This application claims priority to Japanese Patent Application No. 2017-039147 filed on Mar. 2, 2017 the entire contents of this application are incorporated by reference herein.
The present invention relates to an ink replenishment container for replenishing ink to an ink tank of a printer.
Inkjet printers are provided with an ink tank for storing ink, and ink is supplied from the ink tank to a printing head. There are two types of ink tanks for such printers, namely, a cartridge type and an ink replenishment type. A cartridge-type ink tank is replaced with a new ink tank when the residual ink amount becomes low. An ink-replenishment-type ink tank is used without being replaced even when the residual ink amount is low, and is refilled with ink from an ink replenishment container.
JP-A-2016-087844 discloses an ink replenishment container used for replenishing ink to an ink-replenishment-type ink tank.
JP-A-2016-087844 is an example of related art.
Incidentally, an ink replenishment container, when it is in use, replenishes ink to an ink tank in an orientation in which its ink outlet is directed downward, and when it is not in use, is kept in an orientation where the ink outlet is directed upward. In this manner, the ink replenishment container often takes on various orientations, and thus securing the sealability of ink is an important issue. In addition, depending on the configuration of the ink replenishment container, not only when it is in use but also when it is being manufactured and is in storage, an issue regarding the sealability of ink and other issues regarding the structure of the ink replenishment container may arise. However, conventionally, ingenuity regarding the structure of an ink replenishment container has not been sufficiently exercised, and there is demand for further improvement.
The invention has been made in order to solve at least a portion of the above-described issues, and can be realized as the following modes or application example.
(1) According to one mode of the invention, an ink supplying container for supplying ink to an ink tank of a printer through an ink inlet channel member protruding from the ink tank and including an ink inlet channel is provided. This ink supplying container includes a container body that contains the ink and an ink outlet formation portion that is mounted on a leading end side of the container body, and forms an ink outlet. The ink outlet formation portion includes a tubular channel portion that forms a supplying channel into which the ink inlet channel member is inserted and an outlet valve unit that is accommodated in the tubular channel portion. The outlet valve unit is configured such that, (i) in a non-supplying state where the ink inlet channel member is not inserted into the tubular channel portion, the ink outlet is sealed, and, (ii) in a supplying state where the ink inlet channel member is inserted from the ink outlet into the tubular channel portion, the supplying channel is in communication with the ink inlet channel, in the tubular channel portion.
With this ink supplying container, the outlet valve unit is configured such that, in a non-supplying state, the ink outlet is sealed, and, in a supplying state, the supplying channel of the tubular channel portion is in communication with the ink inlet channel of the ink inlet channel member, in the tubular channel portion, and thus it is possible to provide an ink supplying container whose sealing pressure resistance at the ink outlet is high.
(2) In the above ink supplying container, the outlet valve unit may include a spring member that is accommodated in the tubular channel portion, a moving sealing member that is accommodated on a leading end side of the spring member so as to be movable, and is biased by the spring member toward a leading end of the ink supplying container, and an outlet sealing member that is fixed to the ink outlet on a leading end side of the moving sealing member, and has an opening through which the ink inlet channel member passes. The outlet valve unit may be configured such that, (i) in the non-supplying state, the moving sealing member is biased toward the leading end of the ink supplying container by the spring member, and seals the opening of the outlet sealing member, and, (ii) in the supplying state, the moving sealing member is pressed by the ink inlet channel member, and recedes toward the container body, and the supplying channel is in communication with the ink inlet channel, in the tubular channel portion.
With this configuration, the ink outlet can be closed or opened by moving the moving sealing member, and the moving sealing member is biased by the spring member toward the leading end of the ink supplying container, and thus the sealing pressure resistance can be further improved.
(3) In the above ink supplying container, the moving sealing member may include a projection protruding on the leading end side of the moving sealing member, and the outlet valve unit may be configured such that, in the supplying state, a gap is formed in the tubular channel portion between the moving sealing member and the ink inlet channel member due to the projection of the moving sealing member abutting against the ink inlet channel member, and the supplying channel is in communication with the ink inlet channel via the gap.
With this configuration, a gap is formed between the moving sealing member and the ink inlet channel member due to the projection of the moving sealing member, and thus the supplying channel and the ink inlet channel can be brought into communication with each other via this gap.
(4) Regarding the above ink supplying container, the ink inlet channel member may include a partitioning wall that partitions the ink inlet channel into a plurality of ink inlet channels, the projection of the moving sealing member may be included at a position opposing the partitioning wall of the ink inlet channel member, the supplying channel of the tubular channel portion may include a plurality of supplying channels, and the outlet valve unit may be configured such that, in the supplying state, the projection of the moving sealing member abuts against the partitioning wall of the ink inlet channel member, one or more of the plurality of supplying channels are in communication with one or more of the plurality of ink inlet channels, and one or more other supplying channels from among the plurality of supplying channels are in communication with one or more other ink inlet channels from among the plurality of ink inlet channels.
With this configuration, a plurality of supplying channels of the tubular channel portion are in communication with a plurality of ink inlet channels of the ink inlet channel member, and thus the supplying of ink through air-liquid exchange can be performed efficiently.
(5) Regarding the above ink supplying container, the ink inlet channel member may include a partitioning wall that partitions the ink inlet channel into a plurality of ink inlet channels, openings of the plurality of ink inlet channels may be provided on a rear end side relative to a leading end of the partitioning wall, the supplying channel of the tubular channel portion may include a plurality of supplying channels, and the outlet valve unit may be configured such that, in the supplying state, a leading end of the moving sealing member abuts against the leading end of the partitioning wall of the ink inlet channel member, one or more of the plurality of supplying channels are in communication with one or more of the plurality of ink inlet channels, and one or more other supplying channels from among the plurality of supplying channels are in communication with one or more other ink inlet channels from among the plurality of ink inlet channels.
With this configuration, the openings of the plurality of ink inlet channels are provided on the rear end side relative to the leading end of the partitioning wall, and thus, due to the leading end of the moving sealing member abutting against the leading end of the partitioning wall of the ink inlet channel member, a plurality of supplying channels can be brought into communication with a plurality of ink inlet channels of the ink inlet channel member.
(6) Regarding the above ink supplying container, a leading end portion of the ink inlet channel member may include an inclined face in which the openings of the plurality of ink inlet channels are included, and the outlet valve unit may be configured such that, in the supplying state, a gap is formed between the leading end of the moving sealing member and the inclined face of the ink inlet channel member, one or more of the plurality of supplying channels are in communication with one or more of the plurality of ink inlet channels through the gap, and one or more other supplying channels from among the plurality of supplying channels are in communication with one or more other ink inlet channels from among the plurality of ink inlet channels.
With this configuration, the openings of the plurality of ink inlet channels are provided in the inclined face of the ink inlet channel member, and thus a plurality of supplying channels can be brought into communication with a plurality of ink inlet channels via the gap between the leading end of the moving sealing member and the inclined face of the ink inlet channel member.
(7) Regarding the above ink supplying container, the leading end portion of the ink inlet channel member may include an outer peripheral surface on which the openings of the plurality of ink inlet channels are formed, and the outlet valve unit may be configured such that, in the supplying state, openings of one or more of the plurality of ink inlet channels are in communication with one or more of the plurality of supplying channels, in the tubular channel portion, and opening of one or more other ink inlet channels from among the plurality of ink inlet channels are in communication with one or more other supplying channels from among the plurality of supplying channels, in the tubular channel portion.
With this configuration, the openings of a plurality of ink inlet channels are provided in the outer peripheral surface of the ink inlet channel member, and thus the openings of a plurality of ink inlet channels can be brought into communication with a plurality of supplying channels, in the tubular channel portion.
(8) In the above ink supplying container, the outlet sealing member may be formed of a rubber member that deforms so as to contact with the outer peripheral surface of the ink inlet channel member, and seals the outer peripheral surface of the ink inlet channel member, in the supplying state.
With this configuration, it is possible to improve the sealing performance of the outer peripheral surface of the ink inlet channel member in the supplying state.
The invention can be realized as various modes other than the above-described ink supplying container. For example, the invention can be realized as modes such as an ink supplying system that includes an ink tank and an ink supplying container.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
The printer 100 has a case 110. A carriage (not illustrated) that can move in a main scanning direction (the X direction) is provided inside the case 110. A printing head for discharging ink onto a printing medium is installed in the carriage. An ink tank housing unit 160 that houses a plurality of ink tanks 700S and 700L is provided at one end of the front face of the case 110. The ink tank housing unit 160 has a lid 162 thereon, which can be opened/closed. Note that an ink tank 700S is a tank having a small capacity, and an ink tank 700L is a tank having a large capacity. However, in the following description, the ink tanks 700S and 700L are simply referred to as “ink tanks 700” without being distinguished from each other. The ink tanks 700 are connected to the printing head of the carriage via tubes (not illustrated). Accordingly, the ink tanks 700 are stationary ink tanks that are not placed on the carriage of the printer 100. In addition, the ink tanks 700 are ink-replenishment (supplying)-type ink tanks that are refilled with ink from an ink replenishment (supplying) container when the residual ink amount becomes low.
In the upper face of each of the ink tanks 700, a cylindrical ink inlet channel member 710 for replenishing ink to the ink tank 700 is provided. The ink tank housing unit 160 has cap members 164 that each include a cap 165 for sealing the leading end of the ink inlet channel member 710. In a state where ink is not replenished to the ink tank 700, the leading end of each of the ink inlet channel members 710 is sealed by a cap 165 of the cap member 164. When replenishing ink to the ink tank 700, the cap member 164 is removed from the ink inlet channel member 710, the leading end portion of the ink replenishment container 200 is inserted at the position of the ink inlet channel member 710, and ink is replenished. Two recessed portions 750 in which fitting portions (to be described later) of the ink replenishment container 200 are fitted are provided in the periphery of the ink inlet channel member 710. These recessed portions 750 have shapes that are 180-degree rotationally symmetrical relative to the ink inlet channel member 710.
In this specification, the term “replenishment of ink” refers to an operation of supplying ink to the ink tank 700 so as to increase the residual ink amount. However, the ink tank 700 does not need to be completely filled with ink through “replenishment of ink”. In addition, “replenishment of ink” also includes an operation of filling the empty ink tank 700 with ink when the printer 100 is used for the first time.
The outlet valve unit 500 has an outlet sealing member 510, a moving sealing member 520, and a spring member 530. The outlet sealing member 510 is a rubber member that has a substantially ring-like shape. The moving sealing member 520 is a member that has a substantially cylindrical shape. The outlet sealing member 510 has the function of a valve seat, and the moving sealing member 520 has the function of a valve body. The spring member 530 is a coil spring. The outlet valve unit 500 is configured to, in a non-replenishment state where ink is not replenished to the ink tank 700, seal the ink outlet 460 such that ink does not leak to the outside, and in a replenishment state where ink is replenished to the ink tank 700, release the sealing such that ink flows into the ink inlet channel member 710. Operations of the outlet valve unit 500 in a non-replenishment state and a replenishment state will be described later.
Two fitting portions 450 are provided in the periphery of the ink outlet 460. These fitting portions 450 are positioning members that position the ink replenishment container 200 by being fitted in the recessed portions 750 (
Note that in this specification, a direction parallel to the central axis C of the ink replenishment container 200 is referred to as an “axis direction”, and a direction outward from the central axis C is referred to as a “diameter direction”.
A channel in the tubular channel portion 410 (also referred to as a “replenishment channel”) is sectioned into two replenishment channels 411 and 412. As will be described later, in a replenishment state of ink, one of the two replenishment channels 411 and 412 is used as a channel for ink, and the other is used as a channel for air. As a result, it is possible to replenish ink from the ink replenishment container 200 to the ink tank 700 while performing air-liquid exchange therebetween. When replenishing ink through air-liquid exchange, the container body 300 does not need to be squeezed. The type of ink replenishment container that makes it possible to replenish ink without squeezing the container body 300 in this manner is also referred to as a “non-compression type”. Note that the channel in the tubular channel portion 410 does not need to be sectioned into the two replenishment channels 411 and 412, and may be formed as a single replenishment channel. In addition, the channel in the tubular channel portion 410 may be sectioned into three or more replenishment channels.
The outlet sealing member 510 can be a rubber member (elastomer) that has rubber elasticity, for example. The moving sealing member 520 can be made of a thermoplastic resin such as polyethylene or polypropylene. The spring member 530 can be made of metal, for example. The constituent elements of the ink replenishment container 200 other than the outlet valve unit 500 can be made of a thermoplastic resin such as polyethylene or polypropylene.
During shipment of the ink replenishment container 200 as a product, the ink outlet 460 may be sealed by a film. This sealing film can also be used as a fixing member that fixes the outlet sealing member 510 to the ink outlet 460. Note that the space between the outlet sealing member 510 and the moving sealing member 520 is sealed in a state where the moving sealing member 520 is biased by the spring member 530, and thus the film itself that seals the ink outlet 460 is not required to have the function of sealing ink. Therefore, for example, a configuration may be adopted in which a cut is provided in the film such that the ink inlet channel member 710 of the ink tank 700 can easily tear the film. Note that the outlet sealing member 510 may be fixed to the ink outlet 460 using another fixing means such as heat caulking a resin member that forms the ink outlet 460, in place of the sealing film.
The two ink inlet channels 711 and 712 of the ink inlet channel member 710 respectively correspond to the two replenishment channels 411 and 412 of the tubular channel portion 410 of the ink replenishment container 200 shown in
Note that in the first embodiment, a configuration is adopted in which, in a replenishment state, a gap is formed between the moving sealing member 520 and the ink inlet channel member 710 due to the projection 526 of the moving sealing member 520 abutting against the ink inlet channel member 710, and the replenishment channels 411 and 412 of the tubular channel portion 410 are brought into communication with the ink inlet channels 711 and 712 of the ink inlet channel member 710 via this gap. In this manner, if a gap is formed between the moving sealing member 520 and the ink inlet channel member 710 by providing the projection 526 at the leading end of the moving sealing member 520 and the projection 526 then abutting against the ink inlet channel member 710, a communication state between the channels can be easily realized.
In addition, in the replenishment state shown in
As described above, in the first embodiment, a configuration is adopted in which the outlet valve unit 500 seals the ink outlet 460 in a non-replenishment state where the replenishment of ink to the ink tank 700 is not performed. On the other hand, a configuration is adopted in which, in a replenishment state where the replenishment of ink to the ink tank 700 is performed, the replenishment channels 411 and 412 are in communication with the ink inlet channels 711 and 712 of the ink inlet channel member 710, in the tubular channel portion 410. Therefore, it is possible to provide an ink replenishment container 200 in which the sealing pressure resistance in the ink outlet 460 is high.
The above second and third embodiments are the same in that the openings of the ink inlet channels 711 and 712 of the ink inlet channel member 710 are provided on the rear end side relative to the leading end of the partitioning wall 714. If such a structure is adopted, in a replenishment state, due to the leading end of the moving sealing member 520 abutting against the leading end of the partitioning wall 714 of the ink inlet channel member 710, in the tubular channel portion 410, the replenishment channels 411 and 412 of the tubular channel portion 410 can be respectively brought into communication with the ink inlet channels 711 and 712 of the ink inlet channel member 710.
Note that, in the second embodiment shown in
The invention is not limited to the aforementioned embodiments and Modified Examples thereof, and can be achieved as various aspects without departing from the gist of the invention.
Some of the constituent members of the ink replenishment container 200 of the above embodiments can be suitably omitted and changed. For example, a cap may be omitted. Also, a portion or the entirety of the container body 300 may be configured using a flexible bag body. In addition, a specific structure of the outlet valve unit 500 can be changed as appropriate. However, the outlet valve unit 500 is preferably configured such that the ink outlet 460 is sealed in a non-replenishment state where the ink inlet channel member 710 is not inserted into the tubular channel portion 410, and the replenishment channels of the tubular channel portion 410 are in communication with the ink inlet channels of the ink inlet channel member 710, in the tubular channel portion 410, in a replenishment state where the ink inlet channel member 710 is inserted from the ink outlet 460 into the tubular channel portion 410.
In the above embodiments, a non-compression-type ink replenishment container was described, but the invention can be applied to a compression-type ink replenishment container. In addition, the invention is not limited to an ink storing container such as an ink replenishment container, and can be applied to other types of liquid storing containers that stores liquid other than ink.
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