Ink proofer

Information

  • Patent Grant
  • 6814001
  • Patent Number
    6,814,001
  • Date Filed
    Wednesday, August 14, 2002
    22 years ago
  • Date Issued
    Tuesday, November 9, 2004
    19 years ago
Abstract
The present ink proofer arrangement generates consistent and reliable ink draw downs irrespective of the size of the substrate or the user preparing the ink sample. In one example embodiment, an ink proofer arrangement adapted to be used with an ink proofer tool, the ink proofer tool including an ink transfer roller. The ink proofer arrangement further includes a cylindrical roller and a drive motor adapted to rotate the roller. In addition, a first movable mounting assembly is included that retains the ink proofer tool adjacent to and in a non-contact position with the roller. The proofer arrangement further includes a first variable pressure assembly coupled to the mounting assembly and adapted to move the ink proofer tool into a contact with pressure position with the roller and further adapted to move the ink proofer tool into the non-contact position, wherein the transfer roller is adapted to transfer ink to a substrate that is inserted between the roller and the transfer roll of the ink proofer tool when the drive motor is engaged.
Description




TECHNICAL FIELD




The present invention relates generally to the field of flexographic printing and, more particularly, to a portable flexographic ink proofing apparatus for providing proofs of ink samples.




BACKGROUND OF THE INVENTION




In the field of flexographic printing ink samples are obtained by drawing ink over a substrate using a hand ink proofer of the type manufactured by Harper Companies International of Charlotte, N.C. The ink is applied to the substrate by manually rolling the hand proofer across the substrate. Manual ink proofer tools are utilized for proofing ink colors in order to accurately predict the results to be obtained by running a selected ink specimen in a printing press. A computer microscope is then used to view the ink smear on the substrate. The computer then indicates to the operator various color components to be added to the ink in order to achieve the desired ink coloration.




In a flexographic printing operation, rubber plates are utilized for delivering the ink to the stock or paper to be printed. A flexographic ink technician is usually given an ink specimen which has been determined to be acceptable for use on a particular press, and a production run sample, to be used as the standard for color and density. One of the most difficult tasks facing a flexographic ink technician is proofing an ink in a manner so that the color will duplicate the color of the production run sample from the flexographic printing press. It is well known among those skilled in the art that if three trained technicians pull an ink proof, using the same ink on the same hand proofer tool, three different color shades will result.




Color shade on a flexographic printing press is dependent on the ink film thickness applied to the substrate or stock. The ink film thickness is determined by the speed of the press, the pressure applied between the printing plate and paper (i.e., impression), and the pressure between the rollers on the printing unit. Similarly, color shade on a flexographic hand proofer tool is also dependent on the ink film thickness applied to the substrate which thickness is determined by the speed at which the technician pulls the hand proofer across the substrate, and the impression pressure the technician applies to the hand proofer while moving it across the substrate. Thus, the speed and impression is totally dependent on the manual skill of the flexographic ink technician, while the only variable not controlled by the technician is the pressure between the ink roller and transfer roller of the manual proofer tool.




Accordingly, there is a need for an ink proofer arrangement that provides a reliable, consistent and repeatable ink proof on a substrate, irrespective of the experience of the ink technician producing the ink proof. An approach that addresses the aforementioned problems, as well as other related problems, is therefore desirable.




SUMMARY OF THE INVENTION




The ink proofer of the present invention substantially meets the aforementioned needs of the industry. According to one aspect of the invention, the ink proofer arrangement provides for the constant speed roller which feeds paper through the device at a constant speed to generate a uniform ink smear. Further, the ink proofer arrangement provides for regulated pressure between the roller and an underlying drum on which the roller bears. Additionally, in one example embodiment, the ink proofer arrangement is explosion proof being an all pneumatic device.




According to another aspect of the present invention, the ink proofer arrangement includes a rotating drum that is disposed opposite and beneath a proofer roll of a hand ink proofer tool. The proofer roll of the proofer tool is elevated above the rotating drum and is lowered into compressive rotatable engagement with the rotating drum when the substrate (preferably paper) is introduced between the drum and the roller. The substrate advances between the roller and the drum at a selected speed. The pressure of the roller acting on the drum is selectable by an operator. Prior to the substrate paying out, a sensor senses the imminent end of the substrate and raises the roller to prevent contamination by being in contact with the drum when no substrate is present.




According to another aspect of the present invention, a digital speed control and an adjustable print pressure mechanism are provided such that the speed, impression and roller pressure are completely controlled by the ink proof technician, whereby the same ink color will be duplicated each time the apparatus is used.




The above summary of the present invention is not intended to describe each illustrated embodiment or every implementation of the present invention. The figures in the detailed description that follow more particularly exemplify these embodiments.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention may be more completely understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:





FIG. 1

is a perspective view of an embodiment of an ink proofer arrangement of the present invention;





FIG. 2A

is a top view of an ink proofer tool that is mountable on one embodiment of the ink proofer arrangement of the present invention;





FIG. 2B

is a side view of an ink proofer tool of

FIG. 2A

;





FIG. 3

is a top view of the ink proofer arrangement with certain components being depicted in phantom;





FIG. 4

is a side elevational view of the ink proofer with certain components being depicted in phantom; and





FIG. 5

is an end elevational view of the ink proofer with certain components depicted in phantom.





FIG. 6A

is a universal ink proofer holder with an ink proofer mounted therein.





FIG. 6B

is one embodiment of the universal proofer holder of

FIG. 6A

in accordance with the present invention.





FIG. 6C

is a side view of the universal proofer holder illustrated in FIG.


6


B.





FIG. 7

is a perspective view of one embodiment of the cover plate for the universal proofer holder.





FIG. 8A

is a side view of another embodiment of an ink proofer arrangement of the present invention.





FIG. 8B

is the top view of the ink proofer arrangement illustrated in FIG.


8


A.





FIG. 8C

is a side view of the ink proofer arrangement illustrated in FIG.


8


A.





FIG. 9

is a substrate roll attachment for the ink proofer arrangement of the present invention.





FIG. 10

is a schematic drawing of actuation of the pressure cylinder controlling the universal proofer holder of the present invention.











While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.




DETAILED DESCRIPTION OF THE DRAWINGS




The present invention is generally directed to an ink proofer arrangement that is adapted to operate with a variety of hand ink proofer devices to provide ink proofs that are reliable and repeatable and that are consistent from one ink proof to another. While the present invention is not necessarily limited to such an application, the invention will be better appreciated using a discussion of example embodiments in such a specific context.




In one example embodiment, an ink proofer arrangement adapted to be used with an ink proofer tool, the ink proofer tool including an ink transfer roller. The ink proofer arrangement further includes a cylindrical roller and a drive motor adapted to rotate the roller. In addition, a first movable mounting assembly is included that retains the ink proofer tool adjacent to and in a non-contact position with the roller. The proofer arrangement further includes a first variable pressure assembly coupled to the mounting assembly and adapted to move the ink proofer tool into a contact with pressure position with the roller and further adapted to move the ink proofer tool into the non-contact position, wherein the transfer roller is adapted to transfer ink to a substrate that is inserted between the roller and the transfer roll of the ink proofer tool when the drive motor is engaged.




In another related embodiment, an ink proofer arrangement is adapted to adapted to be used with an ink proofer tool, the ink proofer tool including an ink transfer roller, a cylindrical roller and a drive motor adapted to rotate the roller. In addition, a mounting assembly adapted to retain the ink proofer tool adjacent to and in a non-contact position with the roller. The ink proofer arrangement also includes a movable support assembly adapted to support the roller and a first variable pressure assembly coupled to the movable support assembly and adapted to move the roller into a contact with pressure position with the ink proofer and to move the roller into a non-contact position with the ink proofer tool, wherein the ink transfer roller is adapted to transfer ink to a substrate that is inserted between the roller and the transfer roll of the ink proofer tool when the drive motor is engaged.




Referring now to the Figures,

FIG. 1

illustrates a perspective view of an embodiment of an ink proofer arrangement


100


of the present invention. In this example embodiment, ink proofer arrangement


100


includes a base unit


102


that supports a hand ink proofer tool


1


and is configured to move a substrate (not shown) through the unit via a base roller


106


to produce an ink proof. Base unit


102


includes a control panel


104


and a pair of support plates


110


and


108


(optional, depending on the length of the substrate) that can be simply clipped on when desired. In another embodiment, support plates


110


and


108


include a pair of guide rails for guiding a sheet of paper or other substrate through base unit


102


. The combination of base unit


102


and ink proofer tool


1


, according to the teachings of the present invention, facilitate generating ink proof samples irrespective of the manual ink drawing skills of the operator. Further, proofer arrangement


100


of the present invention is advantageously not necessarily limited to ink proofer tools of the type described hereinafter.




Proofer arrangement


100


further includes a housing


103


, which in this example, embodiment is made to be spill proof such that the proofer arrangement can be washed down easily without damaging any of the internal components. Mounted on housing


103


are a number of control switches and displays that comprise control panel


104


. Protruding from the upper surface of housing


103


is a rubber roller


106


that is driven by a drive motor (for moving a substrate in the direction of arrow A). Proofer arrangement


100


is also configurable to have roller


106


rotate in the opposite direction so that the arrangement is bi-directional with respect to movement of the substrate. Base unit


102


further includes support plates


108


,


110


which can be mounted optionally on base unit


102


when the substrate is of considerable length.




Manual ink proofer tool


1


is supported on base unit


102


via an ink proofer tool support arrangement


140


. In its simplest form proofer tool support arrangement


140


is simply an angled support structure that is affixed to the top of base unit


102


for supporting ink proofer tool


1


at a predetermined angle. In this particular embodiment, tool support arrangement


140


is designed to be movable in the vertical direction so as to raise and lower ink proofer tool


1


vertically up and away from roller


106


or vertically down and in contact with roller


106


. Tool support arrangement


140


includes a vertical support bracket


142


that is coupled to a proofer tool support plate


144


that is in turn coupled to a proofer tool movement mechanism


146


which moves vertically up and down through the surface of the base unit


102


thereby moving ink proofer tool


1


as desired. Ink proofer tool


1


is secured to support arrangement


120


via a proofer tool secure plate


148


and a secure plate


152


.





FIGS. 2A and 2B

illustrate top and side views, respectively, of ink proofer tool


1


that is mountable on one embodiment of the ink proofer arrangement


100


. In particular, tool


1


includes a handle


3


, a base frame


5


and sideframes


7


and


9


. Base frame


5


has a hole that accommodates pressure rod


27


along with a threading for attaching handle


3


to the base frame. Sideframes


7


and


9


extend as shown and are adapted to receive a subframe and a transfer roll. Connected to sideframes


7


and


9


of base frame


5


is an anilox roll-nesting subframe


11


. Subframe


11


has sides


13


and


15


, as well as a blade adjustment means holder


17


. Additionally, subframe sides


13


and


15


could be grooved and sideframes


7


and


9


could be likewise grooved in a complementary fashion so that they fit into one another. There is an indentation


59


which receives pressure rod


27


and this also helps maintain proper alignment of the subframe


11


within base frame sideframes


7


and


9


.




Anilox roll


23


is located within nesting subframe


11


and its pins such as anilox roll pin


43


extends from anilox roll


23


to extend at least partially into or even through an elongated set of orifices, one on each of sideframes


7


and


9


, illustrated by elongated orifice


20


shown in FIG.


2


B. Anilox roll


23


is pressed against transfer roll


25


and pressure rod


27


maintains the pressure against nesting subframe


11


so that it forces anilox roll


23


against transfer roll


25


at a predetermined pressure resulting from rotation of pressure rod adjustment means


29


, by rotating gripping dial


31


, for example, clockwise to tighten and counterclockwise to un-tighten. Pressure rod adjustment means


29


is threaded and fits into pressure rod release means collar


55


. Thus, the collar


55


is held in a position as shown so that as pressure rod adjustment means


29


, when it is rotated downwardly or upwardly and is directly connected to pressure rod


27


, ending in indentation


59


of subframe


11


, causes the subframe


11


and anilox roll


23


to move accordingly.




Connected to subframe blade adjustment means holder


17


is blade adjustment means


19


, in this case, a rotatable dial which includes a screw


21


which is threaded and passes through a screw tapped orifice in holder


17


. At the end of screw


21


is blade holder


35


and blade


37


set up as a follower-type doctor blade so that ink may be located behind the doctor blade and the blade will both act as a wiping blade and as a distributing fountain. By rotation of blade adjustment means


19


, for example clockwise to go upwardly away from subframe


11


and counterclockwise to go downwardly toward it, blade


37


may be adjusted against the surface of anilox roll


23


accordingly. In this device


1


, the anilox roll


23


has bearings such as bearings


33


so as to facilitate its ease of rolling. Thus, the bearings are adapted to fit over the anilox roll pins such as pin


43


and are contained within a washer-type fitting which nests within the subframe


1


. The sideframes


7


and


9


each also include a transfer roll pin holding insert such as insert


39


. This is adapted to receive the transfer roll pins such as pin


41


, as shown.




Referring again to handle


3


and hollow member


49


, there is a pressure rod release means


53


which includes a cut-out as shown, pressure rod release means collar


55


and pressure rod release means lever


51


, as well as spring


57


. Spring


57


is strategically located and held in place so as to push collar


55


and therefore pressure rod adjustment means


29


and pressure rod


27


against the subframe


11


. When pressure rod release means lever


51


is located in its first position, shown as first position


45


, the pressure rod


27


is engaged with subframe


11


and, therefore under pressure. The pressure rod release means lever


51


may be pushed clockwise then away from the subframe


11


and then counterclockwise (in other words, in a “U” direction), so as to move from a first position


45


to second position


47


. In second position


47


, pressure rod


27


is totally disengaged from subframe


11


and subframe


11


may be easily removed or rotated for cleaning of the anilox roll


23


without affecting, altering or changing in any way the setting and therefore the pressure relationship which will be re-achieved when pressure rod release means lever


51


is moved from second position


47


back to first position


45


.




Referring now to

FIGS. 3-5

, a preferred embodiment of proofer arrangement


100


of the present invention is shown. Base unit


102


includes a main housing


103


in which a rubber covered roller


106


is mounted that is driven by a drive motor (not shown) within base unit


102


. In a preferred embodiment thereof, the drive roll comprises a cylindrical metallic roll having an elastomer covering on the cylindrical surface thereof.




As illustrated in

FIG. 3

control panel


104


includes in this example embodiment an on/off switch


120


which can be substituted with a push button so as to control the proofer manually as the substrate is fed through the proofer arrangement


100


. Control panel


104


also includes a digital speed display


122


as well as a speed control button


124


for setting the speed from anywhere to 200-900 FPM or 400-1500 FPM (feet per minute). The pressure gauge


126


is also included which provides feedback to the user when using the air regulator


128


to control the pressure of the roller


106


against the rollers of the ink proofer tool


1


. Base unit


102


further includes substrate guide


130


for insuring that the substrate is fed evenly through proofer arrangement


100


.




Referring to

FIG. 4

, in this example embodiment proofer arrangement


100


is configured to lift ink proofer tool


1


above roller


106


to provide the additional feature of keeping the roller


106


clean until the substrate is fed through arrangement


100


and proofer tool


1


is then placed on the substrate. In this example embodiment, proofer tool mechanism


146


senses as the substrate is about to terminate the so as to push up the proofer tool


1


, thereby preventing ink from flowing onto roller


106


. In a related embodiment, where a proofer tool movement mechanism


146


is not included, the operator can manually stop proofer arrangement


100


before the substrate comes to the end.




Referring briefly to

FIG. 5

, there is illustrated a side view of proofer arrangement


100


with the ink proofer tool


1


resting on the surface of roller


106


. Ink proofer tool


1


is also resting on ink proofer tool support arrangement


140


located over base unit


102


.




Referring now to

FIG. 6A

, there is illustrated ink proofer tool


1


that is set within a universal proofer holder


144




a


according to the present invention. The ink proofer is held within holder


144




a


via a notch


162


.





FIG. 6B

illustrates the universal proofer holder without ink proofer tool


1


. Universal proofer holder


144




a


includes a channel


160


, which accommodates the handle of the ink proofer, and a notch


162


that aids in maintaining the proofer in universal proofer holder


144




a


. Universal holder


144




a


further includes a set of hinges


164


that engage a cover plate that maintains the ink proofer tool in the universal holder. Holder


144




a


further includes an aperture


150


for accommodating a fastening screw


152


that maintains the cover plate over universal holder


144




a.







FIG. 6C

illustrates a side view of universal holder


144




a


which includes notch


162


and hinges


164


. In this embodiment, universal holder


144




a


is made from a polymer (i.e., plastic) but can also be made from metal or any other material that can be formed to include a channel


160


and notch


162


. Channel


160


, in this example embodiment, is formed in a V-shaped groove; however, it can be formed in a square groove or circular groove depending on the proofer handle configuration.





FIG. 7

illustrates one example embodiment of a cover plate


148


that includes hinge apertures


166


that engage hinges


164


of universal holder


144




a


. Cover plate


148


further includes an aperture


150




a


that corresponds with


150


on universal holder


144




a


for accommodating fastening screw


152


. This example embodiment of cover plate


148


further includes an adjustment knob


168


for adding downward pressure to an ink proofer handle located in channel


160


to secure the proofer holder in the channel. Adjustment knob


168


provides the advantage of allowing universal holder


144




a


to accommodate the proofer handles of various diameters while still allowing some angular movement in the proofer handle during the ink draw down process.




Referring now to

FIGS. 8A-8C

, there is illustrated another example embodiment of proofer arrangement


200


that is configured to automatically lift ink proofer tool


1


(default position) above a roller


218


when a start button


266


is disengaged. Proofer arrangement


200


includes a pressure gauge


202


and a pressure adjust


204


which allows the user to adjust the pressure of the hand proofer tool on the substrate used to create the ink proof. Proofer arrangement


200


further includes a speed adjust


206


and a digital speed read-out tool


208


that allows the user to adjust the speed of the roller that moves the substrate under the ink proofer tool


1


. A unibody frame


210


that accommodates universal holder


144




a


and ink proofer tool


1


is attached to a pivot point


212


of arrangement


200


. The other end of unibody frame


210


is attached to an actuation/pressure cylinder


214


which operates to move unibody frame vertically, thereby moving the proofer handle up when the proofer arrangement


200


is actuated by start button


226


. Proofer arrangement


200


further includes a proofer tool support assembly that is comprised of the universal holder


144




a


, a cover plate


148


and hand proofer tool


1


. Coated roller


218


is driven by a belt and pulley drive


220


(via a cog belt) that is further driven by an air motor


222


located adjacent the coated roller. The speed of motor


222


is controlled by air motor speed control


224


via the exhaust of motor


222


.





FIG. 8B

illustrates a top view of proofer arrangement


200


that includes the unibody


210


that pivots around pivot points


212


. Roller


218


is partially shown in visible lines as part of it protrudes through a roller window


219


which protrudes through the top plate of proofer arrangement


200


. Roller


218


is supported by roller support bracket


228


and roller and motor support bracket


230


. Motor


222


drives pulley drive


220


which in turn drives roller


218


thereby moving the substrate across the surface of proofer arrangement


200


. In this example embodiment, an ink well


232


with a tube can be adapted to provide a continuous supply of ink to the proofer tool disposed above the substrate and roller


218


.





FIG. 8C

illustrates a side view of proofer arrangement


200


including pulley drive


220


and brackets


228


and


230


. In addition, the housing of proofer arrangement


200


includes a spill proof top


234


with spill proof sides and back


236


as well as an open vent bottom


238


. With open vent bottom


238


proofer arrangements


100


and


200


can be easily washed down and cleaned because the unit can drain the fluids through the bottom vents and can air dry quickly to facilitate its use in industrial environments.





FIG. 9

illustrates a substrate roll support


240


that can be retroactively attached to any of the proofer arrangements disclosed herein. Substrate roll support


240


includes at least one bracket for mounting substrate roll


242


through a rod


243


that helps to roll the substrate past a cutting groove


244


and under proofer tool support assembly


216


. This embodiment provides the user with ink proof samples of various sizes depending on the desired application. The substrate can also be configured with or to include perforations in order to simplify the formation of ink proofs without having to provide a paper or substrate cutter to the proofer arrangement.





FIG. 10

illustrates a schematic of a hand proofer pressure actuation system


250


according to the teachings of the present invention. In particular, system


250


assists in moving proofer tool support assembly


216


vertically with respect to roller


218


. System


250


receives air from the customer's plant via air supply


251


which is thereafter provided to a spring return four-way valve


252


and to a regulator lubricator device


254


before it is connected to start button


226


. When start button


226


is actuated air is provided to both motor


222


and to valve


252


. Motor


222


in turn drives pulley drive


220


which drives roller


218


. The air supplied by pressing button


226


in turn actuates valve


252


such that air is supplied to either upper port


214




a


of pressure cylinder


214


or lower port


214




b


which raises or lowers the plunger within cylinder


214


. Moving plunger within pressure cylinder


214


in turn moves unit body


210


vertically with respect to roller


218


. When button


226


is released, cylinder


214


returns to its default position, which is in the up position away from roller


218


. System


250


is configured such that when button


226


is actuated roller


218


begins to rotate as unibody


210


drops down to engage the substrate and roller


218


. Once the button


226


is released roller


218


stops rolling because the air supply to motor


222


has been cut off and plunger


215


of cylinder


214


returns to its extended position thereby raising the unibody frame


210


.




In an alternative embodiment, system


250


can be configured to add a pressure cylinder to roller arrangement such that the roller is moved vertically into window


219


when button


226


is depressed and moves away from window


219


when button


226


is released. In yet another embodiment, system


250


is configurable to include two pressure cylinders such that both unibody


210


with ink proofer


1


moves in a downward direction towards roller


218


while roller


218


moves in an upward direction so as to engage the substrate at the surface of the proofer arrangement. With the appropriate controls the pressure of ink proofer


1


can be adjusted online depending on the types of proofs that are desired. For instance, as the proof is being developed different pressures can be applied along the length of the ink proof to determine which is the best pressure for placing the ink on the substrate. One of the advantages of the present invention is that pressure of the ink proofer can be varied from ink proofer arrangement


200


and need not be controlled from ink proofer tool


1


. In addition, the speed can also be controlled from proofer arrangement


200


as pressure is simultaneously varied without interfering with ink proofer tool


1


. In another embodiment, proofer arrangements


100


and


200


can be retrofitted with end of substrate sensors to disengage the hand proofer tool and prevent ink from flowing over roller


218


and onto the top of the proofer arrangement. In one example embodiment, an air logic sensor can be retrofitted on the rear flange of proofer arrangement


100


which then signals spring valve


252


to raise pressure cylinder


214


and lift the proofer away from the roller. In another related embodiment a photo light sensor can also be used to detect the end of the substrate thereby actuating valve


252


while button


226


remains depressed.




Proofer arrangement


100


is also configured to be self-equalizing thereby providing a wrist action to allow the rolls on the ink proofer tool


1


and roller


106


to conform to any movement of wobble during the ink proofing process. By using a pneumatic drive mechanism the concerns that ink technicians which utilize solvents with low flash points may be alleviated when using the present invention. In a related embodiment the drum or roller


106


has a speed sensing device that will read out in feet per minute which will provide an at actual speed read out with control and various speed controls. Proofer arrangement


100


also includes a down pressure gauge to determine how many pounds of pressure is being applied with the ink proofer tool


1


.




In this example embodiment, the drive motor is preferably of the air type (½ horse power) but proofer arrangement


100


can also be configured to operate with a clutch drive and clutch brake assembly. In other embodiments, the drive motor can include a DC motor, an electric motor or an AC motor. In this example embodiment, roller


20


is comprised of a natural rubber coating of 70-75 Durometer hardness bonded onto an aluminum roll. Proofer arrangement


100


enables the user of the present invention to achieve or reproduce the same angles of printing encountered during commercial flexographic printing while faster proofing speeds are provided by the air motor driven motor.




One example embodiment of the ink proofer arrangement can proof a maximum width of six inches. Further, the proofer will process almost any length of substrate desired. A minimum of 9½ inches of substrate is required. Additional widths may be specified in increments of 2 inches up to a width of 14 inches.




The ink proofer arrangement may also be adjusted for proofing speeds of 50 to 1,500 feet per minute with other ranges being available as desired. The ink proofer includes precision readouts for speed of the substrate and down pressure on the proofer arrangement.




In one example embodiment, ink proofer arrangement


100


is fully automatic, but manual operations are also contemplated. The substrate is introduced in the left side of the ink proofer arrangement (denoted by arrow A) and by pressing the actuation button, proofer arrangement


100


automatically feeds the substrate through the proofer arrangement and the substrate is discharged on the right side.




The various embodiments of the present invention provide ink proofer arrangements, primarily directed to the flexographic field, that are portable and provide the advantages of constant speed and constant pressure to enable repeatability of ink proofs irrespective of the experience of the ink proofer arrangement user.




The present invention may be embodied in other specific forms without departing from the essential attributes thereof; therefore, the illustrated embodiments should be considered in all respects as illustrative and not restrictive, reference being made to the appended claims rather than to the foregoing description to indicate the scope of the invention.



Claims
  • 1. An ink proofer arrangement adapted to be used with a hand-held ink proofer tool, the hand-held ink proofer tool including an ink transfer roller, comprising:a cylindrical drum; a drive motor adapted to rotate the drum; a first movable mounting assembly comprising a universal ink proofer holder having a channel for retaining the hand-held ink proofer tool and adapted to retain the ink proofer tool adjacent to and in a non-contact position with the drum; and a first variable pressure assembly coupled to the mounting assembly and adapted to move the ink proofer tool into a contact with pressure position with the drum and further adapted to move the ink proofer tool into the non-contact position, wherein the transfer roller is adapted to transfer ink to a substrate that is inserted between the drum and the transfer roller of the ink proofer tool when the drive motor is engaged.
  • 2. An ink proofer arrangement as in claim 1, further comprising:a second movable mounting assembly adapted to support the drum; and a second variable pressure assembly coupled to the second mounting assembly and adapted to move the drum into a contact position with the ink proofer tool and to move the drum to a non-contact position with the ink proofer tool.
  • 3. The ink proofer arrangement of claim 1, wherein the first variable pressure assembly is adapted to move the ink proofer tool into the contact with pressure position with the drum when the drive motor is engaged and to move the ink proofer tool into the non-contact position when the drive motor is disengaged.
  • 4. The ink proofer arrangement of claim 2, wherein the second variable pressure assembly is adapted to move the drum into a contact position with the ink proofer tool when the drive motor is engaged and to move the roller to a non-contact position with the ink proofer tool when the drive motor is disengaged.
  • 5. An ink proofer arrangement of claim 1, wherein the drive motor is further adapted to rotate the drum at variable speeds.
  • 6. The ink proofer arrangement of claim 5, wherein speed reduction for the drive motor is selected from the group consisting of a belt and pulley arrangement, direct or indirect gear reduction and a variable speed mechanical drive.
  • 7. The ink proofer arrangement of claim 1, wherein the first mounting assembly actuates the drive motor when pressure is applied to the first mounting assembly.
  • 8. The ink proofer arrangement of claim 1, wherein the universal ink proofer holder comprises a notch therein for retaining the ink proofer tool.
  • 9. The ink proofer arrangement of claim 1, further comprising a substrate roll support assembly mounted adjacent the mounting assembly.
  • 10. An ink proofer arrangement adapted to be used with a hand-held ink proofer tool, the ink proofer tool including an ink transfer roller, comprising:a cylindrical drum; a drive motor adapted to rotate the drum; a mounting assembly comprising a universal ink proofer holder having a channel and a notch for retaining the hand-held ink proofer tool and adapted to retain the ink proofer tool adjacent to and in a non-contact position with the cylindrical roller; a movable support assembly adapted to support the drum; and a first variable pressure assembly coupled to the movable support assembly and adapted to move the drum into a contact with pressure position with the ink proofer and to move the drum into a non-contact position with the ink proofer tool, wherein the ink transfer roller is adapted to transfer ink to a substrate that is inserted between the drum and the transfer roll of the ink proofer tool when the drive motor is engaged.
  • 11. An ink proofer arrangement adapted to be used with a hand-held ink proofer tool, the ink proofer tool including an ink transfer roller, comprising:a cylindrical drum; a drive motor adapted to rotate the drum; a mounting assembly comprising a universal ink proofer holder having a channel for retaining the hand-held ink proofer tool and adapted to retain the ink proofer tool adjacent to and in a non-contact position with the cylindrical drum; a movable support assembly adapted to support the drum; and a first variable pressure assembly coupled to the movable support assembly and adapted to move the drum into a contact with pressure position with the ink proofer and to move the drum into a non-contact position with the ink proofer tool, wherein the ink transfer roller is adapted to transfer ink to a substrate that is inserted between the drum and the transfer roll of the ink proofer tool when the drive motor is engaged.
  • 12. An ink proofer arrangement of claim 11, wherein the mounting assembly is configured to be movable, the arrangement further comprising a second variable pressure assembly coupled to the mounting assembly and adapted to move the ink proofer tool into a contact position with the drum when the drive motor is engaged and to move the ink proofer tool into the non-contact position with the drum when the drive motor is disengaged.
  • 13. The ink proofer arrangement of claim 12, wherein the second variable pressure assembly is adapted to move the ink proofer tool into the contact position with the drum when the drive motor is engaged and to move the ink proofer tool into the non-contact position with the drum when the drive motor is disengaged.
  • 14. The ink proofer arrangement of claim 11, wherein the first variable pressure assembly coupled to the movable support assembly and adapted to move the drum into the contact position with the ink proofer when the drive motor is engaged and to move the drum into a non-contact position with the ink proofer tool when the drive motor is disengaged.
  • 15. The ink proofer arrangement of claim 11, wherein the drive motor is further adapted to rotate the drum at variable speeds.
  • 16. The ink proofer arrangement of claim 15, wherein speed reduction for the drive motor is selected from the group consisting of a belt and pulley arrangement, direct or indirect gear reduction and a variable speed mechanical drive.
  • 17. The ink proofer arrangement of claim 11, wherein the first mounting assembly actuates the drive motor when pressure is applied to the first mounting assembly.
  • 18. The ink proofer arrangement of claim 11, wherein the universal ink proofer holder comprises a notch therein for retaining the ink proofer tool.
  • 19. The ink proofer arrangement of claim 11, further comprising a substrate roll support assembly mounted adjacent the mounting assembly.
  • 20. An ink proofer arrangement adapted to be used with a hand-held ink proofer tool, the ink proofer tool including an ink transfer roller, comprising:a cylindrical drum; a drive motor adapted to rotate the drum; a mounting assembly comprising a universal ink proofer holder adapted to retain the hand-held ink proofer tool and adapted to retain the ink proofer tool adjacent to and in a non-contact position with the cylindrical roller; a movable support assembly adapted to support the drum; and a first variable pressure assembly coupled to the movable support assembly and adapted to move the drum into a contact with pressure position with the ink proofer and to move the drum into a non-contact position with the ink proofer tool, wherein the ink transfer roller is adapted to transfer ink to a substrate that is inserted between the drum and the transfer roll of the ink proofer tool when the drive motor is engaged.
  • 21. An ink proofer arrangement adapted to be used with a hand-held ink proofer tool, the ink proofer tool including an ink transfer roller, comprising:a cylindrical drum; a drive motor adapted to rotate the drum; a first movable mounting assembly comprising a universal ink proofer holder adapted to retain the hand-held ink proofer tool and adapted to retain the ink proofer tool adjacent to and in a non-contact position with the drum; and a first variable pressure assembly coupled to the mounting assembly and adapted to move the ink proofer tool into a contact with pressure position with the drum and further adapted to move the ink proofer tool into the non-contact position, wherein the transfer roller is adapted to transfer ink to a substrate that is inserted between the drum and the transfer roller of the ink proofer tool when the drive motor is engaged.
  • 22. An ink proofer arrangement adapted to be used with a hand-held ink proofer tool, the ink proofer tool including an ink transfer roller, comprising:a cylindrical drum; a drive motor adapted to rotate the drum; a first movable mounting assembly comprising a universal ink proofer holder having a channel and a notch for retaining the hand-held ink proofer tool and adapted to retain the ink proofer tool adjacent to and in a non-contact position with the drum; and a first variable pressure assembly coupled to the mounting assembly and adapted to move the ink proofer tool into a contact with pressure position with the drum and further adapted to move the ink proofer tool into the non-contact position, wherein the transfer roller is adapted to transfer ink to a substrate that is inserted between the drum and the transfer roller of the ink proofer tool when the drive motor is engaged.
RELATED APPLICATIONS

The present application claims priority from U.S. Provisional Application having Ser. No. 60/312,595, filed Aug. 15, 2001, which is hereby incorporated by reference in its entirety.

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Entry
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Provisional Applications (1)
Number Date Country
60/312595 Aug 2001 US