Information
-
Patent Grant
-
6719393
-
Patent Number
6,719,393
-
Date Filed
Friday, August 9, 200222 years ago
-
Date Issued
Tuesday, April 13, 200421 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Fitzpatrick, Cella, Harper & Scinto
-
CPC
-
US Classifications
Field of Search
US
- 347 16
- 347 104
- 347 40
- 347 12
-
International Classifications
- B41J2938
- B41J215
- B41J2145
- B41J201
-
Abstract
An ink jet recording apparatus comprises a head mounting unit for mounting a first recording head having a nozzle row in which a plurality of nozzles are arranged in a predetermined direction to eject out ink from at least some of the nozzles of the nozzle row in order to perform recording on a recording sheet conveyed in the predetermined direction, and a platen arranged opposite to the head mounting unit, for regulating a position of the recording sheet. The first recording head can be replaced by a second recording head which is different therefrom in position or length of the nozzle row in the predetermined direction, and the platen has a preliminary ejection outlet common in use to the first and second recording heads, for guiding the ink ejected out from some of the nozzles of the nozzle row. Therefore, the preliminary ejection outlet provided on the platen can be commonly used for various recording heads having different nozzle lengths and positions, hence reducing manufacturing costs owing to the common utilization of the platen parts.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an ink jet recording apparatus and, more particularly, to an ink jet recording apparatus provided with a function to perform such recording as to eliminate both top and bottom blank portions of a recording material.
Note here that in the following description a term “record” (“print” in some cases) is supposed to mean generally forming an image, a design, a pattern, etc. on a printing medium or processing the medium irrespective of whether significant information such as a character or a graphic or insignificant information is made up and also irrespective of whether the information is so visualized as to be perceptible to a human with the sense of sight.
Furthermore, a “recording sheet” as a recording medium is supposed to mean not only a paper used in a typical printer but also a wide variety of media capable of receiving ink such as a cloth, a plastic film, glass, a ceramic member, wood, leather, etc.
Furthermore, “ink” (“liquid” in some cases) should be interpreted broadly as in the case of the above-mentioned definition of the term “record” and, therefore, is supposed to refer to a liquid that can be applied onto a recording sheet so as to form an image, a design, a pattern, etc. or to process the recording sheet or also to treat ink (for example, coagulate or make insoluble, a color material contained in the ink) applied on the recording sheet.
2. Description of the Related Art
FIG. 21
is a schematic configuration diagram of a generic ink jet recording apparatus. This ink jet recording apparatus comprises a sheet feeding section for feeding recording sheets one by one, a conveying section for conveying a recording sheet fed from the sheet feeding section to a recording section, the recording section including a recording head
206
for ejecting ink, in recording, to the recording sheet conveyed by this conveying section, and a sheet discharging section including a sheet discharging roller
207
for discharging the recording sheet conveyed to the recording section to the outside of the apparatus.
The sheet feeding section has a sheet loading portion
200
on which recording sheets
201
are loaded and a sheet feeding roller
202
for separately conveying recording sheets
201
one by one from this sheet loading portion
200
. The conveying section has an LF roller
203
for feeding the recording sheet
201
separately conveyed by the sheet feeding roller
202
to the recording section and a platen
204
disposed opposite to the recording head
206
for regulating a position of the recording sheet
201
at a recording position of the recording head
206
. The recording head
206
has a row consisting of a plurality of nozzles arranged in a direction in which the recording sheet
201
is conveyed so that these nozzles may eject out ink therefrom.
In this ink jet recording apparatus, the sheet feeding roller
202
rotates to feed out the recording sheets
201
from the sheet loading portion
200
one by one. The thus fed out recording sheet
201
arrives at the LF roller
203
and is regulated at its top or leading edge there and then fed out by the LF roller
203
onto the platen
204
. When the top of the recording sheet
201
thus fed out onto the platen
204
arrives at a predetermined position, the recording head
206
starts recording. When it is finished being printed by the recording head
206
, the recording sheet
201
reaches the sheet discharging roller
207
and then is discharged out of the apparatus by this sheet discharging roller
207
.
In ordinary recording, a blank region is provided at the edges (four sides including the top and bottom) of the recording sheet
201
, whereas recently data can be recorded with no blank region as in the case of such printing with no blank region on each of the four sides as to be generally conducted in the service of printing out an image recorded on a photo film.
Such blank-less recording can be implemented by supplying image data having a size a little larger than that of a recording sheet so that the data, when recorded, may overflow slightly from each of the four edges of the recording sheet. If this blank-less recording is performed using such a platen construction as shown in
FIG. 21
, ink ejected out of the recording sheet sticks to the surface of the platen, thus contaminating the recording sheet
To solve this problem of recording sheet contamination, there is proposed such a design that a large hole is provided all over such a region on the platen surface as to be opposite the nozzle row of the recording head. In this case, the dumped extra ink ejected out in top-and-bottom blank-less recording is collected through that hole, thus preventing the ink from sticking to the platen surface.
Besides the above, such a recording apparatus is proposed that a first hole is provided in a portion of the platen surface which is opposite to a part in the downstream side of the nozzle row of the recording head so that this downstream side part may be used to perform top blank-less recording on a recording sheet and a second hole is provided in a portion of the platen surface which is disposed opposite to a part in the upstream side of the nozzle row of the recording head so that this upstream side part may be used to perform bottom blank-less recording on this record material. In this case, the ink dumped in top blank-less and bottom blank-less recording is received through the first and second holes, respectively.
Furthermore, a recording apparatus is proposed such that a central hole is provided in a recording-sheet conveying direction at the center of such a flat top portion of the platen surface as to support a recording sheet so that nozzles of the row which is disposed opposite to this central hole may be used in top-and-bottom blank-less recording on the recording sheet. In this case, the ink dumped in the top-and-bottom blank-less recording is received through the central hole.
The above-mentioned conventional constructions capable of blank-less recording, however, have the following problems.
The construction that has a large hole all over the region on the platen surface opposite the nozzle row of the recording head has a problem of so-called paper jamming occurring when the top of a recording sheet conveyed by the conveying roller hits the wall of the hole. In addition, since the large hole is provided in the platen surface, a reference face to regulate the position of the recording sheet on the platen is restricted in size by that large hole and cannot securely support the recording sheet. This results in a problem of an indefinite distance between the recording head and the recording sheet, thus giving rise to a problem of deterioration in recording quality.
The construction provided with the first and second holes in the platen surface and that provided with the central hole therein both have a smaller size of the holes themselves and so do not suffer from the problem of paper jamming or deterioration in recording quality. A recording apparatus having such construction, however, cannot employ recording heads that are different in position or length of the nozzles in the direction in which the recording sheet is conveyed. To use such a recording head, it is necessary to provide a preliminary ejection outlet in the platen at a different position corresponding to the recording head, so that one more platen must be provided as a different part. Therefore, platen parts cannot commonly be used for the recording heads different in position or length of the nozzles, thus giving rise to a disadvantage in manufacturing costs.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a low-cost ink jet recording apparatus that can avoid paper jamming and deterioration in recording quality.
It is another object of the present invention to provide an ink jet recording apparatus that comprises head mounting means for mounting thereon a first recording head having a row of nozzles in which a plurality of nozzles are provided in a predetermined direction, to eject ink from at least some of said row of nozzles in order to record data on a recording sheet conveyed in said predetermined direction and a platen arranged opposite to said head mounting means, for regulating a position of said recording sheet, in which said first recording head can be replaced by a second recording head different from said first recording head in position or length in said predetermined direction of said row of nozzles and said platen has such a preliminary ejection outlet common to said first and second recording heads as to guide ink ejected from said part of said row of nozzles.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a side view for showing an internal construction of an ink jet printer according to one embodiment of the present invention;
FIG. 2
is an external view for showing the ink jet printer of
FIG. 1
;
FIG. 3
is a perspective view for showing a state where outer packaging members of the ink jet printer shown in
FIG. 2
are removed;
FIG. 4
is a perspective view for showing a state where an internal construction of the ink jet printer shown in
FIG. 3
is partially removed;
FIG. 5
is a perspective view for showing a recording head cartridge used in the ink jet printer shown in
FIG. 3
;
FIG. 6
is a perspective view for showing nozzles of a recording head mounted on the recording head cartridge shown in
FIG. 5
;
FIG. 7
is a block diagram for outlining an overall configuration of an electric circuit of the ink jet printer shown in
FIG. 3
;
FIG. 8
is a block diagram for showing an internal configuration of a main PCB shown in
FIG. 7
;
FIG. 9
is a flowchart explaining the operations of the above-mentioned inkjet printer shown in
FIG. 3
;
FIG. 10
is a schematic diagram for explaining recording at a top of a recording sheet in the ink jet printer shown in
FIG. 3
;
FIG. 11
is a schematic diagram for explaining recording at a middle of the recording sheet in the ink jet printer shown in
FIG. 3
;
FIG. 12
is a schematic diagram for explaining recording at a bottom of the recording sheet in the ink jet printer shown in
FIG. 3
;
FIG. 13
is a schematic diagram for showing a positional relationship of nozzles between the recording head shown in
FIGS. 10
to
12
and a recording head having twice the nozzle length;
FIG. 14
is a schematic diagram for explaining recording at the top of the recording sheet when the recording head having twice the nozzle length shown in
FIG. 13
is used;
FIG. 15
is a schematic diagram for explaining recording at the middle of the recording sheet when the recording head having twice the nozzle length shown in
FIG. 13
is used;
FIG. 16
is a schematic diagram for explaining recording at the bottom of the recording sheet when the recording head having twice the nozzle length shown in
FIG. 13
is used;
FIG. 17
is a schematic diagram for showing a positional relationship of nozzles between the recording head shown in
FIGS. 10
to
12
and a recording head different therefrom in nozzle position;
FIG. 18
is a schematic diagram for explaining recording at the top of the recording sheet when the recording head having the different nozzle position shown in
FIG. 17
is used;
FIG. 19
is a schematic diagram for explaining recording at the middle of the recording sheet when the recording head having the different nozzle position shown in
FIG. 17
is used;
FIG. 20
is a schematic diagram for explaining recording at the bottom of the recording sheet when the recording head having the different nozzle position shown in
FIG. 17
is used; and
FIG. 21
is a configuration diagram for outlining a typical ink jet recording apparatus.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The following will describe embodiments of the present invention with reference to drawings. The following embodiments exemplify an ink jet recording type printer (that is, ink jet printer).
[Apparatus Body]
FIG. 2
shows an external view of an ink jet printer according to one embodiment of the present invention and
FIG. 3
is a perspective view for showing a state where outer housing members of the ink jet printer shown in
FIG. 2
are removed.
As shown in
FIGS. 2 and 3
, an apparatus body M
1000
which provides an outer sheathing of the ink jet printer comprises such outer packaging members as a lower case M
1001
, an upper case M
1002
, an access cover M
1003
, and a discharging tray M
1004
and a chassis M
3019
housed in these outer packaging members.
The chassis M
3019
is comprised of a plurality of plate-shaped metal members having predetermined rigidity to form a printer skeleton, thus holding later-described various recording mechanisms. The lower case M
1001
forms roughly the lower half of the apparatus body M
1000
, while the upper case M
1002
forms roughly the upper half thereof, which are combined to provide a hollow construction having a space for housing the later-described various mechanisms therein with openings formed in its top face and front face respectively.
The discharging tray M
1004
has its one end held in a rotary manner to the upper case M
1002
, while another discharging tray M
1004
a
is provided to the lower case M
1001
detachably.
The access cover M
1003
has its one end held in a rotary manner to the upper case M
1002
and has an opening capable of being opened/closed formed in its right face. By opening this access cover M
1003
, it is possible to replace a recording head, an ink tank, etc. housed in the printer. Note here that although not shown, when the access cover M
1003
is opened/closed, a protrusion formed on its back face causes a cover opening/closing lever to rotate, a rotation position of which can be detected by a micro-switch, etc., thus detecting the opened/closed state of the access cover.
At the rear part on the right face of the upper case M
1002
are provided a power source key E
0018
and a resumption key E
0019
which can be pressed, as well as an LED E
0020
, so that when the power source key E
0018
is pressed, the LED E
0020
lights up, thus notifying an operator that recording is possible. Furthermore, the LED E
0020
has a variety of display functions to change a blinking manner or a display color in order to notify the operator of a printer trouble, for example. Note here that when the trouble, etc. is solved, the resumption key E
019
can be pressed to resume printing.
[Recording Mechanism]
The following will describe a recording mechanism housed and held in the above-mentioned apparatus body M
1000
.
FIG. 1
is a schematic side view for showing an internal construction of the inkjet printer shown in
FIGS. 1 and 2
. The description is made with reference to
FIGS. 1 and 3
below.
This recording mechanism is comprised of an automatic feeding section M
3022
for automatically feeding a recording sheet P into the apparatus body, a conveying section M
3029
for guiding the recording sheets P fed out one by one from the automatic feeding section to a desired recording position and also guiding them from the recording position to a sheet discharging section M
3030
, a recording section M
4000
for performing desired recording on the recording sheets P conveyed to the conveying section M
3029
, and a recovery section M
5000
for recovering said recording section M
4000
, etc.
The following will describe a specific configuration of these mechanism components.
(Automatic Feeding Section)
The automatic feeding section M
3022
feeds the recording sheets P loaded while being inclined by about 30-60 degrees with respect to the horizontal face and discharges them roughly horizontally from a feeding outlet, not shown, into the apparatus body, being comprised of a feeding roller M
3026
, a movable side guide M
3024
, a pressure plate M
3025
, an ASF base M
3023
, a separation pad M
3027
, etc. as shown in
FIGS. 1 and 3
.
The ASF base M
3023
roughly forms an outer sheath of the automatic feeding section M
3022
and is provided on the rear side of the apparatus body. On the right side of the ASF base M
3023
are attached the pressure plate M
3025
inclined by about 30-60 degrees with respect to the horizontal face for supporting the recording sheet P and also a pair of sheet guides M
3024
a
and M
3024
b
as projected for guiding the recording sheet P by its both edges. One of the sheet guides M
3024
b
can be moved horizontally to accommodate a variety of horizontal sizes (widths) of the recording sheet P.
On both sides of the ASF base M
3023
is supported a driving shaft M
3026
a
which is associated with an ASF motor via a transmission gear row (not shown), to which driving shaft M
3026
a
is fixed the plurality of sheet feeding rollers M
3026
having a irregular circumferential face shape.
When the feeding rollers M
3026
rotate as associated with the driving of the ASF motor, the recording sheets P loaded on the pressure plate M
3025
are separated from each other by the separation pad M
3027
and fed out one by one starting from the uppermost one to be conveyed to the conveying section M
3029
.
Note here that since the pressure plate M
3025
is supported elastically at its lower end by a pressure plate spring (not shown) interposed between itself and the ASF base M
3023
, a pressing force exerted between the feeding roller M
3026
and the recording sheet P can be held roughly constant irrespective of the number of the recording sheets P loaded.
Furthermore, on a path for conveying the recording sheets P from the automatic feeding section M
3022
to the conveying section M
3029
, a PE lever M
3020
energized by a PE lever spring M
3021
in a predetermined direction (counterclockwise direction in
FIG. 1
) is attached axially to a pinch roller holder M
3015
supported in a turning manner to the apparatus body M
1000
, so that when the recording sheet P separated in conveyance from the automatic feeding section M
3022
goes along the conveyance path until its top presses one end of the PE lever M
3020
and rotates it, a PE sensor (not shown) detects the rotation of the PE lever M
3020
, thus detecting that the recording sheet P has advanced into the conveyance path.
When the advancing of the recording sheet P into the conveyance path has thus been detected, the recording sheet P is conveyed by the feeding roller M
3026
to the downstream side by a predetermined conveyance distance. In this conveyance operation by this feeding roller M
3026
, the recording sheet is abutted at its top against nip portions of the LF roller M
3001
and the pinch roller M
3014
provided on the later-described conveying section which are in a stopped state and so stops as flexed by a predetermined amount. This flexure amount (looping magnitude) is, for example, about 3 mm.
(Conveying Section)
As shown in
FIGS. 1 and 3
, the conveying section M
3029
is comprised of the LF roller M
3001
, the pinch roller M
3014
, a platen M
2001
, a platen absorber M
2016
, etc. The LF roller M
3001
is supported to the chassis M
3019
in a turning manner by bearings and has an LF gear M
3003
fixed to its one end. The LF gear M
3003
meshes with a minor gear M
3012
a
of an intermediate gear M
3012
. The LF intermediate gear M
3012
meshes with a driving gear provided on a driving shaft of an LF motor E
0002
so as to rotate as driven by this LF motor E
0002
.
The pinch roller M
3014
is axially attached to a tip of the pinch holder M
3015
supported in a turning manner to the chassis M
3019
to be abutted against the LF roller M
3001
by a roll spring-shaped pinch roller spring M
3016
, which energizes the pinch roller holder M
3015
. When the LF roller M
3001
rotates, the pinch roller M
3014
rotates correspondingly, to convey the recording sheet P stopped in a loop as described above to the downstream side as sandwiching it between itself and the pinch roller M
3014
.
The rotation center of the pinch roller M
3014
is offset by about 2 mm to the downstream side in the conveying direction with respect to the rotation center of the LF roller M
3001
. Accordingly, the recording sheet P conveyed as sandwiched between the LF roller M
3001
and the pinch roller M
3014
is inclined downward to the left in
FIG. 1
, thus being conveyed along a recording sheet support face M
2001
a
of the platen M
2001
.
In this configuration of the conveying section, when the conveying operation by the sheet feeding roller M
3026
of the automatic conveying section M
3022
is stopped and a constant time elapses, the LF motor E
0002
starts driving, a driving force of which is transmitted to the LF roller M
3001
via the LF intermediate gear M
3012
and the LF gear M
3003
. Then, the recording sheet P whose top is abutted against the nip portions of the LF roller M
3001
and the pinch roller M
3014
is conveyed to the recording start position on the platen M
2001
as the LF roller M
3001
rotates.
In this conveyance operation, the feeding roller M
3026
starts rotating again simultaneously with the LF roller M
3001
, so that they cooperate with each other for a predetermined time to thereby convey the recording sheet P to the downstream side.
A recording head cartridge H
1000
moves together with a carriage M
4001
which reciprocates in a direction (main scanning direction) which intersects (for example, at a right angle) with the conveying direction of the recording sheet P along a carriage shaft M
4012
whose both ends are fixed by the chassis M
3019
, to thereby eject out ink onto the recording sheet P standing by at the recording start position, thus recording an ink image based on predetermined image information.
After the ink image is recorded, the recording sheet P is conveyed by a predetermined conveyance distance by means of the rotation of the LF roller M
3001
, for example, in units of a conveyance line of 5.42 mm and, upon completion of this conveyance operation, the carriage M
4001
performs main scanning along the carriage shaft M
4012
, which operation is repeated to thereby record the ink image on the recording sheet P placed on the platen M
2001
.
The carriage M
4012
has its one end mounted to one inter-paper adjusting plate ®) (not shown) and its the other end mounted to the other inter-paper adjusting plate (L) M
2012
as energized via a carriage shaft spring M
2014
. These inter-paper adjusting plates are fixed to the chassis M
3019
as adjusted so as to provide an adequate spacing between the ejection face of the recording head mounted to the recording head cartridge H
1000
and recording support faces M
2001
a
and M
2001
b
of the platen M
2001
.
(Sheet Discharging Section)
FIG. 4
is a perspective view for showing a state where some of internal construction components, for example, the recording head cartridge H
1000
, etc. of the ink jet printer shown in
FIG. 3
is removed.
As shown in
FIG. 4
, the sheet discharging section M
3030
has the discharging roller M
2003
, the discharging roller M
2005
disposed on the downstream side of this discharging roller M
2003
, a spur M
2004
which is pressed by the discharging rollers M
2003
and M
2005
to rotate correspondingly in order to convey the recording paper P as sandwiching it between these discharging rollers M
2003
and M
2005
, and the discharging tray M
1004
for loading thereon the recording sheet P discharged.
As shown in
FIG. 3
, the driving force of the sheet discharging section M
3030
is transmitted by transmitting the driving force of the LF motor E
0002
via an LF intermediate two-stage gear M
3012
to a gear M
3013
of the sheet discharging roller M
2005
and then from the gear M
3013
and an output gear (not shown) of the sheet discharging roller M
2005
positioned at the other end via a sheet discharging idler gear (not shown) to an input gear (not shown) positioned at an end of the sheet discharging roller M
2003
.
The recording sheet P conveyed to the sheet discharging section M
3030
receives the conveyance force from the discharging rollers M
2003
and M
2005
and the spur M
2004
. But, the recording sheet can be conveyed properly and smoothly due to slight contacting between the recording sheet support faces M
2001
a
and M
2001
b
of the platen M
2001
with no gap being produced therebetween, because the rotation center of the spur M
2004
disposed with respect to the discharging roller M
2004
is offset by about 2 mm to the upstream side in the conveying direction with respect to the rotation center of the discharging roller M
2003
.
In the present embodiment, to prevent the recording sheet P from flexing (or warping), the conveyance speed by means of the discharging roller M
2003
and the spur M
2004
is set in configuration to be a little higher than that by means of the LF roller M
3001
and the pinch roller M
3014
.
When the ink image is recorded on the recording sheet P completely and the bottom of the recording sheet P passes through between the LF roller M
3001
and the pinch roller M
3014
, the recording sheet P is conveyed only by the discharging rollers M
2003
and M
2005
and the spur M
2004
, to complete the discharging of the recording sheet P.
Note here that the platen M
2001
is provided with a preliminary ejection outlet M
2008
for guiding ink which is deflected out from the recording sheet P and arrives at the platen side in the top-and-bottom edge or right-and-left-edge blank-less recording operation. The preliminary ejection outlet M
2008
is provided in such a manner as to extend in the scanning direction of the recording head and is provided therein with a platen absorber M
2006
for absorbing and holding the ink guided through the preliminary ejection outlet M
2008
. The ink ejected as deflected out from the edges of the various sizes of fixed-type forms (for example, LTR size, A4 size, L size, 2L size, 4″×6″ size of forms) is guided through the preliminary ejection outlet M
2008
to be absorbed and held by the platen absorber M
2006
.
(Recording Section)
FIG. 5
is a perspective of the recording head cartridge provided to the recording section of the printer shown in FIG.
1
and
FIG. 6
is a perspective view for showing nozzles of the recording head cartridge shown in FIG.
5
.
The recording section M
4000
has the carriage M
4001
movably supported by the carriage shaft M
4021
and the recording head cartridge H
1000
detachably mounted to this carriage M
4001
.
The recording head cartridge H
1000
has an ink tank H
1900
for storing ink and a recording head
1001
for ejecting ink supplied from the ink tank H
1900
from its nozzles corresponding to the recording information. The recording head H
1001
is of a so-called cartridge type, by which it is mounted to the carriage M
4001
detachably.
To enable photo-like high image quality color recording, the recording head H
1001
referred to here is provided with ink tanks for such various colors as black, light magenta, light cyan, magenta, cyan, and yellow, as well as such various components as a recording element board H
1100
having nozzles or nozzle arrays H
1002
to eject the ink supplied from these ink tanks.
Specifically, as shown in
FIG. 6
, the recording element board H
1100
is provided with a silicon substrate on whose one side are formed by a known film forming technology a plurality of recording elements for ejecting ink and electric wirings such as an A1 wiring for supplying power to these recording elements, a plurality of ink flow paths corresponding to these recording elements and a plurality of ejection outlets formed by a photolithographic technology, and a common liquid chamber formed as opened to the back side for supplying ink to the plurality of ink flow paths.
The following will describe an electric circuit configuration of the ink jet printer according to the present embodiment.
FIG. 7
is a diagram for outlining an overall configuration of the electric circuit of the ink jet printer according to the present embodiment. This electric circuit is mainly comprised of a carriage board (CRPCB) E
0013
, a main PCB (Printed Circuit Board) E
0014
, a power source unit E
0015
, etc.
The power source unit E
0015
is connected with the main PCB E
0014
to supply power for various driving operations. The carriage board E
0013
is a PCB unit mounted to the carriage M
4001
, to function as an interface for transmission and reception of a signal with the recording head via a contact FPC E
0011
and also to detect a change in positional relationship between an encoder scale E
0005
and an encoder sensor E
0004
based on a pulse signal output from an encoder sensor E
0004
according to the movement of the carriage M
4001
to then provide a resultant output signal to the main PCB E
0014
via a flexible flat cable (CRFFC) E
0012
.
The main PCB E
0014
is a PCB unit for controlling the driving of the sections of the ink jet printer according to the present embodiment and has thereon I/O ports corresponding to a paper edge detection sensor (PE sensor) E
0007
, an ASF sensor E
0009
, a cover sensor E
0022
, a parallel interface (parallel I/F) E
0016
, a serial interface (serial I/F) E
0017
, the resumption key E
0019
, the LED E
0020
, the power source key E
0018
, a buzzer E
0021
, etc. and are connected to a CR motor E
0001
, the LF motor E
0002
, a PG motor E
0003
, and an ASF motor E
0003
a
to control their driving and also has a connection interface with an ink end sensor E
0006
, a GAP sensor E
0008
, a PG sensor E
0010
, a CRFFC E
0012
, and the power source unit E
0015
.
FIG. 8
is a block diagram for showing an internal configuration of the main PCB. In
FIG. 8
, E
1001
indicates a CPU. This CPU E
1001
has an oscillator OSC E
1002
therein and is connected to an oscillation circuit E
1005
to generate a system clock signal based on its output signal E
1019
. Furthermore, the CPU E
1001
is connected to a ROM E
1004
and an ASIC (Application Specific Integrated Circuit) E
1006
via a control bus E
1014
to control, according to a program stored in the ROM E
1004
, the ASIC E
1006
, detect a state of an input signal (POWER (PS key input)) E
1017
sent from the PS key, an input signal (RESUMPTION (key input)) E
1016
sent from the resumption key E
1009
, a cover detection signal E
1042
, and a head detection signal (HSENS) E
1013
, drive a buzzer E
0021
based on a buzzer signal (BUZ) E
1018
, detect a state of an ink end detection signal (INKS) E
1011
connected to an incorporated A/D converter E
1003
and a thermistor temperature detection signal (TH) E
1012
, perform various logical operations, and decide conditions, thus controlling the driving of the ink jet printer of the present embodiment.
In this case, the head detection signal E
1013
is used to detect whether the head is mounted and is input from the recording head H
1001
via a flexible flat cable E
0012
, the carriage board E
0013
, and the contact flexible print cable E
0011
, the ink end detection signal E
1011
is an analog signal output from the ink end sensor E
0006
, and the thermistor temperature detection signal E
1012
is an analog signal sent from a thermistor (not shown) provided on the carriage board E
0013
.
E
1008
indicates a CR motor driver, which is supplied with driving power from a motor power source (VM) E
1040
to generate a CR motor driving signal E
1037
according to a CR motor control signal E
1036
sent from the ASIC E
1006
, thus driving the CR Motor E
0001
.
E
1009
indicates an LF/PG motor driver, which is supplied with power from the motor power source E
1040
to generate an LF motor driving signal E
1035
according to a pulse motor control signal (PM control signal) E
1033
sent from the ASIC E
1006
in order to drive the LF motor E
0002
and also to generate a PG motor driving signal E
1034
in order to drive the PG motor E
0003
.
E
1009
a
indicates an ASF motor driver, which is supplied with power from the motor power source E
1040
to generate an ASF motor driving signal E
1035
a
according to a pulse motor (PM) control signal E
1033
a
sent from the ASIC E
1006
, thus driving the E
0003
a.
E
1010
indicates a power source control circuit, which controls supplying of power to each of the sensors having a light emitting diode, according to a power source control signal E
1024
sent from the ASIC E
1006
. The parallel I/F E
0016
transmits a parallel I/F signal E
1030
from the ASIC E
1006
to a parallel I/F cable E
1031
connected to an external device and also transmits a signal of the parallel I/F cable E
1031
to the ASIC E
1006
. The serial I/F E
0017
transmits a serial I/F signal E
1028
from the ASIC E
1006
to a serial I/F cable E
1029
connected to an external device and also transmits a signal from the cable E
1029
to the ASIC E
1006
.
The power source unit E
0015
provides a head power source (VH) E
1039
and a motor power source (VM) E
1040
to the present main PCB E
0014
and a logic power source (VDD) E
1041
. Furthermore, the power source unit E
0015
receives a head power source ON signal (VHON) E
1022
and a motor power source ON signal (VMOM) E
1023
from the ASIC E
1006
, which are used to control the turn-ON/OFF operations of the head power source E
1039
and the motor power source E
1040
. The logic power source (VDD) E
1041
supplied from the power source unit E
0015
is, as necessary, converted in voltage level and then fed to each of the devices inside and outside the main PCB E
0014
.
The head power source E
1039
is smoothed in voltage level at the main PCB E
0014
and then sent to the flexible flat cable E
0011
to be used to drive the recording head H
1001
.
E
1007
indicates a reset circuit, which detects a drop in voltage of the logic power source E
1040
to supply a reset signal (RESET) E
1015
to the CPU E
1001
and the ASIC E
1006
for their initialization.
The ASIC E
1006
is a one-chip semiconductor IC, which is controlled via the control bus E
1014
by the CPU E
1001
to output the above-mentioned CR motor control signal E
1036
, PM control signal E
1033
, power source control signal E
1024
, head power source ON signal E
1022
, motor power source ON signal E
1023
, etc., transmit and receive a signal through the parallel I/F E
0016
and the serial I/F E
0017
, and also detect a state of a PE detection signal (PES) E
1025
sent from the PE sensor E
0007
, an ASF detection signal (E
1026
sent from the ASF sensor E
0009
, a GAP detection signal (GAPS) E
1027
sent from the GAP sensor E
0008
, and a PG detection signal (PGS) E
1032
sent from the PG sensor E
0007
to then transmit data indicating the state to the CPU E
1001
via the control bus E
1014
. Based on thus input data, the CPU E
1001
controls the driving of the LED driving signal E
1038
to cause the LED E
0020
to blink.
Furthermore, the ASIC E
1006
detects a state of the encoder signal (ENC) E
1020
to generate a timing signal and uses a head control signal E
1021
to interface with the recording head H
1001
, thus controlling the recording operation. In this case, the encoder signal (ENC) E
1020
is an output signal of the CR encoder sensor E
0004
which is input through the flexible flat cable E
0012
. Furthermore, the head control signal E
1021
is supplied to the recording head H
1001
via the flexible flat cable E
0012
, the carriage board E
0013
, and the contact FPC E
0011
.
The following will specifically describe the operations of the ink jet printer having the above-mentioned configuration.
FIG. 9
is a flowchart explaining the operations of the above-mentioned inkjet printer.
When the present ink jet printer is connected to the AC power source, first at step S
1
, the printer undergoes first initialization. In this initialization, the process checks the electric circuitry including the ROMs and RAMs of the present printer to confirm whether the present printer can normally operate electrically.
Next, at step S
2
, the process determines whether the power source key E
0018
provided on the upper case M
1002
of the apparatus body M
1000
is turned ON and, if this key is pressed, goes to the next step of S
3
to perform second initialization.
In this second initialization, the process checks the various driving mechanisms and the head system of the present printer. That is, the process confirms whether the present printer can normally operate when the various motors are initialized and head information is read in.
Next, at the next step of S
4
, the process waits for an event. That is, the process monitors, on the present printer, an instruction event sent from an external I/F, a user-operated panel key event, and an internal control event and, upon occurrence of any of such events, executes processing that corresponds to the event.
For example, if having received a printing instruction event at step S
4
, the process goes to step S
5
, while if a user-operated power source key event or any other event has occurred at step S
4
, the process goes to step S
10
or step S
11
, respectively. In this case, at step S
5
, the process analyzes the printing instruction sent from the external I/F to decide specified sheet type, form size, printing quality, and sheet feeding method and store data indicating a decision result in a RAM E
2005
in the present printer and then goes to step S
6
.
Next, at step S
6
, the process starts sheet feeding according to the sheet feeding method specified at step S
5
to feed the sheet to the recording start position and then goes to step S
7
. At step S
7
, the process performs recording. Then, the process drives the CR motor E
0001
to start moving the carriage M
4001
in a scanning direction and also provides the recording head H
1001
with recording data stored in a print buffer E
2104
to record one line of the recording data. Upon completion of recording of the one-line of the recording data, the process drives the LF motor E
0002
to rotate the LF roller M
3001
, thus feeding the sheet in a sub-scanning direction. Then, the process repeats these steps until one page of the recording data sent from the external I/F is recorded completely and then goes to step S
8
.
At step S
8
, the process drives the ASF motor
0003
a
to rotate the sheet discharging rollers M
2003
and M
2005
in order to repeat the sheet feeding operation until it decides that the form has completely been fed out from the present printer and, whereupon the form is completely discharged into the sheet discharging tray M
1004
a.
Next, at step S
9
, the process decides whether all the pages to be recorded are done so completely and, if there is some left yet to be recorded, returns to step S
5
to repeat the above-mentioned processing of steps
5
to
9
until all of these pages are recorded completely and then goes to step S
4
to wait for the next event.
At step S
10
, on the other hand, the process executes printer ending processing to stop the present printer in operation. That is, the process shifts into a state that enables power-OFF to turn OFF the power source and then goes to step S
4
to wait for the next event.
Furthermore, at step S
11
, the process executes event processing other than the above. For example, the process executes such processing as to correspond to a recovery instruction event sent from any of the various panel keys of the present printer or the external I/F or a recovery event occurring in the present printer. After completion of the processing, the process goes to step S
4
to wait for the next event.
[Characteristic Configuration]
The following will describe a characteristic configuration of the ink jet printer according to the present invention.
The ink jet printer of the present invention features such a configuration that using a configuration of the platen side for regulating the position of a recording sheet at the recording position as unchanged, such a recording head can be used as to be different in position of a nozzle used in top-and-bottom blank-less recording. In the following, the embodiments of the characteristic configuration of the present invention is described with reference to an example of an ink jet printer having the above-mentioned “basic configuration” with reference to the drawings.
(First Embodiment)
The present embodiment is described with respect to a configuration and a recording operation of each of the recording heads with different nozzle lengths when they are used.
FIGS. 10
to
12
are illustrations for explaining top-and-bottom blank-less recording performed in the ink jet printer shown in
FIG. 1
, of which,
FIG. 10
is a schematic diagram for explaining recording at the top of a recording sheet,
FIG. 11
is a schematic diagram for explaining recording at the middle of the recording sheet, and
FIG. 12
is a schematic diagram for explaining recording at the bottom of the recording sheet.
As shown in
FIGS. 10
to
12
, the recording head H
1001
has such a construction that a nozzle row or array H
1002
having a plurality of nozzles is arranged in the recording sheet conveying direction and a plurality of the nozzle rows are arranged in a direction which intersects (for example, at a right angle) with the recording sheet conveying direction, each of the nozzle arrays H
1002
being divided into one half nozzle array H
1002
a
on the upstream side in the conveying direction and another half nozzle array H
1002
b
on the downstream side in the conveying direction. The preliminary ejection outlet M
2008
of the platen M
2001
arranged opposite to the recording head H
1001
is arranged at such a position as to guide ink ejected out of the half-nozzle array H
1002
a
of the nozzle array H
1002
.
The recording sheet P fed by the automatic conveying section M
3022
and conveyed by the conveying section M
3029
while having its position regulated by the recording sheet support face M
2001
a
of the platen M
2001
undergoes recording at its top using the half-nozzle array H
1002
a
on the upstream side in the conveying direction, that is, top blank-less recording as shown in FIG.
10
. In this case, a conveying amount (feed amount) of the recording sheet P corresponds to the nozzle length of the nozzle array H
1002
a.
In this top blank-less recording operation, such part of the ink ejected out of the nozzle array H
1002
a
as to have been deflected from the recording sheet P (that is, from the top of the recording sheet P) is guided through the preliminary ejection outlet M
2008
to be absorbed and held by the platen absorber M
2016
provided in the preliminary ejection outlet M
2008
.
When the recording on the recording sheet P by means of the recording head H
1001
advances up to its top completely, subsequently, as shown in
FIG. 11
, the process takes another step to use all the nozzles (both of the nozzle arrays H
1002
a
and H
1002
b
) of the nozzle array H
1002
of the recording head H
1001
and also increases the conveying amount (feed amount) of the recording sheet P to such a value as to match the overall nozzle length of the nozzle array H
1002
, thus recording data at the middle of the recording sheet P. In this case, the position of the recording sheet P is regulated by the recording sheet support faces M
2001
a
and M
2001
b.
In this case of recording at the middle, the number of the nozzles used in recording is twice the number in the case of top blank-less recording, accompanied by an increase in the conveying amount (feed amount) of the recording sheet P as well. Accordingly, recording at the middle of the recording sheet P can be performed faster than top blank-less recording.
When the recording onto the recording sheet P by means of the recording head H
1001
further advances up to its middle completely, subsequently the recording head H
1001
shifts to bottom blank-less recording of the recording sheet P as shown in FIG.
12
. In the case of this bottom blank-less recording, the nozzle array H
1002
a
of the nozzle array H
1002
is used again, to record the data at the bottom of the recording sheet P after the recording sheet P is fed by a conveying amount (feed amount) that matches the nozzle length of the nozzle array H
1002
a.
As in the case of the above-mentioned top blank-less recording operation, in the case of this bottom blank-less recording operation also, such part of the ink ejected out of the nozzle array H
1002
a
as to have been deflected out from the recording sheet P (from the bottom of the recording sheet P) is guided through the preliminary ejection outlet M
2008
to be absorbed and held by the platen absorber M
2016
provided in the preliminary ejection outlet M
2008
.
The above-mentioned series of recording operations enables top-and-bottom blank-less recording without contaminating the platen M
2001
and the recording sheet P.
The following will describe a configuration and recording operations of a recording head which can replace the recording head H
1001
and which has a nozzle length different from that of the nozzle H
1002
.
FIG. 13
is a schematic diagram for showing a positional relationship of nozzles between the recording head shown in
FIGS. 10
to
12
and a recording head having twice the nozzle length. In
FIG. 13
, an arrow A indicates a direction in which the recording sheet is conveyed.
In
FIG. 13
, the nozzle array H
2002
of the recording head H
2001
has twice the nozzle length of the nozzle array H
1002
of the recording head H
1001
. The nozzle array H
2002
is divided into a first half nozzle array on the upstream side in the conveying direction and a second half nozzle array on the downstream side therein, which first half nozzle array is further divided into a first half A nozzle array on the upstream side in the conveying direction and a first half B nozzle array on the downstream side therein and which second half nozzle array is also further divided into a second half A nozzle array on the upstream side in the conveying direction and a second half B nozzle array on the downstream side therein. Thus, the nozzle array H
2002
is divided into four regions.
The nozzle array H
2002
of the recording head H
2001
has the following positional relationship with respect to the nozzle array H
1002
of the above-mentioned recording head H
1001
.
The nozzle-length directional center of the nozzle array H
2002
agrees with that of the nozzle array H
1002
. Furthermore, the positional relationship between the first B nozzle array H
2002
a
of the nozzle array H
2002
and the preliminary ejection outlet M
2008
of the platen M
2001
is that same as that between the nozzle array H
1002
a
on the upstream side in the conveying direction of the nozzle array H
1002
of the above-mentioned recording head H
1001
and the preliminary ejection outlet M
2008
of the platen M
2001
.
The following will describe a case where this recording head H
2001
is used to perform top-and-bottom blank-less recording.
FIGS. 14
to
16
explain top-and-bottom blank-less recording when the recording head H
2001
shown in
FIG. 13
is used, of which,
FIG. 14
is a schematic diagram for explaining recording at the top of the recording sheet,
FIG. 15
is a schematic diagram for explaining recording at the middle of the recording sheet, and
FIG. 16
is a schematic diagram for explaining recording at the bottom of the recording sheet.
The recording sheet P fed by the automatic conveying section M
3022
and conveyed by the conveying section M
3029
while having its position regulated by the recording sheet support face M
2001
a
of the platen M
2001
undergoes recording at its top using the upstream-side second-block nozzle array H
2002
a
of the nozzle array H
2002
of the recording head H
2001
with the nozzle length divided into four regions, that is top blank-less recording as shown in FIG.
14
. In this case, a conveying amount (feed amount) of the recording sheet P corresponds to the nozzle length of the nozzle H
2002
a.
In this top blank-less recording operation, such part of the ink ejected out of the nozzle array H
2002
a
as to have been deflected from the recording sheet P (that is, from the top of the recording sheet P) is guided through the preliminary ejection outlet M
2008
to be absorbed and held by the platen absorber M
2016
provided in the preliminary ejection outlet M
2008
.
When the recording on the recording sheet P by means of the recording head H
2001
advances up to its top completely, subsequently, as shown in
FIG. 15
, the process takes another step to use all the nozzles of the nozzle array H
2002
of the recording head H
2001
and also increases the conveying amount (feed amount) of the recording sheet P to such a value as to match the overall nozzle length of the nozzle array H
2002
, thus recording data at the middle of the recording sheet P. In this case, the position of the recording sheet P is regulated by the recording sheet support faces M
2001
a
and M
2001
b.
In this case of recording at the middle, the number of the nozzles used in recording is four times that in the case of top blank-less recording, accompanied by an increase in the conveying amount (feed amount) of the recording sheet P as well. Accordingly, recording at the middle of the recording sheet P can be performed faster than top blank-less recording.
When the recording onto the recording sheet P by means of the recording head H
2001
further advances up to its middle completely, subsequently the recording head H
2001
shifts to bottom blank-less recording of the recording sheet P as shown in FIG.
16
. In this case of bottom blank-less recording, the nozzle array H
2002
a
of the nozzle array H
2002
is used again, to record the data at the bottom of the recording sheet P after the recording sheet P is fed by a conveying amount (feed amount) that matches the nozzle length of the nozzle array H
2002
a.
As in the case of the above-mentioned top blank-less recording operation, in the case of this bottom blank-less recording operation also, such part of the ink ejected out of the nozzle array H
2002
a
as to have been deflected out from the recording sheet P (from the bottom of the recording sheet P) is guided through the preliminary ejection outlet M
2008
to be absorbed and held by the platen absorber M
2016
provided in the preliminary ejection outlet M
2008
.
The above-mentioned series of recording operations enables top-and-bottom blank-less recording without contaminating the platen M
2001
and the recording sheet P.
As described above, in the case of the recording head H
2001
different in nozzle length from the recording head H
1001
, by using a nozzle array at the same position (in this case, the nozzle array H
2002
a
at the same position as the nozzle array H
1002
a
) in the recording sheet conveying direction, it is possible to perform top-and-bottom blank-less recording without changing the position of the preliminary ejection outlet M
2008
on the side of the platen M
2001
. It is thus possible to use the same platen M
2001
even with the recording heads having different nozzle lengths. It is, therefore, possible to use the platen and the ink absorber as common parts of the various recording heads, thus reducing manufacturing costs owing to an effect of the common utilization of the parts.
Note here that preferably the preliminary ejection outlet M
2008
is so sized as to guide the ink ejected out of all the nozzles of the nozzle array H
1002
of the recording head H
1001
or the nozzle array H
2002
of the recording head H
2001
at a position near both edges of the various sizes of fixed-type forms (for example, LTR size, A4 size, L size, 2L size, 4″×6″ size of forms). By providing such a configuration, as in the above-mentioned case of top-and-bottom blank-less recording on a recording sheet, in the case of right-and-left-edge blank-less recording on the recording sheet, the ink deflected out from the recording sheet P (deflected from the bottom of the recording sheet P) can be guided through the preliminary ejection outlet M
2008
to be absorbed and held by the platen absorber M
2016
. As a result, four-edge blank-less recording can be performed with the recording heads with different nozzle lengths without changing the configuration of the platen M
2001
.
(Second Embodiment)
The present embodiment is described with respect to a configuration and a recording operation of each of the recording heads with different nozzle lengths when they are used in top-and-bottom blank-less recording. The configuration and the operation of the recording head H
1001
are already described and so their explanation is omitted.
FIG. 17
is a schematic diagram for showing a positional relationship of nozzles between the above-mentioned recording head H
1001
and a recording head which has the same nozzle length as this recording head H
1001
but has a different position of a nozzle used in top-and-bottom blank-less recording. In
FIG. 17
, an arrow A indicates a direction in which a recording sheet is conveyed.
In
FIG. 17
, the recording heads H
1001
and H
3001
have the same nozzle length. A half nozzle array H
3002
a
on the downstream side of a nozzle array H
3002
of the recording head H
3001
corresponds to the half nozzle array H
1002
a
on the upstream side of the nozzle array H
1002
of the recording head H
1001
and is used in top-and-bottom blank-less recording.
The following will describe recording operations when this recording head H
3001
is used.
FIGS. 18
to
20
explain the top-and-bottom blank-less recording operation by use of the recording head shown in
FIG. 17
, of which,
FIG. 18
is a schematic diagram for explaining recording at the top of the recording,
FIG. 19
is a schematic diagram for explaining recording at the middle of the recording sheet, and
FIG. 20
is a schematic diagram for explaining recording at the bottom of the recording.
The recording sheet P fed out by the automatic feeding section M
3022
and conveyed by the conveying section M
3029
as having its position regulated by the recording sheet support face M
2001
a
of the platen M
2001
undergoes recording at its top using the nozzle array H
3002
a
of the nozzle array H
3002
of the recording head H
3001
, that is top blank-less recording as shown in FIG.
18
. In this case, the conveying amount (feed amount) of the recording sheet P corresponds to the nozzle length of the nozzle array H
3002
a.
In this top blank-less recording operation, such part of the ink ejected out of the nozzle array H
3002
a
as to have been deflected from the recording sheet P (that is, from the top of the recording sheet P) is guided through the preliminary ejection outlet M
2008
to be absorbed and held by the platen absorber M
2016
provided in the preliminary ejection outlet M
2008
.
When the recording on the recording sheet P by means of the recording head H
3001
advances up to its top completely, subsequently, as shown in
FIG. 19
, the process takes another step to use all the nozzles of the nozzle array H
3002
of the recording head H
3001
and also increases the conveying amount (feed amount) of the recording sheet P to such a value as to match the overall nozzle length of the nozzle array H
3002
, thus recording data at the middle of the recording sheet P. In this case, the position of the recording sheet P is regulated by the recording sheet support faces M
2001
a
and M
2001
b.
In this case of recording at the middle, the number of the nozzles used in recording is twice the number in the case of top blank-less recording, accompanied by an increase in the conveying amount (feed amount) of the recording sheet P as well. Accordingly, recording at the middle of the recording sheet P can be performed faster than top blank-less recording.
When the recording onto the recording sheet P by means of the recording head H
3001
further advances up to its middle completely, subsequently the recording head H
2001
shifts to bottom blank-less recording of the recording sheet P as shown in FIG.
20
. In this case of bottom blank-less recording, the nozzle array H
3002
a
of the nozzle array H
3002
is used again, to record the data at the bottom of the recording sheet P after the recording sheet P is fed by a conveying amount (feed amount) that matches the nozzle length of the nozzle H
3002
a.
As in the case of the above-mentioned top blank-less recording operation, in the case of this bottom blank-less recording operation also, such part of the ink ejected out of the nozzle array H
3002
a
as to have been deflected out from the recording sheet P (from the bottom of the recording sheet P) is guided through the preliminary ejection outlet M
2008
to be absorbed and held by the platen absorber M
2016
provided in the preliminary ejection outlet M
2008
.
The above-mentioned series of recording operations enables top-and-bottom blank-less recording without contaminating the platen M
2001
and the recording sheet P.
As described above, in the case of the recording head H
3001
different in nozzle length from the recording head H
1001
, by using nozzles at the same position (in this case, the nozzles H
1002
a
and H
3002
a
) in the recording sheet conveying direction, it is possible to perform top-and-bottom blank-less recording without changing the position of the preliminary ejection outlet M
2008
on the side of the platen M
2001
. It is thus possible to use the same platen M
2001
even with the recording heads having different nozzle lengths. It is, therefore, possible to use the platen and the ink absorber as common parts of the various recording heads, thus reducing manufacturing costs owing to an effect of the common utilization of the parts.
Note here that preferably the preliminary ejection outlet M
2008
is so sized as to guide the ink ejected out of all the nozzles of the nozzle array H
1002
of the recording head H
1001
or the nozzle array H
3002
of the recording head H
3001
at a position near both edges of the various sizes of fixed-type forms (for example, LTR size, A4 size, L size, 2L size, 4″×6″ size of forms). By providing such a configuration, as in the above-mentioned case of top-and-bottom blank-less recording on a recording sheet, in the case of right-and-left-edge blank-less recording on the recording sheet, the ink deflected out from the recording sheet P (deflected from the bottom of the recording sheet P) can be guided through the preliminary ejection outlet M
2008
to be absorbed and held by the platen absorber M
2016
. As a result, four-edge blank-less recording can be performed with the recording heads with different nozzle lengths without changing the configuration of the platen M
2001
.
The configurations given in the above-mentioned embodiments provide just one aspect of the ink jet printer according to the present invention and so the present invention is not limited thereto. For example, the length and position of the recording head and the position and size of the preliminary ejection outlet of the platen can be changed properly corresponding to a design.
As explained above, according to the present embodiment, the preliminary ejection outlet provided on the platen side can be commonly used for various recording heads having different nozzle lengths and positions, thus reducing manufacturing costs owing to the common utilization of the platen parts.
In addition, according to the present embodiment, the size of the preliminary ejection outlet is small enough to preserve a reference face of the platen sufficiently and also to prevent paper jamming from occurring. It is, therefore, possible to provide an ink jet printer capable of blank-less recording which is low in running cost and high in recording quality.
Claims
- 1. An ink jet recording apparatus comprising:head mounting means for mounting a first recording head having a nozzle row in which a plurality of nozzles are arranged in a predetermined direction to eject out ink from at least some of said nozzles of said nozzle row in order to perform recording on a recording sheet conveyed in said predetermined direction; and a platen arranged opposite to said head mounting means, for regulating a position of said recording sheet, wherein said first recording head can be replaced by a second recording head which is different therefrom in position or length of said nozzle row in said predetermined direction, and said platen has a preliminary ejection outlet common in use to said first and second recording heads, for guiding the ink ejected out from some of said nozzles of said nozzle row.
- 2. An ink jet recording apparatus according to claim 1, wherein said first and second recording heads each have said nozzle row divided into a plurality of nozzle regions in said predetermined direction in such a configuration that at least one of said plurality of nozzle regions is disposed opposite to said preliminary ejection outlet.
- 3. An ink jet recording apparatus according to claim 2, comprising control means for controlling recording on the recording sheet, said control means using only said nozzle region disposed opposite to said preliminary ejection outlet of said plurality of nozzle regions to perform recording at a top and a bottom of said recording sheet and using all of said plurality of nozzle regions to perform recording at the other parts of said recording sheet.
- 4. An ink jet recording apparatus according to claim 1, wherein said platen has a first reference face and a second reference face on an upstream side and a downstream side of said preliminary ejection outlet respectively in a conveying direction of the recording sheet, at least one of said first and second reference faces being used to regulate the position of said recording sheet.
- 5. An ink jet recording apparatus according to claim 4, wherein said first and second reference faces are provided adjacent said preliminary ejection outlet.
- 6. An ink jet recording apparatus according to claim 1, wherein an ink absorbing member for absorbing the ink is provided in said preliminary ejection outlet.
- 7. An ink jet recording apparatus according to claim 1, wherein said recording sheet is a regular-type form having a predetermined size, and said preliminary ejection outlet has such a configuration that a portion thereof that corresponds to a position of a width-directional edge of said fixed-type form may guide the ink ejected out from all of said nozzles of said nozzle row.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-243647 |
Aug 2001 |
JP |
|
US Referenced Citations (4)