head, the carriage, and other components for recording constitute a recording portion. The carriage reciprocates in specific directions by receiving a driving power outputted from a drive source such as a motor. Upon the reciprocation of the carriage, the ink droplets are ejected from the recording head onto the recording medium. As a result, the image is recorded on the recording medium.
The ink is supplied to the recording portion from an ink-supply portion which is provided at a position different from the recording portion and to which an ink cartridge is connected. An ink supply method includes a method using an ink supply tube. The ink supply tube has a channel for supplying the ink from the ink-supply portion to the recording portion. The ink supply tube has flexibility allowing the ink supply tube to be moved or curved following the reciprocation of the carriage. The ink supply tube has a length corresponding to a position at which the carriage is located farthest from the ink-supply portion. When the carriage is located nearest to the ink-supply portion, the ink supply tube is curved so as to have a generally U-shape, for example.
Since the recording portion and the ink supply tube are designed as described above, the recording portion and the ink supply tube moved following the reciprocation of the carriage occupy a specific area upon the movement of the carriage. In particular, there is a need for a curved portion of the ink supply tube to have a relatively large curvature to prevent the ink supply tube from being bent into a plurality of parts in its movement following the movement of the carriage. Thus, an area occupied by the ink supply tube tends to become larger.
Further, operations of the ink-jet recording apparatus are controlled by a controller comprised of a microcomputer and other similar components. In general, the controller is mounted on a board.
There is an ink-jet recording apparatus including: a carriage; a recording head mounted on the carriage; a tube corresponding to the above-described ink supply tube; and a main board serving as a controller.
In this ink-jet recording apparatus, the carriage is movable in a widthwise direction of the apparatus in plan view. The ink supply tube is disposed on a front side of the carriage. The main board is disposed on a front side of the ink supply tube.
Here, the carriage and the ink supply tube occupy a specific area upon the movement of the carriage as described above. Further, the main board also occupies a specific area. Thus, if the ink supply tube is disposed on a front side of the carriage, and the main board is disposed on a front side of the ink supply tube, the ink-jet recording apparatus has a relatively long length in its frontward and rearward directions. That is, a footprint of the ink-jet recording apparatus is disadvantageously made larger.
This invention has been developed to provide an ink-jet recording apparatus capable of suppressing an increase in a footprint of the apparatus even where an ink supply tube for supplying ink from an ink-supply portion to a recording portion is disposed in the apparatus.
The present invention provides an ink-jet recording apparatus comprising: An ink-jet recording apparatus, including: a recording portion movable in directions along an image recording face of a recording medium and configured to eject droplets of ink to record an image on the recording medium; at least one flexible ink supply tube connected to the recording portion for supplying the ink to the recording portion therethrough; and an ink-supply portion configured to supply the ink to the at least one ink supply tube, wherein the at least one ink supply tube includes: a first end portion connected to the recording portion; and a second end portion connected to the ink-supply portion, wherein the at least one ink supply tube extends at the first end portion in a first direction and is curved so as to extend to the ink-supply portion in a second direction that is different from the first direction, and a shape of the at least one ink supply tube is changed following the movement of the recording portion, and wherein the ink-jet recording apparatus further comprises a first board at least a portion of which is disposed at a position overlapping, in plain view, an occupied area that is an area the at least one ink supply tube is allowed to occupy while changing in shape, the first board including a controller configured to control operations of the ink-jet recording apparatus.
An area occupied by the first board and an area the at least one ink supply tube is allowed to occupy while changing in shape in plan view can be shared.
The objects, features, advantages, and technical and industrial significance of the present invention will be better understood by reading the following detailed description of the embodiment of the invention, when considered in connection with the accompanying drawings, in which:
Hereinafter, there will be described an embodiment of the present invention by reference to the drawings. It is to be understood that the following embodiment is described only by way of example, and the invention may be otherwise embodied with various modifications without departing from the scope and spirit of the invention. In the following explanation, a term “direction” means a direction indicated by a single-pointed arrow, and a term “directions” means directions indicated by a double-pointed arrow. Further, in the following explanation, there will be expressed (a) upward and downward directions 7 on the basis of a state in which a multi-function device (NEED) 10 is normally used or placed (i.e., a state of the MFD 10 in
<MFD 10>
As shown in
The scanning section 12 is provided by what is called a flatbed scanner. It is noted that a detailed explanation of the scanning section 12 is dispensed with.
As shown in
<Conveyance Path 23>
As shown in
<Conveyance Roller Pair 63 and Discharge Roller Pair 66>
As shown in
The discharge roller pair 66 including a discharging roller 64 and a spur 65 is provided in the conveyance path 23 on a downstream side of the recording portion 24 in the conveyance direction. The spur 65 is held in pressing contact with a roller face of the discharging roller 64 by an elastic member, not shown, such as a spring. As a result, the discharge roller pair 66 can nip the recording sheet 15.
The conveyance roller 61 and the discharging roller 64 are rotated by a driving power of a conveyance motor, not shown, which is transmitted via a drive-power transmitting mechanism, not shown, including a planetary gear and other transmitting components. The conveyance roller 61 and the discharging roller 64 rotated by the driving power convey the recording sheet 15 in the conveyance direction while nipping the sheet 15 respectively with the pinch roller 62 and the spur 65.
<Recording Portion 24>
As shown in
As shown in
The guide rails 43, 44 are disposed so as to be opposed to each other in the frontward and rearward directions 8 and extend in the rightward and leftward directions 9. The guide rails 43, 44 are mounted on a frame 72 that is for supporting components of the printing section 11. The carriage 38 is mounted so as to bridge the guide rails 43, 44 and to be movable in the rightward and leftward directions 9.
On an upper face of the guide rail 44 are disposed a drive pulley 47 (see
The carriage 38 is connected at its bottom face to the belt 49. Thus, the rotation of the belt 49 moves the carriage 38 on the guide rails 43, 44 in the rightward and leftward directions 9. That is, the carriage 38 and the recording head 37 mounted thereon are moved in the rightward and leftward directions 9.
As shown in
Inks of respective colors are supplied to the recording portion 24 respectively from ink cartridges 90 mounted on a cartridge mount 41 (see
<Cartridge Mount 41>
As shown in
As shown in
An ink chamber 91 is formed in the ink cartridge 90. The ink is stored in the ink chamber 91. When the ink cartridge 90 is inserted into and removed from the cartridge mount 41, a widthwise direction, a height direction, and a depth direction of the ink cartridge 90 respectively coincide with the rightward and leftward directions 9, the upward and downward directions 7, and the frontward and rearward directions 8.
An ink-supply opening 92 is formed in a rear wall of the ink cartridge 90 so as to communicate with the ink chamber 91. The ink-supply opening 92 is opened and closed by an ink-supply valve 93.
As shown in
The ink cartridge 90 is inserted into and removed from the cartridge mount 41 through the opening 42. Guide grooves 45 are formed in a top face and a bottom face of the cartridge mount 41. The ink cartridge 90 is inserted and removed along the guide grooves 45. In the present embodiment, the four guide grooves 45 are formed in each of the top face and the bottom face of the cartridge mount 41. In the present embodiment, the four ink cartridges 90 respectively storing the inks of respective four colors, namely, cyan, magenta, yellow, and black can be inserted into and removed from the cartridge mount 41.
As shown in
As shown in
When the ink cartridge 90 has been mounted on the cartridge mount 41, the ink needle 94 provided on the cartridge mount 41 is inserted into the ink-supply opening 92 of the ink cartridge 90, thereby opening the ink-supply valve 93. As a result, the ink stored in the ink chamber 91 flows toward the ink needle 94 so as to be supplied to the recording portion 24 through the ink supply tube 30.
<Ink Supply Tubes 30>
As described above, the ink cartridges 90 storing the respective inks therein are mounted on the cartridge mount 41 of the printing section 11. As shown in
Each of the ink supply tube 30 is a tube formed of a synthetic resin and having a straight shape. The ink supply tube 30 has a resilience (flexural rigidity) suitable for maintaining the straight shape. Specifically, the ink supply tube 30 has: flexibility allowing the ink supply tube 30 to be curved or bent when an external force is applied thereto; and elasticity allowing the ink supply tube 30 to return its original shape after the applied external force is released. These flexibility and elasticity allow the ink supply tubes 30 to change its shape (posture) following the reciprocation of the carriage 38.
As shown in
The ink supply tubes 30 is drawn such that the portion thereof from the clip 35 to the carriage 38 has a generally U-shape (or J-shape) so as to extend leftward from the clip 35, then make a U-turn, and extend rightward. Further, as shown in
It is noted that the four ink supply tubes 30 only need to be arranged in the upward and downward directions 7 at least in an area under a first board 80 in an occupied area 76 (which will be described below) of the ink supply tubes 30 in
In the following explanation, as shown in
When the carriage 38 is reciprocated, the first portion 31, the second portion 32, the third portion 33 of the ink supply tubes 30 follow the reciprocation, and thereby the shape of the ink supply tubes 30 changes. Specifically, a degree of the curvature of the U-shape of the ink supply tubes 30 is changed. This change in shape changes areas in plan view respectively occupied or taken up by the first portion 31, the second portion 32, and the third portion 33. For example, as shown in
In view of the above, as shown in
The first end portion 95a of each ink supply tube 30 is connected to the carriage 38 with a joint, not shown. It is noted that this joint is hidden by an upper cover 39 of the carriage 38 and not illustrated in
In view of the above, in the present embodiment, the cartridge mount 41 to which the second end portion 95b of the ink supply tube 30 is connected is one example of an ink-supply portion for supplying the ink to the ink supply tubes 30.
It is noted that, in the present embodiment, mounting the ink cartridge 90 on the cartridge mount 41 enables the ink to be supplied to the recording portion 24. However, a configuration for supplying the ink to the recording portion 24 is not limited to the configuration described above. For example, an ink tank communicating with the ink supply tubes 30 may be provided instead of the cartridge mount 41 at a position at which the cartridge mount 41 is disposed. In this case, the second end portion 95b of the ink supply tube 30 is connected to the ink tank. Accordingly, in this case, the ink tank is one example of the ink-supply portion.
<Plate 70>
As shown in
The first board 80 which will be described below is mounted on a portion of an upper face of the plate 70, which portion is located on a left side of the cutout 71. The plate 70 is disposed so as to cover the ink supply tubes 30 from an upper side thereof. That is, as shown in
It is noted that the plate 70 has the generally rectangular shape in the present embodiment but may alternatively have any other suitable shape. Further, the plate 70 may have not only the cutout 71 but also an opening(s) and/or a bend.
At least three holes are defined in the plate 70. In the present embodiment, three holes are formed.
<Protruding Portions 73, 74, 75>
As shown in
Specifically, as shown in
The protruding portion 75 is provided inside the second portion 32 as one example of the curved portion of the ink supply tube 30 in plan view. Here, where the curved portion is a segment of a circle, the inside of the curved portion of the ink supply tube 30 is a side of the curved portion on which a center of the circle exists. That is, in the present embodiment, the inside of the curved portion of the ink supply tube 30 is a right side of the second portion 32.
There will be next explained a support of the plate 70 by the protruding portions 73, 74, 75 in the present embodiment. A positional relationship among the protruding portions 73, 74, 75 is the same as a positional relationship among the holes formed in the plate 70. A hole or holes are formed in an upper face of each of the protruding portions 73, 74, 75. Each screw inserted into the corresponding hole of the plate 70 from an upper side thereof is fastened in a corresponding one of the holes formed in the upper faces of the protruding portions 73, 74, 75 of the frame 72.
As a result, the plate 70 is supported by the protruding portions 73, 74, 75 of the frame 72 of the printing section 11. In other words, the protruding portions 73, 74, 75 support the plate 70 from a side of the plate 70 on which the ink supply tubes 30 exist, i.e., from a lower side of the plate 70. Specifically, the protruding portions 73, 74, 75 support the plate 70 at two positions (i.e., the protruding portions 73, 74) outside the second portion 32 of the ink supply tube 30 in plan view and a single position (i.e., the protruding portion 75) inside the second portion 32 of the ink supply tube 30 in plan view. In view of the above, the protruding portions 73, 74, 75 of the frame 72 are one example of a support portion.
<First Board 80>
As shown in
There will be next explained one example of the control of the operations of the MFD 10 by the controller. The operations of the MFD 10 include: the supply of the recording sheet 15 by the sheet-supply roller 25; the conveyance of the recording sheet 15 by the conveyance roller pair 63 and the discharge roller pair 66; and the movement of the carriage 38 in the rightward and leftward directions 9. In the case of these operations, the controller controls the MFD 10 in the following manner. That is, the controller drives a sheet-supply motor, not shown, for rotating the sheet-supply roller 25 to rotate the sheet-supply roller 25. Further, the controller drives the above-described conveyance motor to rotate the conveyance roller 61 and the discharging roller 64 of the respective roller pairs 63, 66. Further, the controller drives the above-described carriage motor to move the carriage 38.
As shown in
<Film 96>
As shown in
<Second Board 81>
As shown in
<Positions of Recording Portion 24, Ink Supply Tubes 30, First Board 80, and Second Board 81>
As shown in
In view of this configuration, as shown in
As shown in
As a result, as shown in
When the carriage 38 has been moved leftward to a first position on a left side of the second position, that is, as shown in
It is noted that, in the present embodiment, the portion of the recording portion 24 located at the first position is covered in plan view with the plate 70 and the first board 80, but an entirety of the recording portion 24 located at the first position may be covered in plan view with the plate 70 and the first board 80. In view of this configuration, at least a portion of the recording portion 24 is located under the first board 80 in plan view in the state in which the recording portion 24 is located at the first position, and the recording portion 24 does not overlap the first board 80 in plan view in the state in which the recording portion 24 is located at the second position.
As shown in
In view of this configuration, at least a portion of the second board 81 is located in plan view under the occupied area 76. That is, in the present embodiment, as shown in
<Effects of Embodiment>
In the above-described embodiment, an area occupied by the first board 80 and the occupied area 76 allowed to be occupied by the ink supply tubes 30 whose shape is changeable can be partially shared with each other in plan view. This makes it possible to suppress an increase in a footprint of the MFD 10. That is, it is possible to reduce the footprint of the MFD 10. Further, the first board 80 is provided by the thin plate having a length in the frontward and rearward directions 8 or in the rightward and leftward directions 9 that is greater than that in the upward and downward directions 7. Thus, it is possible to suppress an increase in a length of the MED 10 in the upward and downward directions 7 and the increase in the footprint of the MFD 10.
In the above-described embodiment, the first board 80 is over the ink supply tubes 30. Thus, if the ink supply tubes 30 are damaged, it is possible to decrease a possibility that the ink having leaked from the ink supply tubes 30 contacts and adheres to the first board 80.
In the above-described embodiment, when the recording portion 24 is located at the first position, at least a part of the recording portion 24 is located within or under the first board 80 in plan view. Thus, an area occupied by the recording portion 24 and the area occupied by the first board 80 can be shared in plan view with each other.
In the above-described embodiment, when the recording portion 24 is located at the second position, the recording portion 24 can be demounted from the MFD 10 without removing the first board 80 from the MFD 10.
In the above-described embodiment, the plate 70 is disposed between the first board 80 and the ink supply tubes 30. Thus, if the ink supply tubes 30 are damaged, the ink having leaked from the ink supply tubes 30 contacts and adheres to the plate 70. As a result, it is possible to decrease the possibility that the ink having leaked from the ink supply tubes 30 contacts and adheres to the first board 80.
In the above-described embodiment, the plate 70 is formed of a metal, enabling a reduction in noise generated in the first board 80.
In the above-described embodiment, the protruding portions 73, 74, 75 are provided outside the occupied area 76 of the ink supply tubes 30 in plan view. As a result, it is possible to decrease a possibility that the ink supply tubes 30 moved following the movement of the recording portion 24 are brought into contact with the protruding portions 73, 74, 75.
In the above-described embodiment, the protruding portions 73, 74, 75 support the plate 70 at their respective three positions. This enables stable support of the plate 70.
In the above-described embodiment, the ink supply tubes 30 moved following the movement of the recording portion 24 are brought into contact not with the plate 70 but with the film 96 bonded to the plate 70. Here, the surface of the film 96 has a lower friction than that of the face of the metal plate 70, and thus the surface of the film 96 is more slippery. Thus, even if the ink supply tubes 30 are brought into contact with the film 96, the movement of the ink supply tubes 30 is less hindered by a friction between the ink supply tubes 30 and the film 96.
The second board 81 for supplying the electric power tends to heat up. However, in the above-described embodiment, the movement of the ink supply tubes 30 following the movement of the recording portion 24 generates an air flow in a space of the MFD 10. Thus, it is possible to suppress an increase in a temperature of the second board 81 due to the heating thereof.
In the above-described embodiment, the ink supply tubes 30 are disposed between the first board 80 and the second board 81 which generate heat. As a result, it is possible to disperse the heat generated by the first board 80 and the second board 81.
In the above-described embodiment, the MFD 10 includes the four ink supply tubes 30 corresponding to the inks of respective colors, but the MFD 10 does not need to include a plurality of tubes as the ink supply tubes 30. For example, the MFD 10 may include a single ink supply tube corresponding to the black ink.
In the above-described embodiment, when the recording portion 24 is located at the second position, the recording portion 24 does not overlap the plate 70 and the first board 80 in plan view. However, when the recording portion 24 is located at the second position, the recording portion 24 overlaps at least one of the plate 70 and the first board 80 in plan view.
In the above-described embodiment, the first board 80 is supported by the frame 72 via the plate 70, but the first board 80 may be directly supported by the frame 72 not via the plate 70, for example.
In the above-described embodiment, the protruding portions 73, 74 are provided outside the second portion 32 of the ink supply tube 30 in plan view, and the protruding portion 75 is provided inside the second portion of the ink supply tube 30 in plan view. However, the protruding portions 73, 74, 75 may be provided outside the second portion 32 in plan view, or the protruding portions 73, 74, 75 may be provided inside the second portion 32 in plan view, for example.
In the above-described embodiment, the film 96 is bonded to the one of opposite faces of the plate 70 which is nearer to the ink supply tubes 30 than the other, but the film 96 may be omitted.
In the above-described embodiment, a part of the second board 81 is disposed under (within) the occupied area 76 of the ink supply tube 30 in plan view, but an entirety of the second board 81 may be disposed under the occupied area 76 of the ink supply tube 30 in plan view.
In the above-described embodiment, the four ink supply tubes 30 are arranged in the upward and downward directions 7 in the area at which the occupied area 76 and the second board 81 are superposed on each other in plan view. However, the four ink supply tubes 30 do not need to be arranged in the upward and downward directions 7 in the area.
<First Modification>
In the above-described embodiment, as shown in
In the above-described embodiment, as shown in
Further, as shown in
In the above-described embodiment and the first modification, at least a part of the first board 80 and the second board 81 is disposed at a position overlapping the occupied area 76 of the ink supply tubes 30 in plan view.
In the first modification, the area occupied by the first board 80 and the area occupied by the ink supply tubes 30 in plan view can be partially shared in the frontward and rearward directions 8 and in the rightward and leftward directions 9. Further, the area occupied by the second board 81 and the area occupied by the ink supply tubes 30 in plan view can be partially shared in the frontward and rearward directions 8 and in the rightward and leftward directions 9
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Number | Date | Country | |
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20130063531 A1 | Mar 2013 | US |