Ink jet recording head and substrate

Information

  • Patent Grant
  • 6315396
  • Patent Number
    6,315,396
  • Date Filed
    Friday, June 13, 1997
    27 years ago
  • Date Issued
    Tuesday, November 13, 2001
    22 years ago
Abstract
There is disclosed a substrate for use in an ink jet recording head, comprising on a base member an insulating film comprising an insulating material, a bubble-generating heater for generating heat required for bubble generation in ink, and a preheating heater for generating heat to be applied to a recording head for effecting recording on a recording medium, wherein the preheating heater is provided in a layer lower than that of the bubble-generating heater with interposition of the insulating film.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a substrate for an ink jet recording head, particularly to a substrate for use in an ink jet recording head, which comprises a heater for generating bubbles in ink and an auxiliary heater for preheating the ink, the heaters being formed on the same base member.




2. Related Background Art




The ink jet recording system disclosed in U.S. Pat. Nos. 4,723,129 or 4,740,796 is recently attracting particular attention because it is capable of carrying out recording of high-precision and high image quality with a high speed and a high density, and is suitable for color image formation and for compaction.




In the above-mentioned ink jet recording system, the recording head in which bubbles are generated in ink by utilizing thermal energy to discharge the ink onto a recording medium, generally has a configuration in which heat-generating resistance members for generating bubbles in the ink and wirings for electrical connection are formed on the same base member to provide the substrate for the ink jet recording head and then nozzles for discharging the ink are formed thereon.




Further, recently there have been made developments to incorporate many functions into such substrate for the ink jet recording head or to increase the density thereof.




For example, Japanese Patent Application Laid-Open No. 57-72868 discloses a substrate for an ink jet recording head, incorporating functional elements for driving the head.




Also, Japanese Patent Application Laid-Open No. 3-5151 discloses that in a substrate for an ink jet recording head, a bubble-generating heater and an ink-preheating heater are formed in the same layer by using the same material, and that heating of the substrate for the head by such preheating heater prevents the deterioration of the discharge characteristics at a low-temperature situation.




In relation to the heating method by such preheating heater, a method for controlling ink viscosity according to gradation signals is disclosed in Japanese Patent Application Laid-Open No. 3-146349, and a method for maintaining a recording head at a constant temperature during recording operation is disclosed in Japanese Patent Application Laid-Open No. 3-43254.





FIG. 9

shows a configuration of a conventional substrate for an ink jet recording head, comprising a preheating heater.




As shown in

FIG. 9

, this conventional example is composed of a bubble-generating heater


9003


formed by a heat-generating resistance member (not shown) for generating heat required for bubble generation in the ink, wirings


9004


for supplying an electrical current from a power supply (not shown) to the heat-generating resistance member, and a preheating heater


9005


formed by a heat-generating resistance member for generating additional heat to be applied to the recording head portion.




In general, the substrate for the ink jet recording head is formed by repetition of the steps of carrying out film formation of a resistance member, a wiring metal and an insulating film, for example, on a silicon substrate and then executing patterning by photolithography. Also, in case of forming functional elements such as integrated circuits at the same time on the same base member, there is repeatedly executed the steps commonly employed in the semiconductor device manufacture.




In such operation, in order to reduce the production cost by increasing the number of the substrates for the ink jet recording head per one starting silicon substrate, it is required to reduce, as far as possible, the size of the substrate for the ink jet recording head. For this purpose, it is required to reduce the size of the bubble-generating heater and of the functional elements such as integrated circuits, and to improve the efficiency of arrangement of the wirings.




However, such conventional substrate for the ink jet recording head has the following problems, because the bubble-generating heater and the preheating heater are formed in the same plane.




(1) In case a higher level of integration is intended by arranging a plurality of the bubblegenerating heaters, the preheating heaters cannot be positioned close to the bubble-generating heaters because power-supplying wirings are present in the vicinity of the bubble-generating heaters. As the result, the substrate becomes inevitably large.




(2) At a low temperature condition, the amount of heat for preheating has to be increased. In such case, there is required a relatively large preheating heater in order not to achieve the preheating without bubble generation. As the result, the substrate becomes inevitably large.




(3) In case the bubble-generating heaters are arranged at a high level of integration as in the above (1), the preheating heaters cannot be positioned behind such bubble-generating heaters or in the area of the integrated circuits, but have to be positioned only at the side of thus arrayed bubble-generating heaters. As the result, the substrate becomes large in size in the direction of array of the bubble-generating heaters.




SUMMARY OF THE INVENTION




In consideration of the problems of the prior art as described above, an object of the present invention is to provide a substrate for an ink jet recording head, which is capable of reducing the production cost by the reduction of size of the substrate.




To attain the above object, according to a first aspect of the present invention, a substrate for use in an ink jet recording head comprises on a base member




an insulating film comprising an insulating material;




a bubble-generating heater for generating heat required for bubble generation in ink; and




a preheating heater for generating heat to be applied to a recording head for effecting recording on a recording medium;




wherein the preheating heater is provided in a layer lower than that of the bubble-generating heater with interposition of the insulating film.




In a preferred embodiment of the present invention, the above preheating heater is formed by using a resistance member different in resistive material from that of the bubble-generating heater. In another preferred embodiment of the present invention, the above preheating heater is formed by using polysilicon.




According to a second aspect of the present invention, a substrate for use in an ink jet recording head comprises on a base member




an insulating film comprising an insulating material;




a bubble-generating heater for generating heat required for bubble generation in ink;




a preheating heater for generating heat to be applied to a recording head for effecting recording on a recording medium;




a wiring for supplying electrical current to the bubble-generating heater and the preheating heater; and




a transistor portion and a logic portion for controlling the function of the recording head;




wherein the preheating heater is provided in a position different from that of the transistor portion and the logic portion.




In a further preferred embodiment of the present invention, the above preheating heater is provided between the transistor portion and an end portion where the bubble-generating heater is provided, and provided in a layer lower than that of the bubble-generating heater with interposition of the insulating film.




According to a third aspect of the present invention, a substrate for use in an ink jet recording head comprises on a base member




an insulating film comprising an insulating material;




a bubble-generating heater for generating heat required for bubble generation in ink;




a preheating heater for generating heat to be applied to a recording head for effecting recording on a recording medium;




a part of an ink flow path for supplying the ink to the recording head;




wherein the preheating heater is provided in a position corresponding to the ink flow path and in a layer lower than that of the bubble-generating heater with interposition of the insulating film.




According to a fourth aspect of the present invention, a substrate for use in an ink jet recording head comprises on a base member




an insulating film comprising an insulating material;




a bubble-generating heater for generating heat required for bubble generation in ink;




a preheating heater for generating heat to be applied to a recording head for effecting recording on a recording medium; and




a part of a common liquid chamber for containing the ink to be supplied to the recording head;




wherein the preheating heater is provided in a position corresponding to the common liquid chamber and in a layer lower than that of the bubble-generating heater with interposition of the insulating film.




In a still further preferred embodiment of the present invention, an ink jet recording head comprises any one of the substrates as mentioned above and is mounted on a carriage to effect recording on a recording medium.




In the present invention of the above-mentioned configuration, since the preheating heater is provided in a layer lower than that of the bubble-generating heater with interposition of the insulating film, the position of the preheating heater is not limited by the arrangement of the bubble-generating heater and of the wirings connecting thereto.




Also, the preheating heater is formed by using a resistive material different from that of the bubble-generating heater, and the bubble-generating heater is formed from a resistive material capable of generating sufficient energy per unit area for bubble generation in the ink, while the preheating heater is formed from a resistive material capable of generating energy per unit area which does not cause unnecessary bubble generation in the ink.




Also, since the preheating heater is formed by using polysilicon which is used in the formation of integrated circuits, there is not increased the number of layers or steps in the manufacturing process.




Also, since the preheating heater is provided in a position corresponding to the ink flow path, there can be improved the frequency characteristics of ink refilling.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1A

is a plan view showing a first embodiment of the substrate of the present invention for the ink jet recording head, and





FIG. 1B

is a cross-sectional view taken in the line


1


B—


1


B of

FIG. 1A

;





FIG. 2

is a plan view showing a second embodiment of the substrate of the present invention for the ink jet recording head;





FIG. 3

is a detailed cross-sectional view, at the ink discharge side, of the substrate for the ink jet recording head shown in

FIG. 2

;





FIG. 4

is a detailed cross-sectional view, at the electrical connection side, of the substrate for the ink jet recording head shown in

FIG. 2

;





FIG. 5

is a plan view showing a third embodiment of the substrate of the present invention for the ink jet recording head;





FIG. 6

is a plan view showing a fourth embodiment of the substrate of the present invention for the ink jet recording head;





FIG. 7

is a plan view showing a fifth embodiment of the substrate of the present invention for the ink jet recording head;





FIG. 8

is a view showing an embodiment of the ink jet recording apparatus provided with an ink jet recording head comprising the substrate of the present invention for the ink jet recording head; and





FIG. 9

is a plan view showing an example of the conventional substrate comprising a preheating heater.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




In the following, the present invention will be described in detail by preferred embodiments thereof, with reference to the attached drawings.




First Embodiment





FIGS. 1A and 1B

are respectively a plan view and a cross-sectional view showing a first embodiment of the substrate of the present invention for the ink jet recording head.




In the present embodiment, as shown in

FIG. 1B

, an SiO


2


film


1001


, an insulating film


1002


, a protective film


1006


and an anticavitation film


1007


are formed on an Si base member


1000


in this order. Between the insulating film


1002


and the protective film


1006


, there are provided a plurality of bubble-generating heaters


1003


formed by heat-generating resistance members (not shown) for generating the heat required for bubble generation in the ink and wirings


1004


for supplying electrical current from a power source (not shown) to the heat-generating resistance members. A preheating heater


1005


formed by a heat-generating resistance member for generating heat required for temperature adjustment and discharge adjustment of the recording head portion (not shown) is provided on a part of the SiO


2


film


1001


in such a manner as to be separated from the bubble-generating heater


1003


and the wirings


1004


with interposition of the insulating layer


1002


.




In the following, there will be explained a manufacturing method of the above-explained substrate for the ink jet recording head.




At first, a single-crystal Si base member


1000


is prepared as the base member. In this example there is employed a P-type base member of a wafer size of 5 inches in diameter, with a thickness of 625 μm, but the wafer size, the thickness and the type (P or N) are not limited to those mentioned above and do not restrict the manufacturing process. Also, the SiO


2


base member


1000


may be replaced by another base member, e.g., of A


1




2


O


3


, polysilicon, quartz or glass. Also, by suitable selection of the manufacturing equipment, there can be employed a metal such as aluminum or an aluminum alloy as the base member, without limitation in the wafer size or the shape.




Then, the SiO


2


base member


1000


is subjected to thermal oxidation for 10 hours at 1200° C. in steam atmosphere to form the SiO


2


film


1001


of a thickness of about 1.5 μm. The SiO


2


film


1001


may also be replaced by an SiN film, an SiN film containing SiO, or an A


1




2


O


3


film, and, in such case, the film may be formed by sputtering or CVD.




Then, on the SiO


2


film


1001


, a polysilicon layer is formed by CVD with a thickness of 0.3 μm to 5 μm.




Then, the preheating heater


1005


is prepared by using the polysilicon layer, and, in this operation, phosphor as an impurity is doped into the polysilicon layer by thermal diffusion at 1050° C. to adjust the sheet resistance within a range of 5 Ω to 50 Ω for controlling the level of heating. The phosphor may be doped also by ion implantation instead of thermal diffusion, or simultaneously with the formation of the polysilicon layer by CVD. The position of the preheating heater


1005


is not limited with respect to the position of the bubble-generating heater


1003


.




Subsequently, the polysilicon layer is formed into a predetermined size in a predetermined position, by patterning with a photolithographic process. In this example, the polysilicon layer was patterned by dry etching after predetermined portions were covered with a resist by photolithography, and the resist was then removed.




Then, the SiO


2


insulating film


1002


is formed by CVD with a thickness of 0.3 μm to 2 μm. The insulating film


1002


serves as an electrically separating layer between the preheating heater


1005


and the wirings


1004


formed in the upper layer, and serves also as a heat-accumulating layer under the bubble-generating heater


1003


. The insulating film


1002


may also be, instead of Si


02


, an SiO


2


film doped with phosphor or boron, an SiN film or an SiN film containing SiO. Also, it may be formed by sputtering instead of CVD.




Then, a TaN film of a thickness of 0.01 μm to 0.3 μm constituting the heat-generating resistance member and an Al film of a thickness of 0.1 μm to 2 μm constituting the wirings are successively formed by sputtering. The heat-generating resistance member may also be composed of HfB


2


, TaAl or polysilicon instead of TaN, and the Al film may also be composed of an Al alloy such as Al—Si or Al—Cu.




Subsequently, the wirings are formed into a predetermined pattern by a photolithographic process. In this example, the patterning was conducted by wet etching after predetermined portions were covered with a resist by photolithography, and the resist was then removed. The electrical connections to the preheating heater


1005


are made by connections to the wirings


1004


exclusive for the preheating heater


1005


in through-holes (not shown) of the insulating film


1002


.




The wirings


1004


were patterned by wet etching ith phosphoric acid, but similar patterning is also possible by dry etching.




Then, a TaN film was formed into a predetermined pattern by a photolithographic process to obtain the bubble-generating heater


1003


. In this example the pattern was formed by dry etching after predetermined portions were covered with a resist by photolithography, and the resist was then removed.




Then, an SiN film of a thickness of 0.1 μm to 2 μm is formed by CVD as the protective film


1006


. The protective film


1006


is not limited to such SiN film but can be composed of any electrically insulating film such as an SiO film, an SiO film containing SiN, an Al


2


O


3


film or a Ta


2


O


5


film.




Then, a Ta film of a thickness of 0.1 μm to 1 μm is formed by sputtering as the anticavitation film


1007


. The anticavitation film


1007


is not limited to such Ta film but can be composed of any film with high anticavitation property such as of TaN, W, SiC or Cr. It may also be formed by CVD instead of sputtering.




Then, the anticavitation film


1007


and the protective film


1006


were formed in predetermined patterns respectively by dry etching and wet etching with a photolithographic process, and the resist is then removed to obtain the substrate for the ink jet recording head.




In comparison with the conventional substrate with preheating function, the size of the substrate prepared in the above-explained process was reduced by about 20%, with the same of the preheating function of the conventional substrate.




Second Embodiment





FIG. 2

shows a second embodiment of the substrate of the present invention for the ink jet recording head.




In the present embodiment, as shown in

FIG. 2

, a heater portion


2013


composed of a heat-generating resistance member (not shown) for generating heat required for bubble generation in the ink, a preheating heater


2005


composed of a heat-generating resistance member for generating heat for performing the temperature adjustment and the discharge adjustment of the recording head portion, and an-insulating film


2416


(

FIG. 3

) for isolating the heater portion


2013


from the preheating heater


2005


are formed on the same base member which also bears a transistor portion


2011


and a logic portion


2012


in an IC portion for the ink jet recording head


2002


are fixed on a substrate


2020


.




In the following there will be explained a method of manufacturing the above-explained substrate for the ink jet recording head.





FIG. 3

is a detailed cross-sectional view, at the ink discharging side, of the substrate for the ink jet recording head shown in

FIG. 2

, and

FIG. 4

is a detailed cross-sectional view, at the electrical connection side, of the substrate for the ink jet recording head shown in FIG.


2


.




At first, a P-type Si base member


2401


is subjected to the introduction of a dopant such as As by ion implantation and diffusion to form an N-type buried layer


2402


, and then, an N-type epitaxial layer


2403


of a thickness of 5 μm to 10 μm is formed on the N-type buried layer


2402


.




Then, an impurity such as B is introduced into the epitaxial layer


2403


to form a P-type well region


2404


.




Subsequently, P-MOS


2450


and N-MOS


2451


are respectively formed in the N-type epitaxial layer


2403


and in the P-type well region


2404


, by repeating the photolithographic process, oxidative diffusion and impurity introduction such as ion implantation. Each of P-MOS


2450


and N-MOS


2451


has a gate wiring


2415


of polysilicon with a thickness of 4000 Å to 5000 Å deposited by CVD on a gate insulating film


2408


of a thickness of several hundred Angstroms, and a source region


2405


and a drain region


2406


formed by N- or P-type impurity introduction.




Then, an interlayer insulation film


2418


is deposited by plasma CVD with a thickness of 0.3 μm to 2.0 μm, and a resistance layer


2419


consisting of a TaN film with a thickness of about 0.001 μm to 0.3 μm and wirings consisting of an Al film with a thickness of 0.1 μm to 2 μm are successively formed in through-holes (not shown) by DC sputtering.




Then, a protective film


2421


consisting of an SiN film is formed with a thickness of 0.1 μm to 2 μm, by a two-step film formation with plasma CVD at 200° C. to 300° C. and at 350° C. to 400° C.




Then, as an uppermost layer, an anticavitation film


2422


composed of Ta is deposited with a thickness of 2300 Å, and a pad portion


2454


is opened.




Then, an annealing step is applied in an H


2


atmosphere of about 400° C. to complete the substrate for the ink jet recording head.




The above-mentioned annealing step improves the contact between Al and Si base member, and achieves restoration of the damage induced in the devices by various heat treatment steps and plasma processing steps.




The polysilicon used for the gate wiring


2415


is also provided under the heater portion, as the preheating heater


2005


shown in FIG.


2


.




An NPN transistor


2452


constituting a power transistor is composed of a collector region


2411


, a base region


2412


and an emitter region


2413


, formed by the steps of impurity introduction, diffusion, etc. in the N-type epitaxial layer


2403


.




These elements are mutually isolated by an oxide film isolation region


2453


consisting of a field oxide film of a thickness of 5000 Å to 10000 Å. This field oxide film functions, under a heat actuating portion


2455


, as a first heat-accumulating layer


2414


.




After the formation of the elements, an interlayer insulation film


2416


consisting, for example, of PSG or BPSG is deposited by CVD with a thickness of about 7000 Å, and, after carrying out a thermal flattening treatment, wirings are formed by a first Al electrode


2417


through contact holes.




Third Embodiment





FIG. 5

is a view showing a third embodiment of the substrate of the present invention for the ink jet recording head.




In the present embodiment, as shown in

FIG. 5

, there are provided a plurality of bubble-generating heaters


3003


composed of heat-generating resistance members (not shown) for generating heat required for bubble generation in the ink, wirings


3004


for supplying electrical current from the power source (not shown) to the heat-generating resistance members, and a plurality of preheating heaters


3005


each provided corresponding to the bubble-generating heater


3003


and composed of heat-generating resistance members for generating heat required for performing the temperature adjustment and the discharge adjustment of the recording head portion, and ink flow paths


3009


for supplying the ink to the recording head portion are provided above the portion of the preheating heaters


3005


. Also, nozzle walls


3008


are provided on the underlying layer of the wirings


3004


with interposition of an insulating film (not shown).




In the substrate of the above-explained configuration for the ink jet recording head, since the preheating heaters


3005


are provided at a portion lower than that of the ink flow paths


3009


, the ink contained in the ink flow paths


3009


is heated by the bubble-generating heaters


3003


and the preheating heaters


3005


so that the frequency characteristics of the ink refilling can be improved.




Fourth Embodiment





FIG. 6

is a view showing a fourth embodiment of the substrate of the present invention for the ink jet recording head.




In the present embodiment, as shown in

FIG. 6

, there are provided a plurality of bubble-generating heaters


4003


composed of heat-generating resistance members (not shown) for generating heat required for bubble generation in the ink, wirings


4004


for supplying electrical current from the power source (not shown) to the heat-generating resistance members, and a plurality of preheating heaters


4005


composed of heat-generating resistance members provided respectively corresponding to the bubble-generating heaters


4003


and serving for generating heat for performing for the temperature adjustment and the discharge adjustment of the recording head portion. The preheating heaters


4005


are provided in portions of the bubble-generating heaters


4003


with interposition of an insulating film (not shown).




In the substrate of the above-explained configuration for the ink jet recording head, since the preheating heaters


4005


and the bubble-generating heaters


4003


are provided in same portions with interposition of the insulating film, uniformity of heating the ink can be improved prior to the bubble generation therein.




Fifth Embodiment





FIG. 7

is a view showing a fifth embodiment of the substrate of the present invention for the ink jet recording head.




In the present embodiment, as shown in

FIG. 7

, there are provided a plurality of bubble-generating heaters


5003


composed of heat-generating resistance members (not shown) for generating heat required for bubble generation in the ink, wirings


5004


for supplying electrical current from the power source (not shown) to the heat-generating resistance members, and a plurality of preheating heaters


5005


composed of heat-generating resistance members for generating heat for performing the temperature adjustment and the discharge adjustment of the recording head portion, and a common liquid chamber


5010


is provided on the portion of the preheating heaters


5005


, the chamber containing the ink to be supplied to the recording head portion. Ink flow paths


5009


are formed on the portions respectively between the preheating heaters


5005


and the bubble-generating heaters


5003


, and also nozzle walls


5008


are formed on an underlying layer of the wirings


5004


with interposition of an insulating film (not shown).




In the substrate of the above-explained configuration for the ink jet recording head, since the preheating heaters


5005


are provided at the portion of the common liquid chamber


5010


, the ink contained in the common liquid chamber


5010


is heated prior to the bubble generation, so that the temperature characteristics can be improved.




In the following, there will be explained an ink jet recording head comprising the above-explained substrate, and an ink jet recording apparatus equipped with such ink jet recording head.





FIG. 8

is a view showing an embodiment of the ink jet recording apparatus employing the ink jet recording head comprising the substrate of the present invention for the ink jet recording head.




The ink jet recording apparatus shown in

FIG. 8

is provided at least with a pick-up roller


309


, a transport roller


306


and a pinch roller


307


for feeding a recording medium P which constitutes a recording material; an ink jet recording head


301


comprising a substrate for an ink jet recording head (not shown) and constituting recording means for recording on the recording medium P; a carriage


302


mounting the ink jet recording head


301


; a guide shaft


305


and a guide rail


312


for supporting the carriage


302


in slidable manner perpendicularly to the transporting direction of the recording medium P but parallel to the plane thereof; a carriage driving belt


311


, a carriage driving motor


310


and a driving pulley


313


for linearly reciprocating the carriage


302


; a home position sensor


319


for controlling the stop position of the carriage


302


; a pressure plate


308


; and a base


314


.




Outside the recording zone, there are provided a wiper


318


and a cap


317


for cleaning and capping of the ink jet recording head


301


. At an end of the transport roller


306


, there is provided an LF gear


321


for transmitting the power of the transport motor (not shown) to the transport roller


306


, and there are also provided a clutch gear


320


and a pump gear


322


for transmitting the power of the LF gear


321


to the cap


317


.




In the above-explained configuration, with the rotation of the pick-up roller


309


and the transport roller


306


, the recording medium P is pulled in and transported to a position opposed to the ink discharging face of the ink jet recording head


301


. Then, the activation of the carriage driving motor


310


rotates the carriage driving belt


311


, whereby the carriage


302


is linearly reciprocated along the guide shaft


305


and the guide rail


312


. At the same time the ink jet recording head


301


mounted on the carriage


302


discharges ink according to the recording signals, thereby effecting desired recording on the recording medium P.




The present invention, having the configuration explained in the foregoing, provides the following advantages.




In the substrate of the present invention for use in the ink jet recording head as described above, since the preheating heater is provided in a layer lower than that of the bubble-generating heater with interposition of an insulating film, the position of such preheating heater is not limited by the arrangement of the bubble-generating heater or of the wirings connecting thereto, so that the preheating heater can be positioned close to the bubble-generating heater and therefore the size of the substrate can be made smaller.




It is therefore rendered possible to improve the efficiency of preheating of the recording head, and to reduce the manufacturing cost.




In a preferred embodiment of the substrate of the present invention as described above, the preheating heater is formed by using a resistance member different in resistive material from that for the bubble-generating heater, the bubble-generating heater can be formed from a resistance member having a sufficient energy per unit area for causing bubble generation in the ink, while the preheating heater can be formed from a resistance member having an energy per unit area not causing unnecessary bubble generation in the ink.




It is therefore rendered possible to arbitrarily adjust the size of the preheating heater according to the requirement, and to improve the discharge efficiency of the ink.




In another preferred embodiment of the substrate of the present invention as described above, since the preheating heater is formed by using polysilicon which is employed in the formation of integrated circuits, the manufacture can be achieved without increasing the number of layers or steps.




In the substrate of the present invention as described above, since the preheating heater is provided in a position corresponding to the ink flow path, there can be achieved an improvement in the frequency characteristics of the ink refilling in combination with a higher density and a larger number of the bubble-generating heaters, whereby the print can be obtained with higher quality or with a number of density levels.




In the substrate of the present invention as described above, since the preheating heater is provided in a position corresponding to the common liquid chamber, the temperature characteristics of the ink can be improved.



Claims
  • 1. A substrate for use in an ink jet recording head comprising:a base member: an insulating film comprising an insulating material; a bubble generating beater arranged in association with a corresponding ink-flow channel for causing bubble generation in ink flowing through said ink flow channel, said bubble-generating heater being formed from a resistive material; a non bubble-generating preheating heater also arranged in association with said ink flow channel for generating heat for preheating ink in said recording head without causing bubble generation in the ink, said preheating heater being formed of a resistive material capable of generating heat to be applied to said recording head for preheating ink in said recording head without causing bubble generation in the ink; said preheating heater being located upstream of said bubble generating heater along said flow path through which ink flows in a given direction through said ink flow channel over said substrate, said preheating heater being provided in a layer lower than that of said bubble-generating heater with interposition of said insulating film, and said preheating heater being constructed to preheat ink in said flow channel by an amount insufficient to cause bubble generation but sufficient to improve the frequency characteristics of ink refilling; and said insulating layer being formed on said substrate over said preheating heater, said bubble-generating heater and a wiring layer being formed on and in contact with said insulating film, said wiring layer being formed in a predetermined pattern of wiring to supply electrical power to said bubble-generating heater, and said wiring in said wiring layer being electrically connected through said insulating film to said preheating layer.
  • 2. The substrate according to claim 1, wherein said preheating heater is formed by using a resistance member different in resistive material from that of said bubble-generating heater.
  • 3. The substrate according to claim 2, wherein said preheating heater is formed by using polysilicon.
  • 4. The substrate according to claim 1, wherein said preheating heater is formed by using polysilicon.
  • 5. A substrate according to claim 1 and further including:means for supplying the ink to said ink flow channel in a layer lower than that of said bubble-generating heater with interposition of said insulating film.
  • 6. A substrate according to claim 1 and further including:a common liquid chamber for containing the ink to be supplied to the recording head.
  • 7. A substrate for use in an ink jet recording head, comprising on a base member:an insulating film comprising an insulating material; a bubble-generating heater arranged in association with a corresponding ink flow channel for generating heat sufficient to cause bubble generation in ink flowing through said ink flow channel, said bubble-generating heater being formed from a resistive material; a non bubble-generating preheating heater, also arranged in association with said ink flow channel for preheating ink in said recording head without causing bubble generation in the ink, said preheating heater being formed of a resistive material, said preheating heater being located upstream of said bubble-generating heater along said flow path through which ink flows in a given direction through said ink flow channel over said substrate and said preheating heater being constructed to preheat ink in said flow channel by an amount insufficient to cause bubble-generation but sufficient to improve the frequency characteristics of ink refilling; said insulating layer being formed on said substrate over said preheating heater, said bubble-generating heater and a wiring layer being formed on and in contact with said insulating film, said wiring layer being formed in a predetermined pattern of wiring to supply electrical power to said bubble-generating heater, said wiring in said wiring layer being electrically connected through said insulating film to said preheating layer; and a transistor portion and a logic portion for controlling a function of the recording head; wherein said preheating heater is provided in a position different from that of said transistor portion and said logic portion.
  • 8. The substrate according to claim 7, wherein said preheating heater is provided between said transistor portion and where said bubble-generating heater, and provided in a layer lower than that of said bubble-generating heater with interposition of said insulating film.
  • 9. A combination comprising a carriage which is mounted to scan over a recording medium and an ink jet recording head including a substrate according to any one of claims 1 to 6, said ink jet recording head being mounted on said carriage.
Priority Claims (1)
Number Date Country Kind
8-154115 Jun 1996 JP
US Referenced Citations (8)
Number Name Date Kind
4532530 Hawkins Jul 1985
4723129 Endo et al. Feb 1988
4740796 Endo et al. Apr 1988
4980702 Kneezel et al. Dec 1990
5053787 Terasawa et al. Oct 1991
5194877 Lam et al. Mar 1993
5517224 Kaizu et al. May 1996
5559535 Otsuka et al. Sep 1996
Foreign Referenced Citations (6)
Number Date Country
2169856 Jul 1986 DE
57-072868 May 1982 JP
247052 Oct 1988 JP
3-005151 Jan 1991 JP
3343254 Feb 1991 JP
3-146349 Jun 1991 JP